Treating Polyurethane, Polyurea (excluding Urea-formaldehyde Polymers), Polyisocyanurate Or Polycarbodiimide Patents (Class 521/49)
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Patent number: 7138435Abstract: A method of decomposing a thermosetting resin by a decomposer comprising the steps of: pre-heating the thermosetting resin up to a pre-heating temperature T0; kneading the pre-heated thermosetting resin together with a decomposer, and concurrently heating a mixture comprising the thermosetting resin and the decomposer up to a kneading temperature T1, thereby allowing a reaction to take place between the decomposer and the thermosetting resin to obtain a kneaded matter wherein the decomposer becomes consumed; and heating the kneaded matter to a maximum temperature T2 to thereby decompose the thermosetting resin; wherein the preheating temperature T0 is not higher than the boiling temperature of the decomposer; the kneading temperature T1 is not lower than the pre-heating temperature T0 but is lower than the thermal decomposition temperature of the thermosetting resin; the maximum temperature T2 is lower than the decomposition temperature of the thermosetting resin; and the pre-heating of the thermosetting resiType: GrantFiled: September 28, 2001Date of Patent: November 21, 2006Assignee: Kabushiki Kaisha ToshibaInventors: Yumiko Oyasato, Cao Minh Thai, Shioko Saya, Shinetsu Fujieda, Tomiaki Furuya
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Patent number: 7056956Abstract: Process for recycling a plastic, according to which the plastic is brought into contact with a solvent capable of dissolving the same and the plastic dissolved in the solvent is precipitated using a non-solvent in the presence of a phase-separating agent, in which the phase-separating agent is compatible with the solvent and incompatible with the non-solvent, and is also present when the plastic is brought into contact with the solvent, and improves the dissolution of the plastic by the solvent.Type: GrantFiled: March 19, 2001Date of Patent: June 6, 2006Assignee: SOLVAY (Societe Anonyme)Inventors: Bernard Vandenhende, Jean-Philippe Dumont
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Patent number: 7022751Abstract: Fiber reinforced composite plastic materials for use in injection and compression molding and extrusion processing produced from waste materials, the composite material includes an effective amount of high melting point polymer fiber material and a sufficient amount of low melting point plastic material to coat and bind the high melting point fiber material together and method of producing same.Type: GrantFiled: December 23, 2002Date of Patent: April 4, 2006Assignee: Royal Group Technologies LimitedInventors: Chengjie Zhang, Bruno Casciato
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Patent number: 6919383Abstract: A method of depolymerizing a polymer comprises contacting a polymer with a fluid comprising carbon dioxide and at least one component, wherein the fluid plasticizes the polymer and facilitates penetration of the component into the polymer to depolymerize the polymer and form oligomeric units, monomeric units, or combinations thereof.Type: GrantFiled: April 10, 2002Date of Patent: July 19, 2005Assignee: North Carolina State UniversityInventors: Saad A. Khan, George W. Roberts, Joseph R. Royer
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Patent number: 6837950Abstract: The invention relates to methods for processing floor coverings (100), such as carpet and/or carpet tile, having at least one layer containing a polyurethane (104), such that at least this polyurethane—containing layer (104) can be recycled and reused. The method involves contacting the floor covering (100) with an organic polyol (110) and heating (120) it, so that the polyurethane—containing layer (104) softens and/or partially liquefies, but can be resolidified by contact with additional polyisocyanate (140).Type: GrantFiled: July 20, 2001Date of Patent: January 4, 2005Assignee: Interface, Inc.Inventor: Raymond A. Berard
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Patent number: 6822009Abstract: A method of reclaiming waste cured resins, wherein the components of a decomposition product produced by bringing waste cured resins, which have at least one type of bond selected from the group consisting of oxazolidone bond, urethane bond, amino bond and ester bond, into contact with a decomposition material which decomposes the waste cured resins has an alkenyl compound.Type: GrantFiled: March 25, 2002Date of Patent: November 23, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Takahiko Terada, Hiroshi Onishi
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Publication number: 20040220286Abstract: The present invention provides noctilucent polyurethane chips and a method of manufacturing the same, which provide pedestrians and drivers or bicycle riders with clear sights even at night or while raining, thus significantly reducing the danger of accidents. Also, the noctilucent polyurethane chips and the manufacturing method thereof according to the present invention serve to care for natural resources and prevent environmental pollution by recycling waste polyurethane, and by using phosphorescent substances as a raw material of pavement, the noctilucent polyurethane chips having aesthetic view and excellent functionality are provided.Type: ApplicationFiled: November 21, 2003Publication date: November 4, 2004Inventor: Sung Soon Kang
