Cast In Situ Composite Slab (e.g., Steel-concrete) Patents (Class 52/414)
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Publication number: 20120272600Abstract: A reinforced shrinkage compensating concrete slab has a major outer and inner faces defining a slab thickness and a centroid portion surrounded by a peripheral portion having outer peripheral edges defining a bulkhead length and width. A first plurality of reinforcing bars is embedded within the concrete slab on a plane which is substantially parallel to the major outer and inner faces. The first reinforcing bars extend in a first array having a first dimension defining a first on-centers-each-way orientation. A second plurality of reinforcing bars is embedded within the peripheral portion of the concrete slab in a second array which is a substantially intersecting and coplanar construction in relation to the first reinforcing bars. The second plurality of reinforcing bars are restricted to the peripheral portion and aligned with the expansive and shrinkage forces on a second dimension defining a second on-centers-each-way orientation so that the expansive and shrinkage forces are restrained.Type: ApplicationFiled: April 29, 2011Publication date: November 1, 2012Inventor: Donald G.W. Ytterberg
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Patent number: 8297017Abstract: A composite floor panel includes a frame assembly having a base plate, a plurality of first lateral supports secured to the base plate, and a plurality of second lateral supports secured to the base plate. The first lateral supports lie in a first plane and the second lateral supports lie in a second plane. The first plane and the second plane each intersect the base plate and the first plane is disposed at an angle relative to the second plane. The composite floor panel also includes a concrete portion coupled to and supported by the first lateral supports and the second lateral supports.Type: GrantFiled: November 13, 2009Date of Patent: October 30, 2012Assignee: Plattforms, Inc.Inventors: David H Platt, John E Charchenko, Daryl G Hodgson, Russell J Platt
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Patent number: 8291676Abstract: A mold-concrete composite crossbeam includes a H-steel composed of upper and lower flanges and a web connecting them; a concrete member formed in a length direction of the H-steel to expose the upper flange out but bury the lower flange and the web partially; deck plate supports installed to both upper side edges of the concrete member to support a deck plate placed thereon; a reinforcing steel bar installed around the H-steel; a mold including a bottom detachably coupled to a lower end surface of the concrete member, and sidewalls formed in parallel to both sides of the bottom and detachably coupled to both end sides of the concrete member; a lateral reinforcing member coupled across both sidewalls; a side reinforcing member installed to an outer side of the sidewalls in a length direction; and bottom reinforcing members installed across a lower surface of the bottom.Type: GrantFiled: December 6, 2006Date of Patent: October 23, 2012Assignee: KH Housing Solutions Co., Ltd.Inventors: Won-Kee Hong, Ki-Soo Hwang
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Patent number: 8291668Abstract: The present invention relates to a multi-layer fluid delivery device for post-installation in-situ barrier creation. The device provides a medium for post-installation injection of remedial substances such as waterproofing polymeric resins or cementitious materials, insecticides, mold preventatives, rust retardants and the like. The device comprises a first layer and a second layer, with optionally an intermediate layer therebetween, and a plurality of tubes extending outwardly from the first layer. The first layer is preferably semi-permeable; the second layer is non-permeable; the optional intermediate layer is a void-inducing layer. The multi-layered device is attached to a structural substrate and a construction material such as concrete or shotcrete is applied against its surface (and around the plurality of tubes). Thereafter, a free flowing active substance can be injected through the tubes to fill the air space in the multi-layered device.Type: GrantFiled: June 3, 2009Date of Patent: October 23, 2012Assignee: W. R. Grace & Co.-Conn.Inventors: Brian J. Iske, Jyoti Seth, Xia Cao, Sonya M. Santos, Enzo J. Orellana
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Patent number: 8281534Abstract: A built-up beam fabricated a plurality of profiled steel plates is disclosed. The built-up beam includes a first lower profiled steel plate including a bottom portion, a side-vertical portion bent upwardly and vertically from one lateral edge of the bottom portion, a supporting portion bent horizontally from an upper end of the side-vertical portion, and a first center-vertical portion bent vertically and upwardly from the other lateral edge of the bottom portion. A second lower profiled steel plate is arranged symmetrically about the first center-vertical portion of the first lower profiled steel plate and connected to the first lower profiled steel plate. The second lower profiled steel plate has a cross-section symmetrical or asymmetrical to the first lower profiled steel plate.Type: GrantFiled: November 7, 2008Date of Patent: October 9, 2012Assignee: Korea Institute of Construction TechnologyInventors: Kyu woong Bae, Byung wook Heo
