Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: An apparently seamless lengthened bamboo sheet is formed by lengthening a plurality of bamboo strips or blanks and assembling a plurality of lengthened bamboo strips or blanks together. A slot is formed on at least one end of the bamboo strips or blanks in direction of length, and a tenon corresponding to the slot is formed on the same end; the tenon on one bamboo strip or blank is embedded into the slot on another bamboo strip or blank. The tenon and slot are mutually matched and the two bamboo strips or blanks are engaged to each other. A method to manufacture is the apparently seamless lengthened bamboo sheet includes: forming a slot and a tenon on the end of bamboo strips or blanks; embedding a tenon at one end of one bamboo strip or blank into a slot on one end of another bamboo strip or blank; assembling and gluing a plurality of lengthened bamboo strips or blanks in direction of width or thickness; forming the bamboo sheet by a common process including pressing.

Abstract: Carved solid face doors having inlaid overlays and methods of manufacture thereof are provided herein. In some embodiments, a carved, solid face door may include a solid base having a face and an opposing rear surface, wherein the face has a design carved into at least one section of the face; one or more channels carved into the face adjacent to the design, each channel having a depth that is below a depth of the design carved into face of the door adjacent to the channel; and one or more inlay panels disposed in the one or more channels.

Abstract: The present invention relates to a building panel. The building panel includes a core including first geopolymer concrete. One or more protective layers are located adjacent the core. Each protective layer includes second geopolymer concrete of greater density than the first geopolymer concrete. In one embodiment, passages are defined along which air can move within the core.

Abstract: The present disclosure concerns a system, methods and compositions for attaching architectural panels to a building surface, such as a wall. In certain embodiments, the system comprises panels, each with upper, lower and side interlocking members. In a preferred embodiment, the upper and lower interlocking members form a modified tongue and groove joint, with a 45 degree angle interface, while the side interlocking members form a ship lap joint. The upper and lower interlocking members may be designed to press the panels against the building surface and to hide the locations of screws or other attachment devices when the interlocking members are engaged. The system provides a stronger and more secure attachment of panels to a building surface, while eliminating the problem of having to disguise the location of the attachment devices where such devices are inserted directly through the surface of the panel.

Abstract: The liner for concrete forms is a plastic matrix for simulating the mortar grooves conventionally formed in masonry construction. The liner is placed within a concrete form, and the concrete is poured thereover. The form is removed after the concrete sets, thereby exposing the surface with the liner still remaining therein. The surface of the concrete panel may then be treated as desired to produce a surface finish resembling brick or other masonry construction, e.g., sandblasted or coated with stucco or other material, with the liner remaining in place to protect the simulated mortar grooves. Once the surface of the concrete panel has been treated as desired, the liner is removed to expose the natural concrete surface within the grooves, with this natural concrete surface closely resembling the mortar joints in a masonry wall.

Abstract: A wall covering comprising a plurality of panels each formed with a plurality of horizontal rows of simulated building elements, such as hand laid stone separated by simulated lines of mortar. The panels have side marginal edge regions formed with hooks and side opening slots that are interengageable as an incident to relative lateral movement of the side marginal edge regions during installation, with the rows of simulated building elements in one panel, being drawn into aligned and predetermined spaced relation to the rows of building elements and adjacently mounted panel. The underlying side marginal edge region of each panel is formed with a non-planar undulating surface similar to the mortar lines throughout the panel, and the overlying side marginal edge region of each panel further is formed with a complementary undulating surface for tight mounted positioning onto the undulating surface of the underlying side marginal edge region.

Abstract: Laminated flooring panels include decorative motifs, mechanically embossed-in-registration surface textures, recessed perimeters, and locking mechanisms. The locking mechanisms facilitate the alignment of adjacent flooring panels. Adjacent flooring panels substantially aligned allow embossed-in-registration patterns to be substantially continuous across adjacent flooring panels. The recessed perimeter prevents the edges of the flooring panel from prematurely wearing. Individual flooring panels within the flooring system may comprise at least one partial sub-panel having a decorative motif and/or embossed surface texture that is complementary with a decorative motif and/or embossed surface texture of a neighboring partial sub-panel.