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Patent number: 6802997Abstract: The present invention provides a method of manufacturing a rigid polyurethane foam material, a method of manufacturing a refrigerator using the material, and a refrigerator manufactured by the same method. The method includes recovering highly purified rigid polyurethane foam from a scrapped refrigerator, and decomposing the rigid polyurethane foam for recycling. The method includes steps of: shredding a scrapped refrigerator containing rigid polyurethane foam in order to separate rigid polyurethane foam lumps; grinding the rigid polyurethane foam lumps into a rigid polyurethane foam powder; liquefying the rigid polyurethane foam powder by either aminolysis reaction or glycolysis reaction; reacting thus obtained liquefied rigid polyurethane foam powder and supercritical/sub-critical water in order to decompose the rigid polyurethane foam powder into a crude material; and fractionating the crude material to obtain a raw material of rigid polyurethane foam.Type: GrantFiled: November 8, 2002Date of Patent: October 12, 2004Assignee: Matsushita Refrigeration CompanyInventors: Kazutaka Uekado, Akiko Yuasa
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Patent number: 6750260Abstract: A process of chemically recycling polyurethane-containing scrap. Polyurethane-containing scrap is subjected to a chemolysis reaction to produce chemolysis polyol products. The chemolysis polyol products are used as initiators in a reaction with alkylene oxide to produce oxyalkylated polyols for preparing polyurethanes.Type: GrantFiled: February 28, 2001Date of Patent: June 15, 2004Assignees: Troy Polymers, Inc., Polyventure, Inc.Inventor: Vahid Sendijarevic
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Patent number: 6723759Abstract: Disclosed is a recycled resin composition having physical properties, a feeding property as well as a moldability which are by no means inferior as compared with the raw material resin composition, even when a ratio of recycled material in recycled resin composition used as molding material is increased. A recycled resin composition obtained by compounding a mixture containing (a) a raw material resin, (b) at least one kind of additives for resin, and (c) a pulverized material of a recovered molded article generated at the time of molding of a raw material resin composition comprising (a) said raw material resin and (b) said at least one kind of additives for resin and/or a recycled resin composition comprising (a) said raw material resin and (b) said at least one kind of additives for resin, is provided.Type: GrantFiled: May 8, 2000Date of Patent: April 20, 2004Assignee: Mitsubishi Engineering-Plastics CorporationInventors: Kunihiro Takenaka, Tsutomu Yonekura, Toshiyuki Furuya, Shigeru Muramatsu
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Publication number: 20040019126Abstract: The present invention provides radiation-curable coating compositions for producing abhesive coatings, comprising at least one radiation-curing organopolysiloxane having (meth)acrylate ester groups, an additive to compensate the inhibition caused by oxygen in the course of curing, and, if desired, photoinitiators and customary auxiliaries and adjuvants, wherein said additive used is at least one antioxidant from the group of the phosphorus(III) compounds and/or sulfur compounds.Type: ApplicationFiled: July 16, 2003Publication date: January 29, 2004Inventors: Mike Brand, Hardi Dohler, Winfried Hamann, Jurgen Pomorin
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Patent number: 6683119Abstract: The present invention provides an improved process for producing polyols from polyurethane wastes. The polyols produced by that process are further used to generate polyurethanes. According to the present invention polyurethane wastes are added to a mixture of at least one diol and at least one secondary alkyl amine and reacted at temperatures in the range of 120 to 220° to produce a mixture of polyether alcohols with a dissolved or dispersed mixture of substituted ureas.Type: GrantFiled: April 26, 2001Date of Patent: January 27, 2004Assignees: Epik Entwicklung Und Produktion Innovativer Kunstoffe GmbHInventor: Gerhard Behrendt
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Patent number: 6670404Abstract: This relates variously to techniques for comminuting polymeric foams, to techniques for preparing polymeric foams containing that comminuted foam, and to the resulting comminuted foam powder and polymeric foams. The procedures may be used on foams containing production contaminants such as polyolefins, paper, and foam skins and on other foams containing consumer contaminants such as wood, metal, leather, etc. The comminuted foam powder, with or without contaminants, preferably is screened or sifted to obtain a foam powder having a particle size of about 2 mm or less.Type: GrantFiled: December 21, 2000Date of Patent: December 30, 2003Assignee: Mobius Technologies, Inc.Inventors: Bryan Martel, Robert Villwock, Herman Stone
