Embedded In Course Module Patents (Class 52/565)
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Patent number: 6789365Abstract: Side-welded anchor and reinforcement devices for a cavity wall are disclosed. The devices are combined with interlocking veneer anchors, and with veneer reinforcements to form unique anchoring systems. The components of each system are structured from reinforcing wire and wire formatives, including as part thereof truss or ladder mesh reinforcements, and provide wire-to-wire connections therebetween. Beyond the portions of the wire formatives inserted in the backup wall, the wire formatives are reduced in height by cold-working thereof. The combined side-welded wall anchor and reinforcement devices are compressively reduced in height for spanning insulation mounted on the exterior of the backup wall. The low-profile portions are disposed between thick strips of insulation and maintain integrity thereof by preventing air leakage.Type: GrantFiled: November 13, 2002Date of Patent: September 14, 2004Assignee: Hohmann & Barnard, Inc.Inventors: Ronald P. Hohmann, Ronald P Hohmann, Jr.
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Patent number: 6761007Abstract: A structural tie shear connector for use with a concrete and insulation composite panel. The panel has a first concrete wythe, a second concrete wythe, and an insulation layer interposed between the first and second concrete wythes. The connector has two sides extending in a direction substantially parallel to a longitudinal centerline of the connector and two sides extending across the longitudinal centerline of the connector. First and second pairs of angular links are connected to the sides, and a pair of legs are connected to, and extend outward from, one side of the connector. The connector is extendable through the insulation layer and into the first and second concrete wythes to hold the panel together.Type: GrantFiled: May 8, 2002Date of Patent: July 13, 2004Assignee: Dayton Superior CorporationInventors: Harry B. Lancelot, III, Sidney E. Francies, III
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Publication number: 20040040249Abstract: A spacer element (10) comprises a first engagement portion (12) and a second engagement portion (14). The first engagement portion (12) is arranged to engage in an upper surface of a building block and the second engagement portion (14) is arranged to engage in a lower surface of a second building block. The spacer element (10) comprises two laterally extending arms (16, 18) which project outwardly from the spacer element (10). The laterally extending arms (16, 18) support spacer means in the form of spacer members (20, 22). The spacer members (20, 22) provide an upper contact surface to contact a brick located above and a lower contact surface to contact a lower brick. The spacer element comprises two support members (32, 34). The spacer element (10) provides spacer means which space the next layer of bricks from the lower layer of bricks by a particular distance.Type: ApplicationFiled: August 28, 2003Publication date: March 4, 2004Inventor: Francis Dennis Herbison
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Patent number: 6691481Abstract: A corner form for forming concrete having panels connected by a plurality of tie brackets. Each panel comprises a short led and a long leg. The exterior panel has an eighteen inch long, and a thirty inch long leg. The panels have projections formed in the upper surface and corresponding, vertically aligned notches formed in the lower surface. The projections and notches receivingly cooperate to interlock with one another and vertically align the tie brackets. The corner forms are configured such that the long and the short legs enable alternating, overlapping projections of succeeding courses. The tie brackets, each having perpendicularly arranged flat plates extending the full height of the form, are spaced apart twelve inches on centers, measured from the corner edge of the exterior panel. A vertical bracket is optionally embedded in the corner of the exterior panel. The combination of the above inventive features constitute the novel corner form.Type: GrantFiled: August 20, 2001Date of Patent: February 17, 2004Inventor: Donald L. Schmidt
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Patent number: 6691485Abstract: The invention relates to modular building blocks with the minimal possible number of types which can be used for construction of buildings or other structures. The block has cellular structure defined by though openings made in the block body. The number of cells depends on the number of through holes. Each block has an upper and inner insert made of a heat/cold-insulation material and inserted into through openings of the hollow block. The inserts, in turn, have though holes and recesses arranged so that after the blocks with inserts are assembled into a building or a structure, the openings and the recesses in the inserts form a continuous lattice-like space suitable for pouring concrete or another hardenable material which after curing form a load-carrying lattice-like framework of the building or the structure. Thus, the inserts are used as formwork elements for pouring the concrete.Type: GrantFiled: January 17, 2003Date of Patent: February 17, 2004Inventor: Yuriy Prokofyev
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Patent number: 6668505Abstract: High-span and high-strength anchors and reinforcement devices for cavity walls combined with interlocking veneer ties are described which utilize reinforcing wire and wire formatives to form facing anchors, truss or ladder reinforcements, and wall anchors providing wire-to-wire connections therebetween. These combine wire formatives which are selectively and compressively reduced in height by cold-working. The masonry anchor have eye wires accommodating the threading thereinto of a wire facing anchor or wall tie with either a pintle inserted through the eye or the open end of the wall tie. The wall tie is then positioned so that the insertion end is embedded in the facing wall. The masonry anchor is embedded in a bed joint of the interior wythe. For high-strength applications, specific wire formatives are used which employ materials that benefit from the cold-working of the metal alloys to meet the unusual requirements demanded.Type: GrantFiled: September 3, 2002Date of Patent: December 30, 2003Assignee: Hohmann & Barnard, Inc.Inventors: Ronald P. Hohmann, Ronald P Hohmann, Jr.