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Patent number: 8256173Abstract: An environmentally sustainable form-inclusion system that can be utilized in reinforced concrete structures. A goal of this invention is to provide structural systems that achieve the highest level of environmental sustainability by minimizing the structure's carbon footprint and embodied energy. This engineered form-inclusion system uses materials that might otherwise become waste in landfills. The system is designed to significantly reduce raw materials, labor for placement, and transportation of material for building construction. Materials used in this engineered system, that might otherwise be placed in landfills, include but are not limited to plastic bottles, bags, waste Styrofoam, packing materials, rubber tires, and other similar waste materials, preferably compressed or assembled into controlled shapes. The shapes of these forms can be spherical, square, rectangular, cylindrical, or any other, and are specifically engineered to provide form inclusions to significantly reduce the material (e.g.Type: GrantFiled: November 17, 2008Date of Patent: September 4, 2012Assignee: Skidmore, Owings & Merrill LLPInventors: Mark P. Sarkisian, Craig W. Hartman
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Publication number: 20120216470Abstract: A manufactured assembly and method used to form poured concrete foundations and walls. The foundation and wall form's lattice grid exterior face holds adequate flow though concrete, with the assistance of the exterior grid fingers, for smoothing and decorative treatments and troweling is aided by lattice grid exterior screed guide points. The lattice grid panels, the lattice grid forming panel flow through concrete and the form cavity poured concrete become a substantially monolithic structure when the concrete is set and hardens dry. Rigid foam insulation is added to the center of a lattice grid paneled poured concrete wall form.Type: ApplicationFiled: March 1, 2012Publication date: August 30, 2012Inventor: John M. McCary
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Patent number: 8245470Abstract: A wood concrete composite system (100, 200) has a wood construction component (110, 111, 112, 210, 211), an intermediate layer (140, 141, 142, 143, 230, 231, 232) and a concrete construction unit (150, 151, 152, 240, 241). The concrete construction unit (150, 151, 152, 240, 241) has at least one side which faces the wood construction component (110, 111, 112, 210, 211). Thus at least single intermediate layer (140, 141, 142, 143, 230, 231, 232) creates at least a partial separation between the wood and concrete.Type: GrantFiled: August 17, 2007Date of Patent: August 21, 2012Inventors: Tobias Bathon, Leander Bathon
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Patent number: 8230657Abstract: The composite joist floor system includes joists supported by supporting members. Corrugated steel decking is positioned over the joists such that the corrugations are substantially perpendicular to the joists. Self-drilling, self-tapping, stand-off screws are spaced along the length of the joist, aligned with the deck corrugations. These stand-off screws provide the required shear transfer between the joist and concrete slab to form a composite floor system. The placed concrete encapsulates the upper non-threaded shank portions of the stand-off screws and the end of the joists. After the concrete has cured, the resultant system comprised of steel joists, steel decking, stand-off screws, and concrete, act together to form a composite system with greater load carrying capacity and less vertical deflection. The stand-off screws connect the joist upper chords to the concrete slab allowing the joist and concrete slab to act as a unit, by transferring shear between the two joined components.Type: GrantFiled: January 24, 2008Date of Patent: July 31, 2012Assignee: Nucor CorporationInventors: Glenn Wayne Studebaker, David Lee Samuelson, Lionel Edward Dayton
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Patent number: 8205412Abstract: A prefabrication system having a floor component and a frame component. In particular, the floor component includes a deck member, which can be made of deck sections, profiles, or panels. For example, the deck member can be made of continuous panels that cover the desired width and length of the floor component. Alternatively, the deck member can be made of preassembled sections that are combined in juxtaposed relation to form the desired width and length. The frame component includes opposing horizontal support channels that are attached to opposing vertical columns, respectfully.Type: GrantFiled: January 24, 2008Date of Patent: June 26, 2012Assignees: Consolidated Systems, Inc., W&W Steel, LLCInventors: Martin Williams, Bill R. Lindley, II, Brian Jacob Meyer
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Publication number: 20120151860Abstract: A ductile shear reinforced bar layout applied to reinforced concrete shear wall structures comprises several vertical reinforced bars, several horizontal reinforced bars, several connecting reinforced bars, a shear reinforced bar, and several reinforced bars, wherein the vertical reinforced bars and the horizontal reinforced bars are intersected to form a plane, the shear reinforced bar structure and the reinforced bars are firmly disposed on the plane, two adjacent planes are connected by the connecting reinforced bars, pouring concrete to the shear reinforced bar connected on the planes and the shear reinforced bar structure being wrapped around by the concrete are to form the shear wall with the RC. Due to irregular vibrations from earthquake, the surface of the wall is cracked along the directions with larger shear forces. Hence, adding the shear reinforced bar structure can avoid cracks and promoting the ability to anti-vibration.Type: ApplicationFiled: December 15, 2010Publication date: June 21, 2012Inventor: Yeou-Fong LI
