Abstract: A process for producing an organosilicon resin is disclosed. The process includes the steps of equilibrating a mixture of silane compounds of Si(OR.sup.3).sub.4 wherein R.sup.3 's are a monovalent hydrocarbon group having 1 to 6 carbon atoms; R.sup.2 Si(OR.sup.4).sub.3 wherein R.sup.2 is a monovalent hydrocarbon group having 1 to 20 carbon atoms, and R.sup.4 's are a monovalent hydrocarbon group having 1 to 6 carbon atoms; and R.sup.1.sub.3 SiX wherein X is an --OH group, an --OSiR.sup.1.sub.3 group or a hydrolyzable group, and R.sup.1 's are a monovalent hydrocarbon group having 1 to 6 carbon atoms; adding water to the product of the equilibration reaction to carry out hydrolysis reaction; and adding an aqueous alkali to the product of the hydrolysis reaction to carry out condensation reaction. The organosilicon resin obtained is well dispersible in a resin premix containing a polyol, a blowing agent, a catalyst and a foam stabilizer, and also is highly hydrophobic and low reactive.

Abstract: The present invention relates to an ablative fire resistant hydrophilic polyurea foam made from low molecular weight polyols capped with an isocyanate, with the polyol mixture including a fire retardant polyol that preferably includes carborane disilanol, with the fire retardant polyol containing the carborane disilanol imparting superior fire retardancy characteristics. The present invention also relates to a prepolymer for forming the polyurea foam and the present invention especially relates to the use of a carborane disilanol fire retardant polyol. The present invention also relates to a method for forming the polyurea foam and the prepolymer.

Abstract: A method for preparing a flexible or semi-flexible polyurethane foam by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a silicone surfactant, and a cell opening additive characterized in that the cell opening additive comprises an aqueous dispersion of particles comprising a wax substance and optionally an emulsifier, at least 35% of the particles having a size of 0.2 to 5 microns and a melting point which ranges from 0 to 55.degree. C. below the maximum foam exotherm temperature.

Abstract: A method for preparing a polyurethane flexible foam by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a silicone surfactant, and a cell opener characterized in that the cell opener comprises the reaction product of a C1-C20 hydrocarbyl group-containing organic acid anhydride and 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, optionally reacted in the presence of a tertiary amine urethane catalyst.

Abstract: Provided is a curable composition comprising (A) a phenolic compound having a carbon-carbon double bond, (B) a compound having an SiH group, and (C) a foaming agent. The composition can be foamed and cured at room temperature or under heat at relatively low temperatures, and is poorly corrodable and poorly toxic.

Abstract: Azeotropic compositions made up of from about 60 to about 78% by weight of 1,1,1,3,3-pentafluoropropane and from about 22 to about 40% by weight of tetramethylsilane have been found to be particularly useful as blowing agents for the production of polyurethane foams.

Abstract: The present invention is directed to an isocyanate reactive mixture comprising from about 17 to about 85% by weight of one or more non-filled polyether polyols having a hydroxyl functionality of from 1.5 to 3 and molecular weights of from 1,500 to 8,000; from about 12 to about 80% by weight of one or more non-tertiary amine containing polyether polyols having a hydroxyl functionality of from 3 to 8 and a molecular weight of from 150 to 1,000; from about 0 to about 4% by weight of one or more primary or secondary diamines or amino alcohols and from 3 to about 12% by weight of water. The invention is also directed to a water-blown, energy absorbing foams made from the isocyanate reactive mixture.

Abstract: The invention relates to physically-blown low density polyethylene (LDPE) foams that are blends of an LDPE resin and a silane-grafted single-site initiated polyolefin resin. The LDPE resin generally has a density between about 0.91 and about 0.93 g/cm.sup.3 and a melt index greater than 1, and the silane-grafted single-site initiated polyolefin resin generally is a copolymer of ethylene and a C.sub.3 -C.sub.20 alpha-olefin that has a density between about 0.86 and about 0.96 g/cm.sup.3 and a molecular weight distribution between about 1.5 and about 3.5.

