Abstract: The present invention relates to an improved nitro urea compound specifically the zinc salt of nitro urea useful as a blowing agent composition, its preparation and its use.

Abstract: An antistatic additive for polymers, particularly polyurethanes is disclosed comprising an ionizable metal salt and an enhancer comprising a non-ionizable salt or ester of an organic acid.

Abstract: This invention provides organosiloxane compositions that are stable under ambient conditions and convert to cured sponge rubber when heated.The compositions comprise an alkenyl-substituted polyorganosiloxane, a polyorganohydrogensiloxane, a platinum-type catalyst, a platinum catalyst inhibitor and an alkaline earth metal compound exhibiting a pH of at least 10.0.

Abstract: A composition for foaming polyester which includes a carbonate or bicarbonate salt and water intermixed with a finely divided solid free flow agent such a synthetic amorphous silica. The free flow agent is added in an amount sufficient to absorb all of the water and render the composition a free flowing powder. The composition is readily mixable with an unsaturated polyester resin media. A source of acid in the mixture liberates gas from the carbonate or bicarbonate, and good foam structures having small uniform cells are obtained.

Abstract: Foamable low-modulus thermoplastic compositions are prepared by incorporating suitable chemical blowing agents in low-modulus polymers. Specifically, low-modulus copolyetherester compositions may be foamed by use of citric acid, sodium bicarbonate or mixtures thereof as blowing agents.

Abstract: Internal mold release compositions suitable for use in preparing polyurethane and polyurea moldings comprise a tertiary amine compound, a metal salt of a carboxylic acid, amidocarboxylic acid, phosphorus-containing acid or boron-containing acid. The metal is from Group IA, IB, IIA, or IIB metal or aluminum, chromium, molybdenum, iron, cobalt, nickel, tin, lead, antimony or bismuth.

Abstract: The present invention relates to an improved nitro urea compound specifically the zinc salt of nitro urea useful as a blowing agent composition, its preparation and its use.

Abstract: The present invention is directed to a process for the production of optionally cellular, polyurethane elastomer molding by reacting a reaction mixture containing(I) a polyisocyanate,(II) an isocyanate-reactive polymer having a molecular weight of about 1800 to 12,000,(III) about 5 to 50% by weight, based on the weight of component (II) of a chain extender comprising a sterically hindered aromatic diamine and(IV) an internal mold release agent mixture comprising(a) about 0.

Abstract: Homogeneous storable mixtures containing small quantities of salts and having a high mixed hydroxyl number of mixed hydroxyl/amine number are made by mixing (a) a polyoxyalkylene polyol and/or polyolamine and/or polyamine based on an alkyloxirane having a molecular weight of from 400 to 12,000, (b) a low molecular weight polyol which is not completely miscible with (a) and a solution-promoting additive in quantities such that for every 100 parts of (a), from 1 to 200 parts of (b) and from 0.01 to 10 parts of (c) are present. The solution-promoting additives are salts of cations of Groups IA, IIA and IIIA of the Periodic System of Elements or ammonium or mono- to tetra-alkylammonium ions and anions formed by removing at least one proton from an acid having a K.sub.s -value of at least 10.sup.-7. These mixtures are particularly useful in the production of polyurethanes.

Abstract: A heat-resistant phenolic resin foam containing a hydrate of an inorganic compound which generates a water vapor at a temperature below the decomposition temperature of the phenolic resin foam, wherein(a) the hydrate of the inorganic compound has a pH of not more than 8 as its saturated aqueous solution, and(b) the hydrate of the inorganic compound is contained in an amount of 2 to 30% by weight in the phenolic resin foam.

Abstract: Copolyester polyol resins comprising the reaction product of an aromatic component selected from phthalic derivatives, polyethylene terephthalate, or dimethyl terephthalate, an aliphatic component selected from certain dibasic compounds, at least one primary hydroxyl glycol, and at least small amounts of a secondary hydroxyl glycol, the mole ratios of the components being:(a) glycols to aromatic plus aliphatic component of from about 1.3 to 2:1;(b) aromatic component to aliphatic component of from about 0.6 to 4.0:1;(c) a secondary to primary hydroxyl glycol of from 0.05 to 0.4:1; and(d) ethylene glycol content to aromatic component of from about 0.01 to 0.5:1.0.The invention also comprises polyol blends utilizing from 30 percent up to 90 percent of such resins and resultant polyurethane modified polyisocyanurate foams made by reacting such polyol blends with polymeric polymethylene polyphenylisocyanate.