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Patent number: 8161691Abstract: A precast composite flooring system utilizes girders and floor panels having steel lower structures placed in tension and concrete upper structures places in compression. Openings through a stem wall allow ducts, pipes, and conduits to be run therethrough. The system provides reduced weight over conventional precast or pour in place systems, allowing further reduction in the weight and size of other building components. The floor deck does not use tensioning strands, allowing openings to be formed at nearly any stage of construction and with reduced concern over cutting steel reinforcement. The floor panels and girders bolt together and bolt to a steel column frame, allowing for more efficient assembly.Type: GrantFiled: May 13, 2009Date of Patent: April 24, 2012Assignee: Plattforms, Inc.Inventors: David H. Platt, John E. Charchenko, Daryl G. Hodgson, Russell J. Platt
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Publication number: 20110308183Abstract: Provided is a process for producing a concrete platform to which an object to be supported is fixed, including: a step of forming form having a pair of concrete side walls and a concrete bottom slab that connects the pair of side walls (S2); a step of setting the form on a plurality of piers (S3); and a step of pouring concrete into the form that is set on the plurality of piers (S6).Type: ApplicationFiled: January 5, 2010Publication date: December 22, 2011Inventors: Naohiro Asada, Yumi Tanaka, Takeo Takakura
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Patent number: 8079197Abstract: A wire mesh is formed by a plurality of identical wires. The wires interlock with each other by mutually receiving loops formed in the wires. Reinforcing wires welded to the loops reinforce the points of contact, and prevent the wires from rotating when locked together.Type: GrantFiled: November 16, 2007Date of Patent: December 20, 2011Inventors: Felix E. Suarez, Sr., Felix E. Suarez, Jr., Manuel J. Suarez
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Patent number: 8056291Abstract: A series of spaced-apart light gauge cold formed steel studs underlie an elongated light gauge cold formed steel channel or box. A series of joist supports are connected to the channel and a series of joists, formed of a light gauge cold formed steel, are connected to the joist supports and extend outwardly from the box. Decking is supported on the joist. Concrete is poured into the channel to form a reinforced header or beam, and concrete is also poured onto the decking to form a concrete floor. Together, the concrete floor and header form a monolithic concrete structure that enables the joist to be misaligned with studs.Type: GrantFiled: October 12, 2007Date of Patent: November 15, 2011Assignee: The Steel Networks, Inc.Inventors: Edward R. diGirolamo, Nabil Abdel-Rahman, Thomas Trestain, Michael Booth, Gary Bennett, Teoman Pekoz
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Patent number: 8024905Abstract: A structural reinforcement system that is implemented during the preparation of the area when pouring a concrete slab such as, but not limited to, commercial and residential floors, patios and driveways. The system includes digging foundation holes that are selectively disposed around the area being poured. The system further includes positioning steel bars above the ground in the lower twenty-five percent (25%), rather than upper fifty percent (50%) as known in the prior art, of the concrete being poured. In this manner, the poured concrete encapsulates the lattice in the lower twenty-five percent (25%) of the concrete when it hardens. As a result, the system improves and often removes the possibility of any cracks in the concrete and eliminates the need for saw joints. In addition, due to the stability created with the addition of strategically placed foundation holes, less concrete is required on the job resulting in a significant cost savings.Type: GrantFiled: July 22, 2009Date of Patent: September 27, 2011Inventor: Thomas Cave
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Patent number: 8015771Abstract: A building form that uses two building panels made of a rigid board and rigid insulation are supported by light gauge framing members and integrating two adjacent building panel molds forming a ribbed chamber into which concrete can be poured. The building panels when jointed together form a depression within the mold panel for a concrete rib when concrete is poured over the building panels. In addition, each of the building panels when separated by another fire resistant board thereby forming a space between the panel molds forming a wider forming mold which becomes an integral part of the building panel. The separated building panels also allow for mechanical means to be distributed. Additional forming means can be added for a wider and deeper forming structure. Several different transverse support beams can be used to increase the panel mold structural strength.Type: GrantFiled: June 23, 2008Date of Patent: September 13, 2011Inventor: Dennis William LeBlang