Abstract: Laminated flooring panels include decorative motifs, mechanically embossed-in-registration surface textures, recessed perimeters, and locking mechanisms. The locking mechanisms facilitate the alignment of adjacent flooring panels. Adjacent flooring panels substantially aligned allow embossed-in-registration patterns to be substantially continuous across adjacent flooring panels. The recessed perimeter prevents the edges of the flooring panel from prematurely wearing. Individual flooring panels within the flooring system may comprise at least one partial sub-panel having a decorative motif and/or embossed surface texture that is complementary with a decorative motif and/or embossed surface texture of a neighboring partial sub-panel.

Abstract: A method and system for covering flat roofs. The method and system include weather-proof flat roof material with plural sealing components that do not require an open flame (e.g., from a blow torch) to seal a first and second piece of weather-proof flat roof material together. The weather-proof flat material can be used as a base layer, a ply layer used between a base layer and a cap layer, a cap layer, as flashings, on walls or as a substrate layer for flat roofs.

Abstract: A cast veneer wall panel includes a backing panel having a rear face and a front face. The front face includes a boundary wall and a continuous abutment extending around a perimeter of a casting field. The cast veneer wall panel further includes a facing panel formed from a cast material that is received and held within the casting field. The facing panel includes at least one design element.

Abstract: A muntin clip supports a muntin grid inside an insulating glazing unit. The clip includes a positioning arm that allows the clip to be positioned with respect to the spacer. In one embodiment, the clip has a flat base adapted to be positioned on the inwardly facing surface of the spacer. The positioning arm extends from one side of the plate with the muntin-engaging body extending from the other side of the plate. The arm has an outer end that projects beyond the outer edge of the plate. A method for using the clip includes the step of using one of the glass sheets to engage and position the positioning arm of the muntin clip. Stops may be provided to limit the insertion of the clip into the spacer.

Abstract: A caisson system having an attachment plate fastened to ceiling joists; compressible spacers to allow for the attachment plate to be perfectly straight; caisson frames consisting of a combination of a pair of length planks and a pair of width planks to create a generally rectangular structure; length cover planks and width cover planks, along with tiles to finish the caisson frames.

Abstract: A cast veneer wall panel includes a facing panel having at least one design element. The facing panel is made from a cast material. In addition the wall panel includes a backing panel including a series of spaced apertures. The series of spaced apertures receive a portion of the cast material in order to key the facing panel and the backing panel together.

Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: A wall covering comprised of a plurality of panels formed with a stone and mortar design. The panels are mounted in horizontal courses with a lower marginal edge region of one panel being in overlying relation to the upper marginal edge region of a panel in a previously mounted course. The upper and lower marginal edge regions have a tapered seating design which enable close positioning of the stone and mortar of two mating panels with the mortar lines between the stone being in substantially coplanar relation with each other and where a portion of the simulated stone protrudes downward in different locations so as to create a non-uniform mortar distance between simulates stones on an upper panel from simulated stones on a lower panel, thus further obscuring the seam formed between the panels.

Abstract: A simulated stone or brick column is fabricated by a method that involves providing a hollow closed mold that has an inner face in the form of a reverse image of the desired stone or brick surface. A liquid casting material is introduced into the mold and in the mold is rotated about two perpendicular axes so that the casting material coats the inner face of the mold and results in the formation of a hollow column having the external appearance of the desired stone or brick surface. The casting material forms a molded column that has a texture and contour that simulate a stone or brick surface. A mailbox and newspaper tube can be installed in the column.