Abstract: The present invention relates to a process for the production of foams containing urethane groups by reacting polyether polyols with polyisocyanates in the presence of water and in the presence of an alkaline catalyst, a compound containing a labile halogen atom and, optionally, a tertiary nitrogen containing chain extender.The present invention also relates to the foams obtainable by this process.

Abstract: The present invention is directed to a polyol blend comprising:(a) from about 30 to about 90 percent by weight of a polyester diol having an OH number of from about 50 to about 500 and having the structure: ##STR1## wherein each R may be the same or different and represents a radical of the formula: ##STR2## where R" represents H or CH.sub.3 with the proviso that both R"s cannot be CH.sub.

Abstract: Polyurethane resins having high rigidity and improved physical properties such as mechanical strengths and heat resistance are obtained by reacting a polyisocyanate with a polymer polyol derived from an epoxy-containing monomer, for example, glycidyl esters of unsaturated mono- and dicarboxylic acids, and a polyol, and bringing about ring-opening reaction of epoxy radicals in the presence of an epoxy curing agent, simultaneously with, or before or after the urethane-forming reaction.

Abstract: A U.F. foam that is diamensionally stable, but low in formaldehyde, was made by adding to a conventional solution of a urea formaldehyde resin precondensate, before foaming, up to 50% urea, relative to the solid resin substance, and one or several connecting agents from the group of sulfurous alkyl compounds, saturated monobasic carbonic acids, saturated and unsaturated dicarbonic acids, purine compounds, inorganic acids of the group of halogens and chalcogens, and their salts, phosphoric acids and their salts, alkali metal salts and alkaline earth metal salts, in such quantity and in such a way that the pH of the resulting solution remains above 7; and subsequently foaming the solution with a hardener/foaming-agent solution in the conventional manner.

Abstract: Stabilized melamine resin foams contain, as a stabilizer, a copper or iron compound in an amount corresponding to from 10 ppm to 3%, based on the weight of the melamine resin, of Cu or Fe, preferably an oxide, hydroxide or carbonate of copper.

Abstract: A flexible polyurethane foam composition characterized by high tensile or tear strength is prepared by reacting an MDI prepolymer, prepared by reacting a MDI having a low functionality with an ethylene oxide-capped polypropylene glycol polyol, with a small amount of a tetraethylene glycol as a cross-linking agent and an ethylene oxide-capped polypropylene glycol polyol, the reaction carried out in the presence of a blowing amount of a blowing agent, such as water or a halocarbon, and a catalytic amount of a polyurethane catalyst, such as a combination of an amine and tetravalent tin catalyst. The addition of a small amount of a chlorinated phosphate flame-retardant agent mixed with the reaction provides for a polyurethane foam composition of good fire retardancy and which when exposed to open flame does not melt, but chars. Further, the addition of a trimerization catalyst provides a foam composition with reduced shrinkage.

Abstract: The present invention is directed to a process for the production of optionally cellular, polyurethane elastomer molding by reacting a reaction mixture containing(I) a polyisocyanate,(II) an isocyanate-reactive polymer having a molecular weight of about 1800 to 12,000,(III) about 5 to 50% by weight, based on the weight of component (II) of a chain extender comprising a sterically hindered aromatic diamine and(IV) an internal mold release agent mixture comprising(a) about 0.

Abstract: The flowability of foamable compositions comprising a hydroxyl-containing polyorganosiloxane, a polyorganosiloxane containing silicon-bonded hydrogen atoms, a platinum catalyst and a catalyst inhibitor is eliminated by including in the composition a solid filler exhibiting a mean particle size of one micron or less and either (1) organosilicon compound containing at least 0.5% by weight of carboxyl groups or silicon-bonded hydroxyalkyl groups, or (2) a partially esterified polyfunctional alcohol. In addition, the pot life of the composition is increased without adversely affecting the structure of the cured foam or the adhesion of the foam to various substrates.