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Patent number: 8006450Abstract: A floor structure (1) of the type having ācrossed reinforcement rodsā is described comprising: a) a plurality of composite construction elements (2) arranged side by side and comprising: a1) an elongated body (3) made of expanded plastic material provided with an upper face (3a); a2) at least one reinforcing section bar (4) longitudinally extending in the elongated body (3) and having an upper portion (4c) protruding from the upper face (3a) of the body (3); b) a substantially reticular reinforcement metal structure (10) of a concrete casting (9), supported by the upper portion (4c) of the aforementioned at least one reinforcing section bar (4) at a predetermined distance from the upper face (3a) of the elongated body (3) made of expanded plastic material. Advantageously, the floor structure (1) exhibits lightness and self-supporting characteristics and allows to achieve a substantial reduction of the labor and costs for its manufacture.Type: GrantFiled: May 31, 2005Date of Patent: August 30, 2011Assignee: Plastedil S.A.Inventor: Piero Cretti
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Patent number: 7963080Abstract: A composite building panel that includes a central body, substantially parallelepipedic in shape, containing an expanded polymer matrix, having opposite faces, a top surface, and a bottom surface; at least one embedded framing stud longitudinally extending across the central body between the opposite faces, having a first end embedded in the expanded polymer matrix, a second end extending away from the bottom surface of the central body, and one or more expansion holes in the embedded studs between the first end of the embedded stud and bottom surface through which the polymer matrix expands. A concrete layer can optionally cover a portion of the top surface and/or bottom surface. The building panel can be positioned perpendicular to a structural wall and/or foundation to provide a floor panel. The second end of the framing studs can be embedded in a second central body to provide an insulated concrete form.Type: GrantFiled: February 25, 2011Date of Patent: June 21, 2011Assignee: NOVA Chemicals Inc.Inventor: Jay Bowman
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Patent number: 7958687Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes.Type: GrantFiled: April 13, 2009Date of Patent: June 14, 2011Assignee: Brentmuir Developments (1993) LimitedInventor: Nick Dilorenzo
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Patent number: 7941979Abstract: Smokehouses (20) or other similar thermal processing cabinets or houses are provided with improved floor assemblies (22) which eliminate fluid collection and provide a high degree of structural integrity. The smokehouses (20) include upright walls (24, 26) supported on the floor assemblies (22). Each floor assembly (22) has one or more weldment frame assemblies (38) including a peripheral frame assembly (46) with opposed wall receiving channel segments (52) and frame elements (54). Drainage structure such as one or more tubular drain units (44) are also preferably secured to the weldment frame assemblies (38) and are positioned to effect proper liquid drainage. Tread plates (42) are secured to the weldment frame assemblies (38). In order to construct a floor assembly (22), an appropriately sized recess (66) is formed and the weldment frame assemblies (38) and drain units (44) are installed. A monolithic pour of concrete (40) is then placed within the weldment frame assemblies (38) and allowed to cure.Type: GrantFiled: March 3, 2009Date of Patent: May 17, 2011Assignee: Marlen International, Inc.Inventor: Paul Hardenburger
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Patent number: 7934347Abstract: A coupling beam, and method for constructing multi-story buildings. A coupling beam design using multiple rebar groups is provided for use in coupled shear walls in multi-story buildings. First and second sets of a first rebar group have first ends extending into adjacent sheer walls, and second ends within the coupling beam. First and second sets of a second rebar group have first ends extending into adjacent sheer walls, and second ends within the coupling beam. The first and second sets of the first group of rebar, and third and fourth sets within a second group of rebar, are provided in a configuration that ends at or near the middle of the coupling beam, providing an open or partial-X configuration of reinforcing steel. Such coupling beams may also include transverse reinforcement, such as stirrups, hoops, or cross-ties, to restrain the concrete and to provide a confined beam structure, as well as vertical reinforcement elements.Type: GrantFiled: July 27, 2007Date of Patent: May 3, 2011Inventor: Paul Brienen
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Publication number: 20110047915Abstract: A structure for clamping two rods mutually transverse to one another is described. An upwardly open seating surface has a longitudinal direction for rotationally vertically receiving a first rod in the longitudinal direction. A pair of side opening rod retainers are supported above and on opposite sides of the upwardly open longitudinal seating surface. The side openings of the retainers open in opposite directions for rotationally laterally receiving opposite sides of a second rod along a direction transverse to the longitudinal direction. The retainers include top portions spaced from the lower seating surface a distance effective to cause a rod rotationally laterally received in the side openings to exert a compressive force against a rod rotationally vertically received on the lower seating surface, thereby clamping the rods mutually transversely to each other.Type: ApplicationFiled: August 28, 2009Publication date: March 3, 2011Inventors: Louis Albert Waters, JR., Robert Mahan Hardy, JR.
