Treating Polyurethane, Polyurea (excluding Urea-formaldehyde Polymers), Polyisocyanurate Or Polycarbodiimide Patents (Class 521/49)
  • Patent number: 7138435
    Abstract: A method of decomposing a thermosetting resin by a decomposer comprising the steps of: pre-heating the thermosetting resin up to a pre-heating temperature T0; kneading the pre-heated thermosetting resin together with a decomposer, and concurrently heating a mixture comprising the thermosetting resin and the decomposer up to a kneading temperature T1, thereby allowing a reaction to take place between the decomposer and the thermosetting resin to obtain a kneaded matter wherein the decomposer becomes consumed; and heating the kneaded matter to a maximum temperature T2 to thereby decompose the thermosetting resin; wherein the preheating temperature T0 is not higher than the boiling temperature of the decomposer; the kneading temperature T1 is not lower than the pre-heating temperature T0 but is lower than the thermal decomposition temperature of the thermosetting resin; the maximum temperature T2 is lower than the decomposition temperature of the thermosetting resin; and the pre-heating of the thermosetting resi
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: November 21, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yumiko Oyasato, Cao Minh Thai, Shioko Saya, Shinetsu Fujieda, Tomiaki Furuya
  • Patent number: 7056956
    Abstract: Process for recycling a plastic, according to which the plastic is brought into contact with a solvent capable of dissolving the same and the plastic dissolved in the solvent is precipitated using a non-solvent in the presence of a phase-separating agent, in which the phase-separating agent is compatible with the solvent and incompatible with the non-solvent, and is also present when the plastic is brought into contact with the solvent, and improves the dissolution of the plastic by the solvent.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: June 6, 2006
    Assignee: SOLVAY (Societe Anonyme)
    Inventors: Bernard Vandenhende, Jean-Philippe Dumont
  • Patent number: 7022751
    Abstract: Fiber reinforced composite plastic materials for use in injection and compression molding and extrusion processing produced from waste materials, the composite material includes an effective amount of high melting point polymer fiber material and a sufficient amount of low melting point plastic material to coat and bind the high melting point fiber material together and method of producing same.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: April 4, 2006
    Assignee: Royal Group Technologies Limited
    Inventors: Chengjie Zhang, Bruno Casciato
  • Patent number: 6919383
    Abstract: A method of depolymerizing a polymer comprises contacting a polymer with a fluid comprising carbon dioxide and at least one component, wherein the fluid plasticizes the polymer and facilitates penetration of the component into the polymer to depolymerize the polymer and form oligomeric units, monomeric units, or combinations thereof.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: July 19, 2005
    Assignee: North Carolina State University
    Inventors: Saad A. Khan, George W. Roberts, Joseph R. Royer
  • Patent number: 6837950
    Abstract: The invention relates to methods for processing floor coverings (100), such as carpet and/or carpet tile, having at least one layer containing a polyurethane (104), such that at least this polyurethane—containing layer (104) can be recycled and reused. The method involves contacting the floor covering (100) with an organic polyol (110) and heating (120) it, so that the polyurethane—containing layer (104) softens and/or partially liquefies, but can be resolidified by contact with additional polyisocyanate (140).
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: January 4, 2005
    Assignee: Interface, Inc.
    Inventor: Raymond A. Berard
  • Patent number: 6822009
    Abstract: A method of reclaiming waste cured resins, wherein the components of a decomposition product produced by bringing waste cured resins, which have at least one type of bond selected from the group consisting of oxazolidone bond, urethane bond, amino bond and ester bond, into contact with a decomposition material which decomposes the waste cured resins has an alkenyl compound.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: November 23, 2004
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takahiko Terada, Hiroshi Onishi
  • Publication number: 20040220286
    Abstract: The present invention provides noctilucent polyurethane chips and a method of manufacturing the same, which provide pedestrians and drivers or bicycle riders with clear sights even at night or while raining, thus significantly reducing the danger of accidents. Also, the noctilucent polyurethane chips and the manufacturing method thereof according to the present invention serve to care for natural resources and prevent environmental pollution by recycling waste polyurethane, and by using phosphorescent substances as a raw material of pavement, the noctilucent polyurethane chips having aesthetic view and excellent functionality are provided.