Abstract: A wall covering comprising a plurality of panels each formed with a plurality of horizontal rows of simulated building elements, such as hand laid stone separated by simulated lines of mortar. The panels have side marginal edge regions formed with depending hooks and side opening hook receiving slots that are interengageable as an incident to relative lateral movement of the side marginal edge regions during installation, with the rows of simulated building elements in one panel, being drawn into aligned and predetermined spaced relation to the rows of building elements and adjacently mounted panel. The underlying side marginal edge region of each panel is formed with a non-planar undulating surface similar to the mortar lines throughout the panel, and the overlying side marginal edge region of each panel further is formed with a complementary configured undulating surface for tight mounted positioning onto the undulating surface of the underlying side marginal edge region.

Abstract: A laminated shingle simulates a slate roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other such that the lower edges of the overlay and underlay members are generally co-linear with each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more generally rectangular-shaped tabs separated by relatively narrow cutouts. In one embodiment, the width of each tab is randomly selected. Preferably, the entire front surface of the underlay member is coated with a layer of relatively dark granules to enhance the slate simulating aspect of the shingle. In another embodiment, the overlay member also includes a layer of relatively dark granules randomly applied to the upper and lower edges of the tabs.

Abstract: Laminated flooring panels include decorative motifs, mechanically embossed-in-registration surface textures, recessed perimeters, and locking mechanisms. The locking mechanisms facilitate the alignment of adjacent flooring panels. Adjacent flooring panels substantially aligned allow embossed-in-registration patterns to be substantially continuous across adjacent flooring panels. The recessed perimeter prevents the edges of the flooring panel from prematurely wearing. Individual flooring panels within the flooring system may comprise at least one partial sub-panel having a decorative motif and/or embossed surface texture that is complementary with a decorative motif and/or embossed surface texture of a neighboring partial sub-panel.

Abstract: Laminated flooring panels include decorative motifs, mechanically embossed-in-registration surface textures, recessed perimeters, and locking mechanisms. The locking mechanisms facilitate the alignment of adjacent flooring panels. Adjacent flooring panels substantially aligned allow embossed-in-registration patterns to be substantially continuous across adjacent flooring panels. The recessed perimeter prevents the edges of the flooring panel from prematurely wearing. Individual flooring panels within the flooring system may comprise at least one partial sub-panel having a decorative motif and/or embossed surface texture that is complementary with a decorative motif and/or embossed surface texture of a neighboring partial sub-panel.

Abstract: A simulated shingle structure comprising a wood board with a base and an upper edge, the base having a thickness greater than the upper edge, and a plurality of vertical cuts extending partially through a front face of a board. In one embodiment, a portion of the base is removed such that the shingles will appear to have differing lengths.

Abstract: The present invention provides a roof shingle comprising a shingle with at least one layer having a head lap and a butt, the head lap including at least one alignment notch and the butt including at least one corner that corresponds to the alignment notch. Also, the present invention provides a roofing shingle comprising at least one layer formed from a cutting cylinder having a circumference that is a fraction of said roofing shingle length. The present invention also provides a method for manufacturing the inventive shingles and a method for installing the inventive shingles upon a roofing area.

Abstract: A siding system including interlocking panels for installation on a support surface. Each panel has opposing top and bottom edges, and adjacent panels are interlocking at least one location between their top and bottom edges. The panels are supported by projections extending from their rear faces against movement toward the support surface when installed. The panels simulate an arranged plurality of individual building elements such as bricks or stones, and have a variegated appearance. A system for creating the panels is also provided that includes a conveyance by which a panel is conveyed through a plurality of coating stations at which a plurality of different coatings are applied. The plurality of applicators are configured to dispense at least two different coatings onto the panels as the panels move along the conveyor.

Abstract: A quoin formed of individual over-mount corner units constructed as simulated brick to match the adjoining wall panels forming the exterior cover of an exterior wall of a building is provided. The corner units are formed with a front portion configured as courses of brick separated by mortar joints joined to a rear plate that provides a support frame for the corner unit. Multiple standoffs are positioned on the rear plate opposite mortar joints formed on the front portion to provide a location for driving fasteners to mount the corner unit onto the building substructure. The overlapping nature of the corner units with respect to the wall panels allows the wall panels to be cut imprecisely at the exterior corner. The standoffs maintain a predetermined spacing between the building substructure and the rear plate to establish a channel for the drainage of moisture due to condensation or rain infiltration.

