Facer Formed To Simulate Multiple Units Patents (Class 52/314)
  • Patent number: 7338701
    Abstract: A seven-layered laminated composite lumber 1 is constructed by stacking veneers 2, whose oven-dry specific gravity is 0.6 or larger, alternately with veneers 3, whose oven-dry specific gravity is 0.4 or less, and by bonding them together. The invention can thus provide a laminated composite lumber that is light in weight, is substantially resistant to warping and distortion, and yet retains the desired bending strength and nail holding power, and a method of producing such a laminated composite lumber.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: March 4, 2008
    Assignee: Uniwood Corporation
    Inventors: Kuniharu Yokoo, Minoru Masuda, Koji Murata
  • Publication number: 20080005988
    Abstract: A metal-stone floor or wall covering, more particularly a “hard surface” floor covering is created in plant by stamping large panels from sheet metal with an interlocking reversing notched edge. This allows each large panel to lock into additional panel sufficient to cover a floor area, whereupon the sheet metal in plant is covered with cross linking polymer cement mixed with crushed powdered stone and the resulting slurry is applied over the surface of the sheet metal in a thin layer and allowed to harden. Grout line grooves are carved into the mixed overlay and filled with a latex grout which is then allowed to harden after which, the tile is colorized, and then sealed with a clear coat, dried and shipped to site for bonding in place by beads of a foamed adhesive which allow some flexing of the floor as an integral structure.
    Type: Application
    Filed: July 6, 2006
    Publication date: January 10, 2008
    Inventor: Michael Dombowsky
  • Patent number: 7299594
    Abstract: An apparatus for at least one of providing a decorative shelf, decorative framing, decorative shelving, decorative paneling and a decorative member for supporting and hanging preselected articles. The apparatus comprises a panel member formed with a brick like design adjacent an outer surface thereof and having each of a first predetermined shape and a predetermined thickness and at least one of an opening, having a second predetermined shape, formed in the panel member to provide a frame like member for at least one of a mirror and a picture and a means formed in the brick like design for supporting at least one of a shelf and a bracket for supporting and hanging such preselected articles.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: November 27, 2007
    Inventors: Todd E. Chornenky, Daniel Chornenky
  • Patent number: 7240461
    Abstract: Siding panels for mounting on a wall surface. Each siding panel includes a plurality of decorative elements integrally formed with the panel and disposed in at least one row, the decorative elements defining a front face of the siding panel; a top edge disposed above the decorative elements; a plurality of apertures formed in and extending through the siding panel disposed below the top edge and above the decorative elements; a bottom end; a plurality of downwardly depending tabs located on the front face of the siding panel, each tab having a plurality of projections; and an upwardly facing channel formed on a side of the siding panel opposite the front face, the channel configured for receipt of the tabs of an adjacent panel. In one embodiment, there are four rounded projections on each tab. The siding panel includes first and second side edges, and a horizontally extending tab.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: July 10, 2007
    Assignee: Atlantis Plastics, Inc.
    Inventors: Ronald L Vandeman, Dean Jorgenson
  • Patent number: 7240462
    Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The overlay member is also coated with a layer of relatively dark granules to form horizontally-oriented overlay shading areas on the upper and lower edges of the tabs. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: July 10, 2007
    Assignee: Owens-Corning Fiberglass Technology, Inc.
    Inventors: Bert W. Elliott, John D. Phillips
  • Patent number: 7238406
    Abstract: A template assembly for use in the production of a variable depth building wall surface, which may be simulative of multiple units separated by mortar joints, such as a simulated brick, stone, tile, or mosaic surface. The template assembly is formed of a backing sheet which is releasably attached to a substrate formed of nonwoven spunbond polyester material, which may be fiberglass reinforced. The substrate is a unitary sheet having a plurality of upwardly extending strips connected by a plurality of sidewardly extending strips. The strips define a plurality of openings within which simulated building units may be formed. A first layer is applied to a wall surface, the template backing is removed and the template adhered to the first layer, and then a second layer is applied over the template. When the template is removed, those areas corresponding to the template strips will be recessed from the second layer.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: July 3, 2007
    Assignee: DaSa Enterprises, LLC
    Inventor: Robbie R. Peterson
  • Patent number: 7228665
    Abstract: A wall covering for a pair of wall surfaces that form a corner. The wall covering includes (1) plurality of wall panels each having a plurality of horizontal tiers of simulated building elements and (2) a plurality of corner moldings each having a single tier of building elements. The corner moldings each have mounting flanges and an interlock and alignment pin that facilitate adjustable positioning of the corner molding with a selected tier of building elements of an adjacent wall panel. The corner molding mounting flanges and building elements further define relatively deep wall panel receiving pockets for positively retaining the side of an adjacent wall panel and forming a water barrier.