Abstract: This invention relates to insulating foams and to a process for producing the foams. Preferably, the foams are made from phenol formaldehyde resins. The blowing agents for making the foams include film forming coating material which coats the interior surfaces of the foam cells. The coated foams have better thermal conductivity.

Abstract: The use of enol ether capped polyether-polysiloxane copolymers as surfactants in polyurethane foam applications is taught herein. These enol ether capped surfactants exhibit a high capping efficiency and yield good performance. Moreover, they are stable in water/amine premixes.

Abstract: A foamable silicone rubber composition is provided that includes:(A) a diorganopolysiloxane;(B-1) an organohydrogenpolysiloxane represented by the general formula (2): ##STR1## (B-2) an organohydogenpolysiloxane represented by the general formula (3): ##STR2## (C) a hydroxyl-group source; and (D) a platinum group metal compounds;the component (B-1) and the component (B-2) being in a weight ratio of from 20/80 to 90/10.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (Component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: Azeotropic compositions made up of from about 60 to about 78% by weight of 1,1,1,3,3-pentafluoropropane and from about 22 to about 40% by weight of tetramethylsilane have been found to be particularly useful as blowing agents for the production of polyurethane foams.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: A polyol blend is disclosed for making cellular polyurethane foam products in the absence of halogenated hydrocarbon blowing agents. The products have good insulating performance, good compressive strength, and excellent dimensional stability. The blend comprises first and second polyols and is suitable for one-shot and two component reaction systems. The first polyol is the reaction product of one or more alkylene oxides and a compound selected from the group consisting of aliphatic diols, triols, pentaerythritol, water in an amount sufficient to form a diol upon reaction with alkylene oxide, and mixtures thereof.

Abstract: The invention provides a molded polyurethane article having internal mold release properties. The polyurethane article comprises the reaction product of an isocyanate component (I) and an isocyanate-reactive polyol component (II). The polyol component comprises an isocyanate-reactive polyol (A) having a molecular weight from 100 to about 10,000 and an effective amount of an internal mold release composition (B). The internal mold release composition comprises a silicon-containing polymer (a) and a diester functional compound (b). The diester compound comprises the reaction product of an aromatic dicarboxylic acid (i) and an alcohol having from 2 to 30 carbons.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: A foaming resin composition consisting essentially of (A) an organic compound having a carbon-carbon double bond, (B) a compound having an SiH group, and (C) a compound having an OH group is foamed and cured at room temperature or under heat at relatively low temperatures, to obtain hard, semi-hard or soft plastic foam having good weather resistance and good compatibility with coating compositions and adhesives.

Abstract: The invention relates to a method for the production of high resilience polyurethane foams by reacting a mixture of highly reactive polyols, which usually have an average molecular weight of between about 4800 and 6500 g/mole and at least 70% primary hydroxyl groups and optionally contain fillers, polyfunctional isocyanates, amine activators, cross-linking agents, tin catalysts, blowing agents and stabilizers, compounds of the general formula ##STR1## being used as stabilizers, in which R.sup.1 is the same or different in the average molecule and represents a methyl group or a group of the general formula --CH.sub.2 --CH.sub.2 --(CH.sub.2).sub.a --C.sub.6 H.sub.3 (R.sup.2).sub.2 (a=0 or 1; R.sup.2 =--O--CH.sub.3), with the proviso that at least one R.sup.1 group is a group having the formula --CH.sub.2 --CH.sub.2 --(CH.sub.2)a--C.sub.6 H.sub.3 (R.sup.2).sub.2n has an average numerical value of 2 to 11,m has an average numerical value of 1 to 6,with the proviso that the quotient p=(n+m+2)/m is 1.66 to 12.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: The present invention relates to a crosslinkable polyester/isocyanate composition suitable for preparing composite manufactured articles endowed with high structural mechanical properties, by means of injection processes, comprising:A--a polyfunctional isocyanate;B--an unsaturated polyester resin, or a vinyl ester resin, or a mixture of both said resins, wherein said resin can contain free hydroxy groups;C--a free-radical polymerization initiator;D--a promoter of decomposition of (C) initiator;E--a catalyst of (A) isocyanate trimerization.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: A foamed plastic manufactured by foaming a mixture of a resin and a volatile polymerizable foaming agent, wherein the pressure in the foams of the foamed plastic is less than atmospheric pressure, is disclosed. Further, a foamed plastic manufactured by hermetically sealing with an airtight film and foaming a mixture of a resin and a volatile polymerizable foaming agent, wherein the pressure in a gap region between the airtight film and the foamed plastic and the pressure in the foams of the foamed plastic are less than atmospheric pressure is disclosed. Further, a method of manufacturing foamed plastic comprising foaming a mixture of a volatile polymerizable foaming agent and a resin, and irradiating the foamed plastic with an energy beam.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: A foamed plastic manufactured by foaming a mixture of a resin and a volatile polymerizable foaming agent, wherein the pressure in the foams of the foamed plastic is less than atmospheric pressure, is disclosed. Further, a foamed plastic manufactured by hermetically sealing with an airtight film and foaming a mixture of a resin and a volatile polymerizable foaming agent, wherein the pressure in a gap region between the airtight film and the foamed plastic and the pressure in the foams of the foamed plastic are less than atmospheric pressure is disclosed. Further, a method of manufacturing foamed plastic comprising foaming a mixture of a volatile polymerizable foaming agent and a resin, and irradiating the foamed plastic with an energy beam.

