Abstract: The present disclosure relates more particularly to kits and systems of roofing shingles that can provide a variety of shingle coverage thicknesses and patterns while simplifying design and installation. In one aspect, the disclosure provides a roofing system comprising a first array of overlapping first shingles disposed on a roof. The system includes a first number, n>=2, of overlapping horizontally-extending courses of linearly arranged first shingles, with horizontal and vertical offsets between courses. Each first shingle includes a top headlap portion extending from the first lateral edge to the second lateral edge and a bottom tab portion formed of a plurality of tabs extending from the headlap portion toward the bottom edge of the first shingle, the bottom tab portion having an open area that is at least 20% of the total area of the bottom tab portion.

Abstract: A shingle blank includes a substrate coated with asphalt, a headlap portion, a prime portion, a starter shingle separation line, and first and second ridge shingle separation lines. The headlap portion has a first sealant that extends along the width of the substrate, and the prime portion has a second sealant that extends along the width of the substrate. The starter shingle separation line extends along the width of the substrate and facilitates separation of the shingle blank into first and second starter shingles. The first starter shingle includes the first sealant and the second starter shingle includes the second sealant. The first and second ridge shingle separation lines extend along the height of the substrate from an upper edge of the substrate to a lower edge of the substrate and facilitates separation of the shingle blank into three ridge shingles. Each of the three ridge shingles includes a portion of the first sealant and a portion of the second sealant.

Abstract: A laminated roofing shingle is disclosed comprising a posterior layer with tabs and an anterior layer with tabs spaced apart by openings, wherein each posterior tab is partially covered by a corresponding anterior tab, wherein at least one anterior tab has a first anterior tab breadth and at least another anterior tab has a second anterior tab breadth, and wherein at least one anterior opening has a first anterior opening breadth that is about equal to the second anterior tab breadth and wherein at least another anterior opening has a second anterior opening breadth that is about equal to the first anterior tab breadth. Also disclosed is a roofing system comprising a plurality of courses of the shingle.

Abstract: Shingle blanks are provided. The shingle blanks include an underlay portion having a substrate coated with an asphalt coating and granules, the underlay portion having an upper edge and a lower edge. An overlay portion is adhered to the underlay portion, the overlay portion having a plurality of continuous layered segments, the layered segments having a sealant bead therebetween. A plurality of perforation lines extend in a substantially perpendicular direction from the upper edge to the lower edge of the underlay portion. The plurality of perforation lines are sufficient to facilitate separation of the shingle blank to form hip and ridge roofing shingles configured for application across a ridge or hip.

Abstract: A roofing shingle is disclosed comprising a headlap portion with a non-straight longitudinal edge and a buttlap portion with a plurality of tabs with a non-straight longitudinal edge and spaced apart by openings, wherein the non-straight longitudinal edges do not shadow each other laterally across the shingle. A roofing system is disclosed wherein at least a portion of the headlap portion of such shingle from a subsequently installed course overlaps at least a portion of the headlap portion of a shingle from a previously installed course. The maximum headlap overlap dimension is beneath the subsequently installed shingle laterally proximate the openings in the buttlap portion of the subsequently installed shingle. A method for making the shingle is disclosed comprising cutting a sheet of roofing material longitudinally along non-straight lines wherein at least a portion of each formed shingle has a width of about twelve inches.

Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A building product for attachment to a surface of a building includes a plurality of siding members, and a plurality of spacers, wherein the siding members and spacers are assembled to resemble a plurality of individual siding shingles.

Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle, a method of making it, and a roof embodying the shingle is provided, in which an exterior surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: Disclosed herein is an improvement for an inseam mechanically attached roofing membrane which includes a body portion, a mechanically fastened edge on one length with a fold line along the body portion and an overlap portion overlying the body portion. Further disclosed herein is a roofing material for a lap type roof system with a reinforced lap edge, which includes the base portion of the roofing material and a secondary portion of material disposed at the edge of the base portion.

