With Pattern-forming Feature Patents (Class 52/554)
  • Patent number: 10071449
    Abstract: An irrigation insertion tool is disclosed for inserting an irrigation emitter into an irrigation tubing. The irrigation insertion tool comprises a primary lever including a primary fulcrum base coupling a primary handle and a primary jaw. A secondary lever includes a secondary fulcrum base coupling a secondary handle and a secondary jaw. A couple joins the primary fulcrum base and the secondary fulcrum base for defining a fulcrum. A tubing channel is in the primary jaw for receiving the irrigation tubing. An emitter socket is in the secondary jaw for receiving the irrigation emitter. The primary handle and the secondary handle converge for generating a mechanical advantage between the primary jaw and the secondary primary jaw. The primary jaw and the secondary jaw compress the irrigation tubing with the irrigation emitter and pierce the barb tube through the irrigation tubing.
    Type: Grant
    Filed: June 18, 2015
    Date of Patent: September 11, 2018
    Inventor: Paul Donofrio
  • Patent number: 9808947
    Abstract: A roofing system including shingles with different shingle patterns. The roofing system may include a plurality of first shingles having a first two-tab shingle pattern and a plurality of second shingles having a second two-tab shingle pattern. The first shingles including a first tab having a first width and a second tab having a second width, wherein the first width and the second width are substantially equal. The second shingles including a third tab having a third width and a fourth tab having a fourth width, wherein the third width is substantially equal to the first width and the fourth width is about double the second width. The plurality of first shingles and the plurality of second shingles can be formed from a rectangular shingle blank in an interwoven pattern with substantially no scrap or waste material.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: November 7, 2017
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Lawrence J. Grubka, Carmen A. LaTorre, Bert W. Elliott, Christopher C. Freidner
  • Patent number: 8991129
    Abstract: A tile assembly having a plurality of tiles adapted to join in an interlocking and repeating fashion. A plurality of tile assemblies are joined to each other, forming a roof with a streamlined look. Each tile assembly includes left and right center tiles laterally spaced along matching edges. The tile assembly includes upper and lower tiles of the same configuration as the center tiles, fitting over and under, respectively, the center tiles. Each tile has repeating patterns laterally spaced to each other and contiguous along matching lateral extents. Each pattern consists of a generally diamond shaped main surface with vertically spaced apices and laterally spaced apices. Two upper flanges extend upwardly and outwardly each pattern's main surface, along the upper edges, joining in an upper flange apex. Two lower flanges extend downwardly and outwardly from each pattern's main surface, along the lower edges, joining in a lower flange apex.
    Type: Grant
    Filed: March 9, 2014
    Date of Patent: March 31, 2015
    Inventor: Kurt Joseph Kramer
  • Patent number: 8978332
    Abstract: A roofing shingle is disclosed comprising a headlap portion with a non-straight longitudinal edge and a buttlap portion with a plurality of tabs with a non-straight longitudinal edge and spaced apart by openings, wherein the non-straight longitudinal edges do not shadow each other laterally across the shingle. A roofing system is disclosed wherein at least a portion of the headlap portion of such shingle from a subsequently installed course overlaps at least a portion of the headlap portion of a shingle from a previously installed course. The maximum headlap overlap dimension is beneath the subsequently installed shingle laterally proximate the openings in the buttlap portion of the subsequently installed shingle. A method for making the shingle is disclosed comprising cutting a sheet of roofing material longitudinally along non-straight lines wherein at least a portion of each formed shingle has a width of about twelve inches.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: March 17, 2015
    Assignee: Building Materials Investment Corp.
