Coplanar Tab On Margin Patents (Class 52/527)
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Patent number: 8991130Abstract: A method of making a laminated shingle is provided. The method includes coating a shingle mat with roofing asphalt to make an asphalt-coated sheet, adhering a reinforcement member to a portion of the asphalt-coated sheet, covering the asphalt-coated sheet, and optionally covering the reinforcement member, with granules to make a granule-covered sheet, dividing the granule-covered sheet into an overlay sheet and an underlay sheet, wherein the overlay sheet has a tab portion normally exposed on a roof and a headlap portion normally covered-up on a roof, the headlap portion having a lower zone adjacent the tab portion and an upper zone adjacent the lower zone, and wherein the reinforcement member is adhered to the lower zone of the headlap portion and laminating the overlay sheet and the underlay sheet to make the laminated shingle.Type: GrantFiled: February 6, 2014Date of Patent: March 31, 2015Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 8984835Abstract: A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fatteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as of nailing zone.Type: GrantFiled: July 24, 2014Date of Patent: March 24, 2015Assignee: CertainTeed CorporationInventors: Husnu M. Kalkanoglu, Kermit E. Stahl, John K. Donaldson
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Patent number: 8813453Abstract: A multiple-layer laminated shingle and a method of making the shingle are provided, in which at least one thermal set adhesive of high temperature resistance is applied for securing the shingle layers together, to reduce reliance on a roofer having to fasten (via nails, staples or other fasteners) through a narrow headlap zone of a posterior shingle layer in order to secure the posterior shingle layer to a roof; such that a vertically wide portion of the headlap area of the anterior shingle layer is presented to the roofer as a nailing zone.Type: GrantFiled: May 24, 2012Date of Patent: August 26, 2014Assignee: CertainTeed CorporationInventors: Husnu M. Kalkanoglu, Kermit E. Stahl, John K. Donaldson
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Patent number: 8752351Abstract: A roofing shingle is provided. The roofing shingles includes an overlay sheet including a headlap portion and a tab portion and an underlay sheet secured to the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. A reinforcement material is secured to the headlap portion of the overlay sheet. The reinforcement material is configured to improve nail pull-through. The reinforcement material extends beyond the overlapping regions of the headlap portion and the underlay sheet a distance of about 0.12 inches or less.Type: GrantFiled: December 13, 2013Date of Patent: June 17, 2014Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 8607521Abstract: A roofing shingle is provided. The roofing shingles includes an overlay sheet including a headlap portion and a tab portion and an underlay sheet secured to the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. A reinforcement material is secured to the headlap portion of the overlay sheet. The reinforcement material is configured to improve nail pull-through. The reinforcement material extends beyond the overlapping regions of the headlap portion and the underlay sheet a distance of about 0.12 inches or less.Type: GrantFiled: April 29, 2011Date of Patent: December 17, 2013Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 8590270Abstract: A shingle includes a body having a top surface, a bottom surface, an upper end, a lower end, a first side, and a second side. The body has a width defined as the distance between the first and second sides and a length defined by the distance between the upper and lower ends. In a preferred embodiment, the shingle also includes a water diverter tab attached to the first side for channeling water onto the top surface of a lower adjacent shingle, and a recess adjacent to the second side for receiving the water diverter tab of a laterally adjacent shingle in an interlocking manner. An anchor tab attached to the second side secures the lower ends of adjacent, interlocked shingles.Type: GrantFiled: November 2, 2010Date of Patent: November 26, 2013Assignee: Davinci Roofscapes, LLCInventor: Jeff Martinique
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Patent number: 8359804Abstract: An interlockable tile (100) includes a plurality of sets of upper surface arrangements (110A-110C, 110A?-110C?) and a corresponding plurality of sets of underside arrangements (109?). First sets of the upper surface arrangements (110A-110C) and the underside arrangements are located at or adjacent a first side edge (104C) of the tile (100). Second sets of the upper surface (110A-110C?) and the underside arrangements are located at or adjacent an opposite side edge (104D) of the tile, in use, the upper surface arrangement of the tile interlocking with a corresponding underside arrangement on an overlapping tile. The tile also includes a first formation (114) at or adjacent one side edge (104C), and a second formation (112) at or adjacent an opposite side edge (104D) that, in use, interlocks with a corresponding said first formation of an adjacent roof tile.Type: GrantFiled: July 29, 2009Date of Patent: January 29, 2013Assignee: Green IP Box LimitedInventor: Trevor John Wakefield