Abstract: Modified benzyl ether-containing resole polyols derived from phenol, paraformaldehyde and an aliphatic hydroxyl compound are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.

Abstract: The oxidation promoting harmful effects of the presence of an alkaline catalyst in a polyoxyalkylene can be eliminated and the product made more resistant to oxidation especially at elevated temperatures by the incorporation therein of soluble salts of certain benzoic acid derivatives. The soluble salts can be formed by reaction with the alkali or alkaline earth metal ion derived from the alkaline catalyst utilized in the polymerization of the polyoxyalkylene.

Abstract: The oxidation promoting harmful effects of the presence of an alkaline catalyst in a polyoxyalkylene can be eliminated and the product made more resistant to oxidation especially at elevated temperatures by the incorporation therein of soluble salts of certain benzoic acid derivatives. The soluble salts can be formed by reaction with the alkali or alkaline earth metal ion derived from the alkaline catalyst utilized in the polymerization of the polyoxyalkylene.

Abstract: A process for the production of optionally cellular molded articles with a smooth outer skin and improved surface characteristics by the reaction, inside a closed mold, of a mixture of one or more organic polyisocyanates, one or more compounds having molecular weights of from 400 to 12,000, which contain at least two isocyanate-reactive groups, chain-linking and/or chain-extending agents, and optionally, known auxiliary agents and additives used in polyurethane chemistry, characterized in that before the reaction, surface-improving additives comprising one or more polymers or copolymers of one or more olefinically-unsaturated monomers, which polymers or copolymers have molecular weights of from 200 to 50,000, are liquid at room temperature, soluble in the reaction mixture, and inert toward isocyanate groups and at least one metal salt of a monocarboxylic acid having at least 8 carbon atoms, are incorporated into the reaction mixture.

Abstract: A single-phase, storage-stable, emulsifier-free polyol mixture comprising 100 parts of a relatively high molecular weight polyoxyalkylene polyol of OH number from 20 to 120, which has at least 5% and less than 80% by weight, of terminal oxyethylene blocks; from 1 to 100 parts of a low molecular weight diol mixture which is a reaction product of ethylene glycol, butane diol-1,4, or a mixture of ethylene glycol and butane diol-1,4, with from 0.05 to 0.50 mols of alkyl oxiranes; from 0.1 to 5 parts of solubilizing additives comprising one or more salts, the cations of which are from Groups I, II and III of the Periodic Table, ammonium or mono- to tetra-alkyl ammonium ions, and the anions of which are produced by removing at least one proton from an acid having a K.sub.s value of at least 10.sup.-7 ; and, optionally, other compounds having isocyanate-reactive hydrogen atoms and other auxiliaries and additives for polyurethane production. Also polyurethanes produced using these polyol mixtures.

Abstract: Improvement in the preparation of open-pored phenolic resin foams by the foaming of intimate mixtures of water-containing phenolic resol resins in the viscosity range of from 1000 to 20,000 cP, low-boiling organic liquids in which the phenolic resol resins are not soluble as blowing agents and acid-containing hardeners, the improvement comprising adding to the foamable phenolic resol resin before or during the preparation of the foamable mixture, 1.0 to 6.0 weight-percent of ethoxylated castor oil and 0.5 to 5 weight-percent of an alkyl sulfate salt of the general formulaC.sub.x H.sub.2x+1 --O--SO.sub.3 --Me.sup.+wherein x an integer from 8 to 18 and Me is an alkali metal or a triethanolamine cation.

Abstract: An isocyanurate thermosetting foam composition having improved flame, smoke and nonburning properties with high char resistance, which foam composition is prepared by the reaction of from about 5 to 40 parts of a methoxy polyethylene glycol and optionally with melamine, with 100 parts of a methylene diisocyanate having an average functionality of about 2.4 or less in the presence of a blowing agent, a surfactant and a single trimerization catalyst, to provide a closed-cell, thermosetting, modified polyisocyanurate foam having a flame-spread value of about 15 or less.