    Inventor: Olan Leitch
  • Patent number: 8966850
    Abstract: The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing substrate. In one aspect, the invention provides a roofing product including: a bituminous roofing substrate having a top surface; and roofing granules embedded in the top surface of the roofing substrate, wherein in at least one over-pressed zone of the roofing product, the roofing granules are embedded so that (a) the over-pressed zone exhibits a 0.20 gram loss or less in a rub test as described in ASTM D-4977; or (b) in the over-pressed zone the average granule embed volume fraction is at least 0.5; or (c) in the over-pressed zone, the average distance between the top of the roofing granules and the top surface of the bituminous roofing substrate is 1.0 mm or less.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: March 3, 2015
    Assignee: CertainTeed Corporation
    Inventors: Robert L. Jenkins, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 8968507
    Abstract: A method of covering a roof deck includes laying a course of starter shingles in a side-by-side relationship at an eave edge of a roof deck. A starter shingle of the course of starter shingles is a laminated starter shingle comprising an underlay sheet laminated below an overlay sheet. A plurality of successive generally horizontal courses of covering shingles are laid above the course of starter shingles. The covering shingles in each of the courses of covering shingles are laid in a side-by-side relationship and horizontally offset from the covering shingles in adjacent courses. Each covering shingle of the courses of covering shingles includes a headlap portion and a butt portion. The butt portion includes a plurality of tabs separated by cutouts. The starter shingles include an exposed portion extending between the tabs of the covering shingles.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: March 3, 2015
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Bert W. Elliot, David E. Pap
  • Patent number: 8789332
    Abstract: A method of producing laminated roofing shingles is provided, wherein the shingles are of a dragon's tooth type, and shingles made in accordance with the method, and packages of such shingles.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: July 29, 2014
    Assignee: CertainTeed Corporation
    Inventors: Alistair G. Halliley, Robert L. Jenkins, Joseph Quaranta
  • Patent number: 8661759
    Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: March 4, 2014
    Assignee: CertainTeed Corporation
    Inventor: Husnu M. Kalkanoglu
  • Patent number: 8522510
    Abstract: A method of covering a roof deck includes laying a course of starter shingles in a side-by-side relationship at an eave edge of a roof deck. A starter shingle of the course of starter shingles is a laminated starter shingle comprising an underlay sheet laminated below an overlay sheet. A plurality of successive generally horizontal courses of covering shingles are laid above the course of starter shingles. The covering shingles in each of the courses of covering shingles are laid in a side-by-side relationship and horizontally offset from the covering shingles in adjacent courses. Each covering shingle of the courses of covering shingles includes a headlap portion and a butt portion. The butt portion includes a plurality of tabs separated by cutouts. The starter shingles include an exposed portion extending between the tabs of the covering shingles.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: September 3, 2013
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Bert W. Elliott, David E. Pap
  • Patent number: 8438812
    Abstract: In one embodiment, a shingle includes a first layer having at least one full tab and at least one full cut-out. A second layer is positioned under the first layer. The full tab width to first layer length ratio is greater than 8.5/36. The full cut-out width to first layer length ratio is greater than 8.5/36. A method that includes applying such shingles to a roof.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: May 14, 2013
    Assignee: TAMKO Roofing Products, Inc.
    Inventors: Thomas Morrison King, Stephen Andrew McNally
  • Patent number: 8397460
    Abstract: The present invention provides a roof shingle comprising a shingle with at least one layer having a head lap and a butt, the head lap including at least one alignment notch and the butt including at least one corner that corresponds to the alignment notch. Also, the present invention provides a roofing shingle comprising at least one layer formed from a cutting cylinder having a circumference that is a fraction of said roofing shingle length. The present invention also provides a method for manufacturing the inventive shingles and a method for installing the inventive shingles upon a roofing area.
    Type: Grant
    Filed: August 5, 2010
    Date of Patent: March 19, 2013
    Assignee: Building Materials Investment Corporation
    Inventors: Tommy Rodrigues, Frederick W. Sieling, Awdhoot Vasant Kerkar, Atilla Sebuktekin
  • Patent number: 8387323
    Abstract: An artificial stone siding product for use as siding for homes, commercial buildings, and other structures, as well as for hearths, mantles, and other similar indoor structures, is provided. The artificial stone siding product includes a stone body cast of a cement aggregate and having an outer visible surface area shaped and colored to resemble real stone. An integral mounting support extends from at least one edge of the stone body. The mounting support allows the attachment of the artificial stone siding product to a surface of a wall using fasteners inserted through apertures defined by the support. The artificial stone siding product may be used to quickly and easily construct a stone wall by mounting a plurality of the artificial stone siding products to the exterior of a wall in much the same way as standard siding.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: March 5, 2013
    Assignee: Silvermine Stone Company
    Inventor: Richard A. Mickelson
  • Patent number: 8381489
    Abstract: A system and method for cutting shingles according to which a plurality of cutting blades are mounted on the outer circumference of a cutting cylinder, and the cylinder is rotated with the blades engaging the sheet while effecting relative translational movement between the cylinder and the sheet so that shingles are cut from the sheet upon one rotation of the cylinder.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: February 26, 2013
    Assignee: Elk Premium Building Products, Inc.
