Miscellaneous Patents (Class 518/728)
  • Patent number: 6174927
    Abstract: An exothermic catalytic process, particularly methanol synthesis, wherein reactants are passed through a fixed bed of a catalyst and heat evolved by the reaction is transferred to at least part of the reactants fed to the catalyst bed by heat exchange means to which said part of the reactants are fed, characterized by operation of the process under conditions whereby increasing the temperature at which said reactants are fed to the catalyst bed has the effect of increasing the temperature to which said reactants are heated in said heat exchange means, and vice versa, and controlling said process by monitoring the temperature of said reactants leaving said heat exchange means and/or entering said bed, decreasing the temperature at which the reactants are fed to said heat exchange means in response to any increase in said monitored temperature from a desired level, and increasing the temperature at which the reactants are fed to said heat exchange means in response to any decrease in said monitored temperature
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: January 16, 2001
    Inventor: Peter Edward James Abbott
  • Patent number: 6172124
    Abstract: A process for converting a hydrocarbon gas (e.g. natural gas) to syngas which, in turn, is converted into a liquid hydrocarbon product wherein a substantial amount of the heat generated in the process is recovered for use in generating steam needed in the process or for conversion into mechanical energy. Further, tail gas produced by the process is used to fuel the gas turbine which, in turn, is used power the compressors needed for compressing the air used in the process. By using tail gas to fuel the gas turbine, less of the compressed combustion-air is needed to cool the combustion gases in the turbine and, instead, can be used to provide a portion of the process-air required in the process; thereby possibly saving up to 20 to 30 percent of the horsepower otherwise needed to compress the required volume of process-air.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: January 9, 2001
    Assignee: Sybtroleum Corporation
    Inventors: John R. Wolflick, Gary L. Beer, Richard L. Payne
  • Patent number: 6136868
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a carbohydrate, or sugar, notably a monosaccharide or disaccharide, particularly sucrose, is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the carbohydrate.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: October 24, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Claude C. Culross, Charles H. Mauldin
  • Patent number: 6127432
    Abstract: This invention relates in part to a processes and catalysts for the conversion of a feedstock comprising carbon monoxide and hydrogen to a product stream comprising at least one of an ester, acid, acid anhydride and mixtures thereof. This invention also relates in part to processes and catalysts for converting an alcohol, ether and/or ether alcohol feedstock to oxygenated products, e.g., esters, acids, acid anhydrides and mixtures thereof. The processes and catalysts are especially suitable for the production of acetic acid and methyl acetate from a synthesis gas feedstock or from an alcohol, ether or ether alcohol feedstock.
    Type: Grant
    Filed: December 24, 1998
    Date of Patent: October 3, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Richard William Wegman, David Michael Minahan, William J. Bartley, Chinsoo Stephen Lee, David McNeill Somerville
  • Patent number: 6110980
    Abstract: Air is distilled in a single column (8) installed on a boat, and from here an oxygen-enriched liquid flow is drawn-off. This flow is pressurized by a pump (9) and vaporized by heat exchange with air or nitrogen. The oxygen (105) is used for the partial oxidation of a flow (101) containing hydrocarbons, for example natural gas.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: August 29, 2000
    Assignee: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventor: Zhijie Chen
  • Patent number: 6090312
    Abstract: New process designs are presented for reforming reactions of steam with hydrocarbons (such as methane, natural gas, light hydrocarbon feedstocks with one to four carbon atoms in each molecule), also for the water gas shift reaction that is of steam with carbon monoxide; also for carbon dioxide reforming of hydrocarbons (such as methane, acidic natural gas, coal gas, landfill gas, light hydrocarbon feedstocks with one to four carbon atoms in each molecule), and the combined reaction of steam carbon dioxide with same hydrocarbons. The processes employ organic polymer, organic polymer-inorganic support, and inorganic membrane permeators for species separation, with the permeators placed after the reactors where the above named reactions take place. The membranes in permeators separate selectively the H.sub.2 and CO.sub.2 species exiting from the reactors from the non-permeated reactants and products.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: July 18, 2000
    Inventors: Zoe D. Ziaka, Savvas Vasileiadis
  • Patent number: 6069180
    Abstract: A process is set forth for converting synthesis gas into dimethyl ether (DME) in a single step comprising contacting the synthesis gas with a bifunctional catalyst system having a methanol synthesis functionality and a methanol dehydration functionality. In particular, the present invention is an improvement to said process for increasing the stability of the bifunctional catalyst system, particularly when the process is conducted in the liquid phase. The improvement comprises introducing a methanol containing stream into the DME reactor such that the methanol concentration throughout the DME reactor is maintained at a concentration greater than 1.0%, generally between 4.0% and 8.0%. In one embodiment of the present invention, the methanol containing stream comprises at least a portion of the byproduct methanol from the DME reactor such that said portion of byproduct methanol is introduced into the DME reactor as a recycle stream.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 30, 2000
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Xiang-Dong Peng, Andrew Wilson Wang, Bernard Allen Toseland
  • Patent number: 6005011
    Abstract: A plant and process for converting associated gas from crude oil to methanol at or near the wellhead. The process uses partial oxidation of the associated gas, direct quench, liquid phase methanol conversion wherein substoichiometric H.sub.2 :CO is converted to methanol, and a loop purge to a gas turbo generator to provide all of the plant power requirements. This results in avoiding a complex vapor phase, multiple reactor methanol loop and steam-catalytic reforming, and obtains a compact, low-cost, self-sufficient facility suitable for remote locations.
