Abstract: Disclosed herein is a siding member for covering an exterior of a structure. The siding member comprises a siding panel having a nail hem and a rear face, wherein the rear face is generally shaped to provide a receptacle capable of retaining a liquid material. In addition, the siding member includes an extension located at an upper edge of the siding panel and a channel located at a lower edge of the siding panel. The channel is of a shape and size to receive the extension of an adjacent panel. A stiffening material is poured or sprayed into the receptacle generally filling the receptacle.

Abstract: The web frame is a bonded assembly of panels and porous blanket layers, separated by an arrangement of isolated spacers. The panels and spacers are covered with a bonding means. A coating covers inner surfaces of the panels and spacers. The porous blanket is compressed and pinned between these panels, by spacers that are arranged as isolated nodes or columns The spacers have sharpened ends that penetrate the blanket and connect with the opposing panel. The web frame assembly provides thermal and sound insulation for buildings and other solid objects. These web frames are lightweight, durable, and permeable. Capillaries and passages throughout the panels and fibres of the blanket allow passage of moisture and air, thereby assisting in the management of condensation within the web frame.

Abstract: A structural insulated panel is composed of a structural member in a corrugated form and a cohering, insulating filler material. The structural member has a plurality of front surfaces spaced laterally apart from each other and a plurality of back surfaces spaced laterally apart from each other and spaced apart in depth from the front surfaces. The structural member has a plurality of chord panels which span between corresponding edges of respective pairs of the front surfaces and the back surfaces. Chase channels are formed between adjacent pairs of the cord panels and one of the front surfaces or one of the back surfaces. Each chord panel defines a plurality of apertures. The filler material fills the chase channels, binds to the front surfaces, back surfaces, and chord panels, and extends through the apertures in each of the cord panels to structurally connect the filler material in adjacent chase channels.

Abstract: The present disclosure relates to an insulating formwork block, including an inner wall, and an outer wall connected to the inner wall by connection and/or reinforcement means, the outer wall being thicker than the inner wall. The insulating formwork block is characterized in that the outer wall consists of the first element attached to the inner wall, and a second element made of an insulating material applied to the first element, and in that the second element is provided in the form of a slide which is applied to the first element by a slider and which is L-shaped. The invention can be specifically used in the field of manufacturing insulating formwork blocks.

Abstract: A floor panel for a floor covering includes a pair of two opposite sides having coupling parts allowing to couple the floor panel to similar floor panels. The coupling parts, in a coupled condition, provide locking in vertical and horizontal directions. The floor panel has a core including two core material parts provided as a sandwich structure between an upper layer and a bottom layer, and respectively extending up to one of the two sides. A locking element is in the form of an insert located at one of the sides of the coupling parts, and is mounted in the core material part. The locking element is of the type which, in the coupled condition of two of such floor panels, effects a locking in a vertical direction. The two core material parts include a different basic material or a basic material with different properties.

Abstract: A core for a fire rated door includes an extruded fire resistant material, a filler material and a panel. The extruded fire resistant material has a first raised portion, a second raised portion and a lower portion that extends from a first end to a second end. The first raised portion has a first thickness and a first width that extends from the first side to the lower portion. The lower portion has a second thickness. The second raised portion has the first thickness and a second width that extends from the second side to the lower portion. The filler material is disposed above the lower portion of the extruded fire resistant material between the first raised portion and the second portion. The panel is attached to the first raised portion and the second raised portion of the extruded fire resistant material and covers the filler material.

Abstract: A structural member with a core bar which reduces manufacturing costs, enables easy construction of various curved building structures such as a dome-shaped building structure or an arch-shaped building structure without a truss structure or a formwork. The structural member includes: at least one elastic core bar formed in a bar shape; and an outer body or an outer cover into which the at least one core bar is inserted. The core bar is formed at least one of wood such as a bamboo strip or a composite bamboo bar, a synthetic resin material, a glass fiber composite material, and a carbon fiber composite material. The outer body or the outer cover is formed of at least one of a metallic material such as aluminum, a synthetic resin material, a glass fiber composite material, and a carbon fiber composite material.

Abstract: Building panels, such as floorboards, provided with a mechanical locking system. The mechanical locking system includes a displacement groove at a first edge of a first floorboard and a tongue groove at a second edge of a second floorboard A tongue is arranged in the displacement groove and is configured to cooperate, in a second position, with the tongue groove for vertical locking of the first and the second edge. The tongue includes, in a first position, an inner element and an outer element. The inner element is removable along the displacement groove, and is configured to cooperate with the outer element to obtain a displacement of the outer element towards the tongue groove and thereby obtain the second position. Said inner element and said outer element vertically overlap each other.