    Inventors: John G. Freshwater, Olan Leitch
  • Patent number: 8347578
    Abstract: An assembly, and method for constructing the assembly, to aid in the proper installation of shingles by providing panels of shingles and assembly guides that when followed, result in the installation of shingles that meet keyway width requirements, keyway alignment requirements, provide an aesthetically pleasing distribution of the shingles, and provides adequate ventilation.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: January 8, 2013
    Inventor: Bryan J. Kirkey
  • Patent number: 8316608
    Abstract: A multi-layered roofing shingle is described. The layers of the shingle are connected via a mechanical fastener. A method for manufacturing a multi-layered shingle is also described. The method includes aligning the layers of the shingle, and connecting the layers via at least one mechanical fastener. Further described is a multi-layered shingle having layers that are mechanically fastened by deforming one of the layers into one of the other layers.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: November 27, 2012
    Assignee: Building Materials Investment Corporation
    Inventors: Jesse A. Binkley, Perry J. Prudhomme, Frank M. Bartolic, Louis T. Hahn, Daniel C. DeJarnette, Charles M. Reed, Richard Allen Chasteen, Jr., John W. Haughton, J. Gary Falls, Paul G. Wilson, Casimir Paul Weaver
  • Patent number: 8256185
    Abstract: An assembly, and method for constructing the assembly, to aid in the proper installation of shingles by providing panels of shingles and assembly guides that when followed, result in the installation of shingles that meet keyway width requirements, keyway alignment requirements, provide an aesthetically pleasing distribution of the shingles, and provides adequate ventilation.
    Type: Grant
    Filed: November 8, 2007
    Date of Patent: September 4, 2012
    Inventor: Bryan J. Kirkey
  • Patent number: 8201375
    Abstract: This invention relates to a building cladding for inclined surfaces such as for a sloped roof. More specifically, this invention relates to a building cladding that is passively responsive to sun elevation angles, is multi-functional, and is substantially uniformly ornamental when viewed from common viewing positions. The cladding is predominantly comprised of pairs of substantially horizontal and vertical surfaces extended horizontally and repeated vertically or along the incline of the building substrate. Substantially horizontal surfaces may be adapted for absorbing solar energy, reflecting solar energy, generating electricity from solar energy, converting solar energy into another form of energy, and or ornamentally matching substantially vertical surfaces.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: June 19, 2012
    Inventor: Matthew Murray Botke
  • Patent number: 8136322
    Abstract: A composite shingle having unitary construction is presented that includes a body shell, a plurality of longitudinal ribs, and a plurality of rib stiffeners. The present composite shingle may also include transverse ribs, a depressed nailing zone, nailing zone ribs, and/or at least one alignment aid. The plurality of rib stiffeners may include a material saving profile. Further, the dimensions of the composite shingle more closely resemble true slate and shake shingles and at least a portion of the outside face of composite shingle may be textured to resemble slate or wood shake shingles. A plurality of assembled composite shingles of the present invention is also claimed as part of this invention. Finally, a method of applying multiple courses of shingles on a roof including the composite shingle of the present invention is presented.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: March 20, 2012
    Assignee: Tamko Building Products, Inc.
    Inventors: Peter Shadwell, Brandon Lee Brummett
  • Patent number: 8127514
    Abstract: A multi-layered roofing shingle is described. The layers of the shingle are connected via a mechanical fastener. A method for manufacturing a multi-layered shingle is also described. The method includes aligning the layers of the shingle, and connecting the layers via at least one mechanical fastener. Further described is a multi-layered shingle having layers that are mechanically fastened by deforming one of the layers into one of the other layers.
    Type: Grant
    Filed: May 28, 2009
    Date of Patent: March 6, 2012
    Assignee: Elk Premium Building Products, Inc.