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Publication number: 20030200716Abstract: A wall is constructed from precast concrete blocks stacked in tiers in which adjacent blocks are secured together to increase the strength of the wall. Anchors are embedded in the tops of at least some of the blocks. The ends of the blocks have vertical grooves which form a vertical opening when the ends of two blocks abut. The blocks in the tiers are offset so that the openings between blocks in one tier are positioned above the anchors on the blocks on the adjacent lower tier. The blocks in each tier are secured together by a tensioned cable extending through aligned passages in the blocks. Locking members are placed in the openings to secure the ends of the abutting blocks to an anchor in an adjacent lower block.Type: ApplicationFiled: April 16, 2003Publication date: October 30, 2003Inventor: Benjamin R. Manthei
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Patent number: 6637167Abstract: Disclosed is a method of construction of a wall from first, second and end modules each forming part of the wall. The method includes assembly of two modules being first, end or first and end modules having portions forming part of the wall by aligning these modules in a desired alignment and connecting them together with connection means to form a supporting structure for second modules. The connection means has a tie portion generally extending in the direction of the alignment. The tie portion has a portion corresponding with connection portions of a second module and cooperation of the corresponding tie portion, extending between guides formed as part of the tie portion, with the connection portions connects the second module to the supporting structure. In such manner, a portion of a wall may be constructed. Use of mortar of scaffolding and concrete pouring techniques may thus be avoided in construction of a structure.Type: GrantFiled: July 25, 2002Date of Patent: October 28, 2003Assignee: Strongwall International, Ltd.Inventor: George Khalil Hanna
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Patent number: 6625947Abstract: A method and system for installing an insulated concrete wall includes insulation panels placed in an upright manner. Generally T-shaped wall studs are placed next to the insulation panels such that the front section of the wall stud is on the outside of the insulation panels and an anchoring section of the wall stud extends beyond the insulation panels into the gap into which concrete will later be poured. Concrete pouring forms are placed so as to render the gap into which concrete will be poured a desired thickness. The wall stud may also include slots for receiving cross-ties that secure the concrete pouring forms in proper position and retaining nubs that prevent the insulation panels from floating when concrete is poured. Concrete is then poured into the gap, surrounding the anchoring section the T-shaped wall stud.Type: GrantFiled: November 30, 2001Date of Patent: September 30, 2003Inventor: Ferrall Burgett
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Patent number: 6594959Abstract: The present invention relates to a masonry lawn edging block assembly for a multi-grade landscape setting where the ground level of the lawn is lower than the adjacent areas. The assembly includes a plurality of like-shaped straight blocks, outside cornering blocks and like-shaped inside cornering blocks that create a border between the lawn and the adjacent area. The present invention has an L-shaped cross section that includes a vertically extending wall portion and a horizontally extending base portion. Dowels are used to connect adjacent blocks. A series of like-shaped blocks are connected in an end-to-end, end-to-side and end-to-rear arrangements to form the border. The base of each block includes a platform, and these platforms form a continuous deck upon which a conventional lawnmower can travel to cut the grass along the edging block assembly in an even manner and to the same desired height as the rest of the lawn.Type: GrantFiled: September 30, 2001Date of Patent: July 22, 2003Assignee: Bend Industries, Inc.Inventor: Robert L. Whitson
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Patent number: 6584750Abstract: Disclosed is a method of construction of a wall (40) from first, second and end modules (10, 20, 30) each forming part of the wall. The method includes assembly of two modules being first, end or first and end modules (10, 30) having portions forming part of the wall (40) by aligning these modules (10) in a desired alignment and connecting them together with connection means (50) to form a supporting structure (200) for second modules (20). The connection means (50) has a tie portion (51) generally extending in the direction of the alignment. The tie portion (51) has a portion corresponding with connection portions (26) of a second module (20) and cooperation of the corresponding tie portion (58), extending between guides (56) formed as part of the tie portion (51), with the connection portions (26) connects the second module (20) to the supporting structure (200). In such manner, a portion of a wall (40) may be constructed.Type: GrantFiled: May 15, 2000Date of Patent: July 1, 2003Inventor: George Khalil Hanna
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Patent number: 6526713Abstract: An insulated concrete structure including a side panel, a spaced-apart sheet such as plywood, and concrete disposed therebetween. The concrete is poured into a cavity formed between the side panel and the sheet and allowed to substantially cure, after which time the sheet can remain as part of the structure or be removed and used again in forming another concrete structure. It is noted that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to ascertain quickly the subject matter of the technical disclosure. The abstract is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims pursuant to 37 C.F.R. § 1.72(b).Type: GrantFiled: May 3, 2001Date of Patent: March 4, 2003Assignee: Eco-Block, LLCInventor: James Daniel Moore, Jr.
