Abstract: This invention relates to methods for porous resin moldings, for ultrafine fibers for ultrafine fiber nonwoven fabrics. In essence, the invention comprises providing a molding, spun fiber or crude nonwoven fabric containing a thermoplastic resin and a special high molecular compound which has an adequate affinity for the thermoplastic resin and able to dissolve rapidly in water and dissolving out the high molecular compound from the molding, spun fiber or crude nonwoven fabric. The method of the invention involve no risk of explosion or fire hazard in manufacture, free from adverse effects on health, and help curtail the manufacturing time.

Abstract: A storage stable aqueous dispersion useful in the curing of unsaturated polyester resins and the suspension polymerization of vinyl monomers containing an aromatic diacyl peroxide, an alkylene glycol and dispersion-stabilizing amounts of magnesium aluminum silicate and a cellulose ether compound is disclosed. Also disclosed are the curing of polyester resins and the suspension polymerization of vinyl monomers using the dispersion.

Abstract: The resistance to discoloring of formed articles from polymer mixtures which comprise a polyphenylene ether and at least a second polymer can be improved by treating the surface of the formed articles with a solvent. The solvent is chosen so that the polyphenylene ether does dissolve therein, but the second polymer does not dissolve therein.

Abstract: The present invention is directed to foams produced from sulfone polymers and mixtures of sulfone polymers with various non-sulfone polymers. These foams are produced using aqueous blowing agents comprising water as the only blowing agent, or mixtures of water with another blowing agent material.

Abstract: Flame-resistant, expandable styrene polymers containing a styrene (co)polymer, from 0.4 to 6% by weight of hexabromocyclododecane having a mean particle size of from 1 to 50 .mu.m, the particles being provided with a firm coating which has a thickness of from 1/100 to 1/10 of the particle diameter and is insoluble in water and styrene, from 1 to 10% by weight of a C.sub.3 - to C.sub.6 -hydrocarbon as blowing agent, and, if desired, customary additives, are distinguished by a reduced internal water content and can be processed to form foams which have an improved foam structure and high UV stability.

Abstract: A process for producing a thermoplastic polyester resin foam comprising melting a thermoplastic polyester resin, mixing the molten resin with a blowing agent and extruding the mixture into a low-pressure zone to carry out expansion molding, characterized in that a compound having two or more acid anhydride groups per molecule, optionally together with a compound of a metal of Group I, II or III elements of the Periodic Table is added to the thermoplastic polyester resin. There is also disclosed a process for producing a thermoplastic polyester resin foam comprising cooling a high-temperature foam immediately after expansion and then re-heating the foam. Further, a thermoplastic polyester resin foam sheet and a food container prepared from the foam sheet are also disclosed.

Abstract: Foamed thermoplastic blends of Nylon 6,I/T and polycarbonate resin are provided which exhibit good chemical resistance. The foamed blends are useful for making foamed articles such as chemically resistant foamed sheet.

Abstract: A foamed thermoplastic elastomer having a substantially uniform closed cell structure and having a specific gravity of less than about 0l.40, an energy return ratio greater than about 0.50 when compressed and released said foam being prepared from a thermoplastic multi-block copolymer elastomer having a Shore D hardness of 25-75.

Abstract: A porous polymeric material has cell sizes within the range 100 to 0.5 .mu.m and total pore volume with respect to the overall volume of the material in the range 75 to 98% and includes cross-linked polycondensation polymeric material. The material can be made from a high internal phase emulsion in which the cross-linked polycondensation polymer is formed in the continuous phase. The materials are preferably open interconnected cellular structures. They can be made of a wide range of polycondensation materials. The materials are thus highly porous and light weight and have a range of properties depending primarily on their constituent polycondensation materials.

Abstract: The semipermeable membrane contains a polyarylate resin and a polysulfone resin as a major membrane material and has a fibrilliform structure with a high mechanical strength and has a water permeability of 1,500 ml/m.sup.2.hr.mmHg or lower as well as an inhibitory rate against bovine serum albumin of 80% or higher and against cytochrome C of 40% or lower. The membrane is prepared by discharging a stock solution containing the polyarylate resin and the polysulfone resin in the total amount of 10% to 25% by weight and a core solution of an organic solvent containing water in the amount of 25% to 80% by volume into a coagulating solution.