Abstract: A laminated shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A laminated shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: A laminated shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: A laminated shingle simulates a slate roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other such that the lower edges of the overlay and underlay members are generally co-linear with each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more generally rectangular-shaped tabs separated by relatively narrow cutouts. In one embodiment, the width of each tab is randomly selected. Preferably, the entire front surface of the underlay member is coated with a layer of relatively dark granules to enhance the slate simulating aspect of the shingle. In another embodiment, the overlay member also includes a layer of relatively dark granules randomly applied to the upper and lower edges of the tabs.

Abstract: The present invention provides a roof shingle comprising a shingle with at least one layer having a head lap and a butt, the head lap including at least one alignment notch and the butt including at least one corner that corresponds to the alignment notch. Also, the present invention provides a roofing shingle comprising at least one layer formed from a cutting cylinder having a circumference that is a fraction of said roofing shingle length. The present invention also provides a method for manufacturing the inventive shingles and a method for installing the inventive shingles upon a roofing area.

Abstract: A roofing shingle comprising a mat having regions of various thicknesses. A layer of asphalt-based material coats the mat and a layer of granules is deposited on the asphalt-coated mat. The variations in the thickness of the regions of the mat give the shingle differences in thickness corresponding to the thickness variations in the regions of the mat, thereby giving the shingle an appearance of depth.

Abstract: A shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.

Abstract: A shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer through which fasteners may be applied when the shingle is applied to a roof.

Abstract: A roofing shingle for enhanced wind/rain durability embodies two transverse lines of adhesion. A first discontinuous line of adhesive joins the butt edge of an overlying shingle to the underlying shingle. Secondly, a band of sealant adjacent the top edge of an underlying shingle seals against an overlying shingle to prevent penetration by wind driven rain to the roof deck. A reduced headlap is thereby permitted, thereby either reducing shingle size or extending shingle coverage. Exposed portions of the sealant band improve the erosion resistance of underlying shingles.

Abstract: A wind-resistant shingle and a method of making it is provided in which the rear surface of the shingle is provided with an attached reinforcement layer, which resists upwardly wind-applied bending torque when the shingle is installed on a roof, such that the failure of the shingle when it is bent beyond its elastic limit, is resisted until the shingle has absorbed a high percentage of applied torque.

Abstract: A shingle formed from a base sheet, with a layer of polymer modified asphalt coating the top of the base sheet, and a layer of conventional oxidized asphalt, free from polymer additives, coating the bottom of the base sheet. Both layers preferably directly contact the strands of the base sheet for good adhesion. This improves the strength, flexibility and ultraviolet resistance of the shingle, while reducing the cost as compared with a shingle which utilized only polymer modified asphalt, and in addition it increases the stiffness of the shingle as compared with one using only polymer modified asphalt.

Abstract: A laminated shingle has a horizontal longitudinal orientation, and includes a first overlay sheet having a series of horizontally extending tabs and cutouts. Each tab has a front edge. An underlay sheet includes more than one section, and each section has a vertical length relative to a back edge of the underlay sheet. The vertical lengths of at least some of the sections differ from each other, and each section has a front edge and is associated with one or more tabs of the overlay sheet. The underlay sheet is laminated beneath the first overlay sheet. The front edge of each section of the underlay sheet is substantially aligned vertically with the front edge of its associated one or more tabs of the overlay sheet.

Abstract: A laminated shingle is provided, having lighter and darker granule portions visible from the front, at different planes; the front-most or anterior plane generally having granules of lighter shading and the more rearward or posterior plane generally having darker granules. The darker granules in the more posterior plane are visible from the front of the shingle to provide visually sharp, precise delineation between zones of lighter and darker shading. The shingles may be of multi-layer construction with suitable adhesives securing the layers together. The darker granules may be visible from beneath the lower edge(s) of the anterior shingle, to provide a shadow line effect. Alternatively, or in addition thereto, the darker shingle zones from the more posterior plane may be visible through tab-separating slots of the lighter shaded anterior shingle portion.