    Type: Application
    Filed: November 21, 2003
    Publication date: November 4, 2004
    Inventor: Sung Soon Kang
  • Patent number: 6802997
    Abstract: The present invention provides a method of manufacturing a rigid polyurethane foam material, a method of manufacturing a refrigerator using the material, and a refrigerator manufactured by the same method. The method includes recovering highly purified rigid polyurethane foam from a scrapped refrigerator, and decomposing the rigid polyurethane foam for recycling. The method includes steps of: shredding a scrapped refrigerator containing rigid polyurethane foam in order to separate rigid polyurethane foam lumps; grinding the rigid polyurethane foam lumps into a rigid polyurethane foam powder; liquefying the rigid polyurethane foam powder by either aminolysis reaction or glycolysis reaction; reacting thus obtained liquefied rigid polyurethane foam powder and supercritical/sub-critical water in order to decompose the rigid polyurethane foam powder into a crude material; and fractionating the crude material to obtain a raw material of rigid polyurethane foam.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: October 12, 2004
    Assignee: Matsushita Refrigeration Company
    Inventors: Kazutaka Uekado, Akiko Yuasa
  • Patent number: 6750260
    Abstract: A process of chemically recycling polyurethane-containing scrap. Polyurethane-containing scrap is subjected to a chemolysis reaction to produce chemolysis polyol products. The chemolysis polyol products are used as initiators in a reaction with alkylene oxide to produce oxyalkylated polyols for preparing polyurethanes.
    Type: Grant
    Filed: February 28, 2001
    Date of Patent: June 15, 2004
    Assignees: Troy Polymers, Inc., Polyventure, Inc.
    Inventor: Vahid Sendijarevic
  • Patent number: 6723759
    Abstract: Disclosed is a recycled resin composition having physical properties, a feeding property as well as a moldability which are by no means inferior as compared with the raw material resin composition, even when a ratio of recycled material in recycled resin composition used as molding material is increased. A recycled resin composition obtained by compounding a mixture containing (a) a raw material resin, (b) at least one kind of additives for resin, and (c) a pulverized material of a recovered molded article generated at the time of molding of a raw material resin composition comprising (a) said raw material resin and (b) said at least one kind of additives for resin and/or a recycled resin composition comprising (a) said raw material resin and (b) said at least one kind of additives for resin, is provided.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: April 20, 2004
    Assignee: Mitsubishi Engineering-Plastics Corporation
    Inventors: Kunihiro Takenaka, Tsutomu Yonekura, Toshiyuki Furuya, Shigeru Muramatsu
  • Publication number: 20040019126
    Abstract: The present invention provides radiation-curable coating compositions for producing abhesive coatings, comprising at least one radiation-curing organopolysiloxane having (meth)acrylate ester groups, an additive to compensate the inhibition caused by oxygen in the course of curing, and, if desired, photoinitiators and customary auxiliaries and adjuvants, wherein said additive used is at least one antioxidant from the group of the phosphorus(III) compounds and/or sulfur compounds.
    Type: Application
    Filed: July 16, 2003
    Publication date: January 29, 2004
    Inventors: Mike Brand, Hardi Dohler, Winfried Hamann, Jurgen Pomorin
  • Patent number: 6683119
    Abstract: The present invention provides an improved process for producing polyols from polyurethane wastes. The polyols produced by that process are further used to generate polyurethanes. According to the present invention polyurethane wastes are added to a mixture of at least one diol and at least one secondary alkyl amine and reacted at temperatures in the range of 120 to 220° to produce a mixture of polyether alcohols with a dissolved or dispersed mixture of substituted ureas.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: January 27, 2004
    Assignees: Epik Entwicklung Und Produktion Innovativer Kunstoffe GmbH
    Inventor: Gerhard Behrendt
  • Patent number: 6670404
    Abstract: This relates variously to techniques for comminuting polymeric foams, to techniques for preparing polymeric foams containing that comminuted foam, and to the resulting comminuted foam powder and polymeric foams. The procedures may be used on foams containing production contaminants such as polyolefins, paper, and foam skins and on other foams containing consumer contaminants such as wood, metal, leather, etc. The comminuted foam powder, with or without contaminants, preferably is screened or sifted to obtain a foam powder having a particle size of about 2 mm or less.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: December 30, 2003
    Assignee: Mobius Technologies, Inc.