Abstract: The semipermeable membrane contains a polyarylate resin and a polysulfone resin as a major membrane material and has a fibrilliform structure with a high mechanical strength and has a water permeability of 1,500 ml/m.sup.2.hr.mmHg or lower as well as an inhibitory rate against bovine serum albumin of 80% or higher and against cytochrome C of 40% or lower. The membrane is prepared by discharging a stock solution containing the polyarylate resin and the polysulfone resin in the total amount of 10% to 25% by weight and a core solution of an organic solvent containing water in the amount of 25% to 80% by volume into a coagulating solution.

Abstract: A hydrophobic polymeric microporous membrane having a CWST of less than about 28 dynes/cm is obtained by forming a (co)polymer of a fluorine-containing ethylenically unsaturated monomer that is permanently chemically bonded to a microporous membrane substrate.

Abstract: Compositions useful in decomposition molding procedures such as destructive foam casting or ceramic or metallic powder sintering are provided by blends of polymers having greater than 50 weight percent propylene carbonate units and polymers having greater than 50 weight percent methyl methacrylate units. Such blends exhibit an unexpectedly even decomposition profile over the range of temperatures at which their constituent polymers each decompose relatively rapidly. The controlled decomposition rate reduces problems in destructive foam casting and ceramic or metallic powder molding caused by sudden release of gases by the foam pattern or the polymer binder. Preferred blends contain 35 to 65 weight percent poly(methyl methacrylate) and 65 to 35 weight percent poly(propylene carbonate), and very even decomposition behavior is exhibited by blends of 35 to 45 weight percent poly(methyl methacrylate) and 65 to 55 weight percent poly(propylene carbonate).

Abstract: A stable polyol-alkali metal silicate emulsion is produced by mixing and emulsifying an aqueous alkali metal solution, a polyol and an organic compound that will cause the aqueous alkali metal silicate solution to solidify. The polyol-alkali metal silicate emulsion may be used to react with compounds containing at least two isocyanate radicals to produce polyurethane silicate solid or foamed products which may be used for thermal and sound insulation, coating agents, adhesives, caulking agents and molded objects.

Abstract: A process for producing cellular foamed articles from high temperature engineering polymers wherein polymeric blowing agents are utilized to expand the polymers. The process comprises mixing a first polymer capable of being foamed with a second polymer comprising at least one poly(alkylene carbonate) to provide a polymer blend; heating the polymer blend to a temperature sufficient to melt the polymer to be foamed and to decompose the second polymer to form gas inclusions within the first polymer; expanding the melted first polymer containing the gas inclusions to form a foamed article; and cooling the foamed article to a temperature below the melting or softening point of the foamed article. Polymers which may be foamed according to the process include those polymers which can tolerate processing temperatures in excess of 260.degree. C.

Abstract: A storage stable aqueous dispersion useful in the curing and foaming of unsaturated polyester resins comprising an aromatic diacyl peroxide, an alkali metal carbonate or bicarbonate, dispersion-stabilizing amount of magnesium aluminum silicate and an alkali metal carboxymethyl cellulose, glycerol and water. As an optional component this composition can also contain an anionic dispersing agent. Also disclosed is the preparation of foamed polyester resins using the dispersion.

Abstract: Condensates of certain amino-substituted s-triazines, formaldehyde and alkanolamines are disclosed. These condensates can be used, with or without alkoxylation, in forming polyurethanes having desirable burn properties.

Abstract: A vehicle seat suspension has a thin high strength elastomeric membrane. The membrane is formed from block copolymer material by a process in which a sheet is extruded and tensioned to orient molecules in a select direction with respect to the membrane; the oriented membrane is annealed to retain the orientation during cyclical deformation of the membrane. The sheet form membrane is adapted to be connected with respect to a vehicle seat assembly frame and to serve as a backing for foam seating material and wherein the oriented structure of the membrane provides a two stage modulus in the direction of the orientation for providing static and dynamic load support characteristics which impart passenger comfort without increasing the weight of a seat assembly.