Abstract: A laminated shingle simulates a tiled roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more substantially identically shaped tabs with a cutout between each tab. The lower edge of the tabs may have a curving or negative contour. The tabs may taper in width from the butt edge to the lower edge of the headlap portion. The upper edge of the cutouts may have a generally straight contour or a generally curved contour. The lower edge of the underlay member may have a generally straight contour or a portion of the lower edge may have a generally curving contour. The overlay member and/or underlay member may include a darker shading area to enhance the tile simulating aspect of the shingle.

Abstract: A laminated shingle simulates a tiled roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more substantially identically shaped tabs with a cutout between each tab. The lower edge of the tabs may have a curving or negative contour. The tabs may taper in width from the butt edge to the lower edge of the headlap portion. The upper edge of the cutouts may have a generally straight contour or a generally curved contour. The lower edge of the underlay member may have a generally straight contour or a portion of the lower edge may have a generally curving contour. The overlay member and/or underlay member may include a darker shading area to enhance the tile simulating aspect of the shingle.

Abstract: Unitary modular shake panels and methods for making and using such shake panels. In one aspect of the invention, a unitary modular shake panel includes an interconnecting section composed of a siding material and several integral shake sections projecting from the interconnecting section. The panel preferably has a quadrilateral shape with first and second edges along a longitudinal dimension that are separated from each other by a width of the panel along a transverse dimension. Additionally, the shake sections are separated from one another by slots extending from the second edge to an intermediate width in the panel. In a preferred embodiment, the panel is composed of a unitary piece of fiber-cement siding with a simulated wood grain running along the transverse dimension.

Abstract: A granule covered roofing shingle has a lower, tab portion, an upper, headlap portion, a first end and a second end, the shingle being suitable for installing on roof decks end-to-end with similar shingles in overlapping longitudinal courses, the tab portion having tabs and cutouts. The shingle has a fractional tab at each end of the shingle, and one or more whole tabs positioned between the ends of the shingle. The whole tabs and fractional tabs include a layer of granules to form a color blend, wherein both the fractional tabs of the shingle have the same color blend. When the shingle is installed on a roof deck with other substantially identically shaped shingles in overlapping longitudinal courses, adjacent shingles in the same course of shingles have fractional tabs that adjoin each other and that are of the same generally uniform color blend so that the two adjoining fractional tabs have the appearance of a single tab.

Abstract: A shingle and a method of and apparatus for making the shingle is provided, whereby patches of preselected granules or combinations of granules are provided, separated by transverse areas of different, preferably darker granules, having slots centrally thereof, to yield the appearance of multi-tab shingles that are thicker than they actually are, with transverse shadow lines. A longitudinal shadow line is optionally provided, along the upper and/or lower portion of the exposed tab.

Abstract: A laminated shingle has a rendered shadow design when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more tabs separated by cutouts. The underlay member is coated with a layer of relatively dark granules to form vertically and horizontally-oriented shading areas. In one embodiment, one or both vertical edges of each tab are generally parallel to the vertically-oriented longitudinal axis of the vertically-oriented shading area to expose a portion of the shading area. In another embodiment, the width of each tab is randomly selected and the width of the vertically-oriented shading area is a function of the width of the adjacent tab. In yet another embodiment, the intensity of the shading areas can increase from the bottom to the top of each cutout.

Abstract: A laminated shingle simulates a tiled roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more substantially identically shaped tabs with a cutout between each tab. The lower edge of the tabs may have a curving or negative contour. The tabs may taper in width from the butt edge to the lower edge of the headlap portion. The upper edge of the cutouts may have a generally straight contour or a generally curved contour. The lower edge of the underlay member may have a generally straight contour or a portion of the lower edge may have a generally curving contour. The overlay member and/or underlay member may include a darker shading area to enhance the tile simulating aspect of the shingle.