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Patent number: 7891150Abstract: A composite truss includes a pair of spaced apart concrete panels and a plurality of substantially vertical members spanning between the pair of spaced apart concrete panels, a first end portion of each vertical member embedded in one of the pair, and a second end portion of each vertical member embedded in an opposite one of the pair. The truss also includes a diagonal member spanning between the first end of a first vertical member and the second end of a second vertical member linearly adjacent to the first vertical member and non-structurally engaging the first end portion of the first vertical member and the second end portion of the second vertical member during an assembly of the truss. The diagonal member also includes a first development length portion embedded in the first concrete panel and a second development length portion embedded in the second concrete panel.Type: GrantFiled: January 24, 2007Date of Patent: February 22, 2011Assignee: Finfrock Industries, Inc.Inventors: Robert D. Finfrock, Allen R. Finfrock
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Patent number: 7882669Abstract: A composite concrete shear wall for heat insulation comprises a wall (1) and a link beam (2). The wall (1) is composed of a prefabricated concrete wall for heat insulation (11) and a cast-in-place concrete wall. The prefabricated concrete wall (11) is a concrete panel (5), one surface of which is covered with heat insulation layer (4), and steel members (14) are embedded in the prefabricated concrete wall (11). One end of the steel members is embedded in concrete panels, and the other is projected from the heat insulation layer. The steel members are connected and located along the prefabricated concrete wall to form a framework of steel reinforcement. The prefabricated concrete wall (11) and the cast-in-place concrete wall (12) are cast and folded to be an integral.Type: GrantFiled: April 12, 2007Date of Patent: February 8, 2011Inventors: Ping Qu, Xinfu Chen
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Publication number: 20110023397Abstract: A process for the production of panels (10) with integrated insulation in particular for the production of buildings, includes the following stages: pouring a concrete that includes natural fibers into a mold M to form an interior surface (12) of the panel, pouring a light hydrophobic concrete, with reinforcements, to form an exterior surface (14) of the panel, adjustment of reinforcements (28) on the edge of each panel to ensure a cottering and adjustment of chain reinforcements (32). Also described are the panels obtained by the process.Type: ApplicationFiled: July 29, 2010Publication date: February 3, 2011Applicant: MAISONS NATURELLES EN BETON DE CHANVREInventor: Laurent Charvoz
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Patent number: 7874112Abstract: Methods of constructing concrete walls that include placing a plurality of cleats along a wall perimeter, securing the cleats to a surface under the wall perimeter, placing a plurality of insulating concrete forms along the perimeter, and placing concrete into the insulating concrete forms to form the insulating concrete wall. The cleats include a base plate, a first vertical flange extending approximately perpendicular from the base plate, and a second vertical flange extending approximately parallel to the first vertical flange. The space defined by the first vertical flange, second vertical flange and the base plate, is adapted to receive a bottom portion of a form component or a bottom portion of a form. The insulating concrete forms are placed along the perimeter such that a bottom portion of the form components or a bottom portion of the form are press fit into the defined space.Type: GrantFiled: June 8, 2009Date of Patent: January 25, 2011Assignee: NOVA Chemicals Inc.Inventors: Frank Kovatch, Les Molke, Jeffrey Beaman, Justin Rubb
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Patent number: 7874110Abstract: The invention concerns a reinforced concrete or prestressed concrete part stressed by shearing forces with layers of reinforcement (22, 24) provided at its upper and lower sides. For shear protection at least one sheet metal reinforcing part (30, 32, 34, 36) is provided between these layers of reinforcement which mainly extends at right angles to a surface of the reinforced concrete part and mainly over the entire distance between the layers of reinforcement (22, 24) and crosswise to at least one crack (50) occurring in the reinforced or prestressed concrete part under transverse load.Type: GrantFiled: January 20, 2001Date of Patent: January 25, 2011Inventors: Oliver Matthaei, Hans-Peter AndrƤ
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Patent number: 7856778Abstract: Composite wall panels are a viable method of quick and inexpensive building. Providing a composite wall panel with increased shear resistance and axial load capacity is extremely desirable. A fiber reinforced polymer (FRP) cage incorporated into composite wall panels which forms a wall panel with these desirable characteristics and a method of forming such a composite wall panel is disclosed and described. The FRP cages can include FRP shells or sleeves which include two or more bars secured thereto. One or more FRP cages can be incorporated into a composite wall panel where a portion of the FRP shell is imbedded in each of two concrete layers with an insulation layer therebetween. The resulting FRP reinforced composite wall panel has improved shear resistance and axial compressive strength which can allow for use in load bearing applications and generally improved properties such as thermal insulation.Type: GrantFiled: May 25, 2006Date of Patent: December 28, 2010Assignee: University of Utah FoundationInventors: Chris P. Pantelides, Lawrence D. Reaveley