    Inventors: Jesse A. Binkley, Perry J. Prudhomme, Frank M. Bartolic, Louis T. Hahn, Daniel C. DeJarnette, Charles M. Reed, Richard Allen Chasteen, Jr., John W. Haughton, J. Gary Falls, Paul G. Wilson, Casimir Paul Weaver
  • Patent number: 8099923
    Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: January 24, 2012
    Assignee: Tamko Building Products, Inc.
    Inventors: Randal J. Jolitz, Dennis Dean Carlson, Charles Doyle Ziulkowski
  • Patent number: 8006457
    Abstract: A multi-layered roofing shingle is described. The layers of the shingle are connected via a mechanical fastener. A method for manufacturing a multi-layered shingle is also described. The method includes aligning the layers of the shingle, and connecting the layers via at least one mechanical fastener. Further described is a multi-layered shingle having layers that are mechanically fastened by deforming one of the layers into one of the other layers.
    Type: Grant
    Filed: May 28, 2009
    Date of Patent: August 30, 2011
    Assignee: Building Materials Investment Corporation
    Inventors: Jesse A. Binkley, Perry J. Prudhomme, Frank M. Bartolic, Louis T. Hahn, Daniel C. DeJarnette, Charles M. Reed, Richard Allen Chasteen, Jr., John W. Haughton, J. Gary Falls, Paul G. Wilson, Casimir Paul Weaver
  • Patent number: 7984597
    Abstract: The present invention is a vinyl siding panel and a method of making the vinyl siding panel. One embodiment of the vinyl siding panel comprises a planar row extending the longitudinal length of the vinyl siding panel. The siding panel may also have a slightly curved row. A reinforcement panel may be secured to the siding panel. In such case, the slightly curved row of siding may be secured to a planar portion of the reinforcement panel. In addition, an intermediate portion of the siding panel may be thicker than the outer portions of the siding panel.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: July 26, 2011
    Assignee: Exterior Portfolio, LLC
    Inventors: Paul J. Mollinger, Larry R. Fairbanks, Samuel W. DeWorth, Paul R. Pelfrey
  • Patent number: 7975450
    Abstract: A tile assembly having a plurality of tiles adapted to join in an interlocking and repeating fashion. A plurality of tile assemblies can be joined to each other to form a roof. Each tile assembly includes left and right center tiles positioned side-by-side. Each tile has a generally diamond shaped main surface with vertically spaced upper and lower apices and laterally spaced lateral apices. Two upper flanges extend upwardly and outwardly from the main surface along upper edges and are joined in an upper flange apex. Each center tile includes two lower flanges that extend downwardly and outwardly from the main surface along the lower edges. The tile assembly includes upper and lower tiles of the same configuration. The upper tile fits over the adjacent upper flanges of the two center tiles, and the lower tile fits beneath the adjacent lower flange of the two center tiles.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: July 12, 2011
    Inventor: Kurt J. Kramer
  • Patent number: 7934346
    Abstract: Synthetic shingles are made and treated, such that upper surfaces thereof that are to be weather-exposed in the installed condition, are scuffed, abraded, or scraped in such a manner that different visual appearances occur between abraded zones and unabraded (or lesser abraded) depressions, to enhance the natural-appearing materials that the synthetic shingles are designed to resemble. The shingles and the abrading medium have motion relative to each other. The abrading medium may take on various forms, such as a roller, a brush, a pad, etc. Some portions of the upper surface of the shingle remain unabraded, preferably being those portions that are depressed relative to higher portions of the shingle. The shingle may be of a single layer construction, or a multi-layer laminate.
    Type: Grant
    Filed: March 6, 2008
    Date of Patent: May 3, 2011
    Assignee: CertainTeed Corporation
    Inventors: Thomas Kevin MacKinnon, Douglas Harold Wylie, John K. Donaldson
  • Patent number: 7882677
    Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: February 8, 2011
    Assignee: Tamko Building Products, Inc.
    Inventors: Randal J. Jolitz, Dennis Dean Carlson, Charles Doyle Ziulkowski
  • Patent number: 7877949
    Abstract: A laminated shingle simulates a slate roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other such that the lower edges of the overlay and underlay members are generally co-linear with each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more generally rectangular-shaped tabs separated by relatively narrow cutouts. In one embodiment, the width of each tab is randomly selected. Preferably, the entire front surface of the underlay member is coated with a layer of relatively dark granules to enhance the slate simulating aspect of the shingle. In another embodiment, the overlay member also includes a layer of relatively dark granules randomly applied to the upper and lower edges of the tabs.