Abstract: Laminated shingles are manufactured from roll stock roofing material that is wider than that used to make similar laminated shingles. The roll stock includes longitudinal edge strips having a reduced thickness. The roll stock is cut into strips of tabbed top sheets and backing sheets. The strips of material used for the backing sheets are at once wider than commonly used in the industry, and include the longitudinal edge strips of reduced-thickness material. Because the backing sheet is wider two rain seal strips are laid down on the backing sheet prior to being laminated to the tabbed top sheet. The backing sheets are laminated to the tabbed top sheets with the longitudinal edges aligned. The wider backing sheet provides a substantially wider nail zone. In addition, since it allows for a second rain seal strip, provides somewhat more protection against leakage. The portion of the backing sheet that comprises the added width is relatively thinner than the remaining portions of the sheet.

Abstract: A composite roofing shingle coated with weather resistant granules on its exposed surface which comprises (a) a top member having an upper undivided headlap section and a lower butt section comprising spaced tabs depending from said headlap and (b) a bottom backer member attached to the under surface and coterminal with the length of said headlap section, said backer member being exposable in the spaces between said tabs, said tabs carrying a horizontal band area of a given hue which contrasts with that of the remaining portion of the tab and which is painted or printed across the bottom margin of the tab to provide a band having a relatively smooth surface, said backer member having a surface texture distinguishable from the texture of the color band and having weather resistant granules embedded on its exposed surface; which granules are of a contrasting color with respect to the unpainted portions of the tabs.

Abstract: An asphalt composition ridge cover and method of forming the same whereby a decorative appearance somewhat resembling that of a shake roof ridge cover is achieved. The ridge cover generally is a pair of flat, approximately rectangular pieces of asphalt composition roofing material, having a plurality of tabs at one end of each piece which are folded over one another thereby forming a region of increased thickness at that end. The two pieces are adhesively joined in a plurality of areas including an area disposed to both sides of the central fold that forms the ridge line of ridge cover when installed, thereby holding the ridge cover in a folded configuration. The adhesive may contain a solid filler to increase the thickness of the ridge cover. The adhesive joining in the vicinity of the central folding inhibits further bending along the central fold and thereby reduces cracking.

Abstract: Asphalt composition ridge cover formed from an approximately rectangular sheet of asphalt composition roofing material. The sheet of asphalt composition material is bent around a radius through approximately a ninety degree angle along the centerline so that no more than minimal bending of the ridge cover is required during later installation.

Abstract: Unitary modular shake panels, and methods for making and using such shake panels. In one aspect of the invention, a unitary modular shake panel includes an interconnecting section composed of a siding material and several integral shake sections projecting from the interconnecting section. The panel preferably has a quadrilateral shape with first and second edges along a longitudinal dimension that are separated from each other by a width of the panel along a transverse dimension. Additionally, the shake sections are separated from one another by slots extending from the second edge to an intermediate width in the panel. In a preferred embodiment, the panel is composed of a unitary piece of fiber-cement siding with a simulated wood grain running along the transverse dimension.

Abstract: A shingle and a method of and apparatus for making the shingle is provided, whereby patches of pre-selected granules or combinations of granules are provided, separated by transverse areas of different, preferably darker granules, having slots centrally thereof, to yield the appearance of multi-tab shingles that are thicker than they actually are, with transverse shadow lines. A longitudinal shadow line is optionally provided, along the upper and/or lower portion of the exposed tab.

Abstract: A multi-layer shingle is made by cutting an anterior layer of shingle material to have a headlap area and a tab area, and with a plurality of tabs being present in the tab area, separated by slotted openings. The tab area of the anterior layer has a predetermined design that has a repeatability in the longitudinal direction, or from one edge of a shingle to another in the right-to-left direction, which repeatability is a function of the length of the shingle between said left and right edges, as well as being a function of the number of tabs in the shingle's anterior layer, with the repeatability being smaller or greater than the length of the shingle in the longitudinal direction. Thereby, an ornamental appearance is provided that has a random, natural-looking effect when the shingles are laid up on a roof.

