Metal Atom Is Part Of An Organic Compound Patents (Class 521/124)
  • Patent number: 4868224
    Abstract: The present invention is directed to a process for producing a molded product comprising(A) reacting:(i) an organic polyisocyanate having an isocyanate group content of from 5 to 45% by weight, preferably from 15 to 35% by weight, and most preferably from 20 to 35% by weight, prepared by reacting:(a) an organic di- and/or polyisocyanate, and(b) an active hydrogen containing fatty acid ester prepared by reacting an alcohol or polyol with an aliphatic, saturated or unsaturated fatty acid, said ester being characterized in that at least one aliphatic acid which contains more than 8 carbon atoms is built into the molecule, said ester further characterized as having an acid number of from 0 to 100 and a hydroxyl number of from 0 to 150 with at least one of said numbers being greater than zero, said ester having an average molecular weight of from 500 to 5000,(ii) an isocyanate reactive component comprising:(a) from about 0.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: September 19, 1989
    Assignee: Mobay Corporation
    Inventors: Stephen J. Harasin, Michael F. Hurley, Timothy J. Kelly, Kenneth J. Naleppa, Neil H. Nodelman, Donald W. Schumacher, Gregory H. Slocum, David F. Sounik
  • Patent number: 4820741
    Abstract: An in situ foamable semi-organic composition, a half ester compound useful in such a composition and a foam prepared by reacting such an adduct are disclosed. A half ester adduct is prepared by reacting an anhydride and an unsaturated conjugated vinyl hydroxy compound and generally has the structureCH.sub.2 .dbd.CR--COO--R'--O--CO--Z--COOHwhere,R=H, CH.sub.3, CN, C.sub.6 H.sub.11 (CYCLOHEXYL), X (X=F, Cl, Br)R'=--CH.sub.2 --CH.sub.2 --, --CXR--CXR--, --(CH.sub.2 --CH.sub.2 --).sub.n where n=1,2, . . . 8, andZ=--CH.dbd.CH--, phthalic, trimellitic, .alpha.-naphthoic, .beta.-naphthoic, substituted phthalic anydrides of the structure ##STR1## wherein R"=Cl, F, Br, I, CH.sub.3, CN, CH.sub.3, C.sub.n H.sub.2n+2. The foamable semi-organic composition, in addition to the half ester adduct, includes a fluorocarbon blowing agent and an initiator.
    Type: Grant
    Filed: June 13, 1988
    Date of Patent: April 11, 1989
    Assignee: Whirlpool Corporation
    Inventor: Thomas J. Miranda
  • Patent number: 4777187
    Abstract: The present invention is directed to a process for the production of polyurethane or polyurea elastomeric molded articles according to the reaction injection molding process by reacting a polyisocyanate, a high molecular weight isocyanate reactive component and optionally a diamine chain extender, wherein the improvement is based on the use of the reaction product of a polyepoxide containing at least two epoxide groups with at least one mol of an aromatic diamine per epoxide group wherein the polyepoxide is present in an amount sufficient to provide about 0.5 to 25% by weight of the polyepoxide based on the weight of all the isocyanate reactive components. The present invention is also directed to the isocyanate reactive components for use in this process and to the molded articles produced in accordance with this process.
    Type: Grant
    Filed: January 29, 1988
    Date of Patent: October 11, 1988
    Assignee: Bayer Aktiengesellshaft
    Inventors: Christian Weber, Hermann Schafer
  • Patent number: 4772639
    Abstract: The present invention is directed to a process for the production of light-resistant, optionally foamed elastomeric molded polyurethanes by reacting(a) organic polyisocyanates which are either mixtures of isophorone diisocyanate with polyisocyanates containing isocyanurate groups and based on 1,6-diisocyanatohexane or mixtures of IPDI with polyisocyanates containing isocyanurate groups and based on 1,6-diisocyanato-hexane and IPDI with organic compounds containing isocyanate-reactive groups in the presence of catalysts, wherein the components are reacted together inside closed molds in an isocyanate index of about 70 to 130.The present invention is additionally directed to the elastomeric polyurethanes prepared by this process.
    Type: Grant
    Filed: January 11, 1988
    Date of Patent: September 20, 1988
    Assignee: Bayer Aktiengesellschaft
    Inventors: Friedhelm Pilger, Ulrich Knipp, Reinhard Halpaap
  • Patent number: 4764537
    Abstract: Disclosed are internal mold release agents for the preparation of molded articles using polyisocyanate addition polymerization, which are comprised of:(A) at least one ketimine, aldimine, enamine, cyclic Schiff base or a mixture of at least two of said compounds;(B) at least one metal salt of an organic carboxylic acid having from 8 to 24 carbon atoms; and(C) optionally including at least one carboxylic acid, organic sulphonic acid, mineral acid, or amidosulphonic acid, and their use in preparing molded articles comprised of polyurethane-plastics, polyurea-plastics, polyurethane-polyurea-plastics, polyurethane-polyurea-polyamide-plastics, or polyurea-polyamide-plastics.