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: February 1, 2011
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventor: Bert Whitmore Elliott
  • Patent number: 7870699
    Abstract: Siding panels having indicia indicating a zone into which fasteners should be placed, and methods for manufacturing and installing the panels are disclosed herein. In one embodiment, the siding includes a panel of siding material having a first edge extending along a first dimension, a second edge spaced apart from the first edge a first distance, and a first side with indicia. The indicia define a zone into which at least one fastener should be placed to install the panel. The zone extends along the first dimension and has a width of approximately 0.2 inch to approximately 0.3 inch. The zone has a center line spaced apart from the first edge a second distance of approximately 7 percent to approximately 22 percent of the first distance. The siding material is composed of a continuous, single fiber-cement compound including cement, silica, and cellulose fiber.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: January 18, 2011
    Inventor: Kurt Waggoner
  • Patent number: 7827753
    Abstract: A roofing shingle comprising a mat having regions of various thicknesses. A layer of asphalt-based material coats the mat and a layer of granules is deposited on the asphalt-coated mat. The variations in the thickness of the regions of the mat give the shingle differences in thickness corresponding to the thickness variations in the regions of the mat, thereby giving the shingle an appearance of depth.
    Type: Grant
    Filed: December 30, 2006
    Date of Patent: November 9, 2010
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Venkata S. Nagarajan, Anthony L. Rockwell
  • Patent number: 7805905
    Abstract: The present invention provides a roof shingle comprising a shingle with at least one layer having a head lap and a butt, the head lap including at least one alignment notch and the butt including at least one corner that corresponds to the alignment notch. Also, the present invention provides a roofing shingle comprising at least one layer formed from a cutting cylinder having a circumference that is a fraction of said roofing shingle length. The present invention also provides a method for manufacturing the inventive shingles and a method for installing the inventive shingles upon a roofing area.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: October 5, 2010
    Assignee: Building Materials Investment Corporation
    Inventors: Tommy Rodrigues, Frederick W. Sieling, Awdhoot Vasant Kerkar, Atilla Sebuktekin
  • Publication number: 20100183840
    Abstract: A siding member having longitudinally-oriented reinforcement fibers material extending substantially the entire length of the member contained therein, and an optional meshed reinforcement material contained therein and/or an optional foam insert at least partially enveloped by a cementitious shell. The siding member is molded from cementitious slurry, including gypsum cement and a latex/water mixture, or a hydraulic cement. An amount of the slurry is added onto a bottom mold surface portion to a desired depth and/or weight, along with the longitudinally-oriented reinforcement fibers and the optional meshed reinforcement material and/or any optional foam insert. After sufficient curing, the siding member is removed from the mold and is ready for immediate use and/or further processing. Alternatively, a continuous method is also provided for producing relatively long lengths of the siding that can be cut to an appropriate size, without the need to produce individual siding members of limited size.
    Type: Application
    Filed: January 19, 2010
    Publication date: July 22, 2010
    Applicant: TAPCO INTERNATIONAL CORPORATION
    Inventors: John Richard Logan, Thomas J. Baker
  • Publication number: 20100101169
    Abstract: A board-type or log-shaped cementitious siding system, or a cementitious roof shingle system, having a reinforcement material contained therein, and an optional foam insert at least partially enveloped by a cementitious shell. Each system is molded from cementitious slurry, including gypsum cement and a latex/water mixture. A reinforcement material and an amount of the slurry are introduced into an open molding system or an alternative closed molding system, either molding system including a mold surface member having a face defining an exposed surface of the siding or roof shingle system. The slurry introduced to the mold surface member is to a desired depth and/or weight, or for a desired period of time. A foam insert is optionally introduced into the molding system. After sufficient curing, the siding or roof shingle system is separated from the mold surface member and is ready for immediate use and/or further processing.