    Type: Grant
    Filed: May 6, 1998
    Date of Patent: December 21, 1999
    Assignee: The M. W. Kellogg Company
    Inventor: Gunnar Henningsen
  • Patent number: 5998489
    Abstract: Provided is a methanol production process from hydrocarbon which lessens generation of waste water and reduces boiler water. Specifically, there are provided a methanol production process comprising the steps of (a) reacting hydrocarbon with steam to generate a synthesis gas containing hydrogen, carbon monoxide and carbon dioxide as main components, (b) reacting the synthesis gas on a methanol synthesis catalyst and recovering crude liquid methanol, and (c) distilling the recovered crude methanol into refined methanol and waste water, wherein the hydrocarbon comes in contact with the waste water neutralized with alkali metal salt or the like at the step (c) so as to be humidified, and comes in contact with condensed water separated from the synthetic gas obtained at the step (a) so as to be further humidified, and is then supplied to the step (a).
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: December 7, 1999
    Assignees: Mitsubishi Heavy Industries, Ltd., Mitsubishi Chemical Company, Inc.
    Inventors: Kazuto Kobayashi, Hideaki Nagai
  • Patent number: 5968991
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a multi-functional carboxylic acid having from about 3 to 6 total carbon atoms, preferably about 4 to 5 total carbon atoms, is employed to impregnate and disperse a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, which need be present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the acid.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: October 19, 1999
    Assignee: Exxon Research and Engineering Co.
    Inventor: Charles H. Mauldin
  • Patent number: 5609843
    Abstract: A microporous crystalline silico-alumino-phosphate RUW-18, the theoretical composition of which, on a water-free basis after synthesis and calcination, is: H.sub.x Si.sub.x Al.sub.y P.sub.z O.sub.2 where x has a value between 0.005 and 0.1 and y and z are values between 0.4 and 0.6. The product has an AEI structure and possesses acidic properties. A procedure for manufacturing the product is also described. RUW-18 is suitable as a sorbent and as a catalyst in the manufacture of olefins from methanol.
    Type: Grant
    Filed: February 12, 1996
    Date of Patent: March 11, 1997
    Assignee: Norsk Hydro a.s
    Inventor: Rune Wendelbo
  • Patent number: 5527473
    Abstract: A process for performing reactions in a liquid-solid catalyst slurry where feed gases pass continuously upward through the slurry bed contained in a reactor vessel and operating at elevated temperature and pressure; convening the gases to liquid and vaporous products; withdrawing the liquid products through a shaped-wire filter element having precise slit openings in the range between 0.5 and 100 microns; and exiting from the bed and then from the top of the reactor vaporous products formed in the slurry and any unreacted gas. The filter element retains in the bed the solid catalyst particles larger than the slit width. The liquid is withdrawn to an accumulator external to the reactor vessel. The accumulator and the liquid chamber inside the filter element have unrestricted venting to the space above the expanded slurry bed. Liquid is withdrawn from the accumulator, while holding a suitable fixed level. The filter system neither plugs nor forms a cake during sustained operation.
    Type: Grant
    Filed: January 9, 1995
    Date of Patent: June 18, 1996
    Inventor: Carl D. Ackerman
  • Patent number: 5364887
    Abstract: Methanol is catalytically produced from a synthesis gas which contains H.sub.2, CO and CO.sub.2 in a synthesis reactor at temperatures from 220.degree. to 300.degree. C. and under a pressure in the range from 20 to 120 bars. A product mixture which contains methyl formate is withdrawn from the synthesis reactor and is cooled to temperatures in the range from 20.degree. to 60.degree. to provide a condensate which contains methanol, water and methylformate. A gas mixture which contains H.sub.2, CO and CO.sub.2 is formed at the same time. A fraction which comprises 10 to 100% by weight methyl formate is separated from the condensate and is admixed with the synthesis gas which is fed to the synthesis reactor.