Abstract: An expandable polymer concrete or mortar composition, and process for producing it, which allows the use of low temperature cure resins by incorporating a substituted mineral which is able to expand in the polymer concrete mix so that the dilation of the mineral will counteract the shrinking effect of the curing resin. The substituted mineral may be selected from the montmorillonite group and is produced by substituting its water of hydration with a higher volatility composition such as ammonia.

Abstract: A process for producing an unsaturated resin solution suitable for reaction with a catalyst, water, and a gas releasing salt and a gas-release control agent to produce plastic foam material includes providing an initial unsaturated resin solution with a predetermined relatively low acid value, and mixing the initial unsaturated resin solution with a half-ester to raise the acid value to a predetermined higher value.

Abstract: A storage stable aqueous dispersion useful in the curing and foaming of unsaturated polyester resins comprising an aromatic diacyl peroxide, an alkali metal carbonate or bicarbonate, dispersion-stabilizing amount of magnesium aluminum silicate and an alkali metal carboxymethyl cellulose, glycerol and water. As an optional component this composition can also contain an anionic dispersing agent. Also disclosed is the preparation of foamed polyester resins using the dispersion.

Abstract: An improved mineral filler fire retardant composition and method are provided wherein the filler is surface treated with a polyfunctional isocyanate. This surface treatment reacts to form a polymeric coating thereby reducing both the free moisture and soluble soda level. This improved filler results in superior physical properties in polymer resins and improved processing characteristics in urethane foams.

Abstract: An improved mineral filler fire retardant composition and method are provided wherein the filler is surface treated with a polyfunctional isocyanate. This surface treatment reacts to form a polymeric coating thereby reducing both the free moisture and soluble soda level. This improved filler results in superior physical properties in polymer resins and improved processing characteristics in urethane foams.

Abstract: The polyester film according to the present invention is produced by molding a composition comprising an aromatic polyester, 3 to 40 wt %, based on the amount of said polyester, of a crystalline polypropylene having a melt flow index of 0.2 to 120, and 0.001 to 3 wt %, based of the total amount of said polyester and said polypropylene, of a surface-active agent into a sheet; and stretching the thus obtained sheet at least one direction. The polyester film according to the present invention, which is obtained by the above process is low in the apparent specific gravity because of a large number of minute closed cells contained therein. Further, the polyester film according to the present invention shows a high opacifying power by adding a small amount of titanium oxide or without adding the titanium oxide, which have been added in a large amount. The polyester film can be used as the materials for printing plates and substrates in data devices.

Abstract: A Chemical Blowing Agent (CBA) concentrate was developed comprising a modifying agent and a chemical blowing agent. The CBA is characterized in that its decomposition products contain a primary amine. The modifying agent is a blend of a maleic anhydride copolymer and a butadiene based rubber. It was surprisingly found that resin degradation which often accompanies foam moldings using a CBA of the present type and is expressed in terms of a reduction in the molecular weight of the resin, is much reduced upon the incorporation of the modifying agent and chemical blowing agent of the invention. The concentrate may optionally further comprise a polymeric resin component.

Abstract: This invention discloses novel membranes comprised of a blend of polyarylate and polybenzimidazole polymers. A membrane prepared from the blend of polybenzimidazole and polyarylate polymers exhibits enhanced properties over membranes prepared solely from either a polyarylate or a polybenzimidazole polymer. The addition of the polyarylate to the polybenzimidazole membrane allows the composition to be more thermally processable and less susceptible to moisture. The presence of the polybenzimidazole renders the polyarylate less reactive to solvents and increases its thermal stability. In addition, it has been surprisingly found that membranes prepared from the polybenzimidazole polyarylate blends show high regeneration capacity while retaining good flux ranges. The membranes prepared by this process exhibit good separation characteristics and provide an improved membrane with enhanced qualities over prior art membranes.