    Type: Grant
    Filed: September 15, 1987
    Date of Patent: August 16, 1988
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Horn, Hans U. Schmidt
  • Patent number: 4761433
    Abstract: Organic antimony compounds can be used to retard deactivation of urethane catalysts during storage of a B side formulation containing aromatic polyester polyols, used in the manufacture of rigid polyurethane foams.
    Type: Grant
    Filed: December 4, 1987
    Date of Patent: August 2, 1988
    Assignee: Hercules Incorporated
    Inventors: John R. Panchak, John M. Trowell
  • Patent number: 4742090
    Abstract: This invention is a polyurethane-urea elastomer which is the reaction product of a reaction mixture comprising (1) a liquid active hydrogen-containing composition which comprises a relatively high equivalent weight active hydrogen-containing compound, and an amine-terminated, relatively low equivalent weight compound, (2) a polyisocyanate which is present in an amount to provide about 0.8 to about 1.5 isocyanate groups per active hydrogen-containing group present in the mixture, and (3) a catalytically effective amount of a bismuth carboxylate catalyst.With the use of the bismuth carboxylate catalyst, excellent pot-life, yet rapid cures are achieved. In addition the so-called "green strength" of the elastomer, i.e., its physical strength at the time of its removal from the mold, is improved with the practice of this invention. Further, the post-cured elastomer exhibits excellent properties.
    Type: Grant
    Filed: March 31, 1986
    Date of Patent: May 3, 1988
    Assignee: The Dow Chemical Company
    Inventors: Douglas L. Hunter, David E. Schiff
  • Patent number: 4738991
    Abstract: Organic polyisocyanates characterized by allophanate linkages are prepared by reacting an organic polyisocyanate with a mono- or polyhydric compound in the presence of an organo metal catalyst. The catalyst is then deactivated using a compound such as an inorganic acid, organic acid, organic chloroformate or an organic acid chloride. The isocyanates are useful in preparing polyurethane foams.
    Type: Grant
    Filed: January 23, 1987
    Date of Patent: April 19, 1988
    Assignee: BASF Corporation
    Inventor: Thirumurti Narayan
  • Patent number: 4731411
    Abstract: The present invention relates to a alkoxy-functional one-component RTV composition. In particular, there is disclosed processes for producing an alkoxy-terminated diorganopolysiloxane by reacting a vinyl or silanol containing siloxane with an alkoxy-functional hydride containing silane in the presnce of a platinum catalyst.
    Type: Grant
    Filed: June 16, 1986
    Date of Patent: March 15, 1988
    Assignee: General Electric Company
    Inventor: Gary M. Lucas
  • Patent number: 4708969
    Abstract: A composition and method for polymerization of cycloolefins using a feed stream including an iodide containing activator to form a substantially cross-linked polymeric product. The polymeric product may be formed by polymerization in an intricately shaped mold and/or be of ultra-low density. High glass transition temperature and fiber reinforced products are formed.
    Type: Grant
    Filed: June 13, 1986
    Date of Patent: November 24, 1987
    Assignee: Hercules Incorporated
    Inventor: Douglas R. Leach
  • Patent number: 4704408
    Abstract: A process for manufacturing foamed silicone compositions by foaming a cross-linkable composition which comprises:(a) 100 parts by weight of a vinyl-containing polysiloxane containing 0.0002 to 3% by weight of vinyl groups and a viscosity of from 0.1 to 1,000 Pascal-seconds at 25.degree. C.,(b) up to 10 parts by weight of a silanol-containing silicon compound with a viscosity from 0.01 to 10 Pascal-seconds at 25.degree. C.,(c) up to 200 parts by weight of filler,(d) 1 to 50 parts by weight of a polysiloxane with a viscosity of 0.005 to 0.1 Pascal-seconds at 25.degree. C., and(e) a platinum catalyst, is characterized by foaming the cross-linkable composition with a substance containing hydroxyl groups at temperatures of 50.degree. to 150.degree. C.
    Type: Grant
    Filed: November 20, 1985
    Date of Patent: November 3, 1987
    Assignee: Bayer Aktiengesellschaft
    Inventors: Wolfgang Krug, Gottfried Knispel, Dieter Wrobel
  • Patent number: 4666948
    Abstract: Resilient foams based on melamine resins are prepared by foaming an aqueous solution which contains a melamine/formaldehyde precondensate, an emulsifier, a volatile blowing agent and a curing agent and then curing the foam. In this process, from 0.2 to 4% by weight of an alkali metal, alkaline earth metal or aluminum salt of an organic, preferably polybasic acid, of a polyphosphoric acid or of a boron acid are added to the aqueous solution.
