Abstract: An in situ foamable semi-organic composition, a half ester compound useful in such a composition and a foam prepared by reacting such an adduct are disclosed. A half ester adduct is prepared by reacting an anhydride and an unsaturated conjugated vinyl hydroxy compound and generally has the structureCH.sub.2 .dbd.CR--COO--R'--O--CO--Z--COOHwhere,R=H, CH.sub.3, CN, C.sub.6 H.sub.11 (CYCLOHEXYL),X (X=F, Cl, Br)R'=--CH.sub.2 --CH.sub.2 --, --CXR--CXR--, --(CH.sub.2 --CH.sub.2 --).sub.n where n=1,2, . . . 8, andZ=--CH.dbd.CH--, phthalic, trimellitic, .alpha.-naphthoic, .beta.-naphthoic, substituted phthalic anhydrides of the structure ##STR1## wherein R"=Cl, F, Br, I, CH.sub.3, CN, CH.sub.3, C.sub.n H.sub.2n+2. The foamable semi-organic composition, in addition to the half ester adduct, includes a fluorocarbon blowing agent and an initiator.

Abstract: The present invention is directed to a process and apparatus for introducing gas into one of at least two free-flowing components which are subsequently mixed to provide a foam-forming free-flowing mixture by transferring the component to have gas dispersed therein from a supply container to a gas loading area, loading the component with gas and returning the component to the supply area, wherein the gas used in the gas loading area is obtained from a gas cushion maintained in the supply container and wherein the gas is compressed to a pressure higher than the pressure in the gas loading area before it is dispersed into the free-flowing component.

Abstract: An in situ foamable semi-organic composition, a half ester compound useful in such a composition and a foam prepared by reacting such an adduct are disclosed. A half ester adduct is prepared by reacting an anhydride and an unsaturated conjugated vinyl hydroxy compound and generally has the structureCH.sub.2 .dbd.CR--COO--R'--O--CO--Z--COOHwhere,R=H, CH.sub.3, CN, C.sub.6 H.sub.11 (CYCLOHEXYL), X (X=F, Cl, Br)R'=--CH.sub.2 --CH.sub.2 --, --CXR--CXR--, --(CH.sub.2 --CH.sub.2 --).sub.n where n=1,2, . . . 8, andZ=--CH.dbd.CH--, phthalic, trimellitic, .alpha.-naphthoic, .beta.-naphthoic, substituted phthalic anydrides of the structure ##STR1## wherein R"=Cl, F, Br, I, CH.sub.3, CN, CH.sub.3, C.sub.n H.sub.2n+2. The foamable semi-organic composition, in addition to the half ester adduct, includes a fluorocarbon blowing agent and an initiator.

Abstract: An improved process for in situ production of a reticulated, open-cell polyurethane foam which comprises reacting a polyester/polyether polyol mixture with an aromatic polyisocyanate having a ratio of isocyanate moieties to aromatic moieties of about 2:1 in the presence of a catalyst and a blowing agent,the improvement comprises:said polyol mixture being(a) 80 to 95 parts by weight of polyester polyol and(b) 20 to 5 parts by weight of polyoxypropylene polyether polyol or a mixed poly(oxyethylene/oxypropylene polyether polyol, each having at least one polymer of ethylenically unsaturated monomers dispersed therein and a stabilizing surfactant for polyether polyurethane foam,and said process produces a polyurethane foam which has excellent strength properties and an exceeding low resistance to air flow.

Abstract: An improved process for in situ production of a reticulated, open-cell polyurethane foam which comprises reacting a polyester/polyether polyol mixture with an aromatic polyisocyanate having a ratio of isocyanate moieties to aromatic moieties of about 2:1 in the presence of a catalyst and a blowing agent,the improvement comprises:said polyol mixture being(a) 80 to 95 parts by weight of polyester polyol and(b) 20 to 5 parts by weight of polyoxypropylene polyether polyol or a mixed poly(oxyethylene/oxypropylene polyether polyol, each having at least one polymer of ethylenically unsaturated monomers dispersed therein and a stabilizing surfactant for polyether polyurethane foam,and said process produces a polyurethane foam which has excellent strength properties and an exceeding low resistance to air flow.