    Inventors: Bryan Martel, Robert Villwock, Herman Stone
  • Publication number: 20030229152
    Abstract: Disclosed is a method of adding a compound having at least one group selected from the group consisting of a carboxyl group, salts thereof, esters thereof and haloformyl groups or an acid anhydride, as a treating agent, to a resin decomposed substance prepared by decomposing a urethane bond of a urethane resin, and adding an epoxy resin or isocyanate compound to the product, to regenerate the resin. According to the present invention, reaction activity in producing a regenerated resin from a urethane resin decomposed substance is appropriately suppressed, and thus regeneration of a urethane resin can be carried out by easy procedures.
    Type: Application
    Filed: May 27, 2003
    Publication date: December 11, 2003
    Applicant: KABUSHIKI KAISHA TOSHIBA, Tokyo, JAPAN
    Inventors: Taro Fukaya, Cao Minh Thai, Shioko Saya
  • Patent number: 6660779
    Abstract: The present invention provides a method of manufacturing a rigid polyurethane foam material, a method of manufacturing a refrigerator using the material, and a refrigerator manufactured by the same method. The method includes recovering highly purified rigid polyurethane foam from a scrapped refrigerator, and decomposing the rigid polyurethane foam for recycling. The method includes steps of: shredding a scrapped refrigerator containing rigid polyurethane foam in order to separate rigid polyurethane foam lumps; grinding the rigid polyurethane foam lumps into a rigid polyurethane foam powder; liquefying the rigid polyurethane foam powder by either aminolysis reaction or glycolysis reaction; reacting thus obtained liquefied rigid polyurethane foam powder and supercritical/sub-critical water in order to decompose the rigid polyurethane foam powder into a crude material; and fractionating the crude material to obtain a raw material of rigid polyurethane foam.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: December 9, 2003
    Assignee: Matsushita Refrigeration Company
    Inventors: Kazutaka Uekado, Akiko Yuasa
  • Patent number: 6630517
    Abstract: A process for hydrolyzing and recycling polyurethanes as target compounds to be hydrolyzed into raw materials or derivatives thereof for the target compounds, comprising bringing pressurized water in a liquid state at a temperature of 190 to 370° C. into contact with the target compounds in a reactor to hydrolyze the target compound; followed by post-processings, such as dewatering, addition, distillation, separation, and liquid separation for a hydrolyzed reaction product discharged from the reactor.
    Type: Grant
    Filed: October 7, 1999
    Date of Patent: October 7, 2003
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Takeda Chemical Industries, Ltd.
    Inventors: Satoshi Nishida, Osamu Kato, Yoshiyuki Nagase, Ryuichi Fukuzato, Masahiro Yamagata, Katsuhisa Kodama, Terukazu Matsuda, Shigetoshi Suzuki, Takao Naito
  • Patent number: 6515036
    Abstract: A method of recovering a decomposition product from a polyurethane, the method comprising the steps of thermally decomposing a polyurethane into a liquid containing a polyol and a urea compound which is soluble in the polyol, and solids containing a urea compound which is insoluble in the liquid in the presence of a polyamine compound at a temperature of 120 to 250° C.; removing the solids; hydrolyzing the residue with water retained at a high temperature of 200 to 320° C. and a high pressure; and recovering the resulting polyamine and/or polyol.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: February 4, 2003
    Assignee: Mitsui Takeda Chemicals Inc.
    Inventors: Koichi Murayama, Katsuhisa Kodama, Takashi Kumaki
  • Publication number: 20030012710
    Abstract: The present invention relates to an apparatus for hydrolyzing and recycling polyisocyanate derivatives having at least one isocyanato group and/or a group derived from an isocyanato group as target compounds to be hydrolyzed into raw materials or derivatives thereof for the target compounds, the apparatus including: a hydrolyzer for bringing only pressurized water in a liquid state at a temperature of 190 to 370° C. into contact with the target compounds in the reactor to hydrolyze the target compound; and a post-processor for conducting post-processings such as dewatering, addition, distillation, separation, and liquid separation for a hydrolyzed reaction product discharged from the reactor.