    Type: Grant
    Filed: September 24, 1986
    Date of Patent: May 19, 1987
    Assignee: BASF Aktiengesellschaft
    Inventors: Frank P. Woerner, Peter Neumann, Harald Mahnke, Josef Lamprecht, Dieter Horn, Gerhard Turznik, Friedrich Kraus, Hanshelmut Kaeppel, Eduard Heim
  • Patent number: 4666949
    Abstract: A thermochromatic polyurethane foam comprising a polyol and a polyisocyanate as main components, and a thermochromic composition serving as a coloring agent and added to the main components singly or conjointly with a usual dye or pigment. The thermochromic composition comprises an electron-donating chromogenic material, an acidic substance and a solvent.
    Type: Grant
    Filed: January 31, 1986
    Date of Patent: May 19, 1987
    Assignees: Matsui Shikiso Chemical Co., Ltd., Bridgestone Corporation
    Inventors: Goro Shimizu, Yoshimi Hayashi, Hajime Hasegawa, Taiji Koga, Atsuo Takei, Tohru Okuyama, Hideo Torigoe
  • Patent number: 4644019
    Abstract: The preparation of isocyanurate foams from a recycled polyethylene terephthalate polyol modified with a polyethoxylated nonylphenol is disclosed. These modified foams exhibit improved fluorocarbon solubility. The foams may be used for building roofing and sheathing applications.
    Type: Grant
    Filed: October 28, 1985
    Date of Patent: February 17, 1987
    Assignee: Texaco Inc.
    Inventor: Kenneth G. McDaniel
  • Patent number: 4642319
    Abstract: The preparation of isocyanurate foams from a recycled polyethylene terephthalate polyol modified with aromatic amino polyols, sucrose polyols, ethoxylated alphamethyl glucosides, alkoxylated glycerine or alkoxylated sorbitol is disclosed. These modified foams exhibit improved fluorocarbon solubility. The foams may be used for building roofing and sheathing applications.
    Type: Grant
    Filed: January 22, 1986
    Date of Patent: February 10, 1987
    Assignee: Texaco Inc.
    Inventor: Kenneth G. McDaniel
  • Patent number: 4618630
    Abstract: An antistatic additive for polymers, particularly polyurethanes is disclosed comprising an ionizable metal salt and an enhancer comprising a non-ionizable salt or ester of an organic acid.
    Type: Grant
    Filed: July 2, 1985
    Date of Patent: October 21, 1986
    Assignee: The Dow Chemical Co.
    Inventors: Thomas M. Knobel, Earl E. Kennedy, Mary A. Walker
  • Patent number: 4611044
    Abstract: This invention is an improvement in a process for preparing a polyurethane backed substrate whereby a reacting polyurethane forming mixture comprising at least one polyahl and at least one polyisocyanate as applied to a substrate and subsequently curing thereon to form an attached polyurethane backing. The improvement which is this invention comprises employing an organoiron or organobismuth catalyst for said polyurethane forming mixture. The organoiron or organobismuth catalyst is employed in an amount such that the polymer forming mixture exhibits the viscosity of not greater than about 20,000 cps 2 minutes after the polyahl and polyisocyanates are contacted in the presence of said catalyst at 20.degree.-50.degree. C. and the polyurethane forming mixture cures to a tack free state at an elevated temperature in the presence of said catalyst in less than about 8 minutes.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: September 9, 1986
    Assignee: The Dow Chemical Company
    Inventors: Louis W. Meyer, Linda M. McKinney, Don H. Kelley
  • Patent number: 4607062
    Abstract: A catalyst composition for improving the reaction-cure rate of polyurethane compositions derived from poly aliphatic isocyanate compounds and poly-hydroxyl bearing compounds is disclosed. The catalyst composition consists essentially of(a) from about 25 to about 75 parts by weight of lead naphthenate; and(b) from about 75 to about 25 parts by weight of at least one dialkyltin dicarboxylate compound of the formula: ##STR1## wherein R is selected from C.sub.1 to C.sub.8 alkyl and R' is selected from C.sub.1 to C.sub.18 alkyl, based upon 100 parts by weight of said catalyst composition.The catalyst compositions promote sufficiently rapid cure rates such that injection moldable poly aliphaticisocyanate-based polyurethane compositions may be provided. In a preferred embodiment, new and improved integral skin foam polyurethane compositions are disclosed which may be reaction injection molded to form integral skin foam shaped articles exhibiting ultraviolet light resistance and improved colorability.
    Type: Grant
    Filed: August 12, 1985
    Date of Patent: August 19, 1986
    Assignee: American Cyanamid Company
    Inventor: Ignazio S. Megna
  • Patent number: 4598102
    Abstract: A composition and method for polymerization of cycloolefins using a feed stream including dialkylaluminum iodide and the cross-linked polymer produced. The polymer product may be formed by polymerization in an intricately shaped mold and/or be of ultra-low density. A trialkylaluminum compound or a dialkylaluminum chloride are preferably included with dialkylaluminum iodide.