Abstract: The invention relates to a process for the preparation of cellular or noncellular plastics, preferably polyurethane coatings, by reacting at least two components with one another, preferably organic polyisocyanates and polyhydroxyl compounds, by feeding the components into a mixing zone separately, and mixing them together and then discharging the reaction mixture from the mixing zone, while adding air heated to a temperature of 100.degree. to 1200.degree. C. to the reaction mixture as it emerges from the mixing zone.

Abstract: Reaction injection molded polyurethanes prepared from a composition comprising (A) a relatively high molecular weight polyol, (B) a chain extender and (C) an aliphatic polyisocyanate or polyisothiocyanate are improved by replacing a portion of the relatively high molecular weight polyol with an aminated or partially aminated polyoxyalkylene material.

Abstract: Process for the preparation of cellular products and laminates based on anhydrous furan prepolymers which possess free OH groups, which is carried out at normal temperature using small amounts of silicon tetrachloride and/or phosphorus oxychloride as the crosslinking and expansion agent, characterised in that a combination of a furfuryl alcohol resin and/or a furfural/phenol (phenol and/or bisphenol A) resin with a bishydroxymethylfuran resin is used as the furan prepolymers, without the use of an acid, the silicon tetrachloride and/or phosphorus oxychloride being used in amounts of 0.1 to 5% by weight, based on the resin employed.

Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size below 4 mm. and an average cell concentration greater than 4 per linear centimeter are obtained by dispensing oxygen curable mercaptoorganosiloxane compositions containing a cobaltocene catalyst, a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and specified fluorine-containing organosiloxane units. The polymer portion of the composition includes at least one polyorganosiloxane containing at least 20 mole percent of dimethylsiloxane units and an average of more than 2 mercaptoalkyl or mercaptoalkylene groups per molecule.

Abstract: A process for the preparation of improved closed cell foams having improved toughness and improved stability to light by the reaction of a urethane polyol or an amide polyol with a liquid phenol-formaldehyde polyol and a polyisocyanate is described.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: An epoxy foam product is presented which is produced by frothing in an intensive mixer an epoxy functional reactant stream and a curing agent stream in the presence of a surfactant and gaseous frothing agent. The epoxy foam product is characterized as a strong, rigid low-density foam having a fine, uniform cell size.

Abstract: The present invention is directed to a process for the production of a flexible polyurethane foam comprising reacting(a) an organic polyisocyanate, and(b) a coupled polyol which consists essentially of the reaction product of an organic polyisocyanate and an organic compound having a hydroxy functionality of at least 2 and a primary hydroxy group content of at least 30%, the ratio of hydroxyl groups in said organic compound to isocyanate groups being greater than 1,(c) in the presence of(i) a blowing agent,(ii) a catalyst, and(iii) a foam stabilizer, said foam stabilizer being capable of producing a flexible polyurethane foam meeting the standard specifications for high resilience polyurethane foam as set forth in ASTM D-3770-79, when used in a foam formulation based on toluene diisocyanate and either (A) a polymer polyol prepared by polymerizing one or more ethylenically unsaturated monomers in a polyether polyol, or (B) a dispersion of polyurea and/or polyhydrazodicarbonamide in a hydroxyl group containing

Abstract: The present invention is directed to aqueous phenol formaldehyde resoles that have particular application in manufacturing phenolic foam insulation. The resoles are essentially phenol formaldehyde condensation polymers having molar ratios of formaldehyde to phenol of from about 1.7:1 to 2.3:1, preferably from 1.75:1 to 2.25:1 and most preferably about 2:1. The resoles have a weight average molecular weight greater than 800 and preferably from 950-1500. The resoles also have a number average molecular weight greater than 350 and preferably from about 400 to about 600 and a dispersivity greater than about 1.7, preferably from 1.8 to 2.6. Phenol formaldehyde resoles having these characteristics are processable into phenolic foams having a low k value and having other physical characteristics which make the phenolic foam especially useful as an insulation material.

Abstract: A method for forming a molded polymer foam structure comprising expanding solvent imbibed polymer particles selected from the group consisting of a polyetherimide, a polycarbonate and a polyphenylene oxide-polystyrene blend and fusing the expanded particles together in a mold.

Abstract: A method for forming a molded thermoplastic foam structure comprising partially filling a mold with solvent imbibed particles of a thermoplastic resin, pressurizing said mold under conditions such as to prevent vaporization of said blowing agent during subsequent polymer melting, heating said polymer to a flowable state, releasing the mold pressure to permit foaming of the melt and expansion of the foamed polymer within the mold.