Abstract: To manufacture high quality, fine pored silicone foam parts by the injection molding process, two reaction components A and B are used. They both contain a silicone polymer and fumed silica. The component A also contains a complexed organo-platinum catalyst and a small portion of water, whereas the other component B contains as a crosslinker polydimethyl hydrogen siloxane.At least one of the two components A and B of the mixture is pressurized with a gas, preferably air or nitrogen, in a pressure container so that the gas is dissolved into the component(s). The components A and B are mixed in the pressure process, injected into an injection mold, and heated so that the foaming process forms the silicone foam part.

Abstract: Silicone foams are prepared by microwave curing of a mixture of at least one polyorganosiloxane having vinyl groups attached to silicon; at least one hydride polysiloxane; a blowing agent comprising water and, preferably, at least one monohydroxyaliphatic compound, a cyclodextrin inclusion compound of a platinum group metal coordination complex (preferably with a cyclic diene) and a filler. The use of the inclusion compound as a catalyst increases the shelf life of the composition, whereupon curing and foaming occur together upon exposure to microwave radiation.

Abstract: The present invention provides:a melamine resin foam obtained by foaming a resin composition comprising a melamine/formaldehyde condensate, a blowing agent and an isocyanate,a process for producing the above melamine resin foam, which comprises foaming a resin composition comprising a melamine/formaldehyde condensate, a blowing agent and an isocyanate, anda melamine/formaldehyde condensate used in the production of the above melamine resin foam, which is obtained by reacting melamine and formaldehyde in the presence of a silane coupling agent.The melamine resin foam of the present invention is free from the problems of the prior art, has solved the problem of fragility without impairing the good flame retardancy and low thermal conductivity inherently possessed by melamine resin foams, and causes no danger during the production.

Abstract: Silicone surfactants having a siloxane backbone and polyether pendants having average atomic masses of 2250. The surfactants of the invention operate in polyurethane foam compositions to provide stable foams over a range of surfactant concentrations while still producing product foams without splits. Also disclosed and claimed are polyurethane foam compositions which include the surfactants, a method of making polyurethane foam using the surfactants, and polyurethane foam made by the method.

Abstract: High concentration-low viscosity polymer-polyols are prepared by polymerizing mixtures of acrylonitrile and styrene in polyols, which are free of any polymerizable carbon-carbon double bond, in the presence of alkyl-substituted tertiary amines. Without use, as a dispersion stabilizer, of organic compounds which have a polymerizable carbon-carbon double bond and terminal hydroxyl groups, there can be obtained polymer-polyols which have a concentration of the polymer of 33-60 wt % and a glass transition temperature of the polymer of 90.degree.-120.degree. C.