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Publication number: 20030229152Abstract: Disclosed is a method of adding a compound having at least one group selected from the group consisting of a carboxyl group, salts thereof, esters thereof and haloformyl groups or an acid anhydride, as a treating agent, to a resin decomposed substance prepared by decomposing a urethane bond of a urethane resin, and adding an epoxy resin or isocyanate compound to the product, to regenerate the resin. According to the present invention, reaction activity in producing a regenerated resin from a urethane resin decomposed substance is appropriately suppressed, and thus regeneration of a urethane resin can be carried out by easy procedures.Type: ApplicationFiled: May 27, 2003Publication date: December 11, 2003Applicant: KABUSHIKI KAISHA TOSHIBA, Tokyo, JAPANInventors: Taro Fukaya, Cao Minh Thai, Shioko Saya
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Patent number: 6660779Abstract: The present invention provides a method of manufacturing a rigid polyurethane foam material, a method of manufacturing a refrigerator using the material, and a refrigerator manufactured by the same method. The method includes recovering highly purified rigid polyurethane foam from a scrapped refrigerator, and decomposing the rigid polyurethane foam for recycling. The method includes steps of: shredding a scrapped refrigerator containing rigid polyurethane foam in order to separate rigid polyurethane foam lumps; grinding the rigid polyurethane foam lumps into a rigid polyurethane foam powder; liquefying the rigid polyurethane foam powder by either aminolysis reaction or glycolysis reaction; reacting thus obtained liquefied rigid polyurethane foam powder and supercritical/sub-critical water in order to decompose the rigid polyurethane foam powder into a crude material; and fractionating the crude material to obtain a raw material of rigid polyurethane foam.Type: GrantFiled: April 24, 2001Date of Patent: December 9, 2003Assignee: Matsushita Refrigeration CompanyInventors: Kazutaka Uekado, Akiko Yuasa
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Patent number: 6630517Abstract: A process for hydrolyzing and recycling polyurethanes as target compounds to be hydrolyzed into raw materials or derivatives thereof for the target compounds, comprising bringing pressurized water in a liquid state at a temperature of 190 to 370° C. into contact with the target compounds in a reactor to hydrolyze the target compound; followed by post-processings, such as dewatering, addition, distillation, separation, and liquid separation for a hydrolyzed reaction product discharged from the reactor.Type: GrantFiled: October 7, 1999Date of Patent: October 7, 2003Assignees: Kabushiki Kaisha Kobe Seiko Sho, Takeda Chemical Industries, Ltd.Inventors: Satoshi Nishida, Osamu Kato, Yoshiyuki Nagase, Ryuichi Fukuzato, Masahiro Yamagata, Katsuhisa Kodama, Terukazu Matsuda, Shigetoshi Suzuki, Takao Naito
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Patent number: 6515036Abstract: A method of recovering a decomposition product from a polyurethane, the method comprising the steps of thermally decomposing a polyurethane into a liquid containing a polyol and a urea compound which is soluble in the polyol, and solids containing a urea compound which is insoluble in the liquid in the presence of a polyamine compound at a temperature of 120 to 250° C.; removing the solids; hydrolyzing the residue with water retained at a high temperature of 200 to 320° C. and a high pressure; and recovering the resulting polyamine and/or polyol.Type: GrantFiled: April 2, 2001Date of Patent: February 4, 2003Assignee: Mitsui Takeda Chemicals Inc.Inventors: Koichi Murayama, Katsuhisa Kodama, Takashi Kumaki
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Publication number: 20030012710Abstract: The present invention relates to an apparatus for hydrolyzing and recycling polyisocyanate derivatives having at least one isocyanato group and/or a group derived from an isocyanato group as target compounds to be hydrolyzed into raw materials or derivatives thereof for the target compounds, the apparatus including: a hydrolyzer for bringing only pressurized water in a liquid state at a temperature of 190 to 370° C. into contact with the target compounds in the reactor to hydrolyze the target compound; and a post-processor for conducting post-processings such as dewatering, addition, distillation, separation, and liquid separation for a hydrolyzed reaction product discharged from the reactor.Type: ApplicationFiled: October 7, 1999Publication date: January 16, 2003Inventors: SATOSHI NISHIDA, OSAMU KATO, YOSHIYUKI NAGASE, RYUICHI FUKUZATO, MASAHIRO YAMAGATA, KATSUHISA KODAMA, TERUKAZU MATSUDA, SHIGETOSHI SUZUKI, TAKAO NAITO