    Type: Application
    Filed: October 7, 1999
    Publication date: January 16, 2003
    Inventors: SATOSHI NISHIDA, OSAMU KATO, YOSHIYUKI NAGASE, RYUICHI FUKUZATO, MASAHIRO YAMAGATA, KATSUHISA KODAMA, TERUKAZU MATSUDA, SHIGETOSHI SUZUKI, TAKAO NAITO
  • Patent number: 6489373
    Abstract: The present invention provides a method of recovering a polyamine compound and/or a polyol compound useful for starting materials of polyurethane resin in an industrially advantageous manner by first dissolving the polyurethane resin such as polyurethane foams discharged in a large amount as industrial wastes in a solubilizing agent containing a polyamine compound, a low molecular glycol or an amino alcohol, hydrolyzing the resulting solution with liquid water at 200 to 320° C., then recovering the polyamino compound and/or polyol compound thus formed.
    Type: Grant
    Filed: October 1, 1999
    Date of Patent: December 3, 2002
    Assignee: Mitsui Takeda Chemicals Inc.
    Inventors: Katsuhisa Kodama, Kouichi Murayama, Takashi Kumaki
  • Patent number: 6384093
    Abstract: A method of enhancing the melt-processibility of crosslinked plastic or recycling crosslinked plastic and the products formed by these methods. The melt processibility of a crosslinked thermoplastic resin may be enhanced by mixing it with a low viscosity polymeric resin having a specified melt flow index relative to the melt flow index of the crosslinked thermoplastic resin, and exposing the mixture to mechanical shearing energy to produce a processed mixture having enhanced melt flow characteristics. The processed mixture may be subsequently mixed with thermoplastic polymer.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: May 7, 2002
    Assignee: Cryovac, Inc.
    Inventors: Larry Bourland, Richard A. Freundlich, Rudolph G. Nwana, Vincent W. Herran
  • Publication number: 20020049258
    Abstract: The present invention provides a method of recovering a polyamine compound and/or a polyol compound useful for starting materials of polyurethane resin in an industrially advantageous manner by first dissolving the polyurethane resin such as polyurethane foams discharged in a large amount as industrial wastes in a solubilizing agent containing a polyamine compound, a low molecular glycol or an amino alcohol, hydrolyzing the resulting solution with liquid water at 200 to 320° C., then recovering the polyamino compound and/or polyol compound thus formed.
    Type: Application
    Filed: October 1, 1999
    Publication date: April 25, 2002
    Inventors: KATSUHISA KODAMA, KOUICHI MURAYAMA, TAKASHI KUMAKI
  • Publication number: 20020010222
    Abstract: A process of chemically recycling polyurethane-containing scrap. Polyurethane-containing scrap is subjected to a chemolysis reaction to produce chemolysis polyol products. The chemolysis polyol products are used as initiators in a reaction with alkylene oxide to produce oxyalkylated polyols for preparing polyurethanes.
    Type: Application
    Filed: February 28, 2001
    Publication date: January 24, 2002
    Inventor: Vahid Sendijarevic
  • Patent number: 6306222
    Abstract: A process for cleaning plastic materials is disclosed, in which foreign materials adhered on and internally intruded into the plastic materials are cleaned to recycle the plastic materials. The process for cleaning plastics to recycle them according to the present invention includes the following steps. (1) A first cleaning is carried out on roughly crushed plastics of a size of 2-3 cm by using a solvent within a dumbler. (2) The solvent is discharged out of the dumbler after the first cleaning. (3) A second cleaning is carried out on the plastics by using a solvent within the dumbler after the first cleaning. (4) The solvent is discharged out of the dumbler after the second cleaning. (5) The plastics are dried after the second cleaning by injecting a heated nitrogen gas into the dumbler. (6) The nitrogen gas is discharged out of the dumbler under a reduced pressure, whereby contamination materials adhered on surfaces and internally intruded are cleaned.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: October 23, 2001
    Assignee: LG-Caltex Oil Corporation
    Inventors: In-Bok Kim, Sung-In Hong, Ik-Soo Kim, Joong-Seok Noh
  • Publication number: 20010029279
    Abstract: The present invention relates to light fast, aqueous, strippable coating compositions containing
    Type: Application
    Filed: March 5, 2001
    Publication date: October 11, 2001
    Inventors: Hanns-Peter Mller, Horst Gruttmann, Joachim Petzoldt, Heino Mller, Christoph Irle
  • Patent number: 6245822
    Abstract: There is disclosed a method of decomposition treating a waste article having cured thermosetting resin comprising the steps of: (a) bringing the waste article having cured thermosetting resin into contact with a decomposing fluid containing a solvent, which can decompose the resin, in a decomposition bath and (b) heating the fluid at a temperature not lower than 250° C. and lower than the critical temperature of the solvent. Thereby, a waste article containing cured thermosetting resin is easily decomposed and waste resins and other components therein are recycled and reused as resources.