    Type: Grant
    Filed: August 5, 2004
    Date of Patent: June 12, 2007
    Assignee: Nailite International, Inc.
    Inventor: John Perry
  • Patent number: 7159367
    Abstract: A simulated masonry module, made of blow molded plastic, has a hollow box-like body with a heavily textured front and top. Modules are pin-connected to each other at interleaving ends, which preferably comprise a slot mortise and tenon which fit closely, so that rotation about the pin is prevented. Modules may be stacked, to form assemblies simulating a masonry wall, and to form an enclosure suited to contain soil or water in a tub-like liner. Sand or other material may be put inside the modules through a rear access port, to add mass and stability. The bottom of a module has sculpting, to loosely fit and interlock with the contour of the top of a like-module, when modules are stacked, so the horizontal joint is unobtrusive. A spike, used for connecting module ends, is retained in a shaped groove on the rear of the module, to enable convenient shipment of a module and spike combination.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: January 9, 2007
    Inventor: John King
  • Patent number: 7152377
    Abstract: A door construction is illustrated with plural bumpers formed during the door manufacturing process. Respective sets of edges of the door body, such as trailing edges of door panel sections of the door body and top edges of the door panel sections, may be trimmed to establish the width and the height of the desired door. A closure or spacer member may be used to connect the trimmed edges. The door may be supported by a hinge assembly for pivoting about an upright pivot axis. The door body may be a monolithic one-piece construction, apart from any such closure members, and optional any window and window support. The door body may be formed by rotational molding.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: December 26, 2006
    Assignee: Chase Industries, Inc.
    Inventors: Rory Patrick Falato, Robert J. Clark, Daniel R. Eisenlord, Marvin L. Wollam
  • Patent number: 7124546
    Abstract: A connector for holding an internal muntin assembly away from a perimeter spacer of an insulating glass assembly until the assembler is ready to affix the muntin bar to the perimeter bar using an attachment device. The connector includes a positioning tab for holding the muntin bar away from the perimeter spacer to allow positioning of the muntin bar assembly until the positioning tab is moved relative to a baseplate so that the attachment device, such as thick double stick tape, is pressed to the perimeter spacer.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: October 24, 2006
    Assignee: Pella Corporation
    Inventors: John Wayne Scharff, Lawrence A. Schneider
  • Patent number: 7121051
    Abstract: A thin brick panel system and method of forming a thin brick wall includes an expanded polystyrene foam panel having a plurality of laterally extending channels formed therein for receiving a plurality of thin brick units. The thin brick units are bonded to the channels in the foam panel and the seams between adjacent bricks are filled with a mortar that bonds to the foam panel. The foam panel may be attached to a substrate with an adhesive as well as fasteners. Strips of a mesh fabric may span several panels to bind the panels together to form a structurally sound thin brick wall.
    Type: Grant
    Filed: February 10, 2003
    Date of Patent: October 17, 2006
    Inventor: Garrick Hunsaker
  • Patent number: 7121057
    Abstract: The roof tile system of the present invention includes parallel patterns of channels or features which when viewed in a large pattern of identical tiles create the illusion of a surface made using a costly three dimensional roofing material such as Spanish tile. The patterns of channels or features may also function to direct the flow of water in a manner that is consistent with the apparent contour of the surface. The patterns of channels or features may also be arranged to direct the flow of rain water from a first area of a roof to a second area of a roof. An added water directing feature in the tiles of a bottom course of tiles can be used to direct rain water into an enclosed rain gutter.