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Patent number: 6489373Abstract: The present invention provides a method of recovering a polyamine compound and/or a polyol compound useful for starting materials of polyurethane resin in an industrially advantageous manner by first dissolving the polyurethane resin such as polyurethane foams discharged in a large amount as industrial wastes in a solubilizing agent containing a polyamine compound, a low molecular glycol or an amino alcohol, hydrolyzing the resulting solution with liquid water at 200 to 320° C., then recovering the polyamino compound and/or polyol compound thus formed.Type: GrantFiled: October 1, 1999Date of Patent: December 3, 2002Assignee: Mitsui Takeda Chemicals Inc.Inventors: Katsuhisa Kodama, Kouichi Murayama, Takashi Kumaki
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Patent number: 6384093Abstract: A method of enhancing the melt-processibility of crosslinked plastic or recycling crosslinked plastic and the products formed by these methods. The melt processibility of a crosslinked thermoplastic resin may be enhanced by mixing it with a low viscosity polymeric resin having a specified melt flow index relative to the melt flow index of the crosslinked thermoplastic resin, and exposing the mixture to mechanical shearing energy to produce a processed mixture having enhanced melt flow characteristics. The processed mixture may be subsequently mixed with thermoplastic polymer.Type: GrantFiled: June 22, 2001Date of Patent: May 7, 2002Assignee: Cryovac, Inc.Inventors: Larry Bourland, Richard A. Freundlich, Rudolph G. Nwana, Vincent W. Herran
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Publication number: 20020049258Abstract: The present invention provides a method of recovering a polyamine compound and/or a polyol compound useful for starting materials of polyurethane resin in an industrially advantageous manner by first dissolving the polyurethane resin such as polyurethane foams discharged in a large amount as industrial wastes in a solubilizing agent containing a polyamine compound, a low molecular glycol or an amino alcohol, hydrolyzing the resulting solution with liquid water at 200 to 320° C., then recovering the polyamino compound and/or polyol compound thus formed.Type: ApplicationFiled: October 1, 1999Publication date: April 25, 2002Inventors: KATSUHISA KODAMA, KOUICHI MURAYAMA, TAKASHI KUMAKI
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Publication number: 20020010222Abstract: A process of chemically recycling polyurethane-containing scrap. Polyurethane-containing scrap is subjected to a chemolysis reaction to produce chemolysis polyol products. The chemolysis polyol products are used as initiators in a reaction with alkylene oxide to produce oxyalkylated polyols for preparing polyurethanes.Type: ApplicationFiled: February 28, 2001Publication date: January 24, 2002Inventor: Vahid Sendijarevic
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Patent number: 6306222Abstract: A process for cleaning plastic materials is disclosed, in which foreign materials adhered on and internally intruded into the plastic materials are cleaned to recycle the plastic materials. The process for cleaning plastics to recycle them according to the present invention includes the following steps. (1) A first cleaning is carried out on roughly crushed plastics of a size of 2-3 cm by using a solvent within a dumbler. (2) The solvent is discharged out of the dumbler after the first cleaning. (3) A second cleaning is carried out on the plastics by using a solvent within the dumbler after the first cleaning. (4) The solvent is discharged out of the dumbler after the second cleaning. (5) The plastics are dried after the second cleaning by injecting a heated nitrogen gas into the dumbler. (6) The nitrogen gas is discharged out of the dumbler under a reduced pressure, whereby contamination materials adhered on surfaces and internally intruded are cleaned.Type: GrantFiled: May 30, 2000Date of Patent: October 23, 2001Assignee: LG-Caltex Oil CorporationInventors: In-Bok Kim, Sung-In Hong, Ik-Soo Kim, Joong-Seok Noh
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Publication number: 20010029279Abstract: The present invention relates to light fast, aqueous, strippable coating compositions containingType: ApplicationFiled: March 5, 2001Publication date: October 11, 2001Inventors: Hanns-Peter Mller, Horst Gruttmann, Joachim Petzoldt, Heino Mller, Christoph Irle
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Patent number: 6245822Abstract: There is disclosed a method of decomposition treating a waste article having cured thermosetting resin comprising the steps of: (a) bringing the waste article having cured thermosetting resin into contact with a decomposing fluid containing a solvent, which can decompose the resin, in a decomposition bath and (b) heating the fluid at a temperature not lower than 250° C. and lower than the critical temperature of the solvent. Thereby, a waste article containing cured thermosetting resin is easily decomposed and waste resins and other components therein are recycled and reused as resources.Type: GrantFiled: April 23, 1999Date of Patent: June 12, 2001Assignee: Matsushita Electric Industrial Co. Ltd.Inventors: Takahiko Terada, Hiroshi Onishi
