Embedded, Elongated Component Patents (Class 52/309.16)
  • Patent number: 10895081
    Abstract: For leveling tile, a tile leveling device (100) includes a tower (105), a base (120), and leveling ridges (130). The tower (105) includes a cross piece (110) and at least one strut that extends (115) in a distal direction (150) along a first axis (145) from the cross piece (110). Each strut (115) has a first traverse width (170). The base (120) is connected to the at least one strut (115) at a base intersection (140) and extends transversely from the at least one strut (115). The cross piece (110), the at least one strut (115), and the base (120) form a tension gap (125). The leveling ridges (130) are disposed on a proximal surface (121) of the base (120). Each leveling ridge (130) comprises a distal ridge side (131) connected to the base and a proximal ridge surface (132).
    Type: Grant
    Filed: April 5, 2018
    Date of Patent: January 19, 2021
    Inventors: Raunier Mendiluza, Yileny Echevarria
  • Publication number: 20150107176
    Abstract: The present invention relates to a support member which is in connection to a structure member comprising a body made of composite material and space parts defined inside said body. The support member comprising a body which is placed into said space part and which is made of composite material comprising at least one type of fiber and at least one type of resin; and channels embodied along the length of the body according to a determined placement plan so as to change the movement orbit of ballistic pieces in order to dispense and thereby eliminate the pressure applied on the structure member.
    Type: Application
    Filed: November 20, 2012
    Publication date: April 23, 2015
    Applicant: Renco World Corporation
    Inventor: Sedat Cetindag
  • Patent number: 8997416
    Abstract: A composite material includes a polymeric matrix, at least one transparent region including a plurality of optically clear elements provided in the polymeric matrix and at least one opaque region including a plurality of opaque reinforcing elements provided in the polymeric matrix substantially parallel and adjacent to the at least one transparent region. A structural window and a method for reinforcing a composite material are also disclosed.
    Type: Grant
    Filed: July 15, 2008
    Date of Patent: April 7, 2015
    Assignee: The Boeing Company
    Inventors: Mark S. Wilenski, Alan M. Markus, Larry A. Godby
  • Patent number: 8997420
    Abstract: A panel for a building form made of insulating material such as polystyrene is integrated with a reinforcing member for enabling the panel to resist deformation due to forces applied against its concrete-facing surface. Reinforcement of floor/roof panels is beneficial to reduce the amount of, or eliminate the need for, shoring for supporting the weight of wet concrete or workers. The reinforcement resists against deformation due to cracking, splitting etc. Reinforcement is likewise beneficial for wall forms where the weight of concrete asserts significant pressure against the concrete-facing surface of the form, in order to resist deformation of the wall forms under pressure. The reinforcing member may be made of a plastic material such as polypropylene or high-impact polystyrene. Methods of manufacturing reinforced form panels are disclosed.
    Type: Grant
    Filed: November 29, 2004
    Date of Patent: April 7, 2015
    Inventor: Victor Amend
  • Patent number: 8978325
    Abstract: An insulating panel to be used in a panelized insulation system for insulating and finishing walls, including basement walls has a foam core made of inorganic materials. The system incorporates a capillary break, an integrated water drainage system and an electrical wire chase system within an insulating wall panel. Vertical slots are provided for insertion of metal studs for use in attaching the interior finish panel, such as inorganic fiber cement board with a vinyl laminate finish, onto the insulating panels. Embedding metal studs in the panel core reduces the sound transmission though the panel and eliminates thermal bridging between warm and cold surfaces. Steps on the edges and the top/bottom surfaces of the insulating panel allow more panels to join together with shiplap joints.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: March 17, 2015
    Inventor: David L. Lewis
  • Patent number: 8938882
    Abstract: Disclosed are frame members and mullions for a window frame that comprise a reinforcing member that is surrounded by an outer plastic layer. The outer plastic layer is held securely to the reinforcing member as a result of a waist banding effect that comprises an inward force created by the outer plastic layer as it cools and contracts around the reinforcing member. In addition, lobes are formed in the reinforcing member that assist in holding the outer plastic layer to the reinforcing member. Window inserts can be removed and replaced using adapters and removable brackets. Frame members and mullions can be built sufficiently strong to provide structural support. The frame can also be used to hold photovoltaic cells and protective coverings for photovoltaic cells. Structural members are also disclosed that have reinforcing members with apertures, debossing, scarification and/or indentations that secure the thermoplastic layer to the reinforcing member.