    Type: Grant
    Filed: October 27, 1993
    Date of Patent: November 15, 1994
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Peter Konig, Friedrich-Wilhelm Moller, Emil Supp
  • Patent number: 5262443
    Abstract: A method of preparing methanol by reacting synthesis gas comprising hydrogen and carbon oxides in a fixed bed of methanol synthesis catalyst. The reaction of the synthesis gas is conducted under conditions where condensation of methanol occurs on the catalyst. Pressure, temperature and/or space velocity of the gas at the exit of the catalyst bed are adjusted to where conversion levels of the gas leads to formation of liquid methanol in the catalyst bed by exceeding the dew point of the reaction mixture.
    Type: Grant
    Filed: September 8, 1992
    Date of Patent: November 16, 1993
    Assignee: Haldor Topsoe A/S
    Inventors: Haldor F. A. Topsoe, John B. Hansen
  • Patent number: 5254596
    Abstract: Disclosed are chemically-mixed, titanium-zinc oxide catalysts and the use of the catalysts in the manufacture of methanol and dimethyl ether wherein synthesis gas is contacted at elevated temperatures and pressures with the catalyst.
    Type: Grant
    Filed: September 15, 1992
    Date of Patent: October 19, 1993
    Assignee: Eastman Kodak Company
    Inventors: Gether Irick, Jr., Patricia N. Mercer, Keneth E. Simmons
  • Patent number: 5152977
    Abstract: In a process for exothermic and heterogeneous synthesis, for example of ammonia, in which the synthesis gas is reacted in several catalytic beds with axial-radial or only radial flow, the reaction gas is collected at the outlet from the last catalytic bed but one and is transferred to a system for heat recovery external to the reactor, and is re-introduced into the last catalytic bed.
    Type: Grant
    Filed: September 5, 1991
    Date of Patent: October 6, 1992
    Assignees: Ammonia Casale S.A., Umberto Zardi
    Inventors: Umberto Zardi, Giorgio Pagani
  • Patent number: 5135958
    Abstract: A process for converting synthesis gas to paraffin wax by conversion over a partially sulfided rhenium-aluminum borate catalyst containing an alkali metal or alkaline earth metal compound is disclosed. The inventive process and a catalyst provided highly efficient and selective conversion of synthesis gas to paraffin wax.
    Type: Grant
    Filed: July 30, 1991
    Date of Patent: August 4, 1992
    Assignee: Amoco Corporation
    Inventors: Cecelia A. Radlowski, Mark P. Kaminsky
  • Patent number: 5079267
    Abstract: A process for production of methanol from process gas produced by steam reforming hydrocarbon feedstocks in a tube type reformer followed by removing substantially all CO.sub.2 and H.sub.2 O from the process gas, adjusting the H.sub.2 /CO molar ratio to about 2 when necessary, and feeding the adjusted process gas to a methanol synthesis reactor contacting a methanol forming catalyst not requiring CO.sub.2 activation at about 200.degree. to about 300.degree. C. to produce product gas comprising methanol, and recovering liquid methanol having purity greater than about 99.85% pure by cooling the product gas to a temperature below the boiling point of methanol and separating the liquid methanol from gaseous components of the product gas. In a preferred embodiment, process gas of H.sub.2 /CO molar ratio of about 2.0 to about 2.
    Type: Grant
    Filed: September 16, 1989
    Date of Patent: January 7, 1992
    Assignee: Xytel Technologies Partnership
    Inventors: Richard L. Kao, Sarabjit S. Randhava, Surjit S. Randhava
  • Patent number: 5028406
    Abstract: A crystalline, galliosilicate molecular sieve having the mordenite structure and the following composition expressed in terms of oxide mole ratios in the anhydrous state:Ga.sub.2 O.sub.3 :xSiO.sub.2 :yM.sub.2 O:tQ.sub.2 Owhere M is an alkali metal, preferably sodium, Q is a quaternary ammonium cation, preferably a benzyltriethylammonium cation, x equals 5.0 to 30, y equals 0.1 to 0.99, preferably 0.40 to 0.90, t equals 0.01 to 0.9, preferably 0.1 to 0.6 and yet equals about 1.0. The crystalline, galliosilicate molecular sieve of the invention may be employed, after reducing its alkali metal content and decomposing Q, as a component of a catalyst which can be used in a variety of chemical conversion processes.