    Type: Grant
    Filed: November 16, 1984
    Date of Patent: July 1, 1986
    Assignee: Hercules Incorporated
    Inventor: Douglas R. Leach
  • Patent number: 4585803
    Abstract: Internal mold release compositions suitable for use in preparing polyurethane and polyurea moldings comprise a tertiary amine compound, a metal salt of a carboxylic acid, amidocarboxylic acid, phosphorus-containing acid or boron-containing acid. The metal is from Group IA, IB, IIA, or IIB metal or aluminum, chromium, molybdenum, iron, cobalt, nickel, tin, lead, antimony or bismuth.
    Type: Grant
    Filed: August 17, 1984
    Date of Patent: April 29, 1986
    Assignee: The Dow Chemical Company
    Inventors: Donald L. Nelson, Roney J. Matijega, Dennis P. Miller, deceased
  • Patent number: 4584362
    Abstract: Processes are provided for preparing polyurethane elastomers by reacting a polyether or polyester polyol with a polyisocyanate in the presence of a catalytic amount of a bismuth salt of a carboxylic acid having from 2 to 20 carbon atoms. The catalysts of these processes are relatively non-toxic, yet they promote rapid polymerization for a wide variety of polyurethane elastomeric applications.
    Type: Grant
    Filed: February 27, 1985
    Date of Patent: April 22, 1986
    Assignee: Cosan Chemical Corporation
    Inventors: Arthur R. Leckart, H. Victor Hansen
  • Patent number: 4584325
    Abstract: A process of preparing a fast reacting, light stable, sprayable or injectable polyester-modified polyurethane polymer reaction product to prepare coatings or molded products, which process comprises admixing and reacting together: a trimerized or biuret aliphatic polyisocyanate, such as a trimerized or biuret hexamethylene diisocyanate prepolymer; a polyamine to react as a chain extender for the prepolymer, such as for example, a diethyltoluene diamine, in an amount sufficient to react substantially with the free NCO groups of the trimerized or biuret prepolymer; an unsaturated polyester subject to cross linking by the use of a metal salt promotor, such as a cobalt salt promotor, and a peroxide initiator; the cobalt salt and the peroxide initiator present in an amount to provide for the curing of the unsaturated polyester.
    Type: Grant
    Filed: April 26, 1985
    Date of Patent: April 22, 1986
    Assignee: Thermocell Development, Ltd.
    Inventor: Stuart B. Smith
  • Patent number: 4575518
    Abstract: Homogeneous storable mixtures containing small quantities of salts and having a high mixed hydroxyl number of mixed hydroxyl/amine number are made by mixing (a) a polyoxyalkylene polyol and/or polyolamine and/or polyamine based on an alkyloxirane having a molecular weight of from 400 to 12,000, (b) a low molecular weight polyol which is not completely miscible with (a) and a solution-promoting additive in quantities such that for every 100 parts of (a), from 1 to 200 parts of (b) and from 0.01 to 10 parts of (c) are present. The solution-promoting additives are salts of cations of Groups IA, IIA and IIIA of the Periodic System of Elements or ammonium or mono- to tetra-alkylammonium ions and anions formed by removing at least one proton from an acid having a K.sub.s -value of at least 10.sup.-7. These mixtures are particularly useful in the production of polyurethanes.
    Type: Grant
    Filed: December 17, 1984
    Date of Patent: March 11, 1986
    Assignee: Bayer Aktiengesellschaft
    Inventors: Werner Rasshofer, Reiner Paul
  • Patent number: 4568703
    Abstract: Titanium compounds of the formula Ti(OX).sub.4 or Ti((O--R.sub.2).sub.2 NR.sub.3).sub.2, where (a) X is selected from the group comprising --R.sub.1, --R.sub.2 --OH, --(R.sub.2 --O).sub.n --OH, --R.sub.2 N(R.sub.3).sub.2, and --R.sub.2 --N(R.sub.2)(R.sub.3)OH; (b) R.sub.1 is a C.sub.5 -C.sub.8 alkyl group, R.sub.2 is a C.sub.2 -C.sub.4 alkylene group and R.sub.3 is either --CH.sub.3 or --CH.sub.2 CH.sub.3 ; and (c) n=1-20, are catalysts for the trimerization of isocyanates to isocyanurates and for the formation of 2-oxazolidones from epoxides and isocyanates.The catalysts may also be used to produce poly(isocyanurates), poly(2-oxazolidones), poly(2-oxazolidone/isocyanurates) and polyurethanes containing isocyanurate and or 2-oxazolidone linkages from the appropriate polyfunctional feedstocks.
    Type: Grant
    Filed: July 27, 1984
    Date of Patent: February 4, 1986
    Assignee: BP Chemicals Limited
    Inventor: Kaneyoshi Ashida
  • Patent number: 4560707
    Abstract: A heat-resistant phenolic resin foam containing a hydrate of an inorganic compound which generates a water vapor at a temperature below the decomposition temperature of the phenolic resin foam, wherein(a) the hydrate of the inorganic compound has a pH of not more than 8 as its saturated aqueous solution, and(b) the hydrate of the inorganic compound is contained in an amount of 2 to 30% by weight in the phenolic resin foam.