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Patent number: 6172126Abstract: The present invention relates to coating composition, which is suitable for preparing light fast coatings and contains a cosolvent-free, aqueous, anionic dispersion of polyurethane-ureas, the solids content of which contains the reaction product, present at least partially in salt form, of a) an NCO prepolymer prepared from i) an aliphatic and/or cycloaliphatic diisocyanate, ii) a macrodiol having a number average molecular weight of 500 to 10,000 iii) a 2,2-bis-(hydroxymethyl)alkane monocarboxylic acid and iv) a diol having a molecular weight of 62 to 400, with b) optionally a diamine, c) a monofunctional chain terminating agent, d) water and e) a neutralizing agent, provided that the NCO content of the prepolymer is up to 25% lower than the theoretical value, the entire polyurethane-urea synthesis reaction is performed in the homogeneous phase and no cosolvent having a boiling range of greater than 100° C. is used during the preparation of the dispersion of polyurethane-ureas.Type: GrantFiled: June 24, 1999Date of Patent: January 9, 2001Assignee: Bayer AktiengesellschaftInventors: Hanns-Peter M{umlaut over (u)}ller, Horst Gruttmann, Holger Casselmann, Heino M{umlaut over (u)}ller, Joachim Petzoldt, Manfred Bock
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Patent number: 6156811Abstract: Molded polyurethane articles are made by reacting polyisocyanates with polyol compositions obtained by chemical decomposition of polyurethane and/or polyurea waste in a mold. The polyol compositions employed in this invention have an OH value of from about 100 to about 500 mg KOH/g, a water content of from 0 to about 5 wt. % and a viscosity at 20.degree. C. of more than 2,000 mPa.s. These molded polyurethane articles preferably have a sandwich structure in which the core is a polyurethane and there is at least one outer layer made from an optionally fiber-reinforced plastic material. These molded polyurethane articles are useful in the motor vehicle, furniture, machine and equipment manufacturing industries.Type: GrantFiled: December 28, 1998Date of Patent: December 5, 2000Assignee: Bayer AktiengesellschaftInventors: Adolf Lammeck, Werner Rasshofer
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Patent number: 6087409Abstract: In a process for producing rigid polyurethane foams by reactinga) polyisocyanatesb) compounds containing at least two hydrogen atoms capable of reacting with isocyanate groups, in the presence ofc) catalysts,d) blowing agents and, if desired,e) further auxiliaries and/or additives,the component b) comprises at least one recycled polyol which is formed by glycolysis of polyurethanes.Type: GrantFiled: April 29, 1998Date of Patent: July 11, 2000Assignee: BASF AktiengesellschaftInventors: Bernhard Naber, Werner Schmiade, Michael Gassan
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Patent number: 6069182Abstract: A process for recycling plastic waste containing a mixture of polyurethanes and other plastics, comprises reacting the plastic waste with an alcohol mixture comprising at least one low-molecular-weight, at least difunctional alcohol and at least one polyether-polyol, and then separating the resultant glycolysis polyol mechanically from the other plastic waste.Type: GrantFiled: February 28, 1996Date of Patent: May 30, 2000Assignee: BASF AktiengesellschaftInventors: Bernhard Naber, Vera Neiss, Michael Gassan, Werner Deutsch
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Patent number: 6020386Abstract: Hydroxyfunctional compounds suitable for use in the polyisocyanate polyaddition process are obtained from polyurethane and/or polyurethane polyurea waste by decomposition with an alcohol and subsequent reaction of the alcoholysis products to reduce their content of low molecular weight, sterically unhindered aromatic amines. In this process, polyurethane and/or polyurethane polyurea waste is first treated with a low molecular weight diol or polyol at a temperature of from about 160 to 260.degree. C. The resultant alcoholysis product may then either be further heated at a temperature lower than that used in the first step within the ranger of from about 50 to 180.degree. C. or reacted with a dialkyl carbonate and/or 1,3-dicarbonyl compound.Type: GrantFiled: February 1, 1994Date of Patent: February 1, 2000Assignee: Bayer AktiengesellschaftInventors: Thomas Munzmay, Walter Meckel, Ulrich Liman, Hartmut Nefzger, Werner Rasshofer, Karl-Heinz Dorner, Andreas Ruckes
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Patent number: 6017970Abstract: A method for recycling discarded articles comprising sorting the discarded articles into thermoplastic, thermosetting, and rubber articles, crushing the discarded articles to form thermosetting granules, thermoplastic granules, and rubber granules, and depositing the granules into a molding tool. The molding tool is heated under pressure such that the thermoplastic granules melt, and the molding tool is abruptly cooled to cause the molting material to assume a shape in the molding tool.Type: GrantFiled: May 19, 1998Date of Patent: January 25, 2000Inventor: Der-Shyan Chen