    Type: Grant
    Filed: November 29, 1989
    Date of Patent: July 2, 1991
    Assignee: Union Oil Company of California
    Inventor: Mario L. Occelli
  • Patent number: 4985230
    Abstract: A catalytic chemical process is carried out non-adiabatically using as a catalyst a body with two sets of channels throughout the body. One set of channels leads the process fluid towards one of two parallel walls of the catalyst chamber, the other set towards the outer wall, In slits between walls and catalyst heat is exchanged between process fluid and at least one of these walls upon reflecting the process fluid leaving channels of one set and entering channels of the other. The body may be made of alternatingly corrugated and plane sheets using in turn two different orientations for the corrugated sheets. It is preferred that the sheets are arranged orthogonal to the heat transmitting wall(s) and parallel to the overall direction of flow. The method is preferred for endothermic processes, especially steam reforming of hydrocarbon(s).
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: January 15, 1991
    Assignee: Haldor Topsoe A/S
    Inventors: Niels T. Baden, Ernst J. Jensen, Jorgen G. Larsen
  • Patent number: 4906671
    Abstract: An improved Fischer-Tropsch process for hydrocarbon synthesis operated in the fluid mode of the Sasol's Synthol Process provides increased diesel and heavier hydrocarbon yield wherein a Fischer-Tropsch synthesis catalyst modified by a minor amount of a zeolite catalyst selectively converts enough waxy product to prevent adhesion between catalyst particles which might interfere with catalyst flow thereby permitting maximization of diesel oil and heavy hydrocarbon yield.
    Type: Grant
    Filed: February 25, 1987
    Date of Patent: March 6, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Werner O. Haag, James C. Kuo, Paul B. Weisz
  • Patent number: 4831060
    Abstract: Mixed alcohols are produced from carbon monoxide and hydrogen gases using an easily prepared catalyst/co-catalyst metal catalyst. The catalyst metals are molybdenum, tungsten or rhenium. The co-catalyst metals are cobalt, nickel or iron. The catalyst is promoted with a Fischer-Tropsch promoter like an alkali or alkaline earth series metal or a smaller amount of thorium and is further treated by sulfiding. The composition of the mixed alcohols fraction can be selected by selecting the extent of intimate contact among the catalytic components.
    Type: Grant
    Filed: June 6, 1988
    Date of Patent: May 16, 1989
    Assignee: The Dow Chemical Company
    Inventors: Rex R. Stevens, Mark M. Conway
  • Patent number: 4822825
    Abstract: A method for preparing a mixture of lower aliphatic alcohols from the reaction of carbon monoxide and hydrogen in the presence of a zeolite-containing heavy metal catalyst under carbon monoxide-hydrogenation conditions in which said catalysts comprises a zeolite support, at least one heavy metal oxide selected from the group of oxides consisting of molybdenum, tungsten, rhenium, optionally, a heavy metal oxide from the group of elements consisting of cobalt, iron and nickel and an alkali or alkaline earth promoter which has been treated with a nitrogen-containing compound, or a thermally stable derivative thereof is provided. A method for preparing zeolite-containing catalysts by treating with volatile metal complexes at high pressure is also provided.
    Type: Grant
    Filed: April 25, 1988
    Date of Patent: April 18, 1989
    Assignee: Texaco Inc.
    Inventors: Ajit K. Bhattacharya, Michael S. Bolmer, Guillermo Prada-Silva
  • Patent number: 4820503
    Abstract: The improved, heterogeneous catalysts are in the form of gas-impervious, hollow, thin-walled spheres (10) suitably formed of a shell (12) of metal such as aluminum having a cavity (14) containing a gas at a pressure greater than atmospheric pressure. The wall material may be, itself, catalytic or the catalyst can be coated onto the sphere as a layer (16), suitably platinum or iron, which may be further coated with a layer (18) of activator or promoter. The density of the spheres (30) can be uniformly controlled to a preselected value within .+-.10 percent of the density of the fluid reactant such that the spheres either remain suspended or slowly fall or rise through the liquid reactant.
    Type: Grant
    Filed: June 13, 1985
    Date of Patent: April 11, 1989
    Assignee: California Institute of Technology
    Inventors: Taylor G. Wang, Daniel D. Elleman, Mark C. Lee, James M. Kendall, Jr.
  • Patent number: 4795853
    Abstract: A process for reacting synthesis gas in the presence of a cadmium-containing catalyst to selectively produce isoparaffin hydrocarbons is disclosed.
    Type: Grant
    Filed: August 3, 1987
    Date of Patent: January 3, 1989
    Assignee: Amoco Corporation
    Inventors: Jeffrey T. Miller, Thomas D. Nevitt
  • Patent number: 4775696
    Abstract: A method for preparing a mixture of lower aliphatic alcohols from the reaction of carbon monoxide and hydrogen in the presence of a sulfide-containing heavy metal catalyst under carbon monoxide-hydrogenation conditions in which said catalyst comprises at least one sulfided heavy metal element selected from the group consisting of molybdenum, tungsten, rhenium, and an alkali or alkaline earth promoter which has been treated with a nitrogen-containing compound, or a thermally stable derivative thereof is provided.