    Type: Grant
    Filed: July 10, 1984
    Date of Patent: December 24, 1985
    Assignee: Mitsubushi Petrochemical Co., Ltd.
    Inventor: Sumio Iwase
  • Patent number: 4555529
    Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.
    Type: Grant
    Filed: June 21, 1985
    Date of Patent: November 26, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
  • Patent number: 4555530
    Abstract: Modified benzyl ether-containing resole polyols derived from a phenolic component, a non-aqueous aldehyde, and a halogen-containing aliphatic hydroxyl component are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.
    Type: Grant
    Filed: May 7, 1984
    Date of Patent: November 26, 1985
    Assignee: BASF Wyandotte Corporation
    Inventors: John T. Patton, Jr., John P. Rupert
  • Patent number: 4550125
    Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.
    Type: Grant
    Filed: March 25, 1985
    Date of Patent: October 29, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
  • Patent number: 4543366
    Abstract: Sprayable urethane resin compositions and a process for preparing the sprayable resin compositions particularly with reinforcing materials such as chopped fiberglass, which process comprises reacting generally equal volumes of A and B side mixtures in a sprayable reaction to form a fast reacting, fast curing urethane resin, the A side mixture comprising an MDI or an MDI prepolymer prepared by reacting an MDI with a triol and a B side mixture comprising an auto catalytic, aromatic amine polyol having a hydroxyl number ranging from about 300 to 600, a viscosity reducing amount of a tetraethylene glycol and a catalyst to affect the rapid reaction and cure of the A and B side mixtures on spraying, the process may optionally include the incorporation of reinforcing materials, such as glass fibers and optionally may include the use of blowing agents to provide a lower density reinforced cured product.
    Type: Grant
    Filed: October 15, 1984
    Date of Patent: September 24, 1985
    Assignee: Thermocell Development, Ltd.
    Inventor: Stuart B. Smith
  • Patent number: 4542165
    Abstract: Polyurethane resins having high rigidity and improved physical properties such as mechanical strengths and heat resistance are obtained by reacting a polyisocyanate with a polymer polyol derived from an epoxy-containing monomer, for example, glycidyl esters of unsaturated mono- and dicarboxylic acids, and a polyol, and bringing about ring-opening reaction of epoxy radicals in the presence of an epoxy curing agent, simultaneously with, or before or after the urethane-forming reaction.
    Type: Grant
    Filed: August 16, 1984
    Date of Patent: September 17, 1985
    Assignee: Sanyo Chemical Industries, Ltd.
    Inventors: Koji Kumata, Masao Fukuda
  • Patent number: 4532261
    Abstract: There is disclosed a non-flammable rigid foam on the basis of phenolic resin and furane resin, containing aluminum hydroxide and further components as a filler system. The weight ratio of resin substance:filler substance is at least 1:2.5 and up to 1:3.2 and the bulk density is from 50 kg/m.sup.3 to 450 kg/m.sup.3. The resin compound is the reaction product obtained by the reaction with one another of50-62 weight parts resolic resin0-15 weight parts furanic resin25-40 weight parts furfuryl alcohol0.5-1.
    Type: Grant
    Filed: October 31, 1984
    Date of Patent: July 30, 1985
    Assignee: Erich Ruhl
    Inventors: Erich Ruhl, Johann Thenner
  • Patent number: 4530940
    Abstract: Stabilized melamine resin foams contain, as a stabilizer, a copper or iron compound in an amount corresponding to from 10 ppm to 3%, based on the weight of the melamine resin, of Cu or Fe, preferably an oxide, hydroxide or carbonate of copper.
    Type: Grant
    Filed: June 28, 1984
    Date of Patent: July 23, 1985
    Assignee: BASF Aktiengesellschaft
    Inventors: Frank P. Woerner, Horst Reimann, Harald Mahnke, Peter Neumann, Gerhard Turznik, Hanshelmut Kaeppel
  • Patent number: 4525490
    Abstract: A flexible polyurethane foam composition characterized by high tensile or tear strength is prepared by reacting an MDI prepolymer, prepared by reacting a MDI having a low functionality with an ethylene oxide-capped polypropylene glycol polyol, with a small amount of a tetraethylene glycol as a cross-linking agent and an ethylene oxide-capped polypropylene glycol polyol, the reaction carried out in the presence of a blowing amount of a blowing agent, such as water or a halocarbon, and a catalytic amount of a polyurethane catalyst, such as a combination of an amine and tetravalent tin catalyst. The addition of a small amount of a chlorinated phosphate flame-retardant agent mixed with the reaction provides for a polyurethane foam composition of good fire retardancy and which when exposed to open flame does not melt, but chars. Further, the addition of a trimerization catalyst provides a foam composition with reduced shrinkage.