Abstract: The oxidation promoting harmful effects of the presence of an alkaline catalyst in a polyoxyalkylene can be eliminated and the product made more resistant to oxidation especially at elevated temperatures by the incorporation therein of soluble salts of certain benzoic acid derivatives. The soluble salts can be formed by reaction with the alkali or alkaline earth metal ion derived from the alkaline catalyst utilized in the polymerization of the polyoxyalkylene.

Abstract: The oxidation promoting harmful effects of the presence of an alkaline catalyst in a polyoxyalkylene can be eliminated and the product made more resistant to oxidation especially at elevated temperatures by the incorporation therein of soluble salts of certain benzoic acid derivatives. The soluble salts can be formed by reaction with the alkali or alkaline earth metal ion derived from the alkaline catalyst utilized in the polymerization of the polyoxyalkylene.

Abstract: A process and a foam produced therefrom are disclosed in which multi-functional isocyanate, water, a catalytic amount of a urea polymerization catalyst, and a catalytic amount of an isocyanurate polymerization catalyst are reacted to form a rigid, closed cell, urea-modified polyisocyanurate foam suitable for use for retrofitting wall cavities with insulating material. The urea polymerization catalyst and the isocyanurate polymerization catalyst are present in the reaction mixture in relationship to the multi-functional isocyanate and water in amounts so as to produce a foam setting after substantially complete rising thereof. Activator compositions for preparing such foams are also disclosed.

Abstract: Liquid carbodiimide-modified organic polyisocyanates are prepared by reacting a crude polymethylene polyphenylene polyisocyanate containing no more than 70 weight percent diphenylmethane diisocyanate with an isomer mixture of 40 to 100 weight percent 4,4'-, 0 to 50 weight percent 2,4- and 0 to 10 weight percent 2,2'-diphenylmethane diisocyanate and having an average functionality of 2.1 to 2.7 and a free NCO content of at least 30 percent weight percent in the presence of an effective amount of carbodimidization catalyst. Polyisocyanurate-polyurethane foams prepared by reacting the modified polyisocyanates and polyols selected from the group consisting of diethylene glycol and ethylene oxide adducts of trimethylolpropane, trimethylolethane, glycerine, pentaerythritol, .alpha.-methylglucoside, sucrose, toluene diamine and methylene dianiline in the presence of trimerization catalysts exhibit improved compression strengths and K-factors with low friability and smoke density.

Abstract: A polyester-melamine-isocyanurate thermosetting foam composition having improved flame, smoke and nonburning properties with good compressive strength, which foam composition is prepared by the admixture of a saturated polyester resin, a flame-retardant amount of melamine, a methylene diisocyanate, in the presence of a silicone-glycol surfactant, a fluorocarbon blowing agent and a trimerization catalyst to provide a closed-cell thermosetting foam.

Abstract: Polyisocyanurate-polyurethane foams are prepared by reacting an organic polyisocyanate with oxyethylated aromatic amines and diols having equivalent weights from 31 to 100 and at an isocyanate index of 150 to 500 in the presence of a trimerization catalyst and a blowing agent.

Abstract: A foamable and simultaneously curable polyester composition is provided. The composition consists essentially of the following (all being in parts by weight):(a) 100 parts liquid unsaturated polyester resin,(b) 0.5 to 10 parts monosubstituted sulfonyl hydrazide having the formula RSO.sub.2 NHNH.sub.2, wherein R is C.sub.1 -C.sub.12 alkyl, C.sub.5 -C.sub.6 cycloalkyl, C.sub.7 -C.sub.10 aralkyl, phenyl, naphthyl, or phenyl substituted with halogen, C.sub.1 -C.sub.12 alkyl or C.sub.1 -C.sub.12 alkoxy,(c) 0.1 to 5.0 parts of a promoter, said promoter consisting essentially of a mixture of organic heavy metal salt and organic alkali metal salt, wherein the heavy metal/alkali metal molar ratio is from 10/1 to 1/10.(d) 0 to 2 parts surfactant,(e) 0 to 250 parts of filler, and(f) 0.3 to 5 parts of a cross-linking initiating compound selected from organic peroxides and organic hydroperoxide.