    Type: Grant
    Filed: April 23, 1999
    Date of Patent: June 12, 2001
    Assignee: Matsushita Electric Industrial Co. Ltd.
    Inventors: Takahiko Terada, Hiroshi Onishi
  • Patent number: 6172126
    Abstract: The present invention relates to coating composition, which is suitable for preparing light fast coatings and contains a cosolvent-free, aqueous, anionic dispersion of polyurethane-ureas, the solids content of which contains the reaction product, present at least partially in salt form, of a) an NCO prepolymer prepared from i) an aliphatic and/or cycloaliphatic diisocyanate, ii) a macrodiol having a number average molecular weight of 500 to 10,000 iii) a 2,2-bis-(hydroxymethyl)alkane monocarboxylic acid and iv) a diol having a molecular weight of 62 to 400, with b) optionally a diamine, c) a monofunctional chain terminating agent, d) water and e) a neutralizing agent, provided that the NCO content of the prepolymer is up to 25% lower than the theoretical value, the entire polyurethane-urea synthesis reaction is performed in the homogeneous phase and no cosolvent having a boiling range of greater than 100° C. is used during the preparation of the dispersion of polyurethane-ureas.
    Type: Grant
    Filed: June 24, 1999
    Date of Patent: January 9, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hanns-Peter M{umlaut over (u)}ller, Horst Gruttmann, Holger Casselmann, Heino M{umlaut over (u)}ller, Joachim Petzoldt, Manfred Bock
  • Patent number: 6156811
    Abstract: Molded polyurethane articles are made by reacting polyisocyanates with polyol compositions obtained by chemical decomposition of polyurethane and/or polyurea waste in a mold. The polyol compositions employed in this invention have an OH value of from about 100 to about 500 mg KOH/g, a water content of from 0 to about 5 wt. % and a viscosity at 20.degree. C. of more than 2,000 mPa.s. These molded polyurethane articles preferably have a sandwich structure in which the core is a polyurethane and there is at least one outer layer made from an optionally fiber-reinforced plastic material. These molded polyurethane articles are useful in the motor vehicle, furniture, machine and equipment manufacturing industries.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: December 5, 2000
    Assignee: Bayer Aktiengesellschaft
    Inventors: Adolf Lammeck, Werner Rasshofer
  • Patent number: 6087409
    Abstract: In a process for producing rigid polyurethane foams by reactinga) polyisocyanatesb) compounds containing at least two hydrogen atoms capable of reacting with isocyanate groups, in the presence ofc) catalysts,d) blowing agents and, if desired,e) further auxiliaries and/or additives,the component b) comprises at least one recycled polyol which is formed by glycolysis of polyurethanes.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: July 11, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernhard Naber, Werner Schmiade, Michael Gassan
  • Patent number: 6069182
    Abstract: A process for recycling plastic waste containing a mixture of polyurethanes and other plastics, comprises reacting the plastic waste with an alcohol mixture comprising at least one low-molecular-weight, at least difunctional alcohol and at least one polyether-polyol, and then separating the resultant glycolysis polyol mechanically from the other plastic waste.