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Patent number: 6013685Abstract: A process for recycling of packings containing reactive residues wherein the packings are introduced into a cold zone and cooled until the residues contained therein solidify and are then crushed in the cooled state, the crushed packings are divided into a fraction containing the reactive residues and at least one further fraction, the residue-containing fraction is introduced into a mixing zone into which an agent reactive with the residues is simultaneously introduced, optionally together with a catalyst, the temperature in the mixing zone being held below the softening temperature of the residues and the reactive agent, and the resulting mixture of residue-containing fraction and reactive agent and optionally catalyst is brought to a temperature sufficient for reaction and reacted in a reaction zone.Type: GrantFiled: April 18, 1997Date of Patent: January 11, 2000Assignee: Rathor AGInventor: Mathias Pauls
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Patent number: 5973013Abstract: Disclosed is a process for melt blending a mixture of a thermoplastic polyamide and segmented thermoplastic copolymers of polyurethane and the product thereof. The process of the invention is useful for recycling textile goods, such as pantyhose, into a form useful for fabricating into shaped articles such as moldings, sheets, and fibers.Type: GrantFiled: December 12, 1997Date of Patent: October 26, 1999Assignee: E. I. du Pont de Nemours and CompanyInventor: Godwin Joseph Igwe
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Patent number: 5958988Abstract: A cross-linked polyurethane resin powder includes a powder including particles made from a hard or a semi-hard polyurethane resin. The particles have a superficial portion and an internal portion disposed inside the superficial portion, and involve cross-linked bondings therein. Part of the cross-linked bondings are unchanged, and another part thereof are broken to result in activated groups. At least part of the activated groups are exposed on the superficial portion of the particles. The cross-linked polyurethane resin powder is produced by hydrolyzing a hard or semi-hard polyurethane resin in the presence of water and in a temperature range of from a hydrolysis temperature of the resin to a liquefying temperature thereof, and by applying a predetermined shearing force to the resin. The cross-linked polyurethane resin powder can disperse well in resinous substrates, and can upgrade the physical properties of the resulting recycled products.Type: GrantFiled: November 6, 1996Date of Patent: September 28, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mitsumasa Matsushita, Takumi Taniguchi, Takashi Ohta, Norio Sato, Yuji Hoshino, Kanemitsu Kondo, Naruaki Abe, Toshiyuki Suzuki
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Patent number: 5908894Abstract: Thermoplastic polyurethanes are prepared by reacting (a) isocyanates with (b) compounds reactive toward isocyanates, in the presence or absence of (c) chain extenders, (d) catalysts and (e) customary auxiliaries and additives and adding crosslinked polyurethanes in comminuted form before, during and/or after the reaction.Type: GrantFiled: November 13, 1997Date of Patent: June 1, 1999Assignee: Basf AktiengesellschaftInventors: Manfred Genz, Frank Prissok, Peter Horn, Ruediger Krech, Gerhard Lehr, Horst King
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Patent number: 5891927Abstract: Polyurethanes are recycled by comminution to particle sizes of from 0.01 to 2 mm and addition to the polyaddition mixture for preparing polyurethanes from(a) polyisocyanates,(b) substances reactive toward isocyanates and having active hydrogens, and, if desired,(c) chain extenders and/or crosslinkers, catalysts, blowing agents and customary additivesin an amount of from 0.1 to 40% by weight, based on the poly-addition mixture.Type: GrantFiled: August 21, 1997Date of Patent: April 6, 1999Assignee: BASF AktiengesellschaftInventors: Torsten Jeschke, Arne Kriesmann, Ute Bruns, Wolfgang Scholz, Michael-Christian Luderwald, Hartmut Peuker
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Patent number: 5859167Abstract: Cured, thermoset plastic articles derived from scrap polyurethanes are disclosed. The polyurethane is converted to a liquified mixture containing digested polyurethane and cyclic, unsaturated anhydride. A Lewis acid then catalyzes insertion of the cyclic, unsaturated anhydride into the polyether backbone of the polyurethane to give a liquid, unsaturated resin. The unsaturated resin can cured with a vinyl monomer in the presence of a free-radical initiator to give a cured, thermoset plastic.Type: GrantFiled: July 6, 1993Date of Patent: January 12, 1999Assignee: ARCO Chemical Technology, L.P.Inventors: Lau S. Yang, Diane A. Kooker