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Patent number: 8240102Abstract: A roofing shingle (74) includes an asphalt-coated sheet (18) having a tab portion (78) normally exposed on a roof and a headlap portion (76) normally covered-up on a roof. The headlap portion has a lower zone (76A) that extends longitudinally between a first end (74A) and a second end (74B) of the roofing shingle adjacent the tab portion, and an upper zone (76B) adjacent the lower zone. At least a portion of the asphalt-coated sheet has granules adhered thereto. A reinforcement member (19) is adhered to the lower zone of the headlap portion.Type: GrantFiled: August 5, 2006Date of Patent: August 14, 2012Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 8181413Abstract: A roofing shingle is provided. The roofing shingle includes an overlay sheet including a headlap portion and a tab portion and an underlay sheet secured to the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. Said underlay sheet has a substantially uniform thickness. A reinforcement member is secured to the headlap portion. The reinforcement member is formed from a material selected from the group consisting of paper, film, scrim, woven, and non-woven material. The reinforcement member and the portion of the headlap portion to which the reinforcement member is secured to improve nail pull-through. At least some of the reinforcement member does not overlap the overlapping regions of the headlap portion and the underlay sheet. Said reinforcement member provides said overlay sheet with a non-uniform thickness.Type: GrantFiled: September 30, 2010Date of Patent: May 22, 2012Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 8156704Abstract: A bundle of laminated shingles is provided. The bundle includes a plurality of shingles having an overlay laminated with an underlay. The overlay has a tab portion with cutouts normally exposed on a roof and a headlap portion. The headlap portion has a lower zone adjacent the tab portion and an upper zone adjacent said lower zone. The lower zone has substantially no granules adhered thereto. The bundle defines a central area that substantially encompasses the lower zones of the stacked shingles. The shingles are stacked such that every other of the shingles is inverted and turned 180 degrees relative to an adjacent shingle. The shingles are double-layered, wherein the lack of granules in the lower zones of the stacked shingles results in the central area of the bundle having a height substantially identical to a height of a remainder of the bundle outside of the central area.Type: GrantFiled: February 28, 2011Date of Patent: April 17, 2012Assignee: Owens-Corning Fiberglas Technology, Inc.Inventors: James S. Belt, Bert W. Elliott
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Patent number: 7901757Abstract: A molded panel for buildings is manufactured in a manner that permits the blocking tab along the upper edge of the panel to be molded in a position that is close to its final desired position. Pressure is applied to the locking tab as it cools, thereby bringing the locking tab into its final position.Type: GrantFiled: November 14, 2006Date of Patent: March 8, 2011Inventors: Corwyn Strout, Claude Brown, Jr., David Jacobson, Wayne Moore, Monty Cochrane
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Patent number: 7845141Abstract: A shingle includes a body having a top surface, a bottom surface, an upper end, a lower end, a first side, and a second side. The body has a width defined as the distance between the first and second sides and a length defined by the distance between the upper and lower ends. In a preferred embodiment, the shingle also includes a water diverter tab attached to the first side for channeling water onto the top surface of a lower adjacent shingle, and a recess adjacent to the second side for receiving the water diverter tab of a laterally adjacent shingle in an interlocking manner. An anchor tab attached to the second side secures the lower ends of adjacent, interlocked shingles.Type: GrantFiled: December 20, 2007Date of Patent: December 7, 2010Assignee: DaVinci Roofscapes, LLCInventor: Jeff Martinique