    Type: Grant
    Filed: February 28, 1996
    Date of Patent: May 30, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernhard Naber, Vera Neiss, Michael Gassan, Werner Deutsch
  • Patent number: 6020386
    Abstract: Hydroxyfunctional compounds suitable for use in the polyisocyanate polyaddition process are obtained from polyurethane and/or polyurethane polyurea waste by decomposition with an alcohol and subsequent reaction of the alcoholysis products to reduce their content of low molecular weight, sterically unhindered aromatic amines. In this process, polyurethane and/or polyurethane polyurea waste is first treated with a low molecular weight diol or polyol at a temperature of from about 160 to 260.degree. C. The resultant alcoholysis product may then either be further heated at a temperature lower than that used in the first step within the ranger of from about 50 to 180.degree. C. or reacted with a dialkyl carbonate and/or 1,3-dicarbonyl compound.
    Type: Grant
    Filed: February 1, 1994
    Date of Patent: February 1, 2000
    Assignee: Bayer Aktiengesellschaft
    Inventors: Thomas Munzmay, Walter Meckel, Ulrich Liman, Hartmut Nefzger, Werner Rasshofer, Karl-Heinz Dorner, Andreas Ruckes
  • Patent number: 6017970
    Abstract: A method for recycling discarded articles comprising sorting the discarded articles into thermoplastic, thermosetting, and rubber articles, crushing the discarded articles to form thermosetting granules, thermoplastic granules, and rubber granules, and depositing the granules into a molding tool. The molding tool is heated under pressure such that the thermoplastic granules melt, and the molding tool is abruptly cooled to cause the molting material to assume a shape in the molding tool.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: January 25, 2000
    Inventor: Der-Shyan Chen
  • Patent number: 6013685
    Abstract: A process for recycling of packings containing reactive residues wherein the packings are introduced into a cold zone and cooled until the residues contained therein solidify and are then crushed in the cooled state, the crushed packings are divided into a fraction containing the reactive residues and at least one further fraction, the residue-containing fraction is introduced into a mixing zone into which an agent reactive with the residues is simultaneously introduced, optionally together with a catalyst, the temperature in the mixing zone being held below the softening temperature of the residues and the reactive agent, and the resulting mixture of residue-containing fraction and reactive agent and optionally catalyst is brought to a temperature sufficient for reaction and reacted in a reaction zone.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: January 11, 2000
    Assignee: Rathor AG
    Inventor: Mathias Pauls
  • Patent number: 5973013
    Abstract: Disclosed is a process for melt blending a mixture of a thermoplastic polyamide and segmented thermoplastic copolymers of polyurethane and the product thereof. The process of the invention is useful for recycling textile goods, such as pantyhose, into a form useful for fabricating into shaped articles such as moldings, sheets, and fibers.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: October 26, 1999
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Godwin Joseph Igwe
  • Patent number: 5958988
    Abstract: A cross-linked polyurethane resin powder includes a powder including particles made from a hard or a semi-hard polyurethane resin. The particles have a superficial portion and an internal portion disposed inside the superficial portion, and involve cross-linked bondings therein. Part of the cross-linked bondings are unchanged, and another part thereof are broken to result in activated groups. At least part of the activated groups are exposed on the superficial portion of the particles. The cross-linked polyurethane resin powder is produced by hydrolyzing a hard or semi-hard polyurethane resin in the presence of water and in a temperature range of from a hydrolysis temperature of the resin to a liquefying temperature thereof, and by applying a predetermined shearing force to the resin. The cross-linked polyurethane resin powder can disperse well in resinous substrates, and can upgrade the physical properties of the resulting recycled products.