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Publication number: 20100293878Abstract: A floor assembly comprising at least one plate, at least one girder connected to said plate, which girder is provided with at least one passage extending transversely to the girder and which supports at least one removable panel. The floor assembly further comprises at least one section supported by at least one girder, which section extends in a direction transversely to the girder. Said section comprises a separating segment and first and second supports located on either side of said separating segment, wherein said first and said second support are located at different heights relative to an upper side of the separating segment. The first support supports the panel, whilst the second support supports a stonelike floor. The second support is located near a bottom side of the separating segment remote from the upper side.Type: ApplicationFiled: October 29, 2008Publication date: November 25, 2010Applicant: INFRA+ B.V.Inventor: Hendrik Diederik Willem van Groen
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Patent number: 7836650Abstract: The present invention relates to a device for post-installation in-situ barrier creation. A multi-layered device provides a medium for of remedial substances such as waterproofing resins or cements, insecticides, mold preventatives, rust retardants and the like. The multi-layer device preferably consists of three conjoined layers: first layer, intermediate layer, and second layer, and at least one piping. The first layer is preferably semi-permeable; the second layer is a non-permeable layer; the intermediate layer is a void-inducing layer. The second layer, intermediate layer, and first layer are fixedly attached, with the intermediate layer interposed between the second layer and the first layer. The multi-layered device is fixedly attached to shoring system exterior surface. At least one piping is engagedly attached to a panel of the multi-layered device. A structural construction material is constructed exterior the multi-layer device.Type: GrantFiled: January 28, 2009Date of Patent: November 23, 2010Inventor: Brian Iske
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Patent number: 7823356Abstract: The purpose of the present invention is to provide a shearing force reinforced structure of an existing RC structure body that can simply and surely ensure a predetermined pulling-out rigidity.Type: GrantFiled: January 13, 2005Date of Patent: November 2, 2010Assignee: Taisei CorporationInventor: Yoshihiro Tanaka
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Publication number: 20100223867Abstract: Embodiments of a slab based building system implementing a modular grid are presented herein. The square or rectangular grid may incorporate a connection point with vertical adjustment means for providing precise location of the grid elements relative to each other. An edge form is adapted to attach to the grid system. Additional building elements, such as pre-fabricated walls may be attached at the connection points.Type: ApplicationFiled: March 5, 2010Publication date: September 9, 2010Inventor: Robert Floyd Tuttle
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Patent number: 7779590Abstract: A system and method of constructing a composite floor system having increased shear transfer between a slab and support members of the system is described. The composite floor system may include any combination of the following elements: a support member, a reinforcing member, a transfer member, a decking material, a fastener, and/or a slab.Type: GrantFiled: June 19, 2007Date of Patent: August 24, 2010Assignee: New Jersey Institute of TechnologyInventors: Cheng-Tzu Thomas Hsu, Sun Punarai, Pedro R. Munoz
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Publication number: 20100107536Abstract: A building panel, comprising a concrete portion with an inner and outer face, and an enclosing boundary portion around the inner face perimeter, with a rigid planar plastic sheet against the inner face, and spacing studs against the outer face, the studs including fasteners protruding through to embed into the concrete. Also, a method of forming the building panel comprising the steps of forming an enclosed-perimeter outer framework, positioning a plurality of spacing studs which include fasteners extending upwards within the outer framework, placing a planar plastic panel within the frame over the top of the studs with the fastening members protruding through, then pouring concrete into the frame to cover the panel, and fill the framework to the required depth, then removing the outer frame from the cured concrete.Type: ApplicationFiled: July 13, 2007Publication date: May 6, 2010Inventors: Ryan Douglas Tautari, Chadwick Arthur Kasten, Michael Lynch, Sean Cunningham
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Patent number: 7685789Abstract: Construction element for forming a reinforced concrete slab (2), consisting of the combination of at least a hardened concrete layer (3), at least a number of reinforcement elements (4) and elements (5) extending at least partially from the concrete layer (3) and defining cavities (6), whereby these elements (5) are designed to be covered with concrete (7) at a later stage characterised in that the above-mentioned elements (5) defining the cavities (6) consist of elements (5) which can be mutually nested as such.Type: GrantFiled: September 15, 2003Date of Patent: March 30, 2010Assignee: Gecoleng AktiengesellschaftInventor: Ewald Houben