Abstract: A Chemical Blowing Agent (CBA) concentrate was developed comprising a modifying agent and a chemical blowing agent. The CBA is characterized in that its decomposition products contain a primary amine. The modifying agent is a blend of a maleic anhydride copolymer and a butadiene based rubber. It was surprisingly found that resin degradation which often accompanies foam moldings using a CBA of the present type and is expressed in terms of a reduction in the molecular weight of the resin, is much reduced upon the incorporation of the modifying agent and chemical blowing agent of the invention. The concentrate may optionally further comprise a polymeric resin component.

Abstract: The labor costs associated with manufacturing wooden articles often represent a substantial portion of the total cost of producing the wooden article. This invention discloses a polymeric composition which can be easily molded into articles which have physical properties which are very similar to those of wood. By utilizing the polymeric composition and techniques of this invention, it is possible to manufacture a wide variety of wood-like articles by molding at reduced costs. This invention specifically reveals a polymeric composition which can be molded into articles having wood-like physical properties which is comprised of (1) from about 80 to about 99 weight percent polyethylene terephthalate, (2) from about 1 to about 20 weight percent of a polycarbonate, and (3) from about 0.3 to about 2 weight percent of 5-phenyltetrazole. These polymeric compositions can be prepared utilizing scrap polyethylene terephthalate, such as recycled polyethylene terephthalate beverage bottles.

Abstract: The present invention provides an oil-containing resin having a flowability of not more than 45.degree. in terms of an angle of repose, which comprises a porous styrene-divinylbenzene copolymer and a liquid oil adsorbed on the copolymer, an oil-containing resin mixture in a paste form of the oil-containing resin and a liquid oil, and a composition of the oil-containing resin mixture in a paste form and a thermoplastic resin. Owing to a good flowability, the oil-containing resin has a good moldability, and also owing to a high oil content, a molding having distinguished sliding characteristics is obtained from the composition of the oil-containing resin mixture in a paste form and a thermoplastic resin.

Abstract: An electrically conductive polymer composite comprising a porous body of polymer A containing interconnected cavities, and polymer B containing an electrically conductive filler and filling the cavities of the porous body. This polymer composite can be made by filling the cavities of the porous body with a liquid monomer, monomer mixture or prepolymer and then polymerizing or cross-linking it to yield polymer B in solid form. The polymer composite has excellent mechanical properties and high electrical conductivity and, therefore, is suitable for use as an electrically conductive material, electromagnetic wave shielding material, heating element and antistatic material.

Abstract: A porous, open-pore, hardened, plastic composition suitable as a replacement for plaster for use as a mold in shaping a ceramic article by any of various ceramic shaping methods prepared by subjecting a water-in-oil emulsion to hardening, without breaking the emulsion, and then drying the hardened product, the emulsion having a viscosity of 1600-5000 cP and/or containing 2-12% by weight of an alkali-reactive, water-binding material, the water phase/oil phase ratio providing an open pore volume in the composition equivalent to 10-60% of the total volume of the composition.

Abstract: A filter material is a felt of 60 weight % 2.8 decitex polypropylene fibres and 40 weight % of 3.5 decitex modacrylic fibres.

Abstract: The invention relates to a process for the preparation of elastic, noncellular or cellular polyurethane molded articles or polyurethane-polyurea molded articles through reactions of(a) an organic polyisocyanate,(b) a polyester polyol having a hydroxyl number of from about 25 to 100 and an acid number of less than 2, prepared through the polycondensation of organic dicarboxylic acids with at least one polyoxytetramethylene glycol having a molecular weight of from about 162 to 600, or a mixture comprised of the said polyoxytetramethylene glycols with aliphatic diols and/or polyoxyalkylene glycols having a molecular weight of from about 106 to 1000,(c) a chain extending agent in the presence of(d) a catalyst and, optionally,(e) a blowing agent,(f) an auxiliary agent and/or additive.

Abstract: Rigid flame resistant polyurethane foams are made by reacting an aromatic polyisocyanate with a mixture of 25-75% oligoester and another isocyanate-reactive material in the presence of a blowing agent at an NCO index of less than 300. These foams which have an ASTM E-84 Class 1 rating are particularly useful in construction applications.