Abstract: Toughened thermosetting resins are disclosed comprising a thermosetting resin having a Tg of at least 150.degree. C., preferably 180.degree. C., and having dispersed substantially uniformly therethrough microspheres of a thermoplastic resin having a Tg of at least 150.degree. C., preferably 180.degree. C. It is preferred to use thermoplastic resins with functional groups on the surface thereof capable of bonding to an available group on the thermosetting resin. High performance structural composites made from such toughened resins are disclosed as well as the process of making such composites.

Abstract: Water blown, thermosetting unsaturated polyester-polyurethane hybrid foam compositions are formed by the reaction of an A side composition and a B side composition. The A side composition comprises a polyfunctional isocyanate compound and a free radical initiator. The B side composition comprises a mixture of: (i) an ethylenically unsaturated monomer solution having dissolved therein about 30-90 weight percent of a polyester polyol having at least one ethylenically unsaturated group per molecule which has predominantly hydroxyl end groups; (ii) an amine compound having two or more primary or secondary amine groups in an amount effective to react with the A side composition to form small urea domains finely dispersed within a continuous polyester-polyurethane hybrid phase; and (iii) about 25 to about 150 equivalents water based on 100 equivalents of active hydrogen in the B side.

Abstract: In an active hydrogen-containing B-side composition for reaction with a polyisocyanate-containing A-side composition to make a polyurethane or polyurethaneurea elastomer by reaction injection molding, the improvement which comprises a mold release composition consisting essentially of (1) the reaction product of a mixture of a carboxylic acid, a tertiary amine, and a reactive epoxide and (2) a carboxy functional siloxane.

Abstract: An active hydrogen-containing B-side composition for reaction with a polyisocyanate-containing A-side composition to make a polyurethane, polyurethaneurea and/or polyurea elastomer by reaction injection molding, which B-side composition comprises an acidic mold release composition, diethyltoluenediamine chain extender and, as a catalyst, a diorganotin dicarboxylate in which the carboxylate contains at least one alpha halogen atom.

Abstract: An apparatus for preparing foams exhibiting a uniformly small cell size, a minimum number of ruptured cell walls and a smooth surface from foamable curable compositions comprises means to transport the ingredients of a foamable, curable composition to the input of a static mixer in which the ingredients of the composition are blended to homogeneity prior to being extruded into an exit zone and through an exit orifice. The length to diameter ratio of the mixing zone and the diameter of the exit orifice are within specified ranges.

Abstract: A polyurethane foam contains, as a fire retardant, water-soluble silicate particles in an amount of at least 30 parts per 100 parts by weight of the polyol of the polyurethane, which silicate particles have an average size of at least 62 microns.

Abstract: A blowing agent emulsion comprising a blowing agent mixture, such that the mixture comprises (1) one or more low boiling, hydrochlorofluorocarbon, and/or one or more low boiling, hydrofluorocarbon and (2) one or more low boiling chlorine-free perfluorinated compound; a foamable polymerizable reaction mixture, and a fluorochemical surfactant, optionally, a silicone surfactant, and a catalyst; a foamed plastic; and a process for making thereof.

Abstract: The present invention relates to integral skin foams prepared without using halogenated hydrocarbons as blowing agents. The foams of the present invention are prepared using water and volatile silicone fluids as co-blowing agents. Useful silicone agents have boiling points at on below 100.degree. C.

Abstract: The present invention relates to a one-part, self-leveling urethane sealant composition for substantially horizontal surfaces, wherein the sealant will flow within a crack, joint or the like and quickly cure to provide an elastomeric seal having a smooth, substantially horizontal surface. The cured sealant provides a surface and volume cure time superior to many known systems, and once cured, provides an elastomeric seal having a superior void volume and void distribution than many known self-leveling sealant systems.

Abstract: A process for the production of expanded polyurea elastomers which comprises reacting:a) an aliphatic polyetheramine having primary amino functions and essentially no free hydroxyl groups;b) carbon dioxide in the form of carbamate, obtained by reacting carbon dioxide with a portion of the aliphatic polyetheramines;c) a polyisocyanate;d) water; ande) a catalyst having a tertiary amino group;in the presence off) an inert, halogen-free blowing agent.