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Patent number: 7836654Abstract: A roofing shingle includes an asphalt-coated sheet having a tab portion normally exposed on a roof and a headlap portion normally covered-up on a roof. The headlap portion has a lower zone that extends longitudinally between a first end and a second end of the roofing shingle adjacent the tab portion, and an upper zone adjacent the lower zone. At least a portion of the asphalt-coated sheet has granules adhered thereto. A reinforcement member is adhered to the lower zone of the headlap portion.Type: GrantFiled: August 5, 2005Date of Patent: November 23, 2010Assignee: Owens Corning Intellectual Capital, LLCInventors: James S. Belt, Bert W. Elliott
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Patent number: 7748189Abstract: A tile having a self-interlocking mechanism urges rain water running on the surface of the tile to run downward thus making it for rain water to leak less through a joint. The tile includes a tile base, an underlap portion on each of an upper side area and one of a left-hand side area and a right-hand side area of the tile base, and an overlap portion on each of a lower side area and the other of the left-hand side area and the right-hand side area of the tile base. The tile may be arranged horizontally and vertically in a plain in a self-interlocking manner. The tile includes a tilt portion tapered thinner toward the lower end of the tile base.Type: GrantFiled: May 27, 2005Date of Patent: July 6, 2010Assignee: Cosmic Garden Co., Ltd.Inventor: Yoshio Fujii
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Patent number: 7331150Abstract: A shingle includes a body having a top surface, a bottom surface, an upper end, a lower end, a first side, and a second side. The body has a width defined as the distance between the first and second sides and a length defined by the distance between the upper and lower ends: In a preferred embodiment, the shingle also includes a water diverter tab attached to the first side for channeling water onto the top surface of a lower adjacent shingle, and a recess adjacent to the second side for receiving the water diverter tab of a laterally adjacent shingle in an interlocking manner. An anchor tab attached to the second side secures the lower ends of adjacent, interlocked shingles.Type: GrantFiled: March 11, 2005Date of Patent: February 19, 2008Assignee: DaVinci Roofscapes, LLCInventor: Jeff Martinique
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Patent number: 7121056Abstract: The present invention features a heated roofing system using standard-size roofing shingles each having a resistive heating element. Each shingle is designed to easily connect to a preassembled, flat electrical power cable having slide-on electrical connectors spaced periodically along its length. The power cable is typically supplied rolled so that as each shingle in a course is attached to a roof, the power cable can be unrolled and each subsequent shingle electrically connected to the cable. A power controller having a temperature sensor and a precipitation sensor controls the flow of electrical energy to the shingles. Because the power cable is flat, it lies well beneath layers of shingles and may be folded at the end of a course so that a single cable may supply power to multiple rows of shingles.Type: GrantFiled: June 9, 2003Date of Patent: October 17, 2006Inventor: David J. McKenna
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Patent number: 6647687Abstract: Siding is provided for protective use on a structure. The siding simulates log construction and includes one or more panels which each include a top section, mounting section, flat section, female locking flange section, bowed section and male locking flange section. Each panel may be textured to simulate real logs. A film can be adhesively attached to the surface of the panels to simulate wood grain, as well.Type: GrantFiled: February 7, 2001Date of Patent: November 18, 2003Assignee: Poly-Foam International IncorporatedInventor: Michael J. Kern
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Publication number: 20020029537Abstract: The present invention comprises a siding unit which is adapted for installation. An exemplary embodiment of the siding unit has at least 1.5 courses of vinyl siding. The courses of vinyl siding are preferably formed by one or more facing panels which are comprised of polyvinyl chloride. A reinforcing panel is glued or otherwise laminated to the inside of each course of vinyl siding. The reinforcing panel is preferably comprised of expanded or extruded polystyrene.Type: ApplicationFiled: November 21, 2001Publication date: March 14, 2002Inventors: John M. Manning, Michael K. Scott