    Type: Grant
    Filed: July 2, 1984
    Date of Patent: June 25, 1985
    Assignee: Thermocell Development, Ltd.
    Inventor: Stuart B. Smith
  • Patent number: 4521543
    Abstract: The non-flammable rigid foam e.g. used as a building material complies with the requirements of DIN 4102 and which provides a non-toxicity of the combustion fumes according to DIN 53436. It has a mass ratio of resin component: filler of at least 1:2.5 and a bulk density amounting to 50 kg/m.sup.3 to 450 kg/m.sup.3. The resin component is formed by reaction of50-62 mass parts resolic resin0-15 mass parts furane resin25-40 mass parts furfuryl alcohol0.5-11.5 mass parts foam stabilizerincluding 14-17 mass parts per 100 mass parts of resin component plus filler of a curing agent mixture of phosphoric acid, boronhydrofluoric acid, p-toluene sulphonic acid and water. The filler used is a mixture of40-55 mass % aluminium hydroxide10-35 mass parts boric acid2-7 mass parts sodium tetraborate5-10 mass parts manganese dioxide1-5 mass parts copper-II-oxide1-4 mass parts magnesium hydroxysilicate1-2 mass parts aluminium silicate.
    Type: Grant
    Filed: July 31, 1984
    Date of Patent: June 4, 1985
    Assignee: Erich Ruhl
    Inventors: Erich Ruhl, Johann Thenner
  • Patent number: 4496669
    Abstract: Disclosed is an improved method of making a cellular crosslinked polymer with a metathesis-catalyst system where a metathesis-catalyst is activated with an alkylaluminum iodide compound.In a preferred embodiment, two parts of the metathesis-catalyst system form the basis for two solutions, a catalyst/monomer solution and an alkylaluminum iodide activator/monomer solution. At least one solution also contains a blowing agent. The solutions are combined in one place, such as the mixing head of a reaction injection molding machine, and then injected into another place, such as a mold, where the monomer reacts to form a cellular crosslinked polymer.
    Type: Grant
    Filed: June 21, 1984
    Date of Patent: January 29, 1985
    Assignee: Hercules Incorporated
    Inventor: Douglas R. Leach
  • Patent number: 4478959
    Abstract: Amino and amido carboxylates of divalent tin, zinc, cobalt and nickel which are useful as catalysts for polyurethane formulations. Such compounds correspond to either of the formulae: ##STR1## wherein R.sub.1 and R.sub.2 are independently C.sub.1 -C.sub.20 alkyl, C.sub.6 -C.sub.20 cyclohydrocarbyl, C.sub.2 -C.sub.20 hydroxyalkyl or alkoxyalkyl, or R.sub.1 and R.sub.2 together with N form a nitrogen-containing heterocyclic ring of 5 or 6 atoms;R.sub.3 is a --CH.sub.2).sub.n group where n is an integer from 2 to 6 or a ##STR2## group where R.sub.4 is an alkyl, cycloalkyl or aryl group of up to 6 carbon atoms;A is ##STR3## wherein R.sub.5 and R.sub.6 are independently hydrogen, C.sub.1 -C.sub.4 alkyl or R.sub.5 and R.sub.6 together form part of a six-member cyclohydrocarbyl ring, andM is divalent tin, zinc, cobalt or nickel.
    Type: Grant
    Filed: September 29, 1983
    Date of Patent: October 23, 1984
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Ibrahim S. Bechara, Rocco L. Mascioli
  • Patent number: 4473669
    Abstract: Modified benzyl ether-containing resole polyols derived from phenol, paraformaldehyde and an aliphatic hydroxyl compound are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.
    Type: Grant
    Filed: February 17, 1984
    Date of Patent: September 25, 1984
    Assignee: BASF Wyandotte Corporation
    Inventors: John P. Rupert, John T. Patton, Jr.
  • Patent number: 4465792
    Abstract: Flexible foam composition comprising a flexible polyester resin prepared from a resin having an elongation of 8 to 70 percent, said foams having density of 2 to 50 pounds per cubic foot. The foam can be filled with up to 150 parts by weight of inorganic materials and can be reinforced with porous fabric (paper or cloth) or glass (chopped fiber or woven tape) materials.