    Type: Grant
    Filed: December 22, 1986
    Date of Patent: October 4, 1988
    Assignee: Texaco Inc.
    Inventors: Guillermo Prada-Silva, Jitendra A. Patel, Ajit K. Bhattacharya
  • Patent number: 4774261
    Abstract: A method of methane production with a thioresistant catalyst wherein a mixture comprising in particular carbon monoxide, hydrogen and sulphur compounds is contacted with a thioresistant catalyst comprising a metal selected from the group comprising molybdenum, vanadium or tungsten and possibly cobalt and/or nickel, this catalyst being deposited onto a cerium oxide support, the reaction being performed at a temperature lying between about 250.degree. C. and 650.degree. C. and at a pressure lying between about 5 bars and 140 bars. This method is useful to carry out the effective methane synthesis with a much improved selectivity in favor of methane.
    Type: Grant
    Filed: July 24, 1987
    Date of Patent: September 27, 1988
    Assignee: Gaz De France
    Inventors: Michel Przydrozny, Roger D. D'Emmerez de Charmoy, Guy N. L. Sauvion, Jack J. R. Caillod
  • Patent number: 4762858
    Abstract: A process for the conversion of a mixture of synthesis gas into preponderantly C.sub.1-10 oxygenated hydrocarbons and especially C.sub.1-5 mixed alcohols using a reduced catalyst of the necessary components of(1) niobium, tantalum, molybdenum, tungsten, technetium and/or rhenium; and(2) yttrium, a lanthanide and/or actinide series metal;and the optional components of(3) a promoter; and/or(4) a support.High synthesis gas conversions are possible in large part due to the high catalytic activity of the reduced catalyst. The reduced catalyst composition itself with yttrium as cocatalyst metal or promoted with special levels of a Fisher-Tropsch promoter.
    Type: Grant
    Filed: October 31, 1986
    Date of Patent: August 9, 1988
    Assignee: The Dow Chemical Company
    Inventors: Dennis A. Hucul, Rex R. Stevens
  • Patent number: 4731387
    Abstract: In a process for carrying out a chemical equilibrium reaction by introducing gaseous starting compounds in a reaction zone containing a fixed bed of coarse catalyst particles having interstices between them, fine particles adsorbing substantially all of the product compounds are passed downwardly through the interstices and subsequently withdrawn from the reaction zone.
    Type: Grant
    Filed: September 15, 1986
    Date of Patent: March 15, 1988
    Assignee: Shell Oil Company
    Inventor: Klaas R. Westerterp
  • Patent number: 4626552
    Abstract: A process for the start-up of a reactor which utilizes a feed comprising hydrogen and carbon monoxide for the synthesis of hydrocarbons. The feed is contacted with a bed of hydrocarbon synthesis catalyst in which perturbations of the temperature profile across the bed can develop, and which, at start-up is particularly acute. In practicing the process the feed is introduced into the reactor at a rate ranging up to about 100 percent of the total flow rate at which the feed is introduced to the reactor at line-out. Hydrogen is introduced into the reactor as a portion of said feed at a molar feed rate generally well below the feed rate in which the hydrogen is employed in the reactor at line-out, the molar ratio of hydrogen:carbon monoxide of the feed generally not exceeding about 90 percent, preferably 75 percent, of the molar ratio of hydrogen:carbon monoxide at line-out.
    Type: Grant
    Filed: January 6, 1986
    Date of Patent: December 2, 1986
    Assignee: Exxon Research and Engineering Company
    Inventor: Kym B. Arcuri
  • Patent number: 4619947
    Abstract: A method for the preparation of hydrocarbons and oxygenated hydrocarbons which comprises contacting a gaseous mixture of carbon monoxide, hydrogen and oxygen with a catalyst comprising a metal of Group VII or Group VIII of the Periodic Table, the amount of oxygen not exceeding 10% by volume based on the volume of hydrogen.
    Type: Grant
    Filed: July 17, 1985
    Date of Patent: October 28, 1986
    Assignee: Imperial Chemical Industries PLC
    Inventor: Samuel D. Jackson
  • Patent number: 4617320
    Abstract: Synthesis gas comprising carbon monoxide and hydrogen is converted to C.sub.5.sup.+ hydrocarbons suitable for use as liquid motor fuels by contact with a dual catalyst system capable of enhancing the selectivity of said conversion to motor fuel range hydrocarbons and the quality of the resulting motor fuel product. The catalyst composition employs a Fischer-Tropsch catalyst, together with a co-catalyst/support component comprising SAPO silicoaluminophosphate, non-zeolitic molecular sieve catalyst.