    Type: Grant
    Filed: May 10, 2013
    Date of Patent: January 27, 2015
    Assignee: TAC Technologies, LLC
    Inventors: Barry Carlson, Jason Underhill
  • Patent number: 8910439
    Abstract: A wall panel configured for quick and easy manufacturing and assembly to create affordable, sustainable buildings. The wall panel has a main wall section having an inside-facing surface and an outside-facing surface opposite the inside-facing surface; a first set of elongated studs embedded in the outside-facing surface of the main wall section, each elongated stud in the first set of elongated studs having a length; a second set of elongated studs embedded in the inside-facing surface of the main wall section, each elongated stud in the second set of the elongated studs having a length; wherein the length of each elongated stud of the first set of elongated studs is greater than a height of the main wall section, and wherein the length of each elongated stud of the second set of elongated studs is equivalent to the height of the main wall section.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: December 16, 2014
    Assignee: M3house, LLC
    Inventors: Erla Dögg Ingjaldsdottir, Tryggvi Thorsteinsson
  • Patent number: 8863457
    Abstract: The invention relates to a construction element (1) for use in interior decoration of a building construction (5), comprising a body (2) having a functional, non planar shape by which the construction element is adapted for fulfilling an additional function with respect to wall plastering (6) and which is provided to remain uncovered by wall plastering. The construction element (1) comprises joining elements (4) at one or more peripheral edges (3) of the body (2), adapted for being covered with wall plastering (6) which is applied around the peripheral edges (3) for covering part of the building construction (5). The body (2) and the joining elements (4) are constructed in a reinforced wall plastering material.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: October 21, 2014
    Assignee: Under-Cover
    Inventors: Alex Rottiers, Tom Weyers, Stephan Mees
  • Patent number: 8857127
    Abstract: Floor covering (10) including panels (12,14; 112) having a core (24) of a plastic material and at least one cover layer (28,30) covering the upper side of the core, the panels being provided with complementary and mutually engaging locking profiles (20,22; 120) at their connected lateral edges (16,18). For forming a groove between two connected panels (12,14; 112) at least one of these panels is provided with a milled-out portion (60,160) at the upper side of its lateral edge, with the cover layer (28,30) excavated completely over the width of the milled-out portion (60,160) so that the bottom (62,162) of the milled-out portion (60,160) is formed by the material of the core.
    Type: Grant
    Filed: February 11, 2014
    Date of Patent: October 14, 2014
    Assignee: Ulrich Windmöller Consulting GmbH
    Inventor: Ulrich Windmöller
  • Publication number: 20140260031
    Abstract: A composite building panel including a central body, substantially parallelepipedic in shape, comprised of an expanded polymer matrix, having a first surface and an opposing second surface; and one or more structural reinforcing elements longitudinally extending across the central body between said opposite faces, having a first side portion embedded in the expanded polymer matrix, and a second side portion extending away from the first surface of the central body and one or more expansion holes located in the reinforcing member between the first side portion of the reinforcing member and the first surface of the central body. The central body includes a polymer matrix that expands through the expansion holes.
    Type: Application
    Filed: March 13, 2013
    Publication date: September 18, 2014
    Applicant: SYNTHEON, INC.
    Inventors: Lorenzo L. Salazar, Jay J. Bowman, Gregory S. Ralph
  • Patent number: 8826617
    Abstract: Provided is a resin panel produced such that the positioning of a reinforcing material can be precisely done, rattling movement is prevented and distortion by molding shrinkage is not caused because the reinforcing materials are maintained in the foam. A resin panel is a hollow double-wall structure including a front wall, a back wall and a peripheral wall joining the front wall and back wall together. The peripheral wall of the resin panel has a welded part on its entire periphery. Within a hollow part is inner packed a foam made of a thermoplastic resin that is formed in advance in the substantially the same shape as the shape of the space within the hollow part. The foam is welded on the inner wall faces of the front wall and back wall of the resin panel. In the foam are formed accommodation parts for accommodating reinforcing materials. The reinforcing materials are lengthwise. The foam intervenes between the ends of both of the reinforcing materials and the peripheral wall.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: September 9, 2014
    Assignee: Kyoraku Co., Ltd.