Abstract: A composite reinforced mull post is disclosed for use in an entryway assembly. The mull post may engage a door on one side and a side light window on the other side. The mull post may comprise a one or two piece outer portion and one or more internal reinforcing members. The outer portion may comprise a plurality of interlocking pieces. The pieces may include a stop portion and a support portion, each with interlocking ribs. A first internal reinforcing member may be formed of engineered material such as a wood laminate, and a second reinforcing member may comprise a channel that extends partially around the first reinforcing member. The reinforcing member may include orthogonal portions conterminously received within a correspondingly shaped central chamber formed by the housing formed by the joined interlocking pieces.

Abstract: Building panels and a method to produce such panels including a solid decorative surface having a decorative wear layer including fibers, binders, color substance and wear resistant particles. A method of manufacturing a building panel having a decorative surface connected to a core wherein the surface has at least two homogenous layers, a lower sub layer and an upper decorative layer, the upper decorative layer including fibers, a first color substance a binder and wear resistant particles, the lower sub layer including fibers, a second color substance, and a binder, whereby the method including the steps of applying the layers comprising a mix of fibers, binder, wear resistant particles and color substance on a core wherein the layers comprise different colors, displacing particles from their original position such that particles from the sub layer are visible on the decorative surface, and curing the layers by providing heat and pressure.

Abstract: A composite building construction system comprising a frame, an expanded wallboard, and a concrete layer. The wallboard comprises an outer portion and inset portion wherein the wallboard is attached to the frame with the outer portion covering an exterior side of the frame and the inset portion is disposed within the frame. The wallboard thus provides exterior and interior insulation for the system. The concrete layer is sprayed on to the outer portion of said wallboard, forming a strong durable composite construction system. One or more rebar supports may be attached to the frame at the exterior side by key bolts and are spaced apart from the wallboard. A wire grid may be attached to the key bolts whereby the grid and the rebar supports provide a support structure for the concrete layer. The frame comprises steel and the wallboard comprises insulative expanded polystyrene.

Abstract: An insulated roof deck system which can be used in installing metal roofs is set forth. The system includes a plurality of metal purlins (10), a plurality of metal roof panels (2), a plurality of thermal insulation blocks (4), cleats (14), and threaded fasteners (12). The metal purlins (10) can form a parallel array of purlins. The metal roof panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the metal roof panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the metal roof panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The threaded fastener (12) secures the metal roof panel (2), the cleat (14), and the thermal insulation block (4) to the metal purlin (10).

Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

Abstract: A composite reinforced mull post is disclosed for use in an entryway assembly. The mull post may engage a door on one side and a side light window on the other side. The mull post may comprise a one or two piece outer portion and one or more internal reinforcing members. The outer portion may comprise a plurality of interlocking pieces. The pieces may include a stop portion and a support portion, each with interlocking ribs. A first internal reinforcing member may be formed of engineered material such as a wood laminate, and a second reinforcing member may comprise a channel that extends partially around the first reinforcing member. The reinforcing member may include orthogonal portions conterminously received within a correspondingly shaped central chamber formed by the housing formed by the joined interlocking pieces.

Abstract: An insulated wall system and related methods of installing walls is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), and fasteners (12). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14).

Abstract: A plural-component, composite-material highway dowel bar and an associated fabrication methodology. The dowel bar includes an elongate, solid-cylindrical, high-shear-strength core bar, preferably steel, and an elongate, fiber-reinforced plastic-resin jacket, including an elongate, pultrusion-formed, tubular sleeve, and sleeve-received, opposite-end, end-well sleeve end plugs, fully surrounding and protectively covering the core bar.

Abstract: A system suitable for making buildings, comprising: modular, easily to assemble components which are in the form of polylateral frames and which consist of at least three sub-components, each formed by standard elements having means for reciprocal coupling. Said standard elements having a core made of co-polymeric material and being coated by a common skin-like layer made basically of carbon, glass-fiber compositions.

Abstract: The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

Abstract: A composite building construction system comprising a frame, an expanded wallboard, and a concrete layer. The wallboard comprises an outer portion and inset portion wherein the wallboard is attached to the frame with the outer portion covering an exterior side of the frame and the inset portion is disposed within the frame. The wallboard thus provides exterior and interior insulation for the system. The concrete layer is sprayed on to the outer portion of said wallboard, forming a strong durable composite construction system. One or more rebar supports may be attached to the frame at the exterior side by key bolts and are spaced apart from the wallboard. A wire grid may be attached to the key bolts whereby the grid and the rebar supports provide a support structure for the concrete layer. The frame comprises steel and the wallboard comprises insulative expanded polystyrene.