    Type: Grant
    Filed: October 8, 2004
    Date of Patent: October 17, 2006
    Inventor: Joseph Mitchell Pilcher
  • Patent number: 7033658
    Abstract: Articles comprising simulated stone block walls and artist's canvases may be formed by providing a burlap or canvas substrate, coating the substrate with a layer of gypsum wallboard finishing compound or similar plaster-like composition, and folding or otherwise manipulating the substrate when a predetermined set or hardening of the composition has occurred to create cracks, crevices and chipped corners of the article, for example, to simulate a broken stone block or an aged artist's work.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: April 25, 2006
    Inventor: Gregory J. Ringness
  • Patent number: 7024830
    Abstract: A plastic window assembly is adapted to be mounted in an opening defined by a structure. The plastic window assembly is oval-shaped with a decorative plastic window muntin. A plastic frame supports parallel window panes. The window muntin is disposed between the parallel window panes. Flat surfaces of the window muntin have a first edge and a second edge and include a ridge disposed along each of the edges. Marring of the window panes is prevented because the ridge provides for line contact between the window muntin and the window panes. The window muntin may also be integrally molded to a plastic pane disposed between the parallel panes of glass. The plastic pane includes a surface texture that simulates frosted glass. The plastic window assembly includes a plurality of liner panels that extend through the opening from an interior of the structure. The window assembly includes a flange having aperture throughwhich fasteners are inserted to secure the window assembly to the structure.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: April 11, 2006
    Assignee: Tapco International Corporation
    Inventors: Charles E Schiedegger, Clyde G. Allen, John R. Tesluk
  • Patent number: 7013611
    Abstract: A roofing tile simulates four S-shaped roof tiles, two side-by-side on top and the other two side-by-side below the first two simulated tiles. Two semi-cylindrical areas are longitudinally adjacent channel concave areas. The tile's front edge has protruding peripheral step. At its rear, the tile has horizontal channel zones which are slightly lower in height with respect to the rest of the tile and includes a posterior peripheral ridge. The front edge is cut back for both concave simulated portions and support sections are provided for the tiles whereby the tile defines an air chamber to form better thermal and acoustic insulation.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: March 21, 2006
    Inventor: Pablo Casanova Ramon-Borja
  • Patent number: 6990779
    Abstract: A roofing system having a multiplicity of courses of roofing shingles and interply material having at least one course of interply material overlapping at least about ten percent of a first course of shingles and a second course of shingles overlapping at least a portion of the interply material and the first course of shingles. More than about 40% of the first course of shingles is exposed after installation. The roofing system has a class A fire resistant rating. Roofing shingles having particular utility in the roofing system of the present invention are also disclosed. In preferred embodiments the shingles have an exposure width of at least about 60% of the shingle, more preferably at least about 64% of the width of the shingle.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: January 31, 2006
    Assignee: Elk Premium Building Products, Inc.
    Inventors: Matti Kiik, Allen Mclintock, Michael Bryson, Kevin L. Beattie
  • Patent number: 6983571
    Abstract: The present invention provides a composite panel for use in construction, and particularly for shingling, which comprises natural fiber and a polymer. Due to its composition and layout the construction panel provides all of the advantages of natural materials and high end roofing materials, particularly an attractive appearance, while at the same time allowing for ease of installation, little or no maintenance requirements, and providing superior impact and fire resistance when compared to other roofing materials. The construction panels can also be installed using conventional equipment and methods similar to the installation of 3-tab asphalt shingles with little or no learning curve.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: January 10, 2006
    Assignee: Teel Plastics, Inc.