    Inventor: Haruhiro Endo
  • Publication number: 20140202098
    Abstract: A binding element for a building wall structure, wherein said binding element comprises an elongated steel element coated with a thermoplastic material, and wherein the coated thermoplastic material has a uniform thickness on each straight portion of the elongated steel element. The building wall structure comprising an inner wall, an outer wall spaced from said inner wall and provided with at least one insulation layer(s) in between, at least one binding element comprising an elongated steel element coated with a thermoplastic material interconnecting said outer wall and inner wall through the insulation layer, wherein ends of said binding element is fixed to the said outer wall and said inner wall respectively and wherein middle portion of said binding element is in contact with the said insulation layer(s).
    Type: Application
    Filed: July 20, 2012
    Publication date: July 24, 2014
    Inventors: Anneleen De Smet, Frederik Ardies
  • Patent number: 8776476
    Abstract: A building panel structure is disclosed, where the building panel structure includes composite building panels. A composite building panel includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: July 15, 2014
    Assignee: Propst Family Limited Partnership
    Inventor: John Eugene Propst
  • Patent number: 8752348
    Abstract: A composite building panel that includes a central body, substantially parallelepipedic in shape, containing an expanded polymer matrix, having opposite faces, a top surface, and a bottom surface; at least one embedded framing stud longitudinally extending across the central body between the opposite faces, having a first end embedded in the expanded polymer matrix, a second end extending away from the bottom surface of the central body, and one or more expansion holes in the embedded studs between the first end of the embedded stud and bottom surface through which the polymer matrix expands. A concrete layer can optionally cover a portion of the top surface and/or bottom surface. The building panel can be positioned perpendicular to a structural wall and/or foundation to provide a floor panel. The second end of the framing studs can be embedded in a second central body to provide an insulated concrete form.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: June 17, 2014
    Assignee: SYNTHEON Inc.
    Inventor: Jay Bowman
  • Publication number: 20140150363
    Abstract: The present disclosure is drawn to a lattice support structure, comprising a plurality of fiber-based cross supports intersecting one another to form a multi-layered node. The multi-layered node can be consolidated within a rigid mold in the presence of resin, heat, and pressure. In another embodiment, a lattice support structure can comprise a first cross support comprising fiber material; a second cross support comprising a fiber material, said second cross support intersecting the first cross support; and multi-layered nodes located where the first cross support intersects the second cross support. The multi-layered nodes can comprise at least two layers of the first cross support separated by a least one layer of the second cross support. Also, one of the first cross support or the second cross support can be curved from node to node.
    Type: Application
    Filed: September 24, 2013
    Publication date: June 5, 2014
    Inventors: Erich A. Wilson, Michael D. Ridges, Michael D. Kipp
  • Patent number: 8733046
    Abstract: A building system comprising: a building panel comprising first and second outer sheet members, an inner sheet member disposed between the first and second outer sheet members, and solid insulating material disposed between the first and second outer sheet members and the inner sheet member; a first track member, the first track member and the building panel being arranged such that the panel is engagable along a first side with the first track member and the first track member is connectable to the first and second outer sheet members; a second track member, the second track member and the building panel being arranged such that the panel is engagable along a second side with the second track member and the second track member is connectable to the first and second outer sheet members and the inner sheet member.
    Type: Grant
    Filed: October 11, 2011
    Date of Patent: May 27, 2014
    Assignee: FBM Licence Limited
    Inventor: Kubashen Jerome Naidoo
  • Patent number: 8726594
    Abstract: A composite building panel including a central body, substantially parallelepipedic in shape, comprised of an expanded polymer matrix, having opposite faces, a first surface and an opposing second surface; and one or more reinforcing members longitudinally extending across the central body between said opposite faces, having a first side portion embedded in the expanded polymer matrix, and a second side portion extending away from the first surface of the central body and one or more expansion holes located in the reinforcing member between the first side portion of the reinforcing member and the first surface of the central body. The central body includes a polymer matrix that expands through the expansion holes; and a space defined by the first surface of the central body and the second side portion of the reinforcing members is adapted for accommodating utilities through the space.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: May 20, 2014
    Assignee: Syntheon Inc.