Abstract: A multi-layer, thermal insulation quilt (1) comprises two spaced apart, outer layers (2, 3) at least one of which is a reflective thermal insulation layer, between which outer layers there is provided at least one inner layer (4) of thermal insulation, characterised in that the outer layers (2, 3) secured together by a non-metallic, common restraining tag (5) of such length, that the tag (5) determines the maximum separation of the outer layers (2, 3) but effects no compressive loading on the or each thermal insulation layer (4).

Abstract: A foam filling member that can hold a foam sheet in a looped shape stably, without increasing the number of components, to provide improved vibration suppression and sound insulation. The strip-like foam sheet is formed in a looped shape by bending round it, so that both end portions of the foam sheet are overlapped with each other in a thickness direction thereof to form an overlapped portion therein. Then, insertion shafts of a clip are inserted through the overlapped portion, so that the overlapped portion is held in sandwich relation between a base portion and a head portion to form a foam filling member. Then, a supporting portion of the fixing portion of the clip is inserted in a fixing hole of an inner panel and fixed to the inner panel.

Abstract: A structure may include a plurality of first fiber bundles, a plurality of second fiber bundles, and a plurality of connecting threads. The first fiber bundles may extend substantially parallel to each other. The second fiber bundles may extend substantially parallel to each other and substantially perpendicular to the first fiber bundles. The connecting threads may engage the first fiber bundles and the second fiber bundles such that at least one of the connecting threads is continuously wrapped around each of the first fiber bundles in a helical pattern. The at least one of the connecting threads may extend across a width of each of the second fiber bundles, and may thereby secure the second fiber bundles to each of the first fiber bundles. The first and second fiber bundles may be embedded in a construction material and adapted to reinforce the construction material.

Abstract: A method of the production of a composite roof batten includes forming a substantially rigid low-density lower reinforcing element with cup-shaped depressions defining moisture-passing channels therebetween and providing an upper reinforcing element. The cup-shaped depressions of the lower reinforcing element have introduced therein a low density closed cell foam material and the upper reinforcing element is positioned in overlying relationship to the lower reinforcing element. The foam material is allowed to fill the space defined between the lower reinforcing element and the upper reinforcing element and bond the elements together to form a composite roof batten.

Abstract: An insulated roof deck or wall system which can be used in installing roofs and wall is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), fasteners (12), a first insulation layer (6) and a second insulation layer (7). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The first and second insulation layers can be placed on either side of the thermal insulation blocks.

Abstract: An insulated panel includes a first panel portion and a second panel portion which are identical. Each panel portion includes an outer profiled sheet and an inner backing tray with a foam core therebetween. The panel portions each have external sheet overlap parts and backing sheet overlap parts. The corresponding overlap parts of adjacent panel portions are bonded together at the overlap. The bonding may be by an adhesive.

Abstract: Simulated log siding is formed of an engineered cementitious composite. Single or dual flanges on each log piece is used to apply siding units to a surface. Some siding members are molded into a three dimensional configuration to appear as a structural wood log. Individual end pieces and molded tail clusters when used with the siding provide the appearance of the characteristic stacked or staggered corners of a log structure.

Abstract: Protected prefinished fiber cement products are manufactured by applying a protective layer on the finished surface of a fiber cement product. The protective layer protects the finish layer of the prefinished fiber cement product during handling, storage, and transport. Removing the protective layer leaves no adhesive residue on the finish layer, does not damage the finish layer, and does not substantially tear the protective layer. Protected prefinished fiber cement products are typically stacked on pallets for storage and transport. Optionally, spacers may be placed between the stacked protected prefinished fiber cement products.

Abstract: Protected prefinished fiber cement articles are manufactured by applying a protective layer on the finished surface of a fiber cement article. The protective layer protects the finish layer of the prefinished fiber cement article during handling, storage, and transport. Removing the protective layer leaves no residue on the finish layer, does not damage the finish layer, and does not substantially tear the protective layer. Protected prefinished fiber cement article are typically stacked on pallets for storage and transport. Optionally, spacers may be placed between the stacked protected prefinished fiber cement article.

Abstract: A foam filling member that can hold a foam sheet in a looped shape stably, without increasing the number of components, to provide improved vibration suppression and sound insulation. The strip-like foam sheet is formed in a looped shape by bending round it, so that both end portions of the foam sheet are overlapped with each other in a thickness direction thereof to form an overlapped portion therein. Then, insertion shafts of a clip are inserted through the overlapped portion, so that the overlapped portion is held in sandwich relation between a base portion and a head portion to form a foam filling member. Then, a supporting portion of the fixing portion of the clip is inserted in a fixing hole of an inner panel and fixed to the inner panel.