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Publication number: 20100043325Abstract: A stay-in-place concrete footings form is used for forming a concrete footing between a spaced-apart pair of the stay-in-place concrete footings forms. Each concrete footing form is elongate and has a cavity inside the form. Each form has a pair of elongate sides wherein openings are formed in the elongate sides to permit water to flow into the cavity. Each form has a dovetail pin or dovetail slot formed along the lengthwise extent of both sides of the form. The dovetails permit clamps, having a mating dovetail slot or dovetail pin, to be clamped to the form for anchoring the form to the ground with a stake carried by the clamps.Type: ApplicationFiled: September 8, 2009Publication date: February 25, 2010Inventor: Bryan Benedict
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Publication number: 20100043329Abstract: A method of constructing a composite structure comprises the steps of: (i) attaching light gauge sheeting to a plurality of joists that have been sufficiently closely spaced so that the sheeting is able to support a cementitious slab that has formed a composite structure with the sheeting and joists; (ii) forming the cementitious slab on the sheeting to form the composite structure; and (iii) supporting the joists until the cementitious slab has sufficiently cured.Type: ApplicationFiled: March 27, 2008Publication date: February 25, 2010Applicant: AUSTRALIAN TUBE MILLS PTY LIMITEDInventor: Hayden Dagg
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Publication number: 20090301017Abstract: āEnvironmental Empty Fiber Cement Formā is a fiber cement form which includes two fiber cement panel and/or boards, rigid insulation (optional), vapor barriers, concrete adhesives, steel rebar (optional), cell spacers are made of the same fiber cement board or any compatible material like metal, plastics, etc. The cell spacers vary in depth, height and thickness. The forms have attached electrical connections (optional). The two exterior fiber cement boards are joined together using the appropriate adhesive/glue. The cell spacers are also joined to the exterior board/panel with adhesive/glue producing empty cells of different height and depth as needed for the chosen application. These cells/chambers can be filled with any type of mixture, compounds and/or a combination of both like but not limited to: concrete, sand, plastics, polymers, cast, insulation material, etc.Type: ApplicationFiled: May 23, 2008Publication date: December 10, 2009Inventor: Jose Luis Colon
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Patent number: 7584581Abstract: The present invention relates to a device for post-installation in-situ barrier creation. A multi-layered device provides a medium for of remedial substances such as waterproofing resins or cements, insecticides, mold preventatives, rust retardants and the like. The multi-layer device preferably consists of three conjoined layers: first layer, intermediate layer, and second layer, and at least one piping. The first layer is preferably semi-permeable; the second layer is a non-permeable layer; the intermediate layer is a void-inducing layer. The second layer, intermediate layer, and first layer are fixedly attached, with the intermediate layer interposed between the second layer and the first layer. The multi-layered device is fixedly attached to shoring system exterior surface. At least one piping is engagedly attached to a panel of the multi-layered device. A structural construction material is constructed exterior the multi-layer device.Type: GrantFiled: February 25, 2005Date of Patent: September 8, 2009Inventor: Brian Iske
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Publication number: 20090217612Abstract: The invention provides a modular composite floor unit and a method for its manufacture. The floor unit is factory-made. An edge frame (10) is provided from cold-rolled sheet metal members (24 and 32) welded or brazed together to create edge shuttering. A cast concrete ceiling slab (12) is cast within the edge frame (10) over a smooth casting surface. The cast ceiling slab (12) encases a first inturned lip of the edge frame (10), a first lattice (26) of reinforcing rods or wires anchored at their ends to opposite sides and ends of the edge frame (10), and the bottom edges, or hangers (70) suspended below the bottom edges, of an array of mutually parallel spaced metal joists (18) which are welded or brazed to the edge frame (10) at their opposite ends. An infill layer is then created from blocks (16) or particulate material filling most of the height of the exposed portions of the array of mutually parallel spaced joists (18).Type: ApplicationFiled: September 20, 2006Publication date: September 3, 2009Inventor: John Window
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Publication number: 20090199500Abstract: A building form that uses two building panels made of a rigid board and a form filler and supported by light gauge framing members and integrating two adjacent building panel molds forming a ribbed chamber into which concrete can be poured. The building panels when jointed together form a depression within the mold panel for a concrete rib when concrete is poured over the building panels. In addition, each of the building panels when separated by another fire resistant board thereby forming a space between the panel molds forming a wider forming mold which becomes an integral part of the building panel. The separated building panels also allow for mechanical mean to be distributed. Additional forming means can be added for a wider and deeper forming structure. Several different transverse support beams can be used to increase the panel mold structural strength.Type: ApplicationFiled: June 23, 2008Publication date: August 13, 2009Inventor: Dennis William LeBlang