Abstract: A porous film comprises a polyolefin resin, a filler and a polyester obtained from a polybasic acid, a polyhydric alcohol and a monobasic acid having 14 to 22 carbon atoms and/or a monohydric alcohol having 12 to 22 carbon atoms or a polyester obtained from a polybasic acid and a monohydric alcohol, the film being obtained by melting and moulding and then stretching. It has a good permeability to moisture and impermeability to liquid, and is useful for a sanitary napkin.

Abstract: Polymer polyols with high polymer or solids content made by the reaction of alkanolamines with polyisocyanates in a dispersing media of polymer polyols created from vinyl monomers in a conventional manner. The equivalents of alkanolamine to equivalents of polyisocyanate ranges from about 1/1 to 5/1 to give novel polymer polyols with solid contents from about 25% to up to 50%. Polyurethane foams made employing the novel polymer polyols of the present invention have higher load bearing properties, and provide a good balance between the load bearing properties and the open cell content of the foam to provide a stable foam, as compared with those employing only conventional polymer polyols.

Abstract: The labor costs associated with manufacturing wooden articles often represent a substantial portion of the total cost of producing the wooden article. This invention discloses a polymeric composition which can be easily molded into articles which have physical properties which are very similar to those of wood. By utilizing the polymeric composition and techniques of this invention, it is possible to manufacture a wide variety of wood-like articles by molding at reduced costs. This invention specifically reveals a polymeric composition which can be molded into articles having wood-like physical properties which is comprised of (1) from about 80 to about 99 weight percent polyethylene terephthalate, (2) from about 1 to about 20 weight percent of a polycarbonate, and (3) from about 0.3 to about 2 weight percent of 5-phenyltetrazole. These polymeric compositions can be prepared utilizing scrap polyethylene terephthalate, such as recycled polyethylene terephthalate beverage bottles.

Abstract: The present invention relates to an improvement in preparing foamed thermoplastic articles. It was found that a chemical blowing agent concentrate which contains a blowing agent which produces primary amines upon decomposition and additionally contains an anhydride compound which contains at least one cyclic anhydride in its structure, offers surprising advantages over the prior art process in terms of improved impact strength and process flexibility.

Abstract: A propellant is mixed with unsaturated polyester inside a first space (A) at a first pressure, for example at the atmospheric pressure. The polyester is then sprayed on the whole or parts of an open or exposed mould which is applied in a low-pressure chamber having a powerful negative pressure of 60-95% vacuum. In order to spray a first layer, polyester having a first amount of propellant is sprayed on the mould. At the initiation the propellant causes a powerful foaming effect at which bubbles are created and/or expanded in the polyester. In order to spray a second layer, which can be applied before or after the first layer, polyester having a second amount of propellant, or is without propellant, is sprayed on the mould, which causes fewer bubbles or no bubbles at all. The resulting polyester which comprises formed and expanded bubbles is bound (is allowed to tack rigid shape/is polymerized) by the use of a short tack-free time in the low pressure, said short time being preferably 5-10 minutes.

Abstract: The invention relates to isocyanate-terminated polyurethane prepolymers containing a stoichiometric excess of an isocyanate component comprised of one or more aromatic isocyanates containing on average from 2 to 4 isocyanate groups per molecule and a polyol component comprised of an oleochemical polyol prepared by epoxidation of a triglyceride containing olefinic unsaturation and subsequent ring opening with an alcohol. In use, accelerators, flameproofing agents, blowing agents and, optionally, liquefying agents, dyes and/or stabilizers, are included. The oleochemical polyol does not contain any free epoxide groups and is obtained by complete ring opening of epoxidized triglycerides of a fatty acid mixture containing at least partly olefinically unsaturated fatty acids with one or more C.sub.1 -C.sub.12 alcohols and partial conversion by alcoholysis or transesterification of the triglyceride derivatives to alkyl ester polyols containing from 1 to 12 carbon atoms in the alkyl radical.