Abstract: When producing molded foam parts from liquid reaction components, the charge of gas in the initial components has a significant effect on the foam structure and quality of the molded part. This invention provides a process and apparatus for introducing a gas into at least one of the liquid reaction components prior to mixing said components for reaction. The component which is to be charged with gas is circulated from a feed tank through a recycle circuit to a compression zone which is maintained at a higher pressure than that of the feed tank. Said gas is admixed with said component at the point of initiation of the compression zone and the higher pressure is relieved through a throttle element prior to returning the gas-charged component to the feed tank. A finely divided stable gas dispersion which can be mixed with other components for reaction is obtained.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: A resilient foam, based on a melamine-formaldehyde condensate, which exhibits a number of important performance characteristics, namely:(a) low bulk density(b) low heat conductivity(c) low compressive strength(d) low modulus of elasticity(e) large deflection on break(f) low flammabilityThe foam may be used particularly for heat and sound insulation in the construction industry.

Abstract: Polyoxyalkylene surfactants for cellular foams can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: The present invention is directed to the discovery that the substitution of isocyanate coupled polyols for polyols conventionally used in the art leads to flexible polyurethane foams having significantly enhanced load bearing properties. More particularly, the present invention is directed to a process for the production of a flexible polyurethane foam having improved load bearing characteristics and to the foams so produced. The present process broadly comprises reacting an organic polyisocyanate with a coupled polyol in the presence of a blowing agent, a catalyst and a foam stabilizer. The coupled polyol consists essentially of the reaction product of an organic polyisocyanate and an organic compound having a hydroxy functionality ("functionality" as used herein is intended to mean the average number of reaction groups per molecule) of greater than 2, wherein the ratio of hydroxyl groups to isocyanate groups is greater than 1.0.

Abstract: Closed-cell phenolic foam having a uniform cell structure in which the cell walls are substantially free of both ruptures and perforations is disclosed. The phenolic foam has initial k values of less than 0.15 with substantially no increase of k value over time and good density and compressive strengths. The phenolic foam is prepared by foaming and curing a foamable phenolic resole composition containing an aqueous phenol formaldehyde resole, surfactant, fluorocarbon blowing agent, and optionally other additives with an acid foaming and curing catalyst in a substantially closed mold which exerts a restraining pressure on the foaming composition in excess of ambient atmosphericpressure of greater than about 3 pounds per square inch. The aqueous phenol formaldehyde resole is essentially a phenol formaldehyde condensation polymer having a molar ratio of formaldehyde to phenol of from about 1.7:1 to 2.3:1, preferably from 1.75:1 to 2.25:1 and most preferably about 2:1.

Abstract: Thermoplastic foams of polystyrene, for example, are prepared with a blowing agent which is a mixture of an organic plasticizing blowing agent, such as pentane, and an atmospheric gas, such as carbon dioxide. Typically, such foams prepared with organic blowing agent alone were aged prior to thermoforming the foam into articles. Foams prepared with the mixed blowing agent of this invention exhibit the advantage of reduced atmospheric emissions on aging.

Abstract: Polyoxyalkylene surfactants for cellular forms can be prepared by reacting a polyoxyalkylene adduct and an esterified unsaturated dibasic acid in the presence of a free-radical initiator.

Abstract: The tetramethylol derivative of 4,4'iso-propylidenediphenol is dissolved in a solution of water and ethylene or propylene carbonate to yield concentrated solutions of the derivative in a form which may readily be used in the manufacture of foams or used as a liquid binder for molded ceiling products. Based on 100 parts by weight of the tertramethylol derivative, these solutions contain from about 15 to about 35 parts by weight of water and from about 5 to about 30 parts by weight of ethylene carbonate or propylene carbonate, with the total parts by weight of the water and carbonate varying from about 40 to about 45.