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Patent number: 7571579Abstract: A structural element for the construction of any type of buildings, comprising a first āCā-shaped element with equidistant cavities at least on one of its faces and a second element in the shape of a continuous strip with equidistant angular folds, whereby once both structural elements are assembled to each other, the angular folds of the metallic strip are projected through the cavities of the āCā-shaped structural element.Type: GrantFiled: December 17, 2004Date of Patent: August 11, 2009Inventor: Antonio Reyes Ruiz
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Patent number: 7571576Abstract: An apparatus for use in forming a deck includes a platform having alternating elevated and depressed sections defining a plurality of troughs for receiving a hardenable fill material such as concrete, and at least one elongate cover segment positioned on a terminal edge of the platform. The cover segment includes a first side that covers the terminal edge of the platform, a second side angled in relation to the first side, and a plurality of outwardly extending flanges positioned on the first side such that the flanges contact the elevated sections. The flanges sit on top of the elevated sections, and the second side of the cover piece is positioned underneath the depressed sections. The cover segment is maintained on the platform by frictional engagement of the flanges and the elevated section and frictional engagement of the second side of the cover segment with the depressed sections.Type: GrantFiled: September 18, 2006Date of Patent: August 11, 2009Inventor: J. Thomas Pruitt
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Patent number: 7571581Abstract: A concrete slab where the maximum width value of the slab Dx is determined by the lower measure between the distance D1 of the front wheels of a model loading truck or by the mean, and the distance D2 of a rear running gear of the same truck or the mean; the maximum slab length L is determined by the distance between the truck axles or the mean; and the thickness E is determined by the concrete resistance value, in view of anticipated traffic loads, the kind and quality of the base, and the ground type. The design methodology of this concrete slab allows for only one wheel or only one running gear of the truck to touch and move over the slab.Type: GrantFiled: February 10, 2006Date of Patent: August 11, 2009Assignee: Inversiones Yuste S.A.Inventor: Juan Pablo Covarrubias
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Publication number: 20090193733Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes.Type: ApplicationFiled: April 13, 2009Publication date: August 6, 2009Inventor: Nick DiLorenzo
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Publication number: 20090188194Abstract: A prefabricated panelization system having a floor or roof component and a frame component. In particular, the floor or roof component includes a deck member, which can be made of deck sections, profiles, or panels. For example, the deck member can be made of continuous panels that cover the desired width and length of the floor or roof component without intermediate beams between supporting elements. Alternatively, the deck members can be made of individual or panelized sections that are combined in juxtaposed relation to form the desired width and length. The frame component includes opposing horizontal support channels that are attached to opposing columns, respectfully.Type: ApplicationFiled: October 30, 2008Publication date: July 30, 2009Inventors: Martin R. Williams, C. Eric Jacobson, Bill R. Lindley, II
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Patent number: 7565779Abstract: The present invention relates to a multi-layer fluid delivery device for post-installation in-situ barrier creation. The device provides a medium for post-installation injection of remedial substances such as waterproofing polymeric resins or cementitious materials, insecticides, mold preventatives, rust retardants and the like. The device comprises a first layer and a second layer, with optionally an intermediate layer therebetween, and a plurality of tubes extending outwardly from the first layer. The first layer is preferably semi-permeable; the second layer is non-permeable; the optional intermediate layer is a void-inducing layer. The multi-layered device is attached to a structural substrate and a construction material such as concrete or shotcrete is applied against its surface (and around the plurality of tubes). Thereafter, a free flowing active substance can be injected through the tubes to fill the air space in the multi-layered device.Type: GrantFiled: August 30, 2006Date of Patent: July 28, 2009Assignee: W. R. Grace & Co.-Conn.Inventors: Brian J. Iske, Jyoti Seth, Xia Cao, Sonya M. Santos, Enzo J. Orellana
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Publication number: 20090178356Abstract: A column cage may comprise a plurality of column grids. The column grids may be formed with a plurality of longitudinal rebars. Also, the column grid may have a plurality of transverse rebars attached atop the plurality of longitudinal rebars. The transverse rebars may be attached to the longitudinal rebars. Four vertically extending rebars may be charged through the plurality of column grids at the four corners of column grids. The column grid may be held firmly to the vertically extending charged rebars with wire ties. Additionally, adjacent column cages may be connected to each other with a swedged on coupler.Type: ApplicationFiled: January 15, 2008Publication date: July 16, 2009Inventor: Hanns U. Baumann
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Patent number: 7523591Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes.Type: GrantFiled: March 27, 2006Date of Patent: April 28, 2009Assignee: Brentmuir Developments ( 1993) LimitedInventor: Nick Di Lorenzo