    Inventors: Lorenzo L. Salazar, Jay J. Bowman, Gregory S. Ralph
  • Patent number: 8695299
    Abstract: A building panel structure is disclosed, in which building panels are used to form a structure. The building panel includes a core and a coating covering a portion of the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers and a fiberglass mesh. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A coating/frame coupler is disclosed which securely couples the coating to the frame so that the building panel remains strong and stable even if the EPS foam blocks are melted or damaged in extreme conditions such as a fire.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: April 15, 2014
    Assignee: Propst Family Limited Partnership
    Inventor: John Eugene Propst
  • Patent number: 8683765
    Abstract: The present disclosure relates to a wall structure of a building, including a first plate-shaped support body made of a solid foam material, the surface of which to be directed toward the inside of the building adjoins an insulation layer, a first wavelike metal wire grille, which is foamed at least partially into a surface of the first support body to be directed toward the outside of the building, and first fastening elements, which penetrate both the first metal wire grille and the first support body in order to fasten support elements, between which the insulation layer is accommodated.
    Type: Grant
    Filed: July 17, 2009
    Date of Patent: April 1, 2014
    Assignee: Stone Treuhand AG
    Inventor: Guillaume Eugène Hillers
  • Patent number: 8663792
    Abstract: A composite roofing overlay containing paint waste is provided for use on a roof surface. The composite roofing overlay includes a bedding cement containing water-based paint waste and sand, a porous fabric embedded in the bedding cement, and at least one primer coat over the porous fabric and bedding cement. The composite roofing overlay may be used in combination with an overlying waterproof roofing membrane to provide an effective waterproof seal to new or existing roof structures.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: March 4, 2014
    Assignee: Polymer Recycling, LLC
    Inventor: Michael Joseph Gerace
  • Publication number: 20140033627
    Abstract: A building panel includes a polymeric block, one or more framing studs and one or more framing studs at least partially embedded in or to the polymeric block. The block includes a panel interior surface and a panel exterior surface. The panel interior surface of the polymeric block is offset from at least one of the one or more framing studs. The panel interior surface of the polymeric block includes one or more slots that can receive framing studs.
    Type: Application
    Filed: June 25, 2013
    Publication date: February 6, 2014
    Inventors: Roy Dean Stephens, JR., James Michael Qualls
  • Patent number: 8640410
    Abstract: A load bearing wall system which is made from a plurality of interlocking panels. Each panel includes a hollow panel body having a first end, a second end, and an interior cavity. A male coupling is positioned at the first end and a female coupling is positioned at the second end. The female coupling is capable of interlocking with the male coupling of another of the plurality of interlocking panels. The male coupling houses a structural stud that extends for the entire vertical height of the hollow panel body. The interior cavity of the hollow panel body is filled with insulation. Interlocking panels intended for straight sections have the female coupling opposed to the male coupling in a linear alignment. Interlocking panels intended for a corner or change in direction have the hollow panel body bent so that the female coupling is angularly offset from the male coupling.
    Type: Grant
    Filed: January 30, 2013
    Date of Patent: February 4, 2014
    Inventor: Yvan Bergeron
  • Patent number: 8621818
    Abstract: A method for providing standardized modular elements usable to construct a building. The method includes defining a set of allowable functional building block configurations divided into assembly levels, defining allowable configurations and allowable interactions for each allowable functional building block configuration usable in a building configuration. The method also includes producing standardized modular elements based on the allowable configurations and allowable interactions for a desired building configuration. Fabricated standardized modular components are provided (produced, assembled, or fabricated) at an off-site location and employed in a building at an on-site location.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: January 7, 2014
    Assignee: LivingHomes, LLC
    Inventors: Steve Glenn, Erich Volkert, Amy Sims, Finn Kappe, Karen Bragg
  • Publication number: 20130212964
    Abstract: An array of resilient floor tiles is assembled into a continuous sheet after being laid down. An array of included, sacrificial resistive wires is buried along the edges of the tiles and is controllably heated in order to cause welding of the edges of tiles across the paths of the wires to neighboring tiles. Subsequently the wires may be used to give the array integral tensile strength. The welded array is provided with greater strength for resisting use, expansive and contractile forces caused by environmental heat and cold and also long-term tile contraction owing to loss of plasticiser as may be seen with PVC-based tiles.
    Type: Application
    Filed: March 21, 2013
    Publication date: August 22, 2013
    Applicant: MATTA I LIMITED
    Inventor: MATTA I LIMITED
  • Publication number: 20130167462
    Abstract: The present disclosure is drawn to a lattice support structure, comprising a plurality of fiber-based cross supports intersecting one another to form a multi-layered node. The multi-layered node can be consolidated within a rigid mold in the presence of resin, heat, and pressure. In another embodiment, a lattice support structure can comprise a first cross support comprising fiber material; a second cross support comprising a fiber material, said second cross support intersecting the first cross support; and multi-layered nodes located where the first cross support intersects the second cross support. The multi-layered nodes can comprise at least two layers of the first cross support separated by a least one layer of the second cross support. Also, one of the first cross support or the second cross support can be curved from node to node.