Abstract: Plastic building blocks made from structural foam polymer such as polyethylene, polypropylene or acrylonitrile butadiene styrene are strong, lightweight and may be easily disassembled. The top surface of each block has frusto-conical posts which fit into corresponding bores in the bottom surface of adjacent blocks to provide interlocking capability.

Abstract: A wall form unit for containing a pourable, curable construction material for forming a wall section integrating said wall form unit and said construction material, comprising a first panel and a second panels spaced apart in predetermined relation thereby forming a hollow between first and second panels for defining said wall section and at least one tie assembly having a spacer member for maintaining said first and second panel in predetermined relation, in which both the first panel and second panels are rigid and adapted to retain said construction material, wherein the first panel is constructed of a thermally insulating material and the second panel is constructed of a thermally conducting material. A wall form system for forming a section of wall and wall section and method for constructing same are also defined. The invention also relates to a panel for use in forming a wall form unit and also claims a kit for constructing a wall form unit.

Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

Abstract: The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

Abstract: A starter block and a shingle are utilized to form courses that may be positioned in overlapping fashion on a roof to form a roofing covering system. The particular design of the starter block and shingle result in a roofing product that provides increased durability over previous designs. The starter block may be formed with top and bottom surfaces, opposite side surfaces with tapering heights, and a front surface having a greater height than a back surface of the starter block. When the starter block is coupled to a roof deck, a semi-rigid shingle having a generally planar bottom surface may be placed upon the starter block so that a portion of the shingle extends off of the starter block over the back surface thereof and onto the roof deck to facilitate contact between the shingle and the roof deck at a location more proximal to the starter block back surface than if the same back surface had the same height as the front surface.

Abstract: A roofing system, including at least one composite roof batten structured and arranged to support roof tile over a roof structure. The composite roof batten includes a substantially rigid low-density core, an upper reinforcing layer structured and arranged to reinforce the substantially rigid low-density core, and a lower reinforcing layer structured and arranged to reinforce the substantially rigid low-density core. The composite roof batten having at least one channel structured and arranged to assist the passage of moisture and air therethrough under the roof tile.

Abstract: A multilayer insulation material is provided. The insulation material preferably includes a plurality of substantially air-impermeable material layers joined together, with at least one space being provided between a pair of adjacent material layers thereof. At least one layer of a foam material and/or aerogel material can be interposed between a pair of adjacent material layers. At least one reflective layer can be provided for inhibiting radiative heat transfer across the insulation material. In accordance with another aspect of the disclosure, a construction panel is provided, having a structural panel portion having predetermined material properties for performing a predetermined function, and a plurality of substantially air-impermeable material layers joined to the structural panel portion, at least one space being provided between a pair of adjacent material layers thereof.

Abstract: An architectural unit having an extruded core of wood fiber and a thermoset resin, the extruded core having a central hole coaxial with a major axis of the core and an exterior; a plurality of shaped staves forming a shell, each stave of the plurality of staves disposed about the exterior of the core and parallel to the major axis.

Abstract: The present invention describes a fire resistant building material composition, useful for example as a fire door core and to a method of making this composition where the building material of the present invention is prepared from an aqueous slurry of calcined gypsum, paper fibers, a water insoluble organic binder, fiber reinforcement and a set retarder.

Abstract: The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

Abstract: A fire resistant door assembly is disclosed comprising a pair of horizontal rails, a pair of vertical stiles, first and second door skins, and a foam core. The first and second door skins are made from a molded fiberglass material that includes aluminum trihydroxide, which provides a degree of ultraviolet light resistance as well as fire resistance. The foam core is made from a polyurethane foam qualified to ASTM E84, Class I, while the stiles and rails are made from a polyvinylchloride material. The resulting door assembly is made from 100% composite material, provide a high degree of durability, while resulting in a door that maintains its structural integrity and resistance to smoke and fire in accordance with state and local building codes.

Abstract: A foam filling member that can hold a foam sheet in a looped shape stably, without increasing the number of components, to provide improved vibration suppression and sound insulation. The strip-like foam sheet is formed in a looped shape by bending round it, so that both end portions of the foam sheet are overlapped with each other in a thickness direction thereof to form an overlapped portion therein. Then, insertion shafts of a clip are inserted through the overlapped portion, so that the overlapped portion is held in sandwich relation between a base portion and a head portion to form a foam filling member. Then, a supporting portion of the fixing portion of the clip is inserted in a fixing hole of an inner panel and fixed to the inner panel.