Abstract: A method for forming a brick façade positioning assembly includes positioning a plurality of bricks in a specified wall pattern. A film is placed over the bricks, and the film is molded over the bricks to form a custom brick film tray. The custom brick film tray includes brick shaped tray recesses in the specified wall pattern. The plurality of bricks are positioned within the brick shaped tray recesses. Optionally, a liquid setting material is poured on the custom brick film tray and the plurality of bricks to form a brick façade wall. The brick façade wall includes the bricks in the specified wall pattern provided by the custom brick film tray.

Abstract: A vehicle wash system having a plurality of vehicle treatment components includes with at least one support member. The support member is constructed of a base material and has an outer surface. An elongated cover includes an interior surface and an exterior surface. The interior surface of the elongated cover has a first color and a size and shape that substantially matches the outer surface of the support member. The elongated cover is readably engageable with the support member to protect it from contact with fluid and debris. The elongated cover is formed of a readably cleanable material such that fluid and debris can be easily wiped off of its exterior surface.

Abstract: A vehicle wash system having a plurality of vehicle treatment components includes with at least one support member. The support member is constructed of a base material and has an outer surface. An elongated cover includes an interior surface and an exterior surface. The interior surface of the elongated cover has a first color and a size and shape that substantially matches the outer surface of the support member. The elongated cover is readably engageable with the support member to protect it from contact with fluid and debris. The elongated cover is formed of a readably cleanable material such that fluid and debris can be easily wiped off of its exterior surface.

Abstract: A muntin clip has a bar support adapted to be connected to a muntin bar end and a base member adapted to be connected to a spacer frame. The bar support has a plurality of flexible support members attached thereto, which are adapted to contact the opposed interior walls of the muntin bar end and deform in response to such contact. The base member has latching structure adapted to be connected to the spacer frame. The base member further has an abutment member adapted to be engaged by an ejector pin to facilitate removal of the muntin clip from a mold.

Abstract: A method and an apparatus for continuously producing elongated siding panels is disclosed. The apparatus includes a conveyor, a plurality of mold plates, and a die for extruding a sheet of material onto the mold plates. The mold plates are formed of a rigid material and positioned adjacent one another and supported by the conveyor for forming the elongated siding panels. Each of the mold plates has an upper edge portion and a lower edge portion with an intermediate portion therebetween. The intermediate portion has an aesthetic pattern for imparting the pattern to the sheet of material with the adjacent mold plates having different aesthetic patterns. The lower edge portion has a lower leg extending substantially perpendicular from the intermediate portion defining a horizontal plane and a projection portion between the lower edge portion and the intermediate portion extends beyond the horizontal plane for imparting a jagged pattern to the intermediate portion.

Abstract: A vehicle wash system having a plurality of vehicle treatment components includes with at least one support member. The support member is constructed of a base material and has an outer surface. An elongated cover includes an interior surface and an exterior surface. The interior surface of the elongated cover has a first color and a size and shape that substantially matches the outer surface of the support member. The elongated cover is readably engageable with the support member to protect it from contact with fluid and debris. The elongated cover is formed of a readably cleanable material such that fluid and debris can be easily wiped off of its exterior surface.

Abstract: The present disclosure concerns a system, methods and compositions for attaching architectural panels to a building surface, such as a wall. In certain embodiments, the system comprises panels, each with upper, lower and side interlocking members. In a preferred embodiment, the upper and lower interlocking members form a modified tongue and groove joint, with a 45 degree angle interface, while the side interlocking members form a ship lap joint. The upper and lower interlocking members may be designed to press the panels against the building surface and to hide the locations of screws or other attachment devices when the interlocking members are engaged. The system provides a stronger and more secure attachment of panels to a building surface, while eliminating the problem of having to disguise the location of the attachment devices where such devices are inserted directly through the surface of the panel.