    Type: Grant
    Filed: November 6, 1996
    Date of Patent: September 28, 1999
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Mitsumasa Matsushita, Takumi Taniguchi, Takashi Ohta, Norio Sato, Yuji Hoshino, Kanemitsu Kondo, Naruaki Abe, Toshiyuki Suzuki
  • Patent number: 5908894
    Abstract: Thermoplastic polyurethanes are prepared by reacting (a) isocyanates with (b) compounds reactive toward isocyanates, in the presence or absence of (c) chain extenders, (d) catalysts and (e) customary auxiliaries and additives and adding crosslinked polyurethanes in comminuted form before, during and/or after the reaction.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: June 1, 1999
    Assignee: Basf Aktiengesellschaft
    Inventors: Manfred Genz, Frank Prissok, Peter Horn, Ruediger Krech, Gerhard Lehr, Horst King
  • Patent number: 5891927
    Abstract: Polyurethanes are recycled by comminution to particle sizes of from 0.01 to 2 mm and addition to the polyaddition mixture for preparing polyurethanes from(a) polyisocyanates,(b) substances reactive toward isocyanates and having active hydrogens, and, if desired,(c) chain extenders and/or crosslinkers, catalysts, blowing agents and customary additivesin an amount of from 0.1 to 40% by weight, based on the poly-addition mixture.
    Type: Grant
    Filed: August 21, 1997
    Date of Patent: April 6, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Torsten Jeschke, Arne Kriesmann, Ute Bruns, Wolfgang Scholz, Michael-Christian Luderwald, Hartmut Peuker
  • Patent number: 5859167
    Abstract: Cured, thermoset plastic articles derived from scrap polyurethanes are disclosed. The polyurethane is converted to a liquified mixture containing digested polyurethane and cyclic, unsaturated anhydride. A Lewis acid then catalyzes insertion of the cyclic, unsaturated anhydride into the polyether backbone of the polyurethane to give a liquid, unsaturated resin. The unsaturated resin can cured with a vinyl monomer in the presence of a free-radical initiator to give a cured, thermoset plastic.
    Type: Grant
    Filed: July 6, 1993
    Date of Patent: January 12, 1999
    Assignee: ARCO Chemical Technology, L.P.
    Inventors: Lau S. Yang, Diane A. Kooker
  • Patent number: 5849804
    Abstract: A process for recovering polyamide from composite articles that contain polyamide involves (a) subjecting at substantially nondepolymerizing conditions the composite article to a solvent for polyamide for a time sufficient to dissolve substantially all of the polyamide and leaving an insoluble fraction; (b) separating insoluble fraction of the composite article from the dissolved polyamide; and (c) precipitating the dissolved polyamide with appropriate precipitants.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: December 15, 1998
    Assignees: BASF Corporation, BASF Aktiengesellschaft
    Inventors: Arlen K. Sarian, Alan C. Handermann, Simon Jones, Edward Alan Davis, Atish Adhya
  • Patent number: 5840773
    Abstract: The present invention relates to a process for treating polyamide-containing carpet waste by extracting the polyamide from the carpet waste with an extraction agent containing an aliphatic alcohol. The separated polyamide can then be recovered from the extract and recycled for further use. In addition, carpet waste containing two polyamides can be treated in accordance with the present invention so as to separately recover each polyamide. The process according to the present invention provides a high yield of the polyamide. The presence of other constituents normally present in carpets does not interfere with the separating and recycling of the polyamide.
    Type: Grant
    Filed: August 22, 1996
    Date of Patent: November 24, 1998
    Assignee: DSM N.V.
    Inventors: Martin Booij, Jan A.J. Hendrix, Yvonne H. Frentzen, Nicolaas M.H. Beckers
  • Patent number: 5814674
    Abstract: A method is disclosed for processing residue-containing packages so as to receive valuable materials, in particular pressure containers for dispensing foams with propellant gases. For that purpose, extraction with a solvent is carried out essentially in atmosphere of propellant gas and/or solvent vapors.