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Patent number: 5860263Abstract: This invention relates to a rectangular roofing shingle defined as a shingle unit having front and rear stepped edges and having (a) an undivided headlap portion and (b) a butt portion horizontally divided into at least 4 dissimilarly shaped, space-separated, snaggle-toothed tabs which are integral with, and extend from the bottom portion of said headlap and which are recessed from the side edges of said headlap; said shingle unit, having an overall length in inches approximately equal to from about 9 to about 12 inches multiplied by the number of tabs, is secured to a reinforcement strip which is positioned to underlay said tabs, and from about 0.75 to about 5 inches of said adjoining headlap and which has a length equal to the overall length of the shingle unit.Type: GrantFiled: February 2, 1996Date of Patent: January 19, 1999Assignee: Building Materials Corporation of AmericaInventors: Frederick W. Sieling, William R. Carroll
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Patent number: 5813184Abstract: Self-heating roofing construction elements containing a heating element embedded therein. Each construction element has at least one tab extending laterally, the tab enclosing one or more electrical conductors so that one construction element may be connected by snap fit to an adjacent construction element. Preferably, the elements are provided as a kit including a right side end module, one or more center modules, and a left side module. Individual construction elements may be ceramic tiles, wood shake shingles, or asphaltic shingles, preferably reinforced with recycled glass, recycled rubber, or both. Whether one or plural modules, the construction element is controlled by an electrical controller responsive to subfreezing temperatures and to presence of precipitation.Type: GrantFiled: May 13, 1997Date of Patent: September 29, 1998Inventor: David J. McKenna
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Patent number: 5784848Abstract: A roofing system and shingle for a roof having sides and an apex is provided. A stripping is attached to the roof near the apex of the roof. A first shingle is attached to the stripping. A panel has a top edge, a bottom edge, a first side edge and a second side edge, wherein the top edge is positioned along the stripping. A bottom flange is attached to and extends along at least a portion of the bottom edge. A plate is attached to the bottom flange distal to the panel. An upper side flange is attached to and extends along at least a portion of the first side edge. A lower side flange is attached to and extends along at least a portion of the second side edge.In accord with another aspect of the invention, a shingle for a roof is provided. A panel has a having a bottom edge, a first side edge and a second side edge. An upper side flange is integrally formed with and extends along at least a portion of the first side edge.Type: GrantFiled: November 5, 1996Date of Patent: July 28, 1998Inventor: Philip Toscano
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Patent number: 5592799Abstract: A generally rectangular shingle tab cover panel is provided for securement over each shingle tab to be covered and each cover panel includes a lower edge, an upper edge and side margins extending between the upper and lower edges. One of the side margins includes a downturned flange and the other side margin includes a downwardly depressed channel spaced slightly inward from the free marginal edge thereof. Each cover panel is applied over a corresponding shingle tab with the depending side marginal flange closely outward of the corresponding side edge of the associated shingle tab and the downwardly depressed channel received in the spacing between the other side edge of the corresponding shingle tab and the opposing side edge of the next adjacent shingle tab.Type: GrantFiled: February 8, 1995Date of Patent: January 14, 1997Inventor: Richard F. Reinke
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Patent number: 5442888Abstract: A roofing shingle is conveniently formed from a square sheet metal blank. One corner of the blank is provided with a pair of open ended, back to back U shaped slots transverse to a diagonal passing through that corner. The two sides intersected by the slots are downwardly turned to form a small margin, and the other two sides are upwardly turned to form a margin of similar width to the downwardly turned sides. The corner is also downwardly folded above the slots to form a margin of similar width to the other margins, and below the slots it is folded so as to be generally parallel to the central area of the shingle. A shingle support preferably of foamed sheet polystyrene is disposed on the under surface of the shingle. The shingles are layed course by course on a pitched roof in a diamond configuration, a shingle of an upper course engaging the respective downturned edges of two adjacent shingles of a lower course in the U shaped slots to lock the lower corner of the upper shingle mechanically in position.Type: GrantFiled: November 29, 1993Date of Patent: August 22, 1995Inventor: Peter Ilnyckyj