    Type: Application
    Filed: December 3, 2012
    Publication date: July 4, 2013
    Applicant: Sigma-Tek, LLC
    Inventor: Sigma-Tek, LLC
  • Patent number: 8464483
    Abstract: The present disclosure relates to an insulation system for securing cladding to the exterior surface of a building. An insulated panel has a front face and a rear face. Joining elements are defined in horizontal edges of the panel for connecting adjacent panels to each other. A horizontal attachment member, such as a nailing hem, is mounted to the rear face of the panel for attaching the insulated panel to the exterior surface. Receiving members are present on the front face of the panel, and can be located in receiving channels. The receiving member is generally made from a material that is better at retaining fasteners, such as nails, than the material of the insulated panel itself.
    Type: Grant
    Filed: June 3, 2011
    Date of Patent: June 18, 2013
    Assignee: Progressive Foam Technologies, Inc.
    Inventor: John Timothy Holt
  • Patent number: 8438808
    Abstract: Disclosed are frame members and mullions for a window frame that comprise a reinforcing member that is surrounded by an outer plastic layer. The outer plastic layer is held securely to the reinforcing member as a result of a waist banding effect that comprises an inward force created by the outer plastic layer as it cools and contracts around the reinforcing member. In addition, lobes are formed in the reinforcing member that assist in holding the outer plastic layer to the reinforcing member. Window inserts can be removed and replaced using adapters and removable brackets. Frame members and mullions can be built sufficiently strong to provide structural support. The frame can also be used to hold photovoltaic cells and protective coverings for photovoltaic cells. Structural members are also disclosed that have reinforcing members with apertures, debossing, scarification and/or indentations that secure the thermoplastic layer to the reinforcing member.
    Type: Grant
    Filed: August 14, 2012
    Date of Patent: May 14, 2013
    Assignee: TAC Technologies, LLC
    Inventors: Barry Carlson, Jason Underhill
  • Publication number: 20130097955
    Abstract: A composite support structure is provided with a plurality of support strands surrounded by a carbon fiber reinforced polymer mesh and surrounded by structural concrete. The support structure provides various advantages in withstanding compressive, tensile, and shear loading.
    Type: Application
    Filed: October 15, 2012
    Publication date: April 25, 2013
    Inventors: John M. Carson, Sami Rizkalla, Earl Shimp
  • Patent number: 8407964
    Abstract: A method that streamlines concrete building construction and marketing of the building. Prefabrication units are designed and constructed in a controlled environment at a prefabrication factory using familiar, off the shelf components already used in the concrete construction industry. The method has allows one to build the prefabrication unit, which is 90% of the structure in the factory, with the remaining 10%, including the external walls and final utility connections, at the building site. Also because the prefabricated structures are light-weight and pre-finished structures, on-site installation is easier. With the prefabrication units completed at the factory, plumbing, heating and electrical and finishing can be tested and corrected while complete access is still available in the earlier stages of construction. Plumbing, electrical, heating tradesmen and subsequent inspectors visit the building site only for hook-up and inspection.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: April 2, 2013
    Inventor: Eric Roy
  • Patent number: 8371079
    Abstract: A composite reinforced mull post is disclosed for use in an entryway assembly. The mull post may engage a door on one side and a side light window on the other side. The mull post may comprise a one or two piece outer portion and one or more internal reinforcing members. The outer portion may comprise a plurality of interlocking pieces. The pieces may include a stop portion and a support portion, each with interlocking ribs. A first internal reinforcing member may be formed of engineered material such as a wood laminate, and a second reinforcing member may comprise a channel that extends partially around the first reinforcing member. The reinforcing member may include orthogonal portions conterminously received within a correspondingly shaped central chamber formed by the housing formed by the joined interlocking pieces.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: February 12, 2013
    Assignee: Plastpro 2000, Inc.