Abstract: Copolyester polyol resins comprising the reaction product of an aromatic component, an aliphatic component selected from certain dibasic compounds, at least one primary hydroxyl glycol, and at least one secondary hydroxyl glycol, the mole ratios of the components being:(i) glycols to aromatic plus aliphatic component of about 1.3 to 2:1,(ii) aliphatic component to aromatic component of about 0.3 to 1.7:1, and(iii) primary glycol to secondary glycol of about 0.6 to 2.5:1.The invention also comprises foamable blends utilizing such resins and resultant polyisocyanurate foams.

Abstract: A foamable polyester resin composition is provided and a method for making the same. The composition comprises (a) a liquid unsaturated polyester resin, (b) an azocarboxylate, (c) an organic peroxide or hydroperoxide, (d) a proton donor, (e) a metal promoter, (f) optionally a surfactant, and (g) optionally a filler.

Abstract: Low density foams are prepared from an admixture which comprises a medium which is polymerizable and/or crosslinkable by free radical initiation, a t-alkylhydrazinium salt blowing agent, a peroxide curing agent, a suitable surfactant, and at least one transition metal salt promoter wherein at least one of the metal salts is a compound of iron or copper. The t-alkylhydrazinium salt blowing agent in the presence of an effective amount of the transitional metal salt promoter improves the efficiency of the process.

Abstract: A process for producing urethane-modified polyisocyanurate foams in which a poly(oxyalkylene-oxyethylene)polyether polyol is used as a modifying agent having the number of functional groups and the molecular weight in specific ranges with the equivalent ratio of NCO/OH being in a specific range and containing a specific quantity of ethylene oxide. The use of this modifying agent provides urethane-modified polyisocyanurate foams exhibiting excellent fire resistance and adhesion to an object surface.

Abstract: Alkali metal polyhydroxy lignin-cellulose polymer is produced by reacting an organic polyhydroxy compound with broken-down alkali metal lignin-cellulose polymer. The alkali metal polyhydroxy lignin-cellulose polymer will react with polyisocyanate to produce foam products which may be used for thermal or sound insulation.

Abstract: A process for producing a laminate of polyisocyanurate foam which is the reaction product of a polymethylene polyphenylisocyanate and a polyol which is ethoxylated trimethylol propane, ethoxylated trimethylol ethane, ethoxylated pentaerythritol or ethoxylated glycerin. Laminates of such foams exhibit improved adhesion of the facing sheet.

Abstract: The instant invention is directed to a novel catalyst system for the production of polyurethane resin, and the method of use of such catalyst system. The catalyst systems of the instant invention broadly comprise(a) a tertiary amine,(b) a tin compound capable of catalyzing the reaction between an isocyanate group and an active hydrogen atom, and(c) a compound of the formula:(R--COO--.sub.2 Mewherein Me represents calcium or barium, andR represents a hydrocarbon group. It has been found that the component (c) tends to catalyze size reactions which occur during foaming between isocyanate groups and the initial reaction products of isocyanates and active hydrogen containing compounds.

Abstract: The subject invention relates to the use of alkali metal ammonium carboxylates as catalysts in the preparation of rigid and flexible foams characterized by isocyanurate and/or urethane linkages. Alkali metal ammonium carboxylates are the reaction products of a tertiary amine and an alkali metal acid salt of a polycarboxylic acid.

Abstract: A foamed, low density, highly extended, polymerized unsaturated polyester resin product which exhibits excellent fire, strength and insulative properties. The product is formed by combining a first component comprised of unsaturated polyester resin syrup, reactive, non-reinforcing, extender material capable of providing a blowing agent nd selected from the group consisting of inorganic carbonate compounds, inorganic bicarbonate compounds and mixtures thereof and, optionally, non-reactive, non-reinforcing extender material with a second component comprised of an aqueous solution of aluminum hydroxie chloride and, optionally, non-reactive, non-reinforcing, extender material. When the two components are combined as a composition mixture, the reactive, non-reinforcing, extender material and the aluminum hydroxie chloride solution react to provide a blowing agent and to form a solid product which chemically binds the water originally present.