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Patent number: 5022207Abstract: A building panel useful as vinyl soffit in residential construction. The building panel comprises a principal portion, a locking flange, and a locking receptacle interlocking with the locking flange of an adjacent panel. The building panel is easy to assemble and combines high strength with a pleasant appearance.Type: GrantFiled: January 2, 1990Date of Patent: June 11, 1991Assignee: Aluminum Company of AmericaInventor: G. Robert Hartnett
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Patent number: 4856236Abstract: Structure for use on a roof consisting of a plurality of standard elements in the general form of planks that lock together which are formed with a dense outer impermeable skin and a lightweight insulating interior.Type: GrantFiled: January 12, 1988Date of Patent: August 15, 1989Assignee: Parker LimitedInventor: Geoffrey C. Parker
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Patent number: 4468903Abstract: A building panel of wood composite material includes inner and outer faces outlined by opposite ends and upper and lower edges. The panels are adapted to be placed end-to-end in courses or rows arranged in parallel to extend upwardly from a lower edge or eave to cover a building wall or roof structure. Each panel includes an outer face having a lower portion of substantial surface area adapted for exposure to the weather and an upper portion of relatively smaller surface adapted to underlie one or more panels in a next higher course laid in overlapping relation therewith. A large lower portion of the outer face is formed with a surface embossed to resemble a plurality of individual shingle elements positioned in side-by-side relation. Grooves are formed in the outer face of the panel between adjacent shingle elements and each groove tapers from a minimum depth adjacent the upper portion of the outer face to a maximum or greater depth adjacent the lower edge of the panel.Type: GrantFiled: May 3, 1982Date of Patent: September 4, 1984Assignee: Masonite CorporationInventors: James W. Eaton, Erland D. Narhi
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Patent number: 4422266Abstract: A building panel having inner and outer faces on a body outlined by opposite ends and by upper and lower edges with opposite ends of the panel adapted to closely face the end of an adjacent panel in the same course or row. The outer face of the panel includes a lower portion of substantially larger surface area adapted for weather exposure and an upper portion of relatively smaller surface area adapted to underlie a lower portion of the back face of one or more panels positioned in a next higher course. A flashing element is mounted on the outer face of the panel for precise pivotal movement between a first position wherein the element lies entirely within the outline of the panel body and a second position wherein the element extends outwardly beyond the body of the panel for flashing a joint between adjacent panels.Type: GrantFiled: May 3, 1982Date of Patent: December 27, 1983Assignee: Masonite CorporationInventors: Donald H. Slocum, James W. Eaton
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Patent number: 4366197Abstract: An exterior, deep embossed, shingle lap siding system for building well and roof structures comprising rectangular building panels having a decorative outer weather resistant surface embossed to resemble, when assembled, a plurality of rows of shingle elements laid side-by-side, said weather resistant outer surface including a lower edge portion projecting downwardly below the upper edge portion of the next subjacent row and having an irregular lower edge embossed to resemble the lower edges of a row of variable length shingles placed side-by-side.Type: GrantFiled: July 28, 1980Date of Patent: December 28, 1982Assignee: Masonite CorporationInventors: Charles M. Hanlon, James H. Mein, William J. Schultz
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Patent number: 4344413Abstract: Entire or partial end wall or side wall sections of a corrugated metal building can be constructed economically with an integrated solar heating panel which can supply forty to sixty percent of winter heating during daylight hours. The solar heating panel or wall section matches and supplements the appearance of adjacent standard wall surfaces and a virtually unnoticeable transition from standard to solar heating wall surfaces is achieved. Heated air can flow by natural convection or with blower assistance through a plenum in the solar heating wall panel to and from connected ducting. A uniquely formed clip provides the proper stand-off spacing between superposed sheets which make up the solar heating panel and the clips also serve to securely join the several corrugated sheets in proper interfitting relationship with the use of strategically placed self-tapping screws and intervening closure strips which maintain solar plenum integrity.Type: GrantFiled: April 21, 1980Date of Patent: August 17, 1982Assignee: Gulf States Manufacturers, Inc.Inventors: Neil A. Watkins, Clayton H. Richardson, Jr.