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Patent number: 5849804Abstract: A process for recovering polyamide from composite articles that contain polyamide involves (a) subjecting at substantially nondepolymerizing conditions the composite article to a solvent for polyamide for a time sufficient to dissolve substantially all of the polyamide and leaving an insoluble fraction; (b) separating insoluble fraction of the composite article from the dissolved polyamide; and (c) precipitating the dissolved polyamide with appropriate precipitants.Type: GrantFiled: June 26, 1996Date of Patent: December 15, 1998Assignees: BASF Corporation, BASF AktiengesellschaftInventors: Arlen K. Sarian, Alan C. Handermann, Simon Jones, Edward Alan Davis, Atish Adhya
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Patent number: 5840773Abstract: The present invention relates to a process for treating polyamide-containing carpet waste by extracting the polyamide from the carpet waste with an extraction agent containing an aliphatic alcohol. The separated polyamide can then be recovered from the extract and recycled for further use. In addition, carpet waste containing two polyamides can be treated in accordance with the present invention so as to separately recover each polyamide. The process according to the present invention provides a high yield of the polyamide. The presence of other constituents normally present in carpets does not interfere with the separating and recycling of the polyamide.Type: GrantFiled: August 22, 1996Date of Patent: November 24, 1998Assignee: DSM N.V.Inventors: Martin Booij, Jan A.J. Hendrix, Yvonne H. Frentzen, Nicolaas M.H. Beckers
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Patent number: 5814674Abstract: A method is disclosed for processing residue-containing packages so as to receive valuable materials, in particular pressure containers for dispensing foams with propellant gases. For that purpose, extraction with a solvent is carried out essentially in atmosphere of propellant gas and/or solvent vapors.Type: GrantFiled: September 3, 1996Date of Patent: September 29, 1998Assignee: Rathor AGInventors: Mathias Pauls, Torsten Kellner
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Patent number: 5721280Abstract: Polyimides, especially thermoset polyimides such as those prepared by the reaction of p-phenylenediamine with 4,4'-hexafluoroisopropylidenebis(phthalic anhydride) and nadic ester, are converted to monomers which may be recycled for polyimide synthesis by heating with a solution of an alkali metal hydroxide, such as lithium hydroxide or sodium hydroxide, in a dipolar aprotic solvent such as N-methylpyrrolidone. The products are the diamine and the tetracarboxylic acid alkali metal salt corresponding to the dianhydride.Type: GrantFiled: October 7, 1996Date of Patent: February 24, 1998Assignee: General Electric CompanyInventors: Joseph Richard Wetzel, Andrew James Caruso
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Patent number: 5716996Abstract: The invention relates to a method for the recovery of secondary polyols from paint sludge coagulate, formed from paint overspray which has first been dewatered by mass action, by chemical treatment in a manner such that the recovered product can be reused in the manufacture of paints. According to the recovery method, the organic components contained in the paint coagulate are glycolytically split at an elevated temperature into reusable polyols. Preferably, a mixture of different glycols is used, preferably in an amount of about 20 to 50% by weight based on the dewatered paint coagulate. The addition of glycol dilutes the paint coagulate and makes it flowable. The water contained in the paint coagulate is evaporated and removed during the glycolytic splitting because of the increase in temperature. The impurities contained in the paint coagulate, such as pigments, coagulants or flocculants, can be comminuted and finely dispersed by intensive shearing of the paint coagulate.Type: GrantFiled: November 12, 1996Date of Patent: February 10, 1998Assignee: Mercedes-Benz AGInventors: Bernd-Uwe Kettemann, Michele Melchiorre
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Patent number: 5714523Abstract: Process for alcoholizing and hydrolysing a flexible polyurethane foam by bringing a flexible polyurethane foam in contact with an alcoholizing polyol, allowing the foam and the polyol to react in the presence of a catalyst which enhances alcoholysis and hydrolysis of the foam in an amount of 0.001 to 0.25 and preferably 0.001 to 0.08% by weight based on the weight of the foam, then allowing the mixture to separate in an upper phase and a lower phase and collecting these phases in separate containers, wherein the hydrolysis is conducted by adding water and allowing the mixture to react with the water after the foam has been combined with the polyol and before the mixture is allowed to separate.Type: GrantFiled: January 21, 1997Date of Patent: February 3, 1998Assignee: Imperial Chemical Industries PLCInventors: Julian Francis George Hopper, Patrick Margriet Gaston Goegebeur, Harry Kooren
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Patent number: 5691388Abstract: The invention concerns a method of decomposing materials containing polycyanurates, the method calling for the polycyanurate-containing materials to be converted, in a first operation, into a finely divided form and then, in a second operation, aminolysed with an agent containing at least one reactive NH.sub.2 group.Type: GrantFiled: June 21, 1996Date of Patent: November 25, 1997Assignee: Fraunhofer-Gesellschaft Zur Forderung der Angewandten Forschung e.v.Inventors: Monika Bauer, Jorg Bauer, Karin Gocks