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Publication number: 20030009967Abstract: A modular assembly for creating formwork for casting vertical concrete structures is characterized by elongated wall elements which are disposed in edge to edge relationship in two facing rows and which are simultaneously retained in edge to edge relationship and in facing relationship by connecting members. Retaining elements slidably engage connecting members and wall elements in diagonal relationship. Connecting members include engagement means for cooperating with notches in rigid panels which are disposed against the interior surfaces of flat walls formed by the formwork.Type: ApplicationFiled: June 24, 2002Publication date: January 16, 2003Inventor: Francesco Piccone
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Patent number: 6505450Abstract: A masonry reinforcement system includes a number of tensioning rods extending from the top to the bottom of a masonry wall structure in spaced columns. In each column, several rod segments are interconnected at each floor diaphragm using a double conical connector assembly. In portions of the wall structure where rod columns cannot be placed, such as window regions, spring tensioning assemblies are installed using a similar double conical connector assembly. Each type of connector assembly is embedded in a pocket formed in the masonry wall structure using a hardenable grout. After installation, the rods are post-tensioned to provide a compressive axial load to the masonry wall structure. The spring tensioner assemblies are tensioned prior to applying the grout to the void in the wall.Type: GrantFiled: February 22, 2000Date of Patent: January 14, 2003Inventors: Reginald A. J. Locke, Kenyon Barnes
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Patent number: 6502362Abstract: An anchoring device for components made of concrete comprises an elongated section which is associable with a concrete component so as to protrude from the component with at least one of its longitudinal sides and with at least one portion of its lateral faces, which extend from the longitudinal side. Engagement regions are provided in this portion of the lateral faces of the section and form a plurality of possible engagement positions, mutually spaced along the longitudinal extension of the section, for a coupling element which is detachably associable with the portion of the section that protrudes from the component. The coupling element has at least one engagement region which forms a plurality of possible engagement positions, mutually spaced parallel to the longitudinal extension of the section, for an element for connecting the coupling element to another component or another element to be rigidly coupled to the component.Type: GrantFiled: June 16, 2000Date of Patent: January 7, 2003Inventors: Sergio Zambelli, Benito Zambelli
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Publication number: 20020178676Abstract: A concrete form assembly has at least two opposed insulation panels. A plurality of vertical studs are formed on the outer face of each panel. The panels are connected by a plurality of bridges and retaining clips are disposed on the ends of each of the bridges against the studs on each panel. Concrete is received between the panels. Several embodiments of bridges and of retaining clips are disclosed. A concrete wall having at least one panel attached is disclosed. A method of forming the concrete wall is disclosed.Type: ApplicationFiled: October 24, 2001Publication date: December 5, 2002Inventors: Louis L. Yost, William R. Yost
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Publication number: 20020134040Abstract: A concrete construction block includes a pair of opposing spaced apart concrete side panels, a plurality of fasteners carried by the concrete side panels and arranged in pairs, and a plurality of panel couplers extending between respective opposing pairs of fasteners for holding the concrete side panels in an opposing spaced apart relation. Each panel coupler includes a pair of support plates secured to respective fasteners and an attachment member extends between the support plates. The support plates strengthens the concrete construction block under load conditions.Type: ApplicationFiled: March 20, 2001Publication date: September 26, 2002Inventor: Anthony Alexander Hew
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Patent number: 6378260Abstract: A form tie for joining a pair of form sidewalls includes first and second vertical struts presenting planar nailing surfaces for embedding in the first and second sidewalls. A web obliquely extends between the struts and across the cavity between the laterally spaced-apart sidewalls. The web includes a top strut which slopes between the vertical struts and across the cavity. The form ties are alternately placed in alternate 180° orientations along the sidewalls such that the web extends in alternate directions across the cavity which enhances the form rigidity. Concurrently, the top web strut slopes in opposed direction to form a V-type seat for placement of a horizontal rebar within the cavity.Type: GrantFiled: July 12, 2000Date of Patent: April 30, 2002Assignee: Phoenix Systems & Components, Inc.Inventors: Jay D. Williamson, Thomas E. Whitmore, David Henney, Kelly G. Chandler, Robert D. Grove