    Inventors: Pao Yu An, Albert Lin, Tong Mingyong
  • Patent number: 8365501
    Abstract: Wide-body connectors are provided for concrete sandwich walls. Each connector includes a body with longitudinally thickened portions defining flanges and a thinner inner connecting web extending between the flanges. The flanges provide increased bending stiffness for the connector, while the web provides enhanced shear transfer between the concrete layers of the wall. Anchoring surfaces are formed into or overmolded onto the body to anchor the ends of the connector in the concrete layers of the wall and assist in the creation of end moments ofr the transfer of forces between the concrete layers. Preferably, a lip is provided on the connector to limit the penetration of the connector through the insulation layer of the wall. The connectors transfer forces between the concrete layers, without thermal bridging, such that the wall has a substantially composite character.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: February 5, 2013
    Assignee: Composite Technologies Corporation
    Inventor: Robert T. Long, Sr.
  • Patent number: 8367569
    Abstract: A structure may include a plurality of first fiber bundles, a plurality of second fiber bundles, and a plurality of connecting threads. The first fiber bundles may extend substantially parallel to each other. The second fiber bundles may extend substantially parallel to each other and substantially perpendicular to the first fiber bundles. The connecting threads may engage the first fiber bundles and the second fiber bundles such that at least one of the connecting threads is continuously wrapped around each of the first fiber bundles in a helical pattern. The at least one of the connecting threads may extend across a width of each of the second fiber bundles, and may thereby secure the second fiber bundles to each of the first fiber bundles. The first and second fiber bundles may be embedded in a construction material and adapted to reinforce the construction material.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: February 5, 2013
    Assignee: Fortress Stabilization Systems
    Inventor: Donald E. Wheatley
  • Patent number: 8327593
    Abstract: A section of the wall has a plurality of interspaced structural members mounted between an upper frame member and a lower frame member, and insulating material generally filling the space between the structural members and upper and lower frame members.
    Type: Grant
    Filed: March 10, 2011
    Date of Patent: December 11, 2012
    Assignee: Maisons Laprise Inc.
    Inventor: Daniel Laprise
  • Publication number: 20120304569
    Abstract: Disclosed are frame members and mullions for a window frame that comprise a reinforcing member that is surrounded by an outer plastic layer. The outer plastic layer is held securely to the reinforcing member as a result of a waist banding effect that comprises an inward force created by the outer plastic layer as it cools and contracts around the reinforcing member. In addition, lobes are formed in the reinforcing member that assist in holding the outer plastic layer to the reinforcing member. Window inserts can be removed and replaced using adapters and removable brackets. Frame members and mullions can be built sufficiently strong to provide structural support. The frame can also be used to hold photovoltaic cells and protective coverings for photovoltaic cells. Structural members are also disclosed that have reinforcing members with apertures, debossing, scarification and/or indentations that secure the thermoplastic layer to the reinforcing member.
    Type: Application
    Filed: August 14, 2012
    Publication date: December 6, 2012
    Inventors: Barry L. Carlson, Jason Underhill
  • Patent number: 8312683
    Abstract: The present disclosure is directed to a concrete sandwich panel. The sandwich panel may comprise a first reinforced concrete panel; a second reinforced concrete panel; an insulating panel sandwiched between the first reinforced concrete panel and the second reinforced concrete panel; a tie comprising a generally triangle wave-shaped pattern having a period defined by peaks spaced at a regular interval and a peak-to-peak amplitude greater than the thickness of the insulating panel; wherein the insulating panel has a plurality of generally linear slots defined at the regular interval of the tie for receiving the tie such that opposing ends of the tie terminate adjacent to the insulating panel, and the plurality of generally linear slots are filled utilizing an insulating material upon insertion of the tie to reduce thermal bridging; and wherein the peaks of the tie mechanically join the first and second reinforced concrete panels to the insulating panel.
    Type: Grant
    Filed: September 15, 2010
    Date of Patent: November 20, 2012
    Inventors: Maher K. Tadros, Mark D. Lafferty, Doug Gremel
  • Patent number: 8266856
    Abstract: Disclosed are frame members and mullions for a window frame that comprise a reinforcing member that is surrounded by an outer plastic layer. The outer plastic layer is held securely to the reinforcing member as a result of a waist banding effect that comprises an inward force created by the outer plastic layer as it cools and contracts around the reinforcing member. In addition, lobes are formed in the reinforcing member that assist in holding the outer plastic layer to the reinforcing member. Window inserts can be removed and replaced using adapters and removable brackets. Frame members and mullions can be built sufficiently strong to provide structural support. The frame can also be used to hold photovoltaic cells and protective coverings for photovoltaic cells. Structural members are also disclosed that have reinforcing members with apertures, debossing, scarification and/or indentations that secure the thermoplastic layer to the reinforcing member.