Abstract: A process for producing amine formaldehyde resin foam by using a precondensate for the amine formaldehyde resin, a foaming agent, a surfactant and a curing agent is disclosed. Said process is characterized in that the foaming agent is selected from the group consisting of aliphatic hydrocarbons or halogenated aliphatic hydrocarbons having a boiling point in the range of from about -30.degree. C. to about 30.degree. C., the foaming agent is used in amount of from about 0.07 mol to about 1.0 mol per 100 gr. of solid content of the precondensate for resin (residue obtained by heating the precondensate in accordance with JIS K 5400 8.2.1.), the process comprising mixing the precondensate, the foaming agent and the surfactant, emulsifying the resulting mixture at a specified pressure at a temperature of at least 0.degree. C. and higher than the boiling point of the foaming agent by 5.degree.-50.degree. C.

Abstract: In reaction injection molding facilities of the recirculation type, a closed loop system controls the addition of a gas to a mixture of liquid and gas. The system takes a sample volume of the liquid and forces a plunger into the sample volume. The distance travelled by the plunger between two preset pressures of the sample is measured and compared to a reference distance to get a control signal that is used to operate a valve that controls gas admission to the mixture.

Abstract: A continuous process for the production of flame-resistant foamed plastics material by condensation of aqueous aminoplast precondensates with diisocyanates or polyisocyanates, wherein, in a first mixing stage, the isocyanate is mixed with 4 to 14% by weight of catalyst, the catalyst being an organic amine and/or an organic metal compound, at temperatures of 40.degree. to 130.degree. C., with a residence time of 1 to 8 seconds, and directly thereafter, in a second mixing stage, the aminoplast precondensate and, simultaneously but separately from the aminoplast, an acid curing catalyst are introduced, after which the foamable mixture thereby produced is discharged continuously.

Abstract: Small particles of lignin-cellulose-containing plants are mixed with an alkali metal silicate, then heated at 80.degree. C. to 120.degree. C. while agitating, thereby producing an alkali metal lignin-cellulose silicate polymer.

Abstract: The invention disclosed herein is concerned with a process for mixing a plurality of viscous rapidly reacting, fluid materials and an apparatus with which to perform this process. In this process the fluid materials are initially introduced into a mixing chamber and mixed with a gas, preferably in such a way that an angular momentum is imparted to the mixture. The mixture is then fed into a static mixer which has a short residence time spectrum. The apparatus comprises a cylindrical mixing chamber with a gas inlet and at least one nongaseous fluid material inlet arranged to direct flow tangentially to the interior surface of the mixing chamber. Other inlets may be provided downstream of these initial inlets but before a static mixer with which said mixing chamber communicates. An outlet is provided downstream of said static mixer which preferably has intersecting baffle plates, a low pressure loss and a short residence time spectrum.

Abstract: The invention covers a method for making reaction injection molded polyurethanes of improved properties. The elastomeric products having superior heat distortion and tear properties comprise the reaction product of an aromatic polyisocyanate, a high molecular weight polyol and a chain extending agent. Said polyol providing said improved properties is a poly(oxybutyleneoxyethylene) glycol having a molecular weight range of about 2,000-6,000. The polyurethane elastomer is prepared by injecting the above three agents through a RIM head into a mold cavity of the desired configuration. Reaction injection molded elastomers are useful as molded articles of commerce including, but not limited to, vehicle body parts.

Abstract: The instant invention is directed to a process for the production of microcellular elastomeric moldings comprising:(A) introducing a reaction mixture into a closed mold, said reaction mixture comprising:(i) an organic polyisocyanate,(ii) a hydroxyl group containing compound having a molecular weight of from 1800 to 12,000,(iii) a catalyst for the reaction between hydroxyl groups and isocyanate groups,(iv) an active aromatic diamine having at least one alkyl substituent in the orthoposition to a first amino group and two alkyl substituents in ortho-position to a second group, and(v) air and/or nitrogen dissolved under pressure in any one or more of Components (i), (ii), (iii) or (iv),(B) allowing said reaction mixture to react in said mold and(C) removing the resultant product from said mold, the improvement wherein in any of Components (i), (ii), (iii) or (iv) which does contain said air and/or nitrogen dissolved therein there is included an inorganic, finely divided, nitrogen adsorbing agent in an amount suf

Abstract: The instant invention is directed to a process for the production of molded foams having a compact surface and cellular core and an integral density distribution over the cross-section of the body, comprising reacting(A) polyisocyanates, and(B) relatively high molecular and/or low molecular compounds having an average of at least two isocyanate-reactive hydrogen atoms in the presence of:(C) catalysts for the isocyanate polyaddition reaction and(D) blowing agents and optionally other known additives, in a closed mold under the conditions of foaming inside molds, the improvement wherein said polyisocyanates are aliphatic and/or alicyclic polyisocyanates and said catalysts are catalyst combinations of:(i) an alkali metal and/or alkaline earth metal hydroxide and(ii) a metal compound, the metal compound being the acetylacetonate of iron, C.sub.1 -C.sub.