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Publication number: 20020026761Abstract: An insulated concrete structure including a side panel, a spaced-apart sheet such as plywood, and concrete disposed therebetween. The concrete is poured into a cavity formed between the side panel and the sheet and allowed to substantially cure, after which time the sheet can remain as part of the structure or be removed and used again in forming another concrete structure. It is noted that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to ascertain quickly the subject matter of the technical disclosure. The abstract is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims pursuant to 37 C.F.R. § 1.72(b).Type: ApplicationFiled: May 3, 2001Publication date: March 7, 2002Inventor: James Daniel Moore
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Patent number: 6351922Abstract: An adjustable wall tie for securing together spaced wythes such as a masonry veneer wall to a structural masonry wall of block-like construction. The wall incudes a tension anchor and a generally J-shaped single-ended hook adapted to engage the tension for vertical adjustment.Type: GrantFiled: November 20, 2000Date of Patent: March 5, 2002Assignee: Blok-Lok LimitedInventors: William S. Burns, Kenneth G. Banks
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Patent number: 6349520Abstract: An insulated concrete wall structure having a concrete wall with opposing wall surfaces. The concrete wall has several vertically and horizontally spaced wall ties imbedded within the concrete wall and extending between the wall surfaces. Positioned between the vertically spaced wall ties are a series of elongated retaining strips such that the retaining strips are substantially parallel to the wall surface. Insulating panels such as polystyrene foam boards are located between the horizontally spaced wall ties and retained in position by the retaining strips. In one aspect of the invention, each insulating panel has a groove formed along its vertical edge for receiving and engaging the elongated edge of the retaining strips. The present wall system is advantageous in that an insulated concrete wall can be readily formed using conventional wall forms in approximately the same amount of time as conventional uninsulated poured concrete walls.Type: GrantFiled: January 5, 2001Date of Patent: February 26, 2002Assignee: K-Wall Poured Walls, Inc.Inventor: Richard Kubica
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Patent number: 6321497Abstract: A web (10) for an insulated concrete form (20) comprises a pair of opposed web elements (12) and a pair of connectors (14). The web elements (12) and the connectors (14) are provided with mutually interengaging formations, such as a non-circular tube (12.1) and V-shaped hook formations (14.1), whereby the web element (12) and the connectors (14) are rigidly connected together in a plane to form a stable structure.Type: GrantFiled: February 2, 1999Date of Patent: November 27, 2001Assignee: First Choice Manufacturing Ltd.Inventor: Mario Robert Cormier
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Patent number: 6314694Abstract: One-sided, insulated formwork used in the construction of walls from pourable building material, such as concrete, including an insulating panel connectable to a removable panel by a connecting structure, which may include a permanent reinforcement embedded in the insulating panel. The connecting structure may have a tie removably attachable to the reinforcement, or the reinforcement and tie may constitute a monolithic structure. The tie may be asymmetric in shape to facilitate distribution of loads across the insulating panel, detachment of the removable panel, and enhance the structural integrity of the finished wall.Type: GrantFiled: December 22, 1998Date of Patent: November 13, 2001Assignee: ARXX Building Products Inc.Inventors: Bruce Reginald Cooper, G. Richie Scott, Robert Elias Sculthorpe, Gary Woolgar
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Publication number: 20010029717Abstract: The present invention relates to a composite modular building block with a connective structure between the outer and inner wall. The inner and outer walls of the composite modular block units may be made of cement, clay brick, or similar materials. The connective structure is made of a different material than the walls of the composite block and may be formed per the requirements of each block. In one embodiment, the connective structure may comprise two or more individual connective struts connecting an outer and an inner wall of a modular block. A panel member cooperating with the struts may be inserted between the outer and inner walls to form two separate cavities between the blocks when these are assembled into a wall.Type: ApplicationFiled: January 11, 2001Publication date: October 18, 2001Inventor: John G. Spakousky
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Patent number: 6293068Abstract: A prefabricated wall forming structure for constructing reinforced concrete walls employs insulating foam plastic panels that are interlocked into two parallel concrete impervious walls by connectors having two I beam channels that are spaced apart by tie elements having an arcuate cross section. The tie elements support reinforcing bars. The I beams may have striated outer faces to hold stucco and plaster. The web of at least one of the I beams may have an elongate channel or raceway for wires and pipes. Connectors may be applied vertically and horizontally to seal all edges of the panels and resist the hydraulic forces of the poured concrete. The connectors and panels remain in place after concrete is poured to create an insulated concrete wall. A method of extruding the connectors uses an intermittently opening and moving die passage to create the tie elements and the I beams in one continuous process.Type: GrantFiled: August 23, 1999Date of Patent: September 25, 2001Inventor: James T. Harrington, Jr.