    Inventor: Colin C. Felton
  • Patent number: 6955019
    Abstract: A wall covering comprising a plurality of plastic panels each having a body portion formed with rows of simulated building elements. The panels are mounted on a support surface with a lower marginal edge region of one panel overlying an upper marginal edge region of a previously mounted panel in a lower course and with a side marginal edge region of one panel overlying the side marginal edge region of a previously mounted adjacent panel in the same course. The marginal edge regions are provided with interlocks which engage and secure both the overlapping upper and lower marginal edge regions and the overlapping side marginal edge regions as an incident to upward movement of the panel relative to the underlying previously mounted panels.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: October 18, 2005
    Assignee: Nailite International
    Inventors: Terence James Donlin, Francesco Guzzo
  • Patent number: 6944998
    Abstract: A simulated masonry module, made of blow molded plastic, has a box-like body with a textured front and top. Modules are pin-connected to each other at interleaving ends. They may be stacked, to form assemblies simulating a masonry wall. Straight, curved or angled walls may be constructed, as well as enclosures suited to contain soil or water in a tub-like liner. Filler blocks mate with the ends for make square terminal ends of wall segments. Sand or other material may be put inside the modules through a rear access port, to add mass and stability. The bottom of a module has sculpting, to loosely fit and interlock with the contour of the top of a like-module, when modules are stacked, so the horizontal joint is unobtrusive. A spike, used for connecting module ends, is retained in a shaped groove on the rear of the module, to enable convenient shipment of a module and spike combination.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: September 20, 2005
    Inventor: John King
  • Patent number: 6936329
    Abstract: A fastener-free composite roofing product comprising a roofing material and an interply material attached to the roofing material, wherein the interply material includes an adhesive coating on one side. The interply material is attached adjacent to an edge of the roofing material to permit a major portion of the interply material to be folded away from the roofing material for application to a roof. The adhesive is effective to secure the roofing product to the roof without the use of nails or other fasteners. The roofing material may be a roofing shingle or roll roofing, and the interply material is comprised of a water resistant material.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: August 30, 2005
    Assignee: ElkCorp.
    Inventors: Matti Kiik, Michael Bryson, Micheal Allen McLintock, Kevin L. Beattie
  • Patent number: 6907702
    Abstract: Siding panels and intermediate articles of their manufacture are provided. The siding panels include a central portion including an aesthetic pattern and a pair of lateral edge portions which are molded while the polymeric material is still hot or molten. One exemplary aesthetic pattern provided is a cedar shake siding pattern. Adjacent cedar shake shingle impressions have substantially the same lengths, but a plurality of bottom edges of the individual shingle impressions are beveled to give the appearance of shingles having different lengths.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: June 21, 2005
    Assignee: Certainteed Corporation
    Inventors: Thomas Charles Gilbert, Kenneth David Bosler, Steven Craig Booz
  • Patent number: 6869553
    Abstract: A method of manufacturing a prefabricated precast riser module, where the required forms that are used in casting the modules are reusable and need not to be transported to the construction site. Each precast riser assembly is finished having brick facings. Brick facings are applied to the vertical surfaces of the precast riser. They are: the commonly used stretcher course and row lock course. A Rebar reinforcing rod is imbedded in the concrete mixture, which will strengthen the assembly to prevent damage when being transported on site. This added strengthening would also allow for minor misalignments during the assembly phase. These novel concrete brick faced modules can be assembled by inexperienced craftsmen, and when completed, will give the appearance of a handcrafted riser that was constructed by professional masonry craftsmen using brick and sandstone.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: March 22, 2005
    Inventor: John D. Gentile
  • Patent number: 6857239
    Abstract: A single metal sheet roofing panel having a plurality of alternatively raised and lowered patches longitudinally arranged in three rows. The panel 30 comprises a side clip connection system for laterally connecting adjacent panels. The panel is coated with the stone based coating and has a unique patterned appearance of multiple colors and shades. A method for manufacturing of the panel.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: February 22, 2005
    Assignee: Decra Roofing Systems, Inc.
    Inventors: Lenard Sadosky, Jr., John Miller, Natalie Tanner, Joseph O. Wilson, Nigel Baas, Toone Elzink, Stuart Hayman, Peter Richards
  • Patent number: 6823637
    Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of at least one tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.
    Type: Grant
    Filed: December 31, 2002
    Date of Patent: November 30, 2004
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventors: Bert W. Elliott, David P. Aschenbeck
  • Patent number: 6811860
    Abstract: The present invention is directed to a hardscape surface sheet and a method of representing a hardscape surface. The hardscape surface sheet comprises a substrate or sheet bearing an image of a hardscape surface. The substrate allows an individual to temporarily display the image in the area where the hardscape surface is desired and evaluate the appearance of the hardscape surface in itself, and in relation to its surroundings.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: November 2, 2004
    Assignee: Oldcastle Architectural, Inc.