    Type: Grant
    Filed: November 18, 1985
    Date of Patent: October 14, 1986
    Assignee: Union Carbide Corporation
    Inventors: Peter K. Coughlin, Jule A. Rabo
  • Patent number: 4605678
    Abstract: A process for removing catalyst fines from the wax product produced in a slurry Fischer-Tropsch reactor comprises removing the wax product from the reactor and separating the catalyst fines by passing the wax product through a high gradient magnetic field, whereby the catalyst fines are held by a magnetized filter element and the wax product passes through unhindered to form a purified wax product which is ready for upgrading. The separated catalyst fines are returned to the reactor by backwashing the filter element.
    Type: Grant
    Filed: April 8, 1985
    Date of Patent: August 12, 1986
    Assignee: Mobil Oil Corporation
    Inventors: James A. Brennan, Arthur W. Chester, Yung-Feng Chu
  • Patent number: 4596831
    Abstract: There is disclosed a resin-metal (complex) catalyst, a method for its preparation, activation and use in carrying out Fischer-Tropsch reactions. The complex is a resin which has attached to it a coordination compound(s) and a metal(s). The complex has utility as a Fischer-Tropsch catalyst. More specifically, the complex is useful for the gaseous conversion of synthesis gas (carbon monoxide and hydrogen) to hydrocarbons.
    Type: Grant
    Filed: September 9, 1985
    Date of Patent: June 24, 1986
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Wen-Liang Hsu, Richard J. Kurr, Neil A. Maly, Dane K. Parker, Robert W. Strozier
  • Patent number: 4563480
    Abstract: A catalyst for the production of hydrocarbon consists essentially of crystalline aluminum silicate, at least one compound of the metal zinc and/or cadmium and additionally silica. The catalyst is produced by heating a crystalline aluminum silicate, in a given case partially or completely converted to the hydrogen form, with a zinc and/or cadmium compound and molding with a silica containing binder.
    Type: Grant
    Filed: June 18, 1984
    Date of Patent: January 7, 1986
    Inventors: Michael Baacke, Klaus Deller, Peter Kleinschmit, Edgar Koberstein
  • Patent number: 4559363
    Abstract: A process for reacting carbon monoxide and water in the presence of a cadmium-containing catalyst is disclosed.
    Type: Grant
    Filed: August 17, 1984
    Date of Patent: December 17, 1985
    Assignee: Standard Oil Company (Indiana)
    Inventors: Jeffrey T. Miller, Albert L. Hensley, Jr.
  • Patent number: 4554292
    Abstract: Process for the production of hydrocarbons from synthesis gas in which the gas is contacted at elevated pressure and temperature over a catalyst comprising thorium oxide and zinc oxide promoted with at least one alkali metal compound. Preferably the alkali metal compound is potassium oxide. A major part of the product consists of C.sub.5.sup.+ -hydrocarbons.
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: November 19, 1985
    Assignee: Shell Oil Company
    Inventors: Jean C. Lambert, Guy Barre, Pierre Dejaifve, Gerard Bidan
  • Patent number: 4540714
    Abstract: A gas rich in methane is prepared by the methanantion of a synthesis gas containing carbon oxides, hydrogen and optionally other gases in the presence of one or more gaseous sulphur compounds, normally in an amount of at least 10 ppm preferably at least 200 ppm by volume, calculated as H.sub.2 S, with the aid of a catalyst comprising vanadium and/or molybdenum, which during the process is present as one or more sulphides, on a support comprising titanium dioxide.A high activity and a high selectivity for methane are obtained. A further advantage is that, by far, the main constituent of the higher hydrocarbons formed is ethane, which, by conversion into ethylene, is an important raw material in petrochemical synthesis.The selectivity for methane formation may be further improved by promoting the catalyst with compounds, especially sulphides of metals of groups IA, IIA and/or IIIB, particularly cerium.
    Type: Grant
    Filed: November 1, 1982
    Date of Patent: September 10, 1985
    Assignee: Haldor Torsoe A/S
    Inventors: Karsten Pedersen, Jens R. Rostrup-Nielsen, Ib Greve H. Jorgensen, Kjeld J. Andersen
  • Patent number: 4507404
    Abstract: A process is described for preparing gasoline boiling range hydrocarbons with a high iso-paraffins content from syngas having a H.sub.2 /CO mol. ratio between 1.0 and 5.0 over a catalyst mixture comprising a methanol synthesis component which contains zinc and one or more metals selected from the group consisting of chromium, copper and aluminum and a crystalline metal silicate with ZSM-5 structure which contains SiO.sub.2 and one or more oxides of a trivalent metal A selected from the group consisting of aluminum, iron, gallium, rhodium, chromium and scandium, and wherein the SiO.sub.2 /A.sub.2 O.sub.3 molar ratio is higher than 10; and which catalyst mixture has been prepared by spray-drying followed by calcining at a temperature between 425.degree. and 525.degree. C.