    Type: Grant
    Filed: June 24, 1982
    Date of Patent: August 14, 1984
    Assignee: Standard Oil Company, a corporation of Indiana
    Inventors: Donald G. Carr, John M. Blonn, Leonard E. Milawski
  • Patent number: 4463106
    Abstract: The non-flammable rigid foam e.g. used as a building material complies with the requirements of DIN 4102 and which provides a non-toxicity of the combustion fumes according to DIN 53436. It has a mass ratio of resin component:filler of at least 1:2,5 and a bulk density amounting to 50 kg/m.sup.3 to 450 kg/m.sup.3. The resin component is formed by reaction of50-62 mass parts resolic resin,0-15 mass parts furane resin,25-40 mass parts furfuryl alcohol,0,5-11,5 mass parts foam stabilizer including 14-17 mass parts per 100 mass parts of resin component plus filler of a curing agent mixture of phosphoric acid, boronhydrofluoric acid, p-toluene sulphonic acid and water. The filler used is a mixture of40-55 mass % aluminium hydroxide10-35 mass parts boric acid2-7 mass parts sodium tetraborate5-10 mass parts manganese dioxide1-5 mass parts kopper-II-oxide1-4 mass parts magnesium hydroxysilicate1-2 mass parts aluminium silicate.
    Type: Grant
    Filed: November 28, 1983
    Date of Patent: July 31, 1984
    Assignee: Erich Ruhl
    Inventors: Erich Ruhl, Johann Thenner
  • Patent number: 4460714
    Abstract: Low density polyester resin foams are prepared at ambient temperatures from an admixture of an unsaturated polyester resin, an organic isocyanate compound, a peroxide curing agent system, a surfactant, and an accelerator whereby the foaming efficiency of this admixture is improved by adding small amounts of an inorganic iron salt.
    Type: Grant
    Filed: December 1, 1983
    Date of Patent: July 17, 1984
    Assignee: Pennwalt Corporation
    Inventor: Ernest R. Kamens
  • Patent number: 4458037
    Abstract: Disclosed is an improved method of making a cellular crosslinked polymer with a metathesis-catalyst system where a metathesis-catalyst is activated with an alkylaluminum iodide compound.In a preferred embodiment, two parts of the metathesis-catalyst system form the basis for two solutions, a catalyst/monomer solution and an alkylaluminum iodide activator/monomer solution. At least one solution also contains a blowing agent. The solutions are combined in one place, such as the mixing head of a reaction injection molding machine, and then injected into another place, such as a mold, where the monomer reacts to form a cellular crosslinked polymer.
    Type: Grant
    Filed: November 17, 1983
    Date of Patent: July 3, 1984
    Assignee: Hercules Incorporated
    Inventor: Douglas R. Leach
  • Patent number: 4451638
    Abstract: Alkali metal polyester silicate resinous products are produced by mixing a polyhydroxy organic compound, an alkali metal silicate and a polycarboxylic acid, then heating the mixture to a temperature between the melting point of the polycarboxylic acid and the boiling temperature of the polyol while agitating until the reaction is complete.
    Type: Grant
    Filed: February 19, 1980
    Date of Patent: May 29, 1984
    Inventor: David H. Blount
  • Patent number: 4444920
    Abstract: Mixtures of aromatic polyols containing ester functionalities suitable for use in rigid foams prepared by reacting a dimethyl terephthalate waste stream containing methyl p-formylbenzoate over a metal alkoxide catalyst and subsequently transesterifying the product with a polyalkylene glycol in the presence of heat are described. These novel polyols may be blended with conventional polyols to yield excellent rigid foams, thus serving as useful polyol extenders. These low hydroxyl number extender polyols unexpectedly have a low relative viscosity.
    Type: Grant
    Filed: March 18, 1983
    Date of Patent: April 24, 1984
    Assignee: Texaco Inc.
    Inventor: Michael E. Brennan
  • Patent number: 4444910
    Abstract: The invention relates to reaction injection molded elastomers containing a major amount of polyurea linkages derived from high molecular weight amine terminated polyethers, an aromatic diamine chain extender and a polyisocyanate. The reaction injection molded (RIM) elastomers of this invention are useful, for example, as automobile body parts.
    Type: Grant
    Filed: April 23, 1982
    Date of Patent: April 24, 1984
    Assignee: Texaco Inc.
    Inventors: Doris M. Rice, Richard J. G. Dominguez, Rodney F. Lloyd
  • Patent number: 4442236
    Abstract: A process for the production of optionally cellular molded articles with a smooth outer skin and improved surface characteristics by the reaction, inside a closed mold, of a mixture of one or more organic polyisocyanates, one or more compounds having molecular weights of from 400 to 12,000, which contain at least two isocyanate-reactive groups, chain-linking and/or chain-extending agents, and optionally, known auxiliary agents and additives used in polyurethane chemistry, characterized in that before the reaction, surface-improving additives comprising one or more polymers or copolymers of one or more olefinically-unsaturated monomers, which polymers or copolymers have molecular weights of from 200 to 50,000, are liquid at room temperature, soluble in the reaction mixture, and inert toward isocyanate groups and at least one metal salt of a monocarboxylic acid having at least 8 carbon atoms, are incorporated into the reaction mixture.