    Type: Application
    Filed: September 25, 2009
    Publication date: April 29, 2010
    Applicant: TAPCO INTERNATIONAL CORPORATION
    Inventors: John Richard Logan, Thomas J. Baker
  • Patent number: 7690169
    Abstract: The present invention relates to a roof cladding element, which roof cladding element has been manufactured of profiled plate material and which roof cladding elements are adjacently and in succession mountable such that the edges of a roof cladding element will be placed a distance overlapping with the edges of adjacent roof cladding elements. The present invention also relates to a method for manufacturing roof cladding elements in which method a plate material in strip form is formed into profiled roof cladding element strip with a forming device and in which method a finished formed roof cladding element strip is cut with a cutting device at even intervals into roof cladding elements. Characteristic to a roof cladding element in accordance with the invention is the fact that to at least one corner of a roof cladding element a recess reaching at least partly under the lower surface of the part of the roof cladding element surrounding the corner has been formed.
    Type: Grant
    Filed: December 15, 2004
    Date of Patent: April 6, 2010
    Assignee: Samesor Oy
    Inventors: Pekka Saarenko, Rauno Keinänen
  • Patent number: 7665261
    Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlamp portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The overlay member is also coated with a layer of relatively dark granules to form horizontally-oriented overlay shading areas on the upper and lower edges of the tabs. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.
    Type: Grant
    Filed: July 10, 2007
    Date of Patent: February 23, 2010
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Bert W. Elliott, John D. Phillips
  • Publication number: 20090229210
    Abstract: A multi-layered roofing shingle is described. The layers of the shingle are connected via a mechanical fastener. A method for manufacturing a multi-layered shingle is also described. The method includes aligning the layers of the shingle, and connecting the layers via at least one mechanical fastener. Further described is a multi-layered shingle having layers that are mechanically fastened by deforming one of the layers into one of the other layers.
    Type: Application
    Filed: May 28, 2009
    Publication date: September 17, 2009
    Applicant: ELK PREMIUM BUILDING PRODUCTS, INC.
    Inventors: Jesse A. Binkley, Perry J. Prudhomme, Frank M. Bartolic, Louis T. Hahn, Daniel C. DeJarnette, Charles M. Reed, Richard Allen Chasteen, Jr., John W. Haughton, J. Gary Falls, Paul G. Wilson, Casimir Paul Weaver
  • Patent number: 7578108
    Abstract: A top down trap lock shingle system that includes a plurality of identical shingles, each shingle having a bottom layer, an intermediate layer permanently attached to the bottom layer along the intermediate layer top edge forming a pocket between the bottom layer and the intermediate layer and a top layer permanently attached to said intermediate layer and permanently attached to said top edge of said bottom layer forming an extended tab along the top of the shingle that includes strips of adhesive and said bottom layer having an enlarged nailing or stapling zone that extends beyond the bottom edge of the intermediate layer, said attachment flange including a top adhesive layer and a bottom adhesive layer. The shingles are trapped and locked by inserting the top tab portion of the top area in a top down manner onto an above shingle row staggered to protect the seams and fastening the bottom edge of the shingle to the plywood roof thus trap locking each of the shingle rows in place.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: August 25, 2009
    Inventor: Lief Eric Swanson
  • Publication number: 20090193746
    Abstract: A system for tiling roofs employs rows of full-width tiles extending across a surface, each row of tiles interspersed with ? or other unconventional width tiles in an irregular, pseudo-random pattern that allows for proper drainage and also has a distinctive appearance.
    Type: Application
    Filed: January 29, 2009
    Publication date: August 6, 2009
    Applicant: Ludowici Roof Tile
    Inventor: Derek P. THOMAS
  • Publication number: 20090151288
    Abstract: A method of making a shingle and the shingle made in accordance with such method are provided, in which a shingle-forming layer of shingle material has a plurality of marks applied thereto prior to or after application of decorative granules to its tab region, and wherein the locations of the marks are sensed by a sensor, that then activates and controls the operation and placement of various shingle-completion steps as a function of the placement of the marks.
    Type: Application
    Filed: February 20, 2009
    Publication date: June 18, 2009
    Applicant: CERTAIN TEED CORPORATION
    Inventors: Husnu M. Kalkanoglu, Robert L. Jenkins, Richard Krause, Joseph Quaranta, Kermit Stahl
  • Patent number: 7516593
    Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: April 14, 2009
    Assignee: EPOCH Composite Products, Inc.