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Patent number: 4272939Abstract: A jointing construction for laminated panels of the type having a core lamination of heat insulating material and facing sheet laminations bonded to opposed sides of the core, the jointing construction being characterized in that each panel is formed such that at least one side edge portion of one facing sheet extends beyond the core lamination to define a projection, the or each opposed side edge portion of said facing sheet having an engaging member associated therewith a pair of said panels in use being intended to be disposed adjacent each other such that the projection of one panel is engaged by the engaging member of the other panel, and sealing means being provided between said projection of one panel and the adjacent side edge portion of the corresponding facing sheet of the other panel.Type: GrantFiled: December 7, 1978Date of Patent: June 16, 1981Assignee: Producer Manufacturers Pty. Ltd.Inventor: Michael O. H. Herzfeld
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Patent number: 4262462Abstract: Two diametrically opposite corners of roofing tiles are cut off to provide cut-outs which are stepped in several steps so as to have at least two edge portions parallel to the side edges of the tile, said edge portions lying closely adjacent matching edge portions of diagonally adjacent tiles of the roofing with a small clearance, whereby the passage or joint formed by the opposed matching edge portions will comprise two parallel non-aligned stretches with a connecting transverse, preferably wider stretch serving as an expansion chamber.Type: GrantFiled: December 21, 1978Date of Patent: April 21, 1981Assignee: A/S NorcemInventor: Arnulf Melbye
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Patent number: 4257204Abstract: A prefabricated insulated panel includes a sheet-like face member and an insulating mat extending along one surface of the face member. Complementary male and female formations extend along opposed edges of the face member and are adapted to matingly couple adjacent panels to form a contiguously extending insulated wall structure. The face member has an upstanding flange which is offset from one of the edges of the face member and which cooperates with such edge to define a recess adapted to receive the insulating mat of the next adjacent panel therein. The flange is adapted to facilitate attachment of the panel to a support and in a manner aiding in preventing heat flow through the panel. Each panel has a side edge structure which is constructed and arranged to minimize heat transmission through abutting side joints of adjacent panels while, at the same time, allowing for expansion and contraction of the panels.Type: GrantFiled: April 26, 1978Date of Patent: March 24, 1981Assignee: Childers Products Company, Inc.Inventor: Martin C. Rieger
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Patent number: 4251967Abstract: An improved simulated tile roofing panel is disclosed. The panel comprises a background sheet of relatively thin material, such as ABS in which are integrally formed one or more raised elongated tile segments, disposed in a substantially parallel spaced relationship. The respective ends of the tile segments are formed with cooperating portions so that the ends of the tiles on adjacent panels interlock to retain the panels in position, to present a realistic Spanish tile appearance, and to improve the watershedding capabilities of interlocked panels. Other features, improvements and alternate embodiments are disclosed.Type: GrantFiled: March 27, 1978Date of Patent: February 24, 1981Inventor: William J. Hoofe, III
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Patent number: 4065899Abstract: An integrated shingle construction in which shingles are constructed perferably of foamed plastic primarily, the construction being in the form of panels in which the foamed plastic shingle is integrated with a board or wooden roofing member such as a standard sized sheeting member that attaches directly to the rafters. The integrated shingle and sheeting members are applied in courses to a pitched roof, for example, the first course being at the top or adjacent the ridge pole and then proceeding downwardly to the eves. Adjacent courses are in interlocking sealing interconnection. The integrated shingle and sheeting members are formed in extended panels with the shingle portion simulating a plurality of individual shingles. Sealing and interconnecting or joining means are provided to sealingly join panel courses at their ends.Type: GrantFiled: March 28, 1974Date of Patent: January 3, 1978Inventor: William J. Kirkhuff
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Patent number: 4034528Abstract: An insulating vinyl siding adapted to be applied as siding units for home installation and assembled with other similar units. The siding is composed of a preformed thermoplastic polymer facing, a thermal barrier formed by a foam filler, and a metallic foil backing.Type: GrantFiled: June 18, 1976Date of Patent: July 12, 1977Assignee: Aegean Industries, Inc.Inventors: Stanley J. Sanders, Vincent Fava
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Patent number: 3961454Abstract: A prefabricated insulation panel including a face member of imperforate sheet material having a top flange with an upright attaching flange at the rear thereof, an inside foot flange spaced above the bottom edge of the face member defining a lapping bottom portion, and insulation material received and retained against the inside of the face member between the top flange and foot flange.Type: GrantFiled: October 16, 1972Date of Patent: June 8, 1976Inventor: Howard C. Adams