    Inventor: John Alan Kemp
  • Patent number: 6810632
    Abstract: Articles comprising simulated stone block walls and artist's canvases may be formed by providing a burlap or canvas substrate, coating the substrate with a layer of gypsum wallboard finishing compound or similar plaster-like composition, and folding or otherwise manipulating the substrate when a predetermined set or hardening of the composition has occurred to create cracks, crevices and chipped corners of the article, for example, to simulate a broken stone block or an aged artist's work.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: November 2, 2004
    Inventor: Gregory J. Ringness
  • Patent number: 6804919
    Abstract: In a rectangular composite shingle unit including (a) a top sheet having a lower butt portion which is longitudinally divided into spaced tabs and an upper undivided headlap portion having a horizontal line of markings immediately above the butt portion indicating nailable sites for attachment of the shingle unit to a roof deck and (b) a continuous, elongated backer strip underlying the tabs and nail markings of the headlap which is aligned in offset or flush position along the longitudinal margin of the butt portion and which extends from the bottom edges of the tabs to the top area of the nail line markings; the improvement which comprises a backer strip having a plurality of extended projections on the top longitudinal margin of said backer which projections are spaced apart and vertically extend upwardly beyond the nail line markings and underlay the headlap portion of the top sheet.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: October 19, 2004
    Assignee: Building Materials Investment Corporation
    Inventor: Sudhir Railkar
  • Patent number: 6763640
    Abstract: Prefabricated, light-weight, columnar or rectangular, convertible to fencing or stand-alone columns resemble solid brick and masonry structures built by skilled masons. Modules comprise heavy duty durable plastic liners with corner reinforcements comprising heavy duty square plastic tubing, faced with concrete, mortar and exterior brick and mortar. Modules are erected on concrete footings equipped with (1) raised studs that mate with square plastic tubing and (2) embedded anchor bolts which mate with bottom apertures. Ends of rectangular modules are bolted together and columnar faces. Capitols are of same plastic faced with concrete or mortar and brick veneer. Black plastic tubing simulating wrought iron may be disposed along wall tops. Module inner spaces may be ballast-filled.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: July 20, 2004
    Inventor: Wallace J. Lane
  • Publication number: 20040123537
    Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The overlay member is also coated with a layer of relatively dark granules to form horizontally-oriented overlay shading areas on the upper and lower edges of the tabs. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.
    Type: Application
    Filed: December 31, 2002
    Publication date: July 1, 2004
    Inventors: Bert W. Elliott, John D. Phillips
  • Patent number: 6748714
    Abstract: A trilaminate a trilaminate shingle, having a horizontal longitudinal orientation, includes an overlay sheet having series of tabs and cutouts extending horizontally across the shingle. The shingle also includes a middle sheet having a series of tabs and cutouts extending horizontally across the shingle. The middle sheet cutouts are narrower horizontally than the overlay cutouts. The shingle also includes an underlay sheet beneath the middle sheet. The middle sheet is laminated beneath the overlay so that portions of the middle sheet, including at least some of the middle sheet cutouts, are exposed through the overlay cutouts. The underlay is laminated beneath the middle sheet so that portions of the underlay are exposed through the middle sheet cutouts and through the overlay cutouts. The exposed portions of the underlay sheet are generally darker than the middle sheet.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: June 15, 2004
    Assignee: Owens--Corning Fiberglas Technology, Inc.
    Inventor: Bert W. Elliott
  • Publication number: 20040103591
    Abstract: An apparatus for at least one of providing a decorative shelf, decorative framing, decorative shelving, decorative paneling and a decorative member for supporting and hanging preselected articles. The apparatus comprises a panel member formed with a brick like design adjacent an outer surface thereof and having each of a first predetermined shape and a predetermined thickness and at least one of an opening, having a second predetermined shape, formed in the panel member to provide a frame like member for at least one of a mirror and a picture and a means formed in the brick like design for supporting at least one of a shelf and a bracket for supporting and hanging such preselected articles.