Abstract: A polyurethane-modified polyisocyanurate foam having an excellent heat-resistance and flame-resistance and a reduced smoke-generation, comprises a reaction product of a mixture containing (A) at least one polyisocyanate compounds; (B) at least one polyol compound including, benzylic ether type phenolic resin of the formula (1): ##STR1## wherein R=H, hydrocarbon, oxyhydrocarbon or halogen, X=H or methylol, the molar ratio methylol/H.gtoreq.1, m+n.gtoreq.2 and m/m.gtoreq.1; p=1.about.3, (C) a trimerization catalyst, and; (D) a blowing agent, the ratio of the isocyanate equivalent of the isocyanate compound to the hydroxyl equivalent of the polyol compound being from 1.5 t 10.

Abstract: Small particles of cellulose-containing plants are mixed with an alkali metal hydroxide, then heated to 150.degree. C. to 220.degree. C. while agitating, thereby producing a broken-down lignin-cellulose polymer which is then reacted with a substituted organic compound to produce an organic broken-down lignin-cellulose polymer.

Abstract: Polyester resin is expanded and cured using mono-substituted sulfonyl hydrozide blowing agent, organic peroxide curative and certain metal promoters.

Abstract: Organic foams having a low density and very small cell size and method for producing same in either a metal-loaded or unloaded (nonmetal loaded) form are described. Metal-doped foams are produced by soaking a polymer gel in an aqueous solution of desired metal salt, soaking the gel successively in a solvent series of decreasing polarity to remove water from the gel and replace it with a solvent of lower polarity with each successive solvent in the series being miscible with the solvents on each side and being saturated with the desired metal salt, and removing the last of the solvents from the gel to produce the desired metal-doped foam having desired density cell size, and metal loading. The unloaded or metal-doped foams can be utilized in a variety of applications requiring low density, small cell size foam. For example, rubidium-doped foam made in accordance with the invention has utility in special applications, such as in x-ray lasers.

Abstract: This disclosure teaches synthetic polyurethane sponges manufactured with at least 5% of one or more additives dispersed therein. The additives may be soap, lotions, detergents, pesticides, lanolin, scouring particles, silicone oils, bath oils, or the like or combinations thereof. The sponges' skeletons are developed by reaction of a polyether or a polyester with a suitable isocyanate in the presence of a catalyst with the additives entrapped in voids of the sponges. An additive bearing material, i.e. a carrier material containing the additive is prepared. The carrier material is then mixed into a foam forming reaction mass. By this expedient the additive does not impair desired foam formation. The sponges are provided with high liquid absorbency and fine "hand" by virtue of manufacturing methods and specific catalysts employed.

Abstract: This invention relates to a process for preparing polyisocyanate lignin-cellulose plastics by reaction of a lignin-cellulose polymer with a compound having at least two isocyanate groups to produce a lignin-cellulose polyisocyanate prepolymer. The prepolymer is then reacted with an organic compound to produce a polyisocyanate cellulose plastic.

Abstract: A foam characterized by the presence of isocyanurate groups which is the reaction product of a polymethylene polyphenyl isocyanate, such as that of the formula: ##STR1## wherein n is an integer from 1 to 8 inclusive, and a furan resin of the formula: ##STR2## wherein R is --CH.sub.2 -- or --CH.sub.2 --O--CH.sub.2 --, and the average value of m is such that the furan resin has a viscosity of up to 50,000 centipoises at 25.degree. C. The foam exhibits a low friability and an improved capacity to maintain its structural integrity when exposed to fire, and can be used in structural laminates.

Abstract: Poly (polyisocyanate-polyol-alkali metal silicate) solid or foamed products are produced by mixing a dry granular alkali metal silicate with a polyol while heating to form an emulsion which is then reacted with an organic polyisocyanate.