    Inventors: Randal J. Jolitz, Dennis Dean Carlson, Charles Doyle Ziulkowski
  • Patent number: 7493734
    Abstract: A tile assembly having a plurality of tiles adapted to join in an interlocking and repeating fashion. A plurality of tile assemblies can be joined to each other to form a roof. Each tile assembly includes left and right center tiles positioned side-by-side. Each tile has a generally diamond shaped main surface with vertically spaced upper and lower apices and laterally spaced lateral apices. Two upper flanges extend upwardly and outwardly from the main surface along upper edges and are joined in an upper flange apex. Each center tile includes two lower flanges that extend downwardly and outwardly from the main surface along the lower edges. The tile assembly includes upper and lower tiles of the same configuration. The upper tile fits over the adjacent upper flanges of the two center tiles, and the lower tile fits beneath the adjacent lower flange of the two center tiles.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: February 24, 2009
    Inventor: Kurt J. Kramer
  • Patent number: 7475516
    Abstract: A roofing shingle with a laying line that facilitates the alignment of an overlying course of shingles with respect an underlying course of shingles is provided. The laying line is located on a front surface of the shingle and has a width such that the laying line is exposed when an edge of another shingle is placed in contacting proximity with the laying line. The shingle may also have a scale and one or more nibs that protrude from the sides of the shingle that assist in aligning the shingles in the second course with the shingles in the underlying course. The shingle may also include nailing zones located on the front surface of the shingles provide a location for fastening the shingles to the roof. A method of laying the shingles of the present invention on a roof is also provided.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: January 13, 2009
    Assignee: Epoch Composite Products, Inc.
    Inventors: Randal J. Jolitz, Dennis Dean Carlson, Charles Doyle Ziulkowski
  • Patent number: 7412803
    Abstract: An endpiece and method for siding a wall to simulate wood log construction are described. A generally cylindrical core (101) of the endpiece (100) has a curved surface (103), and a flat surface (105). A decorative skin (111) attached to the curved surface (103) has a cross-sectional arc that is greater than one hundred and eighty degrees. When an endpiece (100) is installed on a plank (200), a spline (117) that attaches along a lateral edge (109) of the endpiece interlocks with a bottom spline (215) of a plank (200). Also, a first offset (113) of the decorative skin (111) engages an upper lateral edge (207) of the plank (200). An end cap (301) attaches to a surface formed by an endpiece surface (305) and a plank surface (307).
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: August 19, 2008
    Inventor: Gregory E. Lehn
  • Publication number: 20080178550
    Abstract: A plastic material panel includes a primary three-dimensional pattern formed on a surface thereof. In one embodiment the primary three-dimensional pattern defines a plurality of simulated roofing shingles, shakes or tiles. A plurality of different secondary three-dimensional patterns are also formed over the surface of the panel. The secondary three-dimensional patterns are arranged such that different ones of the second three-dimensional patterns are used on different areas of the first three-dimensional pattern.
    Type: Application
    Filed: January 29, 2007
    Publication date: July 31, 2008
    Inventors: Timothy M. Pierzynski, Erik Skov
  • Patent number: 7240462
    Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The overlay member is also coated with a layer of relatively dark granules to form horizontally-oriented overlay shading areas on the upper and lower edges of the tabs. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented underlay shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: July 10, 2007
    Assignee: Owens-Corning Fiberglass Technology, Inc.
    Inventors: Bert W. Elliott, John D. Phillips
  • Patent number: 7140153
    Abstract: Disclosed is a coated synthetic shingle that exhibits increased resistance to ultra-violet radiation. The shingle is useable for roofing applications and includes a substrate having a substrate surface and a base coat that is applied to the substrate surface. The base coat preferably includes a first fluoropolymer component. The shingle can also include a top coat that is applied to the base coat. The top coat preferably includes a clear acrylic coating. A method for manufacturing the shingle is also disclosed.