    Type: Application
    Filed: August 6, 2003
    Publication date: June 3, 2004
    Inventors: Todd E. Chornenky, Daniel Chornenky
  • Patent number: 6735922
    Abstract: The glazing panel, conform the present invention, comprises a panel of thermoplastic material provided with a three-dimensional decorative pattern. The latter includes elevated portions projecting outwardly from the three-dimensional decorative pattern and also simulated joints dividing the three-dimensional decorative pattern into the elevated portions. Each simulated joint has a transversal profile shaped into a groove with a flat bottom. A peripheral flat flange surrounds the elevated portions and the simulated joints as well and is connected to both by an inclined portion. An elevation L1, measured between the elevated portions and the flat bottoms, is lesser than an overall height L2, measured between the elevated portions and the peripheral flat flange. The elevated portions the flat bottoms and the peripheral flat flange are parallel to each other. The insulated glazing panel comprises a pair of glazing panels.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: May 18, 2004
    Inventor: Peter Paffen
  • Publication number: 20040088937
    Abstract: A single metal sheet roofing panel having a plurality of alternatively raised and lowered patches longitudinally arranged in three rows. The panel30 comprises a side clip connection system for laterally connecting adjacent panels. The panel is coated with the stone based coating and has a unique patterned appearance of multiple colors and shades. A method for manufacturing of the panel.
    Type: Application
    Filed: February 28, 2001
    Publication date: May 13, 2004
    Inventors: Lenard Sadosky, John Miller, Natalie Tanner, Joseph O. Wilson, Nigel Baas, Toone Elzink, Stuart Hayman, Peter Richards
  • Patent number: 6722093
    Abstract: A bamboo tile for decoratively covering a structure wall in a side-by-side arrangement and presenting a natural surface texture of a longitudinal section of a bamboo stem with at least one circular node, while minimizing the amount of bamboo waste. The bamboo tile includes a first generally planar layer formed by elongated sectors axially split from the bamboo stem and sequentially disposed in generally parallel relationship relative to each other to integrally reproduce the natural texture of the outside cylindrical surface of the bamboo stem section developed there into. A retaining wire inserted into transversal and registered through bores made into the successive sectors maintains the latter in the sequential relationship relative to each other. The present invention also refers to a method for manufacturing the above bamboo tile.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: April 20, 2004
    Inventor: Gerard Dauplay
  • Patent number: 6708456
    Abstract: A roofing composite comprising a roofing material and an interply material attached to the roofing material. The interply material is attached adjacent to an edge of the roofing material and is scored to permit a major portion of the interply material to be folded away from the roofing material for application to a roof. The roofing material may be a roofing shingle or roll roofing and the interply material is comprised of a water resistant material.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: March 23, 2004
    Assignee: Elk Premium Building Products, Inc.
    Inventors: Matti Kiik, Allen Mclintock, Michael Bryson, Kevin L. Beattie
  • Patent number: 6701683
    Abstract: The present invention relates to building panels used in the construction industry, and more specifically composite building panels comprised of an insulative core, concrete, and carbon fiber which are preformed, cast and transported to a building site for modular construction.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: March 9, 2004
    Assignee: Oldcastle Precast, Inc.
    Inventors: Harold G. Messenger, Thomas G. Harmon
  • Publication number: 20040040239
    Abstract: A prefabricated concrete wall panel is described which may have a bottom foundation section, when adapted to be mounted at least partly underground, and a top wall section. The wall panel has an outer concrete panel section and an inner concrete panel section spaced from one another by an insulating foam material adhered to an interior surface of the panel sections. The wall panel has opposed flat parallel side walls and top and bottom end walls. The outer concrete panel section has an exterior finished surface. The concrete wall panel also has connecting pins of predetermined equal length projecting from the bottom end wall to provide for support engagement in holes of predetermined depth formed in a top wall of a footing, a floor or a wall, and which provides automatic leveling and alignment of the panel. A method of fabricating a wall structure using the prefabricated wall panel is also disclosed.