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Publication number: 20010020351Abstract: An insulated concrete form panel assembly for constructing insulated concrete walls includes a frame comprising a plurality of steel studs and at least two cross member that connect the studs together. A pair of insulating panels are fastened to and span respective inner and outer opposing sides of the frame so as to define concrete receiving cavities between the panels and the studs. A brick ledge may be constructed by separating a laterally extending, generally rectangular elongated mid portion of the outer insulating panel from a remainder of the outer insulating panel. An upper edge of the mid portion is then moved a predetermined distance outward from the remainder of the outer insulating panel such that the mid portion is disposed in a desired position at an angle to the remainder of the outer insulating panel. The mid portion is then secured in the desired position relative to the frame.Type: ApplicationFiled: February 28, 2001Publication date: September 13, 2001Inventor: Timothy Alvaro
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Patent number: 6240688Abstract: The current invention is directed to a holder (32) for adjustable positioning of reinforcing rods (49). The holder has a horizontal support structure and a means for holding a reinforcing rod (49). The holder is comprised of a first leg member (33), a second leg member (34), a spring (35) and a retaining member (41). The leg members are elongated for spanning one of the cells of a hollow block (20). The first and second leg members are configured and arranged to create a gap (37) therebetween for receiving the reinforcing rod. The spring is adapted to bias the leg members against the reinforcing rod to vertically suspend and selectively permit adjustment of the vertical position of the reinforcing rod during the construction of a hollow block wall (47). In the preferred embodiment, the leg members and the spring are integrally formed from a continuous wire member having a U-shaped profile.Type: GrantFiled: December 12, 1997Date of Patent: June 5, 2001Inventor: Bradley S. Dressler
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Patent number: 6240692Abstract: A concrete assembly form having a plurality of panels adjoined to one another to form opposing walls. A plurality of studs are encased in each panel. Each stud has a truss structure for increased strength and has a plurality of cylinders extending from the inner face of each panel. The opposing walls are connected with a plurality of bridges, each having collars on the ends in which are seated the cylinders from the panels. U-shaped rods are connected between the cylinders. A hold-down clip connects the bridges between vertically oriented panels. A method of preparing the assembly is disclosed.Type: GrantFiled: May 26, 2000Date of Patent: June 5, 2001Inventors: Louis L. Yost, William R. Yost
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Patent number: 6212841Abstract: For holding brick cladding to a stud frame structure, the brick-tie is a one-piece moulding in plastic. The moulding has a vertical arm, which is secured to the stud by a nail, and a horizontal arm, which is mortar'd between courses of bricks. The nail is located near the junction between the arms, and the junction is chunky enough to be inflexible. The bridge, which spans the space between the bricks and the stud, is also thick enough to be inflexible.Type: GrantFiled: April 1, 1999Date of Patent: April 10, 2001Assignee: J R Plume Construction Ltd.Inventor: John Robert Plume
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Patent number: 6164035Abstract: A foam wall assembly including vertical passageways that guide wall support elements. The wall assembly includes a lower end and an upper support element that are affixed to the wall support elements. The foam wall includes inner and outer thermal barriers that thermally isolate the wall support elements.Type: GrantFiled: November 23, 1998Date of Patent: December 26, 2000Inventor: Scott J. Roberts
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Patent number: 6161355Abstract: A system of tracks, brackets and containers, typically empty beverage cans, assembled and used for temporary storage, temporary emergency shelters, toys, or other uses involving inexpensive and light weight building materials. The system is implemented by releasably attaching the containers to the tracks, then releasably attaching the tracks to each other either horizontally, vertically, or both to form structural elements such as beams, columns, or panels. The rigid tracks are made from a material which allows for apertures in the tracks to be sized to resiliently snap onto portions of the containers. The track may be formed in a variety of different shapes, such as straight, angled, curved, T-shaped or cross-shaped. Additionally, the brackets may be formed in a variety of different shapes to attach the track assemblies to each other in various orientations.Type: GrantFiled: March 16, 1998Date of Patent: December 19, 2000Inventor: Lawrence B. Gratt
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Patent number: 6131360Abstract: An anchor body has an inner portion adapted for connection to a back-up wall, an outer portion adapted for connection to a masonry wall and an intermediate membrane flange. The membrane comes into contact with the membrane flange of the membrane side. The membrane flanges on the anchor insure continuity of the membrane without the need for any additional caulking or other application.Type: GrantFiled: December 22, 1998Date of Patent: October 17, 2000Assignee: Brook Van Dalen & Associates LimitedInventor: Mark Van Dalen