Abstract: Foamable, thermoplastic molding composition exhibiting an improved level of impact resistance is provided. The composition, which is suitable for the preparation of expanded molded parts, comprise a thermoplastic resin, preferably at least one selected from a group consisting of polycarbonate, polyalkylene terephthalate, aromatic polyester and polyester carbonate, a nucleating agent, a chemical blowing agent and an anhydride. It was unexpectedly found that the composition is suitable for the molding of articles having an improved level of impact resistance.

Abstract: A method for producing a plastic material from a water-in-oil emulsion of an unsaturated polyester resin dissolved in a hardenable compound containing an ethylenically unsaturated group. The emulsion has an adjusted viscosity of 1600-5000 cp. The plastic material is suitable as a replacement for plaster in the shaping of ceramics. The emulsion may contain an alkali-reactive water-binding material to increase the ceramic forming capability of the plastic material.

Abstract: Nylon moldings which may or may not be cellular and have improved performance characteristics are obtained by activated alkaline polymerization of caprolactam in the presence of an amorphous or partially crystalline polycondensate which has a solubility of not less than 5% by weight in caprolactam at 120.degree. C.

Abstract: A storage stable aqueous dispersion useful in the curing and foaming of unsaturated polyester resins containing an aromatic diacyl peroxide, an alkali metal carbonate or bicarbonate and dispersion-stabilizing amounts of magnesium aluminum silicate and an alkali metal carboxymethyl cellulose. Also disclosed is the preparation of foamed polyester resins using the dispersion.

Abstract: Foamable and foamed compositions comprising blends of an aromatic sulfone polymer, a linear polyester and an aromatic polycarbonate are disclosed. The composition, useful as an ovenable food container, is formed in a process in which the three components are intimately admixed, heated and extruded below or above the foamable temperature, depending upon whether a foamable or foamed composition is desired.

Abstract: This invention relates to a plastics material with a resin binder having a combination of fusible fillers and high temperature fillers. The fusible fillers begin melting at relatively low temperatures and retain a spreaded liquidous form over a large temperature range. The high temperature fillers resist melting at high temperatures and form an insulative layer over the resin binder of the plastics cellular material.

Abstract: A storage stable aqueous dispersion useful in the curing and foaming of unsaturated polyester resins containing an aromatic diacyl peroxide, an alkali metal carbonate or bicarbonate and dispersion-stabilizing amounts of magnesium aluminum silicate and an alkali metal carboxymethyl cellulose. Also disclosed is the preparation of foamed polyester resins using the dispersion.

Abstract: A gas-releasing composition of a t-alkylhydrazinium salt and/or a carbonylhydrazine and at least one compound selected from free radical forming sources, metal oxides, and sulfur and/or sulfur donor compounds wherein when sulfur and/or a sulfur donor compound is used, the composition will also contain one or more members selected from sulfur accelerators, metal oxides, and amino-alcohols. This novel gas-releasing composition permits the selectively tailoring of the gas evolution of a system in order to meet a wide range of specific application areas polymer characteristics and conditions over a wide temperature range.

Abstract: A process for the production of plastic foam material includes forming a liquid mixture by mixing an unsaturated resin, a catalyst operable to cause curing of the unsaturated resin, a promoter operable to activate the catalyst, a gas-releasing salt, and an acid operable to cause the release of gas from the salt so that the liquid mixture foams and cures by gelling and subsequent hardening. Included in the mixture is a volatile liquid gas-release control agent which volatilizes during curing to maintain gas release passages open in the foam and thereby permit release of gases from the foam during hardening after gellation at least until the foam is structurally stable.

Abstract: Foamable thermoplastic compositions are described which are based on pre-compounded concentrated blends of an inorganic non-fibrous particulate foaming agent and a carrier polymer. The foamable thermoplastic polymer is selected from among aromatic polycarbonates alone or with acrylonitrile-butadiene-styrene copolymers polyesters, poly(ester-carbonates), and polyetherimides. The foaming agent may optionally be added as part of the concentrate.