    Type: Application
    Filed: August 29, 2002
    Publication date: March 4, 2004
    Inventor: Paul Baillargeon
  • Patent number: 6698151
    Abstract: A laminated shingle simulates a tiled roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more substantially identically shaped tabs with a cutout between each tab. The lower edge of the tabs may have a curving or negative contour. The tabs may taper in width from the butt edge to the lower edge of the headlap portion. The upper edge of the cutouts may have a generally straight contour or a generally curved contour. The lower edge of the underlay member may have a generally straight contour or a portion of the lower edge may have a generally curving contour. The overlay member and/or underlay member may include a darker shading area to enhance the tile simulating aspect of the shingle.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: March 2, 2004
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventor: Bert Whitmore Elliott
  • Publication number: 20040035063
    Abstract: A window well shield contains a substrate that is laminated to a molded material bearing a decorative design, such as a sculpture or an artificial rock face. The decorative design may be molded to contain functional features, such as egress steps. A waterfall may be provided to cascade down the artificial rock face.
    Type: Application
    Filed: August 23, 2002
    Publication date: February 26, 2004
    Inventors: David L. Bryant, Brent Flot
  • Patent number: 6691484
    Abstract: End portions of face plates 111 and 112 of a frame member 110 are connected by a rib 116A. To protrusion chips 117b1 and 117b2 end portions of face plates 101 and 102 of another frame member 100 are overlapped. The corners between the rib 116A and the rear faces of the face plates 111 and 112 are in the form of a convex circular arc 131 which protrudes into a hollow portion 119 of the frame member 110. Both end portions of the circular arc 131b1 are connected to the rib 116A and the face plates 111 and 112 by two smooth recessed circular arcs 132b1 and 133b1. Accordingly, since a flow-out of metal does not occur from this portion, the cross-section can be small and a light weight structure an be obtained. A structural body formed of hollow frame members which are joined by friction stir welding provides a light weight structure.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: February 17, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Masakuni Ezumi, Akihiro Satou, Kazusige Fukuyori, Takeshi Kawasaki
  • Publication number: 20040003561
    Abstract: Articles comprising simulated stone block walls and artist's canvases may be formed by providing a burlap or canvas substrate, coating the substrate with a layer of gypsum wallboard finishing compound or similar plaster-like composition, and folding or otherwise manipulating the substrate when a predetermined set or hardening of the composition has occurred to create cracks, crevices and chipped corners of the article, for example, to simulate a broken stone block or an aged artist's work.
    Type: Application
    Filed: July 3, 2002
    Publication date: January 8, 2004
    Inventor: Gregory J. Ringness
  • Publication number: 20030200713
    Abstract: A surfacing system including both methods and apparatus may in some embodiments comprise a single width relationally sized surfacing system and associated design patterns that involve discrete stone surface units in several embodiments. In at least one embodiment, surfacing units are stone. A multi-width surfacing unit system is also included as part of the invention, as are associated design patterns. Other embodiments include surface unit packaging apparatus and methods that reduce surface unit transport costs and breakage.
    Type: Application
    Filed: April 25, 2002
    Publication date: October 30, 2003
    Applicant: BuffaloStone, Inc.
    Inventor: Robert D. McStay
  • Publication number: 20030167715
    Abstract: The present invention relates to building panels used in the construction industry, and more specifically composite building panels comprised of an insulative core, concrete, and carbon fiber which are preformed, cast and transported to a building site for modular construction.
    Type: Application
    Filed: March 6, 2002
    Publication date: September 11, 2003
    Inventors: Harold G. Messenger, Thomas G. Harmon
  • Publication number: 20030167716
    Abstract: An insulative panel with transverse fiber reinforcements is provided and which is adopted for use with a plurality of building materials such as concrete to create a lightweight, high strength building panel having superior insulative properties.
    Type: Application
    Filed: May 17, 2002
    Publication date: September 11, 2003
    Inventors: Harold G. Messenger, Thomas G. Harmon, John A. Fifield, John M. Carson
  • Publication number: 20030163964
    Abstract: A trilaminate a trilaminate shingle, having a horizontal longitudinal orientation, includes an overlay sheet having series of tabs and cutouts extending horizontally across the shingle. The shingle also includes a middle sheet having a series of tabs and cutouts extending horizontally across the shingle. The middle sheet cutouts are narrower horizontally than the overlay cutouts. The shingle also includes an underlay sheet beneath the middle sheet. The middle sheet is laminated beneath the overlay so that portions of the middle sheet, including at least some of the middle sheet cutouts, are exposed through the overlay cutouts. The underlay is laminated beneath the middle sheet so that portions of the underlay are exposed through the middle sheet cutouts and through the overlay cutouts. The exposed portions of the underlay sheet are generally darker than the middle sheet.