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Patent number: 5691389Abstract: Process for recycling flexible foams by glycolysis and extraction. The glycolysis is conducted by allowing the foam to react with low molecular weight polyols, then allowing the mixture to separate in two phases.Type: GrantFiled: November 27, 1996Date of Patent: November 25, 1997Assignee: Imperial Chemical Industries PLCInventors: Giovanni Parrinello, David Thorpe, Gabriel Verhelst, Julian Francis George Hopper, Mireille Berthine Albert De Witte
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Patent number: 5684054Abstract: The invention comprises a process for recovering secondary polyols from polyadducts which contain nonglycolysable constituents. In the process, a precomminuted polyadduct starting material is pretreated with glycols in a shear reactor at elevated temperature and pressure, for a relatively short time period, the nonglycolysable constituent being further comminuted and dispersed and the polyadducts being preglycolyzed. The preproduct thus obtained is broken down in subsequent stir reactors at a somewhat elevated temperature and for longer times, first without the further addition of glycol, and then with further addition of glycol. From the secondary polyol finally obtained, a plastic can be produced which can be further processed to make plastic components.Type: GrantFiled: September 22, 1995Date of Patent: November 4, 1997Assignee: Daimler-Benz AGInventors: Bernd-Uwe Kettemann, Michele Melciorre
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Patent number: 5672631Abstract: The invention concerns the method and apparatus for processing remnant-holding packagings while recovering substances of value, said method including the following steps: The packagings are inserted into an operational vessel 13, and the residues are extracted using a solvent. The residue-containing solution from the operational vessel 13 is transferred into a sump. The residue-holding solution is concentrated in the sump while the solvent is evaporated in an evaporation station 19. The evaporated solvent is condensed in a condensing station 20. The solvent is recycled from a recycling station 22 into the operational vessel 13. The residues are enriched and then recovered in concentrated form from the sump.Type: GrantFiled: April 2, 1996Date of Patent: September 30, 1997Inventors: Mathias Pauls, Torsten Kellner
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Patent number: 5668189Abstract: A foamed isocyanate-based polymer containing a filler material, the filler material being present at a level greater than 30% by weight of the polymer and having a specific gravity of less than about 2.0 with the provisio that the filler material is not melamine. A process for producing the a foamed isocyanate-based polymer is also disclosed. The process comprises the steps of: providing a first mixture comprising water, a catalyst and a substantially inert filler material, the filler material being wetted by the water and the catalyst; providing a second mixture comprising an isocyanate and an active hydrogen-containing compound; mixing the first mixture and the second mixture to provide a reaction mixture; allowing the reaction mixture to expand to produce the foamed isocyanate-based polymer.Type: GrantFiled: January 30, 1995Date of Patent: September 16, 1997Assignee: Woodbridge Foam CorporationInventor: Paul V. Farkas
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Patent number: 5654344Abstract: The invention relates to a process for the production of rigid to semirigid polyurethane foams having an increased proportion of open cells and reduced shrinkage using recyclate polyols. The invention furthermore relates to the rigid to semirigid polyurethane foams produced by this process.Type: GrantFiled: April 3, 1995Date of Patent: August 5, 1997Assignee: BASF AktiengesellschaftInventors: Peter Falke, Inge Rotermund, Bernhard Naber
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Patent number: 5651994Abstract: An elastic paving material includes a mixture of 90-50% by weight of fibrous rubber chips each having a length of 3-30 mm and a diameter of 0.3-3 mm, and 10-50% by weight of crushed pieces of golf balls having a particle size of 3-50 mesh. A curable liquid binder is added so as to bond the fibrous rubber chips and the crushed pieces of golf balls. Another elastic paving material includes only pieces of golf balls having a particle size of 3-50 mesh, and a curable liquid binder is added thereto so as to bond the pieces of golf balls. The crushed pieces of golf balls have a color different from that of the fibrous rubber chips, consist of particles having various colors, or are colored in advance.Type: GrantFiled: July 24, 1996Date of Patent: July 29, 1997Assignee: Bridgestone Sports Co., Ltd.Inventors: Yoshimichi Hara, Masayuki Otake, Takayuki Niikura