Abstract: The invention pertains to drip retardant flexible polyurethane foams prepared by the reaction of an isocyanate with a polyol resin containing a drip retardant made of either a trialkyl end-capped amine functional silicone polymer or a trialkly end-capped carbinol functional silicone polymer to effectively prevent the foam from dripping while burning and encourage char formation.

Abstract: In accordance with the present method for preparing an elastomeric silicone foam, an inert gas is injected under superatmospheric pressure during or after the merging of a silanol-containing organopolysiloxane that is liquid at room temperature an organohydrogenpolysiloxane that is liquid at room temperature, and hydrosilation catalyst, the merging step is followed by mechanical mixing in an enclosed chamber, at which time the mixture is ejected into the atmosphere. Completion of cure with simultaneous evolution of hydrogen occur under atmospheric pressure with the reactive ingredients and the inert gas all present in a homogeneously microdispersed/mixed state. The present method stabilizes the cells formed by the hydrogen and makes possible the development of a large quantity of cells of uniform size and uniform distribution, resulting in a high-expansion ratio foam.

Abstract: What is disclosed is a process for obtaining polyurethane foams having enhanced benefits. The invention disclosed herein provides a system flowability of the reacting foam mixture to give foams with an insulating capablity equal to the foams that are provided by chlorofluorocarbon blown system, while doing away with the chlorofluorocarbons.

Abstract: Novel polyurethane-urea foams having superior tear and tensile strengths, elongation and load-bearing are prepared by reacting an alkylthio-substituted aromatic diamine in a mixture of polyols with an aromatic diisocyanate or aromatic diisocyanate prepolymer or mixtures thereof, having free NCO content of 0.1-50% by weight. These foams have good dynamic properties that make them attractive as cushioning materials.

Abstract: A process for preparing molded polymeric products including reacting a polyisocyanate with an active hydrogen-containing composition having internal mold release components. In the process, the active hydrogen-containing composition contains (a) a primary or secondary amine, (b) a metal salt of an organic material having a carboxylic acid group and a siloxane chain wherein, said metal is selected from Groups I-B, II-B, IV-B, V-B, VI-B, VII-B or VIII, and optionally (c) an organic material containing at least one carboxylic acid group, phosphorus-containing acid group or boron-containing acid group wherein said organic material contains a siloxane chain or contains a terminal or pendant aliphatic hydrocarbon chain.

Abstract: A blowing agent emulsion comprising at least one low boiling, perfluorinated, N-aliphatic, cyclic 1,3-, or 1,4-aminoether blowing agent, a foamable polymerizable reaction mixture, and a fluorochemical surfactant, optionally, a silicone surfactant, and optionally, a catalyst; a foamed plastic, and a process for making thereof.

Abstract: A polyurea elastomer foam is disclosed. Specifically, the polyurea foam of this invention includes an (A) component including an isocyanate and a (B) component including (1) a primary amine terminated polyoxyalkylene polyol, (2) a chain extender, (3) water employed as the sole blowing agent and (4) a surfactant employed as a foam stabilizer. The polyurea foam of this invention is characterized as a rigid, closed cell foam.

Abstract: An ablative foam composition is formed of approximately 150 to 250 parts by weight polymeric isocyanate having an isocyanate functionality of 2.6 to 3.2; approximately 15 to 30 parts by weight reactive flame retardant having a hydroxyl number range from 200-260; approximately 10 to 40 parts by weight non-reactive flame retardant; approximately 10 to 40 parts by weight nonhydrolyzable silicone copolymer having a hydroxyl number range from 75-205; and approximately 3 to 16 parts by weight amine initiated polyether resin having an isocyanate functionality greater than or equal to 3.0 and a hydroxyl number range from 400-800.

Abstract: The invention pertains to flame retardant polyurethane foams prepared by the reaction of a polyoxyalkylene polyether polyol with an organic polyisocyanate and a blowing agent wherein melamine is incorporated as the sole flame retardant compound. The amount of melamine may range from about 10 weight percent to about 55 weight percent of the total composition.