    Type: Application
    Filed: March 4, 2002
    Publication date: September 4, 2003
    Inventor: Bert W. Elliott
  • Patent number: 6612091
    Abstract: An architectural building panel comprises a sealed glazing unit having at least two spaced apart parallel glazing sheets which define a cavity closed by a peripheral seal. Opaque strip elements on the building panel provide the appearance of window frames surrounding transparent glass areas, with regions of the panel outside these frames being provided with surface area patterns that simulate the appearance of conventional building materials such as brick or the like. The building panel can be used in any convenient size, and may be of a size to extend between structural floors of a building so that a curtain wall for the building can be composed of exteriors of such building panels.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: September 2, 2003
    Inventors: Michael Glover, Stephen Field
  • Publication number: 20030145543
    Abstract: Prefabricated, light-weight, columnar or rectangular, convertible to fencing or stand-alone columns resemble solid brick and masonry structures built by skilled masons. Modules comprise heavy duty durable plastic liners with corner reinforcements comprising heavy duty square plastic tubing, faced with concrete, mortar and exterior brick and mortar. Modules are erected on concrete footings equipped with (1) raised studs that mate with square plastic tubing and (2) embedded anchor bolts which mate with bottom apertures. Ends of rectangular modules are bolted together and columnar faces. Capitols are of same plastic faced with concrete or mortar and brick veneer. Black plastic tubing simulating wrought iron may be disposed along wall tops. Module inner spaces may be ballast-filled.
    Type: Application
    Filed: February 5, 2002
    Publication date: August 7, 2003
    Inventor: Wallace J. Lane
  • Publication number: 20030121225
    Abstract: A thin brick panel system and method of forming a thin brick wall includes an expanded polystyrene foam panel having a plurality of laterally extending channels formed therein for receiving a plurality of thin brick units. The thin brick units are bonded to the channels in the foam panel and the seams between adjacent bricks are filled with a mortar that bonds to the foam panel. The foam panel may be attached to a substrate with an adhesive as well as fasteners. Strips of a mesh fabric may span several panels to bind the panels together to form a structurally sound thin brick wall.
    Type: Application
    Filed: February 10, 2003
    Publication date: July 3, 2003
    Inventor: Garrick Hunsaker
  • Patent number: 6578334
    Abstract: A building board which is provided on the surface thereof with a concave and convex pattern, and opposite sides thereof with overlying rabbeted portions (2-1, 6-1, 6-2) and underlying rabbeted portions (3-1, 3-2, 5-1), respectively, wherein each overlying rabbeted portion (2-1, 6-1, 6-2) is constituted by one end portion of the convex portion (2, 6) of said pattern; each underlying rabbeted portion (3-1, 3-2, 5-1) is constructed to have an area bigger than the area of corresponding overlying rabbeted portion (2-1, 6-1, 6-2) bearing said convex portion and formed on the opposite side; and each of said opposite sides is provided on the rear side thereof with a linear contact surface (7-1, 7-2).
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: June 17, 2003
    Assignee: Nichiha Corporation
    Inventor: Morimichi Watanabe
  • Publication number: 20030093963
    Abstract: A laminated shingle is provided, having lighter and darker granule portions visible from the front, at different planes; the front-most or anterior plane generally having granules of lighter shading and the more rearward or posterior plane generally having darker granules. The darker granules in the more posterior plane are visible from the front of the shingle to provide visually sharp, precise delineation between zones of lighter and darker shading. The shingles may be of multi-layer construction with suitable adhesives securing the layers together. The darker granules may be visible from beneath the lower edge(s) of the anterior shingle, to provide a shadow line effect. Alternatively, or in addition thereto, the darker shingle zones from the more posterior plane may be visible through tab-separating slots of the lighter shaded anterior shingle portion.
    Type: Application
    Filed: December 18, 2002
    Publication date: May 22, 2003
    Inventors: Kermit E. Stahl, Michael J. Noone, George W. Mehrer