    Type: Grant
    Filed: February 24, 1984
    Date of Patent: March 26, 1985
    Assignee: Shell Oil Company
    Inventors: Johannes K. Minderhoud, Martin F. M. Post
  • Patent number: 4503264
    Abstract: A process is disclosed for producing methyl tert.-butyl ether wherein n-butane is isomerized to isobutane which is then catalytically dehydrogenated to form an isobutane/isobutene mixture, while natural gas is reformed to form synthesis gas containing CO and H.sub.2 which is in turn converted to methanol, the resulting methanol and isobutene in the isobutane/isobutene mixture being etherified to form methyl tert.-butyl ether. Isobutane is then separated from the resulting etherification mixture and is recycled to the dehydrogenation stage.
    Type: Grant
    Filed: August 16, 1982
    Date of Patent: March 5, 1985
    Assignee: Davy McKee AG
    Inventor: Ghazi R. Al-Muddarris
  • Patent number: 4487851
    Abstract: Process for conversion of synthesis gas to hydrocarbons in general and to aromatics rich gasoline in particular by contacting the gas with a catalyst composition comprising gallium oxide and/or indium oxide and at least one additional oxide of a metal from Group IB-VIIB or VIII of the Periodic Table. Cerium, thorium, and uranium are the preferred additional metals. The catalyst composition may optionally contain a further component e.g. a zeolite which in some cases can also act as a support. The present process (i) results in a low make of C.sub.1 to C.sub.2 hydrocarbons, (ii) is capable of using synthesis gas which has a low H.sub.2 :CO ratio, and (iii) gives a higher conversion of CO than achieved hitherto under similar conditions.
    Type: Grant
    Filed: February 22, 1983
    Date of Patent: December 11, 1984
    Assignee: British Petroleum Company, p.l.c.
    Inventors: Malcolm P. Heyward, Dennis Young
  • Patent number: 4481012
    Abstract: A process for the production of a mixture of methanol and higher alcohols of "fuel grade" from CO and H.sub.2.To reduce the water content in the mixture coming from the synthesis reactor of the synthesis of the alcohols, the reaction product is cooled down and is fed to a secondary reactor wherein the conversion reactionCO+H.sub.2 O.revreaction.CO.sub.2 +H.sub.2is carried on in conditions near to equilibrium.The further product of reaction is cooled in a more thorough manner so as to obtain a liquid phase constituted by the "fuel grade" mixture of alcohols and a gaseous phase which after the discharge of the inert substances and after elimination of the CO.sub.2 is recycled to the synthesis reactor.In the secondary conversion reactor operation is carried out with a temperature comprised between 150.degree. C. and 250.degree. C., at a pressure equal to that of the synthesis reactor and in the presence of a copper catalyst.
    Type: Grant
    Filed: July 18, 1983
    Date of Patent: November 6, 1984
    Assignee: Snamprogetti S.p.A.
    Inventors: Raffaele di Pietro, Alberto Paggini, Vincenzo Lagana'
  • Patent number: 4476249
    Abstract: Method for producing low cost methanol. A source of carbon is provided to an OTEC plant or plantship which is processed to produce carbon monoxide which is reacted with hydrogen to produce methanol. The oxygen and hydrogen are obtained from the electrolysis of water with the required energy supplied by ocean thermal energy conversion.
    Type: Grant
    Filed: June 8, 1983
    Date of Patent: October 9, 1984
    Assignee: The Johns Hopkins University
    Inventor: William H. Avery
  • Patent number: 4472535
    Abstract: Synthesis gas is converted to an exclusively hydrocarbon product with selectivity to ethane by the use of a catalyst which comprises a zeolite and a metal component distributed within the pore structure of the zeolite. The preferred zeolites have a Constraint Index of 1 to 12 and a silica:alumina ratio of at least 12:1 and of these ZSM-5 is preferred. The metal component which may be introduced into the zeolite by impregnation from liquid ammonia solutions, is preferably chromium, zinc and aluminum, optionally with potassium.