    Type: Grant
    Filed: October 16, 2008
    Date of Patent: September 18, 2012
    Assignee: TAC Technologies, LLC
    Inventors: Barry L. Carlson, Jason Underhill
  • Patent number: 8245470
    Abstract: A wood concrete composite system (100, 200) has a wood construction component (110, 111, 112, 210, 211), an intermediate layer (140, 141, 142, 143, 230, 231, 232) and a concrete construction unit (150, 151, 152, 240, 241). The concrete construction unit (150, 151, 152, 240, 241) has at least one side which faces the wood construction component (110, 111, 112, 210, 211). Thus at least single intermediate layer (140, 141, 142, 143, 230, 231, 232) creates at least a partial separation between the wood and concrete.
    Type: Grant
    Filed: August 17, 2007
    Date of Patent: August 21, 2012
    Inventors: Tobias Bathon, Leander Bathon
  • Patent number: 8245469
    Abstract: A deck assembly module is disclosed. The deck assembly module can be installed into the steel frame of a steel framed building. The deck assembly module includes a cellular metal deck. In an embodiment, the cellular metal deck includes a bottom plate having a top major surface and a bottom major surface, an angled decking sheet, and fireproof insulation. The angled decking sheet is angled to form a repeating pattern of troughs and peaks, the angled decking is adjacent to the top major surface of the bottom plate, and the fireproof insulation is located in channels formed by the peaks of the angled decking sheet and the top surface of the bottom plate and the angled decking sheet. The deck assembly module may also include a concrete portion that includes a top major surface, referred to as a concrete deck.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: August 21, 2012
    Assignee: Aditazz, Inc.
    Inventors: Zigmund Rubel, Mabe Ng
  • Patent number: 8230652
    Abstract: A composite reinforced mull post is disclosed or use in an exterior building entryway assembly, engaging a door on one side and a side light window on the other side. The mull post may comprise a polymer profile portion and first and second reinforcing members. The profile portion comprises a layer of polyvinyl chloride with a hollow center. The first reinforcing member comprises an engineered material such as a wood laminate, and the second reinforcing member comprises a U-shaped steel channel that fits around one end of the first reinforcing member. The reinforcing members are received within the hollow center of the polymer profile portion and run the entire length of the mull post to provide substantial rigidity to the assembly. A polymer cap layer may be co-extruded on the outer surface of the polymer profile portion to provide the mull post with a desired finished surface appearance and/or color.
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: July 31, 2012
    Assignee: Plastpro 2000, Inc.
    Inventor: Pao Yu An
  • Patent number: 8209930
    Abstract: An insulation batt is provided. The insulation batt includes an elongated blanket of fibrous insulation material adapted to be positioned entirely within a wall cavity. The elongated blanket has a face portion and edges defining a blanket width that is within the range of from about 102 percent to about 107 percent of the known nominal width of the wall cavity. A facing material is attached to the face portion of the elongated blanket of fibrous insulation material. The insulation batt has a stiffness characterized by an angle measurement that measures the amount of deflection of the insulation products as the insulation batts are draped over a support located perpendicular to the longitudinal center axis of the insulation product. The stiffness measurement is within the range from about 15 degrees to about 35 degrees. The width of the facing material and the width of the blanket are approximately the same.
    Type: Grant
    Filed: October 13, 2011
    Date of Patent: July 3, 2012
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: William M. Babbitt, Willard W. Price
  • Patent number: 8205406
    Abstract: Systems, components, and methods for attaching insulating foam panels to a wall provide additional insulation by virtue of the low thermal conductivity of the foam material of which the panels are made. Structural elements disposed within the panels provide attachment features used for fixing the panels to the wall, and also provide a structural mounting for finishing materials that may be placed on the wall. A clip attaches to the attachment features and is then affixed to the wall. One or more shims may be attached to the clip for accommodating irregularities in the wall. The shims also may be used in a variety of additional applications where accommodation for irregularities in spacing is desired.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: June 26, 2012
    Assignee: ARXX Corporation
    Inventors: Barry Hiscock, Sheldon Warman
  • Patent number: 8201371
    Abstract: A composite beam chord is between first and second reinforcement plates. The beam chord includes a first ply of reinforcing fibers with a fiber orientation of +? degrees with respect to a longitudinal axis of the beam chord and a second ply of reinforcing fibers with a fiber orientation of ?? degrees with respect to the longitudinal axis. The angle ? is between 2 and 12 degrees for suppression or delay of ply splitting.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: June 19, 2012
    Assignee: The Boeing Company
    Inventor: Max U. Kismarton
  • Publication number: 20120085057
    Abstract: Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. Panel profiles as molded having draft angles, and molds to make such profiles, enhance panel fabrication.