    Type: Grant
    Filed: February 10, 2003
    Date of Patent: November 28, 2006
    Assignee: DaVinci Roofscapes, LLC
    Inventors: John Humphreys, Jeff Martinique
  • Patent number: 7089709
    Abstract: Siding panels having indicia indicating a zone into which fasteners should be placed, and methods for manufacturing and installing the panels are disclosed herein. In one embodiment, the siding includes a panel of siding material having a first edge extending along a first dimension, a second edge spaced apart from the first edge a first distance, and a first side with indicia. The indicia define a zone into which at least one fastener should be placed to install the panel. The zone extends along the first dimension and has a width of approximately 0.2 inch to approximately 0.3 inch. The zone has a center line spaced apart from the first edge a second distance of approximately 7 percent to approximately 22 percent of the first distance. The siding material is composed of a continuous, single fiber-cement compound including cement, silica, and cellulose fiber.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: August 15, 2006
    Assignee: Shear Tech, Inc.
    Inventor: Kurt Waggoner
  • Patent number: 6990779
    Abstract: A roofing system having a multiplicity of courses of roofing shingles and interply material having at least one course of interply material overlapping at least about ten percent of a first course of shingles and a second course of shingles overlapping at least a portion of the interply material and the first course of shingles. More than about 40% of the first course of shingles is exposed after installation. The roofing system has a class A fire resistant rating. Roofing shingles having particular utility in the roofing system of the present invention are also disclosed. In preferred embodiments the shingles have an exposure width of at least about 60% of the shingle, more preferably at least about 64% of the width of the shingle.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: January 31, 2006
    Assignee: Elk Premium Building Products, Inc.
    Inventors: Matti Kiik, Allen Mclintock, Michael Bryson, Kevin L. Beattie
  • Patent number: 6968662
    Abstract: The present invention relates to improved wind lift resistant self-sealing shingles having an adhesive-to-adhesive seal between courses of shingle installation.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: November 29, 2005
    Assignee: Building Materials Investment Corporaion
    Inventor: Tommy F. Rodrigues
  • Patent number: 6936329
    Abstract: A fastener-free composite roofing product comprising a roofing material and an interply material attached to the roofing material, wherein the interply material includes an adhesive coating on one side. The interply material is attached adjacent to an edge of the roofing material to permit a major portion of the interply material to be folded away from the roofing material for application to a roof. The adhesive is effective to secure the roofing product to the roof without the use of nails or other fasteners. The roofing material may be a roofing shingle or roll roofing, and the interply material is comprised of a water resistant material.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: August 30, 2005
    Assignee: ElkCorp.
    Inventors: Matti Kiik, Michael Bryson, Micheal Allen McLintock, Kevin L. Beattie
  • Patent number: 6933037
    Abstract: A three-layer asphalt composition shingle where the top layer is of a full width, a middle layer is less than the full width, and a bottom layer has a width shorter than the middle layer. The middle and top layers of the shingle have tabs and cutouts. The tabs of each such layer generally differ in some feature. Moreover, the corresponding tabs between the middle layer and top layer also differ with respect to some feature, such as a lengthwise size, a widthwise size, shape or in color. Each of the three layers includes color zones, and often plural color zones. The different tab features and the different color features of the various layers provide a high degree of randomness to enhance a visual appearance to a roof shingled with such type of shingles.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: August 23, 2005
    Assignee: Tamko Roofing Products
    Inventors: Leonard D. McCumber, Randal J. Jolitz, Virginia K. Coleman
  • Patent number: 6920730
    Abstract: A multi-layered shingle adapted to be positioned with other similar shingles in an overlapping arrangement on a roof to yield a simulated wooden shake roof covering comprising a headlap portion and a butt portion. The butt portion comprises a series of multi-layered tabs. All the tabs have the same number of layers and each multi-layered tab (a) is separated from the next adjacent multi-layered tab or tabs by a space or spaces, respectively, and (b) comprises an uppermost layer and at least two layers underlying the uppermost layer. Each underlying layer is laminated to the layer above it to form a multi-layered laminated composite. The laminated composite is integral with the headlap portion and the top surface of the uppermost layer of each tab is coplanar with the top surface of the headlap portion. The invention also includes an apparatus and a process for the continuous manufacture of the shingles of the invention.
    Type: Grant
    Filed: January 13, 2004
    Date of Patent: July 26, 2005
    Assignee: CertainTeed Corporation
    Inventors: Walter F. Becker, Keith A. Rooks, Shelby L. Freeman