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Patent number: 6061986Abstract: A reinforced stucco panel and straw insulator wall assembly includes a plurality of straw bales, a vertical column of rigid material, a layer of fabric, a plurality of screens, a footing section, a bond-beam form and a layer of reinforced mortar. The straw bales are stacked. The column includes concrete and a reinforcement rod. The concrete fills aligned vertical channels of the straw bales. The reinforcement rod is disposed in the channels and embedded by the concrete. The fabric of a substantially air-permeable material is attached to the stacked straw bales and disposed on vertical sides of the straw bales forming exterior and interior surfaces of the building employing the wall assembly. Each screen overlies and caps a top end of one of the straw bales and intersects the channels and defines an opening aligned with the channels and allows passage of the reinforcement rod.Type: GrantFiled: September 3, 1998Date of Patent: May 16, 2000Inventor: Larry Canada
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Patent number: 6000186Abstract: A drywall construction simulates a mortared block or brick wall construction by the use of simulated horizontal mortar layer inserts between the layers of building blocks and vertical inserts between abutting end surfaces of blocks in each layer, the horizontal layer insert being in the form of a belt, the belt layer being substantially non-compressible and the vertical inserts being provided with parts which extend across the space between abutting block surfaces of a wall construction and into slots provided in the abutting surfaces to secure interconnection and alignment of block ends and simulate vertical mortar inserts between vertical and abutting surfaces, the inserts may be provided with flanges or protrusions which cooperate with holes or grooves in underlying or overlying belt layers to secure the inserts, and the block surfaces, cooperating therewith, against lateral movement with respect to the layers, the belts or both.Type: GrantFiled: November 21, 1997Date of Patent: December 14, 1999Inventors: David W. Fielding, Clifford E. Van Steinburg
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Patent number: 5992102Abstract: This invention is to provide a structure unit comprising a lightweight cellular resign block and plural bricks laid thereon. A cellular resign block 1 is integrally molded from suitable foamable resign so as to include vertical grooves 3 at the transversely opposite extremities, a vertical bar passage 5 at the transversely middle, and mortar wells 8 extending on the upper end of the block 1. Brick 20 is adhesively laid on surface of the block 1 using elastic mortar to form a structure unit A. Vertical reinforcing bars are inserted into vertical grooves 3 as well as into the middle vertical bar passage 5 and then mortal is poured into the mortar wells 8 to carry out work of masonry. For the blocks in every other stage, portions of vertical partitions 4 extending above the mortar wells 8 are broken away to form horizontal bar supports. Thus, a desired exterior structure such as wall, gatepost or the like in the same manner as with concrete blocks.Type: GrantFiled: September 16, 1997Date of Patent: November 30, 1999Assignee: Toyo Exterior Co., Ltd.Inventor: Tetuya Ozawa
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Patent number: 5983585Abstract: A building block that has two block walls joined by plastic webs. The block walls can be made of cement, clay brick, or similar materials. The block has the strength of a cinder block, but with much less weight. Moreover, the plastic webs are used as a handle to permit easy handling and placement of the blocks. Because of the thermal characteristics of the plastic webs, when a wall is finished using these blocks, it has the characteristics of a true double wall construction. The blocks are filled with concrete on one side of the block and filled with insulation on the other side of the center arm. This creates a structurally sound wall that is fully insulated. The blocks come in full-height, half-height, full-length and half-length sizes. There is also a corner unit design.Type: GrantFiled: February 4, 1997Date of Patent: November 16, 1999Inventor: John Spakousky
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Patent number: 5881524Abstract: A composite building system includes a special joist having a lower flange in one embodiment and a special ladder reinforcement in another embodiment, a plurality of special masonry blocks defining a longitudinal trough, the blocks having mutually co-planar upper surfaces and at least one stepped upper edge, the stepped upper edges of the plurality of blocks running substantially transverse the trough in a grid-like pattern, a network of wire lateral reinforcement disposed in at least some of the stepped edges; and a flowable or fluid grout filling the stepped edges and the trough and, when cured, binding the joist or ladder reinforcement and the plurality of blocks to form an integral steel reinforced concrete structure having a substantially planar surface.Type: GrantFiled: June 24, 1997Date of Patent: March 16, 1999Inventor: Russell P. Ellison, Jr.