    Type: Application
    Filed: October 11, 2011
    Publication date: April 12, 2012
    Inventors: Gerhard P. Schiffmann, Glenn P. Schiffmann, Daniel J. Wojtusik
  • Patent number: 8151531
    Abstract: A thermal barrier includes a thermal insulating block, a layer of ultra-high performance fibered concrete integrated with the block, reinforcements embedded in the layer of ultra-high performance fibered concrete, the reinforcements protruding from the ultra-high performance fibered concrete on either side of the block. Embodiments of the invention further provides a building that includes the barrier, a process of manufacturing the barrier and a manufacturing process of the building.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: April 10, 2012
    Assignee: Lafarge
    Inventors: Mouloud Behloul, Alain Birault, Jacques Daliphard, André Pouget
  • Publication number: 20120079784
    Abstract: Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures permanently tied to the ground, optionally tying overlying structure to an underlying wall using such panels and panel assemblies. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension.
    Type: Application
    Filed: October 11, 2011
    Publication date: April 5, 2012
    Inventors: Glenn P. Schiffmann, Gerhard P. Schiffmann, Daniel J. Wojtusik
  • Patent number: 8146326
    Abstract: A tapered lightweight load bearing architectural column is disclosed. The column includes an exterior shell formed of a plurality of walls that together define an open interior and defining a tapered cross section from one end to another end. An interior load bearing shaft is within the exterior shell and is proportionally smaller than the exterior shell. One portion of the interior load bearing shaft is connected against one interior wall of the exterior shell with the remaining portions of the interior shaft being independent of the other interior walls of the interior shell.
    Type: Grant
    Filed: September 13, 2011
    Date of Patent: April 3, 2012
    Assignee: Sturdicorp, LLC
    Inventors: Brian K. McMullen, Dale R. Fuchs
  • Patent number: 8132381
    Abstract: A system provides insulation products for a plurality of insulation wall cavities in buildings, where a substantial portion of the insulation wall cavities have a known nominal width. The system includes providing flangeless insulation products having a blanket of fibrous insulation material and having a facing material with a width substantially equal to the width of the insulation blanket, with the width of the insulation blanket and the width of the facing material being greater than the nominal width of the plurality of insulation cavities. The increased width of the facing material improves the seal of the facing material when the insulation product is placed within insulation wall cavities of the known nominal width in comparison to the seal provided by flanged insulation products applied with inset stapling to the same insulation wall cavities.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: March 13, 2012
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: William M. Babbitt, Williard W. Price
  • Patent number: 8112957
    Abstract: The invention concerns a building component that is assembled from a plastic foam material and a reinforcement netting of a spatial structure being at least partly embedded in the foam material, in which the plastic foam material is provided with a layer of sand at the side where the reinforcement netting projects from the foam material. The individual grains of the layer of sand are mutually connected to a binding agent to be applied in a liquid state, in which directly connecting to the layer of sand, the foam material is formed with the same binding agent.
    Type: Grant
    Filed: June 11, 2004
    Date of Patent: February 14, 2012
    Inventor: Guillaum Eugene Hillers
  • Publication number: 20110315824
    Abstract: A composite structure is made by placing a stiffener preform and a composite structure reinforcement on a tool. The preform and the reinforcement are vacuum bagged processed and co-infused with a thermoset resin to form a stiffened, unitized structure.
    Type: Application
    Filed: June 25, 2010
    Publication date: December 29, 2011
    Inventors: David A. Pook, Peter J. Lockett, Andrew Glynn
  • Patent number: RE44642
    Abstract: A self-supporting construction element (1, 101) of expanded plastics, in particular for manufacturing floor elements and walls of buildings in general comprises: (1) a central body (2), substantially parallelepipedic in shape and having two opposite faces (6, 7); at least one reinforcing section bar (8,9) transversally extending across the central body (2) between the faces (6,7) thereof and embedded in the expanded plastics; a lath (16) for supporting at least one layer (17) of a suitable covering material, associated to a fin (11,12) of the reinforcing section bar (8,9) lying flush with and substantially parallel to at least one of the faces (6,7) of the construction element (1,101).
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: December 17, 2013
    Assignee: Plastedil S.A.
    Inventor: Piero Cretti