Abstract: Covers a polyurethane elastomer of improved moldability, particularly useful in RIM applications which comprises the reaction product of an aromatic polyisocyanate, a high molecular weight polyether triol containing an internal mixed propylene oxide-ethylene oxide segment comprising 2-35% ethylene oxide by weight and 65-98% by weight of propylene oxide and an ethylene oxide cap such that said polyol has a primary hydroxyl content greater than 50% and preferably greater than 90%, and a chain-extending agent. Also covers the method of making said elastomer.

Abstract: An improved lightweight, flame resistant composite panel is disclosed which is readily shaped at room temperature without the necessity of machining. The composite panel comprises a foamed rigid thermoplastic core sandwiched between a pair of metallic layers. The thermoplastic core contains inorganic fillers in powder form to add further flame resistant characteristics to the composite panel. The metallic layers are bonded to the core by means of a thin layer of adhesive which exhibits good strength at elevated temperatures.

Abstract: This invention relates to an improved foamable resole resin composition comprising a resole resin, a blowing agent and a surfactant wherein said improvement comprises incorporating a particular resole resin catalyzed with alkaline earth metal hydroxides and neutralized with oxalic acid or its acid salts providing inert insoluble oxalate salts dispersed in said resole. Said salts are sized controlled and stabilized in an aqueous resole resin solution having about 60 to 99% resole resin by weight. Methods for preparing and foaming said compositions are disclosed.

Abstract: A process is presented for forming flexible foam, polyurethane foam material having an integral skin, and polyurethane foam laminates, from a thermosetting frothed mixture, particularly a mechanically frothed mixture. Also presented is a flexible polyurethane foam material having an integral skin, and polyurethane foam laminates.

Abstract: Allyl halide-halohydrinamine copolymers may be produced by mixing an allyl halide and an amine compound with an oxidated silicon compound and then by adding a halohydrin while agitating for 10 to 60 minutes.

Abstract: A polyisocyanate is reacted with an unsaturated polyester containing a vinyl monomer and a water-binding agent, then cured with water containing an oxidated silicon compound and an initiator such as a peroxide to produce solid or cellular solid inorganic-organic plastic.

Abstract: Silicon halides will react chemically with polyols to produce polyol silicate resinous products which will react chemically with polyisocyanates to produce polyisocyanate silicate solid or cellular solid products.

Abstract: In a preferred embodiment, minute bubbles of a suitable gas are rapidly entrained in a liquid chemical constituent of a reaction injection molding system (e.g., polyurethane) to reduce the viscosity of the constituent and the density of parts molded therefrom. A small portion of the constituent is continuously withdrawn from and returned to a main holding tank via a recirculation line wherein minute gas bubbles are dispersed from a microporous stone into the flowing portion of the constituent. The recirculating and gas entraining processes are continued until a predetermined quantity of the gas is dispersed in the molding constituent.

Abstract: Stable foams of reaction resins and/or condensation resins can be obtained by adding a blowing agent which is gaseous under normal conditions to the resin under pressure, the gas liquid interface being enlarged while dispensing with moving equipment, allowing the mixture to expand and to cure.

Abstract: The invention relates to a frothing method for mixing a liquid propellant having a low boiling point with further components for the production of foamed material, more particularly polyurethane. The invention also relates to an apparatus for carrying out the method with a mixing head for high pressure mixing of the main components in a mixing chamber. The foam production is carried out in two stages involving a first chamber for receiving and premixing reactive polymeric components, and a second chamber intersected by the first into which the mix components are advanced while the frothing propellant is injected at the intersection. The frothed reactive polymeric mix is then discharged from the second chamber into a suitable mold for forming the finished polymerized product.

Abstract: An aqueous solution of urea-formaldehyde prepolymer has improved storage life, and cellular urea-formaldehyde foam prepared by discharging the solution, a curing catalyst, and compressed air into the atmosphere develops fewer shrinkage cracks and is stronger when the solution contains at least 5% glucose, fructose, and/or sucrose.