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Patent number: 5862640Abstract: For absorbing blast energy in a composite block and reinforced concrete wall construction, a hollow block formed of a mixture of mineralized wood shaving and concrete and having a density of no more than approximately 1 ton per cubic meter. The block has formed therein openings extending in mutually orthogonal directions for permitting the placement therethrough of reinforced concrete, and is operative to cooperate with the reinforced concrete so as to resist blast forces.Type: GrantFiled: June 28, 1996Date of Patent: January 26, 1999Inventor: Yermiyahu Negri
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Patent number: 5845449Abstract: A form tie for joining the sidewalls of a polymeric concrete form comprises a pair of end trusses with an intermediate web truss. Each end truss comprises a pair of vertical struts with interior and exterior pairs of horizontal struts extending therebetween. The width of the web truss corresponds to the desired lateral distance between the interior surfaces of the form sidewalls. Upper and lower rectangular trusses and an intermediate truss are formed within each truss and rigidified by diagonal struts. The exterior struts of each end truss are embedded in the polymeric form of the sidewalls during the molding process with the interior struts of each end truss sealing the mold openings to prevent expansion of the foam from the mold. The interior struts are coplanar with the form sidewalls and serve as a visual gauge that the form and tie have been properly positioned. End ties having a height of one-half of the form sidewall are extended between the sidewalls at the ends of each form.Type: GrantFiled: November 22, 1996Date of Patent: December 8, 1998Assignee: I.S.M., Inc.Inventors: Jamieson R. Vaughan, Jay D. Williamson, Kenneth M. Blom, James D. Stokes, Dewayne L. Bollinger
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Patent number: 5845448Abstract: The invention consists of a pair of rectangular concrete facing connected to each other by two or more connecting cross members or webs. Each of the concrete facing members has parallel protrusions which are undercut next to the member and which are connected to the cross members by conforming each end of the connecting cross member to conform to the exterior shape of the corresponding protrusion. The invention permits easier stowage and shipment of the masonry blocks and permits on-site assembly, as well as decreasing thermal conductivity by utilization of non-masonry cross members. The cross members may be configured, or perforated, to allow utility or other service lines to be run horizontally through the walls constructed utilizing the invention.Type: GrantFiled: April 10, 1997Date of Patent: December 8, 1998Inventor: Philip N. Potvin
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Patent number: 5816008Abstract: A brick veneer anchor for use in the construction of wall structures is described. The anchor has an L-shaped plate for attachment to a dry wall installation. The L-shaped plate attaches to the outer surface of the inner wythe and has a portion thereof extending beyond an insulative layer into and terminating within the cavity between the inner and outer wythes. An elongated slot in the dry wall anchor accepts a bent stay with one end interlocking with the elongated slot portion and the other end embedded within the outer wythe. The bent stay has a T-head portion with a length greater than the longitudinal axis of the slot. The bent stay also has a neck portion attached to T-head portion which forms shoulders on either side of the T-head portion. The dry wall anchor, upon attachment to the inner wythe, has one end of the bent stay inserted into the elongated slot and the other end of the bent stay embedded in the outer wythe.Type: GrantFiled: June 2, 1997Date of Patent: October 6, 1998Assignee: Hohmann & Barnard, Inc.Inventor: Ronald P. Hohmann
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Patent number: 5809725Abstract: A sectional nog structure for fastening a covering element to a foamed plastic slab (5, 6, 35, 39, 49, 54) comprises at least one insert (2, 3), flush-insertable in the slab (5, 6, 35, 39, 49, 54) and associated with a tierod (4), having a base (10) accessible from the outside of the slab and constituting respective means for fastening to the slab (5, 6, 35, 39, 49, 54) the chosen covering element. Advantageously, this sectional nog structure allows to manufacture composite and modular construction elements, such as for example lost formworks and panels incorporating at least one foamed plastic slab and being able to support any covering element.Type: GrantFiled: July 18, 1995Date of Patent: September 22, 1998Assignee: Plastedil S.A.Inventor: Piero Cretti
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Patent number: 5809728Abstract: A free standing form module for receiving flowable materials includes a pair of form members, preferably made of styrofoam, joined together by molded plastic rib members. The rib members may be monolithic or formed from plural components. Bearing plates and stabilizing plates are employed to support forces applied to the form module.Type: GrantFiled: June 13, 1997Date of Patent: September 22, 1998Assignee: Innovative Construction Technologies CorporationInventor: Tim Cyril Tremelling
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Patent number: 5802788Abstract: A fixing device for a tensioning member of a prestressed concrete may unimly act holding force for the tensioning member on the overall peripheral surface of the tensioning member mating with the wedge. The device includes a stationary grip through which the tensioning member extends, a wedge press fitted to the grip with holding the tensioning member for fixing the tensioning member relative to the grip under a given tension, and a buffer member disposed between the tensioning member and the wedge, the buffer member having both elasticity and plasticity.Type: GrantFiled: February 7, 1995Date of Patent: September 8, 1998Assignee: Kabushiki Kaisha Komatsu Seisakusho Komatsu Plastics Industry Co., Ltd.Inventors: Nobuyuki Ozawa, Masao Kikuchi, Manabu Sotooka, Junji Hosokawa