    Type: Grant
    Filed: August 11, 1983
    Date of Patent: April 10, 1984
    Assignee: Bayer Aktiengesellschaft
    Inventors: Werner Rasshofer, Hermann Schafer, Reiner Paul, Josef Beuth
  • Patent number: 4435525
    Abstract: Low density foams are prepared from an admixture which comprises a medium which is polymerizable and/or crosslinkable by free radical initiation, carbonylhydrazine blowing agent, a peroxide curing agent, a suitable surfactant, and at least one transition metal salt promoter wherein at least one of the metal salts is a compound of iron or copper. The blowing agent in the presence of an effective amount of the transitional metal salt promoter improves the efficiency of the process.
    Type: Grant
    Filed: March 28, 1983
    Date of Patent: March 6, 1984
    Assignee: Pennwalt Corporation
    Inventor: Ernest R. Kamens
  • Patent number: 4424288
    Abstract: Liquid carbodiimide-modified organic polyisocyanates are prepared by reacting a crude polymethylene polyphenylene polyisocyanate containing no more than 70 weight percent diphenylmethane diisocyanate with an isomer mixture of 40 to 100 weight percent 4,4'-, 0 to 50 weight percent 2,4- and 0 to 10 weight percent 2,2'-diphenylmethane diisocyanate and having an average functionality of 2.1 to 2.7 and a free NCO content of at least 30 percent weight percent in the presence of an effective amount of carbodimidization catalyst. Polyisocyanurate-polyurethane foams prepared by reacting the modified polyisocyanates and polyols selected from the group consisting of diethylene glycol and ethylene oxide adducts of trimethylolpropane, trimethylolethane, glycerine, pentaerythritol, .alpha.-methylglucoside, sucrose, toluene diamine and methylene dianiline in the presence of trimerization catalysts exhibit improved compression strengths and K-factors with low friability and smoke density.
    Type: Grant
    Filed: December 24, 1981
    Date of Patent: January 3, 1984
    Assignee: BASF Wyandotte Corporation
    Inventors: John T. Patton, Jr., Peter T. Kan, Thirumurti Narayan
  • Patent number: 4411949
    Abstract: Cellular foams, particularly polyisocyanurate foams, are prepared by reacting together an organic polyisocyanate, a blowing agent, a trimerization catalyst, and a minor amount of a polyol mixture prepared by the transesterification with a glycol of a by-product fraction from the manufacture of dimethyl terephthalate, the major portion of said fraction comprising about 15 to 70 weight percent of dimethyl terephthalate, and about 85 to 30 weight percent of a mixture of monomethyl terephthalate, bi-ring esters and polymeric materials. Laminates of such foams exhibit a high degree of fire resistance, low smoke evolution on combustion, low foam friability and high compressive strength.
    Type: Grant
    Filed: February 1, 1982
    Date of Patent: October 25, 1983
    Assignee: The Celotex Corporation
    Inventors: Scott C. Snider, Alberto DeLeon
  • Patent number: 4401771
    Abstract: A foamable and simultaneously curable polyester composition is provided. The composition consists essentially of the following (all being in parts by weight):(a) 100 parts liquid unsaturated polyester resin,(b) 0.5 to 10 parts monosubstituted sulfonyl hydrazide having the formula RSO.sub.2 NHNH.sub.2, wherein R is C.sub.1 -C.sub.12 alkyl, C.sub.5 -C.sub.6 cycloalkyl, C.sub.7 -C.sub.10 aralkyl, phenyl, naphthyl, or phenyl substituted with halogen, C.sub.1 -C.sub.12 alkyl or C.sub.1 -C.sub.12 alkoxy,(c) 0.1 to 5.0 parts of a promoter, said promoter consisting essentially of a mixture of organic heavy metal salt and organic alkali metal salt, wherein the heavy metal/alkali metal molar ratio is from 10/1 to 1/10.(d) 0 to 2 parts surfactant,(e) 0 to 250 parts of filler, and(f) 0.3 to 5 parts of a cross-linking initiating compound selected from organic peroxides and organic hydroperoxide.
    Type: Grant
    Filed: July 19, 1982
    Date of Patent: August 30, 1983
    Assignee: Uniroyal, Inc.
    Inventor: James Ahnemiller
  • Patent number: 4397983
    Abstract: The invention is concerned with the preparation of polyurethane compositions in which the deleterious effect of gaseous by-products formed in the reaction is minimized. This is achieved by the use of coupling reagents which incorporate a steric hindrance function. The latter does not interfere with the normal coupling reactions between the coupling agent and polymer matrix and filler material but it does prevent such reaction between the coupling agent and filler material as would cause release of low molecular weight compounds occluded by the filler. Since the release of low molecular weight compounds is avoided, the formation or evolution of gases which give rise to unwanted cellularity of the cured composition is at least minimized.
    Type: Grant
    Filed: December 28, 1981
    Date of Patent: August 9, 1983
    Assignees: Aerofoam Industries Proprietary Limited, Polyeth Marketing Proprietary Limited
    Inventors: Edward T. Hill, Bernard L. Kaplan, Paul V. Farkas