Abstract: A cementitious fiberboard sprayed with an acrylic sand composition and enamel spray paint which is then tooled to a brick-looking face. Variations in the brick-like color and texture are provided by varying the acrylic paint color and sand particle size and density.

Abstract: A roofing panel, a roof, an array of roofing panels, and a method of manufacturing a roofing panel by transporting a capstock layer of the roofing panel through a moving belt mold, and forming a polymeric material in situ against the outer layer while in a mold cavity of the moving belt mold. The capstock layer is vacuum formed to shape and form a plurality of roofing shingles and to impress the shingles with surface topography features simulating natural materials.

Abstract: A muntin clip supports a muntin grid inside an insulating glazing unit. The clip includes a positioning arm that allows the clip to be positioned with respect to the spacer. In one embodiment, the clip has a flat base adapted to be positioned on the inwardly facing surface of the spacer. The positioning arm extends from one side of the plate with the muntin-engaging body extending from the other side of the plate. The arm has an outer end that projects beyond the outer edge of the plate. A method for using the clip includes the step of using one of the glass sheets to engage and position the positioning arm of the muntin clip. Stops may be provided to limit the insertion of the clip into the spacer.

Abstract: A thin brick system and method for forming a thin brick wall includes a matrix in which channels are formed for receiving a plurality of thin brick units. The thin brick units are bonded to the matrix using mortar and the same mortar can be used to fill spaces between adjacent bricks. The matrix may be attached to a substrate using fasteners. The channels can be formed in the matrix on-site.

Abstract: A muntin grid (34) is provided having a plurality of muntin bars (36) joined at intersecting points to form a grid (34). The grid (34) further has a plurality of muntin bar ends (38) located near a periphery of the grid (34), each muntin bar end (38) having a depending tab (39). A muntin clip (40) is provided for receiving the tab (39) wherein the tab attaches the clip (40) to the muntin bar end (38).

Abstract: A muntin clip has a bar support adapted to be connected to a muntin bar end and a base member adapted to be connected to a spacer frame. The bar support has a plurality of flexible support members attached thereto, which are adapted to contact the opposed interior walls of the muntin bar end and deform in response to such contact. The base member has two flexible members forming a flexible latching structure which is adapted to deform when inserted into the spacer frame. The muntin clip to be used with muntin bars and spacer frames having a range of different dimensions and configurations.

Abstract: A muntin clip has a bar support adapted to be connected to a muntin bar end and a base member adapted to be connected to a spacer frame. The bar support has a plurality of flexible support members attached thereto, which are adapted to contact the opposed interior walls of the muntin bar end and deform in response to such contact. The base member has two flexible members forming a flexible latching structure which is adapted to deform when inserted into the spacer frame. The muntin clip to be used with muntin bars and spacer frames having a range of different dimensions and configurations.

Abstract: A method of forming a building panel is provided, with the building panel including facer and liner sheets surrounding a foam core. The method includes the steps of pre-notching the facer sheet at each false joint, roll forming the side joints of the facer sheet, bending the facer sheet, via a press operation, at the pre-notched area to form the false joint, such that the facer sheet is a continuous sheet across the false joint, and bonding the facer sheet having the false joint and the liner sheet to the foam core to form the building panel.

Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlamp portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The overlay member is also coated with a layer of relatively dark granules to form horizontally-oriented overlay shading areas on the upper and lower edges of the tabs. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.

Abstract: A plastic molded wall covering that includes a plurality of one piece plastic molded corner moldings mounted in a vertically stacked array. The corner moldings each have a pair of front panels disposed at an angle to each other and formed with simulated building elements, such as hand laid stone. The corner moldings have respective upper and lower interlock devices and internal support and reinforcing walls extending rearwardly of the front panels in interconnecting relation to the interlock devices. The internal support and reinforcing walls have a curved serpentine configuration with a curved junction line with the respective front panels such that any plastic molded sink mark exposed on a front side of the front panels from the integrally formed internal walls similarly is undulating so as to blend into the simulated building elements and not detract from its natural appearance.