Abstract: A prefabricated, faced roofing board composite includes a first board layer made of a polymeric material or a predominantly polymeric material and a fire and weather resistant fiberglass-based facer bonded to a top major surface of the first board layer and forming a top major surface of the composite. The fiberglass-based facer is substantially impervious to the passage of hot gases of combustion, water, and water vapor through the thickness of the fiberglass-based facer. The faced composite can be a cover board, an insulation board; can include cover board and insulation board layers; and can include cover board, insulation board, and baseboard layers. A second fiberglass-based facer that is substantially impervious to the passage of hot gases of combustion through its thickness can form a bottom major surface of the composite.

Abstract: A composite reinforced mull post is disclosed or use in an exterior building entryway assembly, engaging a door on one side and a side light window on the other side. The mull post may comprise a polymer profile portion and first and second reinforcing members. The profile portion comprises a layer of polyvinyl chloride with a hollow center. The first reinforcing member comprises an engineered material such as a wood laminate, and the second reinforcing member comprises a U-shaped steel channel that fits around one end of the first reinforcing member. The reinforcing members are received within the hollow center of the polymer profile portion and run the entire length of the mull post to provide substantial rigidity to the assembly. A polymer cap layer may be co-extruded on the outer surface of the polymer profile portion to provide the mull post with a desired finished surface appearance and/or color.

Abstract: A trimmable door is disclosed comprising a pair of horizontal rails, a pair of vertical stiles, first and second door skins, and a foam core. The first and second stiles are made from a composite material that is easily trimmed to enable the door to be custom fit to the unique shape and dimensions of a particular door frame opening, such as is common in the renovation market. The first and second rails also may be made from a trimmable composite material. To provide an additional measure of adjustability, the first and second door skins may also be trimmable. The first and second door skins may be compression molded and have a texture and grain approaching that of wood. The foam core may be a foamed-in-place polyurethane material. The composite material used to form the first and second stiles may be a co-extrusion material of polymer and wood flour.

Abstract: An insulated building panel includes a male connector configuration as well as a female connector configuration that are both formed of generally bent surfaces. The male connector as well as the female connector extends outwardly from the side faces of an insulating foam core so that the foam is protected from damage. The male connector is formed by bending the metal edge into a generally U shaped configuration with the outer edge of the U bent downwardly towards the interior of the panel. The female connector is bent back almost towards itself and terminates in a curvilinear gutter portion. The female portion includes a detent edge that defines a shallow receptacle into which a male detent edge is inserted so as to lock the male and female connectors in a nested position, thereby securing two panels together.

Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

Abstract: An elongated building element (14) to form a series of walls (10) to (13). The elements (14) each have longitudinally extending flanges (21) that snap engage with longitudinally extending grooves (19) in the next adjacent element (14). Accordingly the wall (10) is constructed by joining the elements (14) in a direction transverse their general direction of extension. If so required the elements (14) may be filled with concrete.

Abstract: A three-dimensional constructional element 10 is shown having opposing and substantially planar panels 30, 40 mounted on opposing surfaces of a flexible planar member in the form of a flexible mesh material layer 52 therefore making a composite sheet of three layers. Panel 30 includes transverse grooves 12, 14 formed therein and panel 40 includes transverse grooves 16, 18 formed therein. The structure is deformable about each groove 12, 14, 16, 18. In a preferred embodiment the panels 30, 40 are divided into many segments defined by the transverse grooves to allow the constructional element to be deformed so that one of the exterior surfaces of panel 30 is concave while the opposing exterior surface of panel 40 is convex.

Abstract: A hollow core door comprises a perimeter frame, and first and second molded skins. Each skin has an exterior surface and an interior surface secured to opposing sides of the frame. At least one of the skins has an outer planar area, an inner planar area, and an asymmetric profile surrounding the inner planar area and interconnecting and integral with the outer planar area and the inner planar area. The asymmetric profile area has a convex portion extending outwardly from and relative to the plane of the outer planar area.

Abstract: A structural insulated panel includes an internal foam (EPS) core, oriented strand board (OSB) faces on the core, and a sheet of magnesium oxide (MagOx) on one or both of the faces for environmental purposes of either weather resistance and/or fire protection. The outer faces incorporate interior and exterior surfaces that need little more than a finish top coat paint. The combination of core, oriented strand board, and outer sheets provide a thermally efficient insulating structure that is a fully nationally code approved building structure.