Abstract: A laminated shingle is provided, having lighter and darker granule portions visible from the front, at different planes; the front-most or anterior lane generally having granules of lighter shading and the more rearward or posterior plane generally having darker granules. The darker granules in the more posterior plane are visible from the front of the shingle to provide visually sharp, precise delineation between zones of lighter and darker shading. The shingles may be of multi-layer construction with suitable adhesives securing the layers together. The darker granules may be visible from beneath the lower edge(s) of the anterior shingle, to provide a shadow line effect. Alternatively, or in addition thereto, the darker shingle zones from the more posterior plane may be visible through tab-separating slots of the lighter shaded anterior shingle portion.

Abstract: An asphalt composition ridge cover and method of forming the same whereby a decorative appearance somewhat resembling that of a shake roof ridge cover is achieved. The ridge cover generally is a pair of flat, approximately rectangular pieces of asphalt composition roofing material, having a plurality of tabs at one end of each piece which are folded over one another thereby forming a region of increased thickness at that end. The two pieces are adhesively joined in a plurality of areas including an area disposed to both sides of the central fold that forms the ridge line of ridge cover when installed, thereby holding the ridge cover in a folded configuration. The adhesive joining in the vicinity of the central folding inhibits further bending along the central fold and thereby reduces cracking.

Abstract: Laminated shingles are manufactured from roll stock roofing material that is wider than that used to make similar laminated shingles. The roll stock includes longitudinal edge strips having a reduced thickness. The roll stock is cut into strips of tabbed top sheets and backing sheets. The strips of material used for the backing sheets are at once wider than commonly used in the industry, and include the longitudinal edge strips of reduced-thickness material. Because the backing sheet is wider two rain seal strips are laid down on the backing sheet prior to being laminated to the tabbed top sheet. The backing sheets are laminated to the tabbed top sheets with the longitudinal edges aligned. The wider backing sheet provides a substantially wider nail zone. In addition, since it allows for a second rain seal strip, provides somewhat more protection against leakage. The portion of the backing sheet that comprises the added width is relatively thinner than the remaining portions of the sheet.

Abstract: A roofing shingle includes organic, resinous material and an inorganic filler material, the single having a top surface, two side surfaces, an upper end, and a lower or butt end, defining a cavity on the underside of the shingle, with ribs positioned within the cavity. When applied to a roof, the shingle has the appearance of wooden shake shingle and provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand and intermittent flame.

Abstract: A method is provided for making a shingle by cutting a layer of shingle material to have a headlap area and a tab area, and with a plurality of tabs being present in the tab area, separated by slotted openings. The tab area of the shingle is made to have a predetermined design that has a repeatability in the longitudinal direction, or from one edge of a shingle to another in the right-to-left direction, which repeatability is a function of the length of the shingle between said left and right edges, as well as being a function of the number of tabs in the shingle, with the repeatability being greater or smaller than the length of the shingle in the longitudinal direction. Thereby, a method is provided for producing an ornamental appearance that has a random, natural-looking effect when the shingles are laid up on a roof.

Abstract: The present invention relates to a laminated roofing and siding shingle unit including (a) a rectangular shingle sheet having an undivided headlap portion and a lower butt portion divided into tabs of a given color which are uniformly spaced from each other, each tab having two opposing bottom corners defining the bottom boundary of the butt portion and (b) an elongated undivided top strip of the same or a contrasting hue or color having indentations at its bottom edge conforming in outline to the corners of the tabs, said strip affixed over the shingle sheet at the upper tab boundaries where the tabs depend from the headlap and positioned in an offset manner so that each indentation corresponding to a corner of a tab is centered above the tab immediately below.

Abstract: A method of manufacturing a roofing shingle includes applying an asphalt coating to a substrate to define an asphalt coated sheet, the asphalt coated sheet including a headlap portion and a tab portion. Reinforcement material is applied from a spool to the asphalt coated sheet, wherein the reinforcement material is wound in a waywind pattern on the spool payed out from a roll. The reinforcement material is then secured to the headlap portion of the asphalt coated sheet. Prior to applying the reinforcement material to the asphalt coated sheet, the reinforcement material has a first width. The method further includes shrinking the reinforcement material to a second width narrower than the first width upon securing the reinforcement material to the headlap portion.