Abstract: A surface veneer for simulating the appearance of stone, tile, concrete, leather, wood, stucco, etc. is disclosed. The veneer may be made by producing a mold of a desired texture, filling the mold with a mixture including portland-type cement, resin, and colorant, with the mixture being impregnated with a support mesh. The veneer may be made to have an average thickness between about 1/16 and ¼ inches in a sheet form. When produced, the veneer is flexible, being able to conform to various surfaces and applied to various surfaces using any of various adhesives, and able to be transported is a finished form to an installation site. The veneer may also be finished prior to installation with a wide range of surface finishes and textures.

Abstract: A composite roofing tile with multiple tile images is adapted for presentation of the individual tile images in a non-repeating manner, and for interlocking with adjacent stacked and installed tiles.

Abstract: A stone work simulation system including panels formed from a cementitious material. The panels of the system can be cast or injection molded from cementitious slurry, including hydraulic cement, or gypsum cement and an optional latex/water mixture. A desired amount of the slurry is added to the mold, the surface of which includes several spaced apart depressions formed therein to closely resemble a pattern of stones at least partially disposed in a mortar matrix. Optionally, the mold can include a number of flat spaces formed between the depressions. Optionally, a reinforcing mesh is also provided in the mold. A colorant can be disposed on the bottom mold surface prior to the introduction of the mesh and the slurry to impart a color pattern to the system. After sufficient curing, the panel is removed from the mold and is ready for immediate use and/or further processing, such as additional surface coloring. In use, the system can be mounted to a building surface, such as a wall, e.g.

Abstract: A simulated brick panel is made by applying a first layer of mortar on a base panel, applying a second layer of mortar over the first mortar layer, and then cutting grooves in the second layer to expose the first layer of mortar to view. The first layer of mortar is chosen to have a color of mortar and the second layer of mortar is chosen to have a color of brick so that the grooves will effect a simulation of mortar lines between bricks. A tool especially adapted for cutting the grooves is also provided.

Abstract: A manufactured stone block for use in building a structure having a front surface with a simulated natural stone appearance. A portion of an upper surface of the block includes a recessed mortar joint for a user to place mortar therein to secure the manufactured stone block to an adjacent surface.

Abstract: Simulated stone, masonry, and brick textured products such as siding having a foam backing or with the hollow parts injected with foam or molded with foam in one or more steps, obtained when specially selected materials are properly admixed and formed via molding techniques. The foam backing is applied to the product in either a one or two step process. The foam backing may be used on panels, wall structures, and other products that may have contoured and textured surfaces and may simulate the appearance of conventional building and construction materials including, but not limited to, stone, brick, masonry, concrete, stucco, wood, other conventional building materials, and combinations of any of these materials are disclosed. The foam backing provides improves thermal insulation, improved sound reduction, improved rigidity, and improved dimensional stability.

Abstract: An integrated window sash includes a sash frame having a first sheet supporting surface, a second sheet supporting surface spaced from the first sheet supporting surface, and a base between the first and second sheet supporting surfaces, the base defining an opening; a first sheet having a first major surface and an opposite second major surface with marginal edge portions of the first surface of the first sheet secured to the first sheet supporting surface, the first sheet sized to pass through the opening toward the first sheet supporting surface; a second sheet having a first major surface and an opposite second major surface with marginal edge portions of the first surface of the second sheet secured to the second sheet supporting surface, the second sheet sized to be larger than the opening, wherein the first major surface of the second sheet faces the second major surface of the first sheet and is spaced therefrom to provide a compartment between the sheets; and a retainer mounted on the base between th

Abstract: An ornamental display device having an interferometric modulator for displaying an ornamental image. The ornamental device may have a patterned diffuser formed on a transparent substrate to provide an ornamental image. The ornamental device may also be a piece of jewelry or an article that may be worn. The image displayed may have an iridescent appearance. A controller may also be used to control images displayed on multiple ornamental device to provide coordinated images based on externals received or pre-programmed images.