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Patent number: 5735093Abstract: Foam forms for use in making a concrete wall are disclosed together with a method of making the forms. The forms are stackable to form a cavity that receives the concrete. Each form has two identical panels. The panels are molded separately by first placing a structure, consisting of backing plates that will be along one side of the mold, connecting members that will be along the opposite side of the mold and an apparatus that connects the backing plates to the connecting members, in the mold. The mold is then filled with foam which cures and produces a panel with the backing plates, connecting members and apparatus molded into the panel. The molded panels are then shipped to the job site where the forms are assembled. Each form is assembled as follows: The connecting members on one panel are interconnected, by tieing means, to the connecting members on a second panel to provide a form.Type: GrantFiled: August 29, 1996Date of Patent: April 7, 1998Inventor: George A. Grutsch
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Patent number: 5709060Abstract: A form tie for joining the sidewalls of a polymeric concrete form comprises a pair of end trusses with an intermediate web truss. Each end truss comprises an interior vertical strut and a longer exterior strut with interior and exterior pairs of horizontal struts extending therebetween. Upper and lower rectangular trusses and an intermediate truss are formed within each truss and rigidified by diagonal struts extending between the ends of the exterior vertical strut and interior vertical strut. The exterior struts of each end truss are coplanar with the exterior sidewall surface with the interior strut of each end truss being coplanar with the interior sidewall surface. The coplanar relationship of the struts serve as a visual gauge that the form with tie has been properly manufactured and assures that the end trusses extend throughout the width of each sidewall. End ties having a height of one-half of the form sidewall are extended between the sidewalls at the ends of each form.Type: GrantFiled: March 30, 1995Date of Patent: January 20, 1998Assignee: I.S.M., Inc.Inventors: Jamieson R. Vaughan, Jay D. Williamson, Kenneth M. Blom
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Patent number: 5701710Abstract: A freestanding form module for receiving flowable materials includes a pair of form members, preferably made of styrofoam, joined together by molded plastic rib members. The rib members may be monolithic or formed from plural components. Bearing plates and stabilizing plates are employed to support forces applied to the form module.Type: GrantFiled: December 7, 1995Date of Patent: December 30, 1997Assignee: Innovative Construction Technologies CorporationInventor: Tim Cyril Tremelling
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Patent number: 5687530Abstract: A composite building unit comprising at least one volume element having an upper surface with at least one projection and a bottom surface with at least one cavity positioned and configured to accommodate a projection from another volume element and at least one support element positioned between said upper and bottom surface of said volume element.Type: GrantFiled: May 17, 1995Date of Patent: November 18, 1997Inventor: Franciscus Anthonius Maria Van der Heijden
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Patent number: 5634310Abstract: A surface-mounted veneer anchor is disclosed. The anchoring system has a unique combination of a masonry anchor, a box tie member, and a facing anchor is provided. The primary components of the veneer anchor are wire formatives and provide a closed loop, wire-to-wire connections therebetween. In one embodiment, the inner wythe is constructed from a masonry block material, the masonry anchor has a baseplate with a wire formative attached thereto having elongated eye wire extensions. The elongated eye wires extend into the cavity between the wythes. Each pair of eye wires accommodates the threading thereonto of a box tie through the open end of the box tie. The box tie is then positioned so that the open end is utilizable as part of the facing anchor. The baseplate of the masonry anchor is surface-mounted onto the masonry block of the interior wythe.Type: GrantFiled: April 24, 1995Date of Patent: June 3, 1997Assignee: Hohmann & Barnard, Inc.Inventor: Ronald P. Hohmann
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Patent number: 5568710Abstract: A form tie made of an expanded metal material extends between the sidewalls of a concrete form. A web traverses the sidewalls and includes, at the opposed ends of the web, first and second parallel flange walls with a supplemental web wall extending therebetween. A return wall extends from the end of the second flange wall. The use of the flange walls, supplemental webs and return walls stiffens the resulting tie so as to preclude sidewall displacement upon a static load thereon. The same elements resist longitudinal and lateral shifting of the tie and attached sidewalls during concrete pouring. The maintenance of the sidewalls by the tie during static and dynamic load conditions allow for easy form connection as well as prevents buckling and/or "blow out" of the forms during concrete pouring.Type: GrantFiled: July 1, 1994Date of Patent: October 29, 1996Assignee: I.S.M., Inc.Inventors: Charles S. Smith, Jay D. Williamson