    Type: Grant
    Filed: November 22, 1982
    Date of Patent: September 18, 1984
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Richard F. Socha
  • Patent number: 4460378
    Abstract: A process for the production of a "fuel grade" mixture of methanol and higher alcohols from CO and H.sub.2.To reduce the amount of water contained in the mixture coming from the synthesis reactor of the alcohol synthesis the reaction product is cooled and fed to a secondary reactor wherein the reaction of conversion:CO+H.sub.2 O.revreaction.CO.sub.2 +H.sub.2is conducted in conditions near to equilibrium.The further reaction product is cooled down further so as to obtain a liquid phase constituted by the alcohols, and in which there are still dissolved some gases, and a gaseous phase containing the carbon dioxide produced in the secondary reactor together with the non-reacted gases. The gaseous phase is sent to a section of absorption of the CO.sub.2 wherein the absorbing liquid is constituted by the very alcoholic mixture produced; after removal of the CO.sub.2 the gas is partly recycled and partly let off in order to avoid the accumulation of inert gases contained in the feeding mixture.
    Type: Grant
    Filed: July 18, 1983
    Date of Patent: July 17, 1984
    Assignee: Snamprogetti S.p.A.
    Inventors: Raffaele Di Pietro, Alberto Paggini, Vincenzo Lagana'
  • Patent number: 4440875
    Abstract: Process for the production of hydrocarbons from synthesis gas in which the gas is passed at elevated pressure and temperature over a catalyst consisting of zirconium oxide promoted with at least one alkali metal compound. Preferably the zirconium oxide has a specific surface area in the range from 20 to 500 m.sup.2 /g and the alkali metal compound is potassium oxide. A major part of the product consists of butene.
    Type: Grant
    Filed: August 16, 1982
    Date of Patent: April 3, 1984
    Assignee: Shell Oil Company
    Inventors: Andras G. T. G. Kortbeek, Guy Barre, Jean M. Durel
  • Patent number: 4395495
    Abstract: In the production of methanol from a methane-containing gaseous feedstock such as natural gas by steam reforming the gas and treating the reformate to produce methanol by inter-reaction of the hydrogen and oxides of carbon in the reformate, the use of part of the feedstock to fire the reformer is avoided by immersing the reformer reactor tubes in a fluidized bed heated by the combustion of a low grade, solid, fossil-based fuel such as coal, lignite, oil shale or asphaltic residues from oil refining. By pressurizing the fluidized bed, all the power requirements of the process can be obtained by expansion of the flue gas, which can also provide the CO.sub.2 balance for the methanol synthesis, and a compressor can be omitted.
    Type: Grant
    Filed: July 24, 1980
    Date of Patent: July 26, 1983
    Assignee: D.U.T. Pty Ltd.
    Inventor: Donald R. Cummings
  • Patent number: 4339547
    Abstract: A process for manufacturing synthetic hydrocarbons such as gasoline and/or kerosene from the synthesis of carbon dioxide and hydrogen. The carbon dioxide is obtained from the atmosphere while the hydrogen is obtained during the electrolysis of water. An intermediate fuel, namely methyl alcohol may be stored for use or upgraded to higher heating value hydrocarbons by a catalytic conversion.
    Type: Grant
    Filed: July 9, 1980
    Date of Patent: July 13, 1982
    Assignee: Grumman Aerospace Corporation
    Inventors: Marshall J. Corbett, Salvatore C. Salina
  • Patent number: 4338089
    Abstract: A process is disclosed for the preparation of a hydrocarbon mixture by contacting in a first stage a feed mixture of hydrogen and carbon monoxide with an H.sub.2 /CO molar ratio of less than 1.0 with a trifunctional catalyst combination containing (a) at least one metal component having catalytic activity for conversions of a H.sub.2 /CO mixture into acyclic hydrocarbons, and/or acyclic oxygen-containing hydrocarbons, (b) at least one metal component for the conversion of an H.sub.2 O/CO mixture into an H.sub.2 /CO mixture, and (c) a certain crystalline silicate containing at least one trivalent metal selected from aluminum, iron, gallium, rhodium, chromium and scandium, wherein the molar ratio of the trivalent metal oxide to silica is less than 0.1; adjusting the H.sub.2 /CO molar to at least 1.5 by adding H.sub.2 O, if necessary; followed by contacting in a second stage at least the C.sub.
    Type: Grant
    Filed: July 31, 1980
    Date of Patent: July 6, 1982
    Assignee: Shell Oil Company
    Inventors: Lambert Schaper, Swan T. Sie
  • Patent number: 4331774
    Abstract: A process is disclosed for the preparation of aromatic hydrocarbon mixtures from a feed mixture of carbon monoxide and hydrogen by contacting said feed at elevated temperature and pressure with a mixture of two catalysts; one capable of converting said feed into acyclic oxygen containing hydrocarbons and the other certain crystalline gallium silicates.
    Type: Grant
    Filed: July 17, 1980
    Date of Patent: May 25, 1982
    Assignee: Shell Oil Company
    Inventors: Michael A. M. Boersma, Martin F. M. Post, Lambert Schaper