    Type: Grant
    Filed: September 3, 1996
    Date of Patent: September 29, 1998
    Assignee: Rathor AG
    Inventors: Mathias Pauls, Torsten Kellner
  • Patent number: 5721280
    Abstract: Polyimides, especially thermoset polyimides such as those prepared by the reaction of p-phenylenediamine with 4,4'-hexafluoroisopropylidenebis(phthalic anhydride) and nadic ester, are converted to monomers which may be recycled for polyimide synthesis by heating with a solution of an alkali metal hydroxide, such as lithium hydroxide or sodium hydroxide, in a dipolar aprotic solvent such as N-methylpyrrolidone. The products are the diamine and the tetracarboxylic acid alkali metal salt corresponding to the dianhydride.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: February 24, 1998
    Assignee: General Electric Company
    Inventors: Joseph Richard Wetzel, Andrew James Caruso
  • Patent number: 5716996
    Abstract: The invention relates to a method for the recovery of secondary polyols from paint sludge coagulate, formed from paint overspray which has first been dewatered by mass action, by chemical treatment in a manner such that the recovered product can be reused in the manufacture of paints. According to the recovery method, the organic components contained in the paint coagulate are glycolytically split at an elevated temperature into reusable polyols. Preferably, a mixture of different glycols is used, preferably in an amount of about 20 to 50% by weight based on the dewatered paint coagulate. The addition of glycol dilutes the paint coagulate and makes it flowable. The water contained in the paint coagulate is evaporated and removed during the glycolytic splitting because of the increase in temperature. The impurities contained in the paint coagulate, such as pigments, coagulants or flocculants, can be comminuted and finely dispersed by intensive shearing of the paint coagulate.
    Type: Grant
    Filed: November 12, 1996
    Date of Patent: February 10, 1998
    Assignee: Mercedes-Benz AG
    Inventors: Bernd-Uwe Kettemann, Michele Melchiorre
  • Patent number: 5714523
    Abstract: Process for alcoholizing and hydrolysing a flexible polyurethane foam by bringing a flexible polyurethane foam in contact with an alcoholizing polyol, allowing the foam and the polyol to react in the presence of a catalyst which enhances alcoholysis and hydrolysis of the foam in an amount of 0.001 to 0.25 and preferably 0.001 to 0.08% by weight based on the weight of the foam, then allowing the mixture to separate in an upper phase and a lower phase and collecting these phases in separate containers, wherein the hydrolysis is conducted by adding water and allowing the mixture to react with the water after the foam has been combined with the polyol and before the mixture is allowed to separate.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: February 3, 1998
    Assignee: Imperial Chemical Industries PLC
    Inventors: Julian Francis George Hopper, Patrick Margriet Gaston Goegebeur, Harry Kooren
  • Patent number: 5691388
    Abstract: The invention concerns a method of decomposing materials containing polycyanurates, the method calling for the polycyanurate-containing materials to be converted, in a first operation, into a finely divided form and then, in a second operation, aminolysed with an agent containing at least one reactive NH.sub.2 group.
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: November 25, 1997
    Assignee: Fraunhofer-Gesellschaft Zur Forderung der Angewandten Forschung e.v.
    Inventors: Monika Bauer, Jorg Bauer, Karin Gocks
  • Patent number: 5691389
    Abstract: Process for recycling flexible foams by glycolysis and extraction. The glycolysis is conducted by allowing the foam to react with low molecular weight polyols, then allowing the mixture to separate in two phases.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: November 25, 1997
    Assignee: Imperial Chemical Industries PLC
    Inventors: Giovanni Parrinello, David Thorpe, Gabriel Verhelst, Julian Francis George Hopper, Mireille Berthine Albert De Witte
  • Patent number: 5684054
    Abstract: The invention comprises a process for recovering secondary polyols from polyadducts which contain nonglycolysable constituents. In the process, a precomminuted polyadduct starting material is pretreated with glycols in a shear reactor at elevated temperature and pressure, for a relatively short time period, the nonglycolysable constituent being further comminuted and dispersed and the polyadducts being preglycolyzed. The preproduct thus obtained is broken down in subsequent stir reactors at a somewhat elevated temperature and for longer times, first without the further addition of glycol, and then with further addition of glycol. From the secondary polyol finally obtained, a plastic can be produced which can be further processed to make plastic components.
    Type: Grant
    Filed: September 22, 1995
    Date of Patent: November 4, 1997
    Assignee: Daimler-Benz AG
    Inventors: Bernd-Uwe Kettemann, Michele Melciorre
  • Patent number: 5672631
    Abstract: The invention concerns the method and apparatus for processing remnant-holding packagings while recovering substances of value, said method including the following steps: The packagings are inserted into an operational vessel 13, and the residues are extracted using a solvent. The residue-containing solution from the operational vessel 13 is transferred into a sump. The residue-holding solution is concentrated in the sump while the solvent is evaporated in an evaporation station 19. The evaporated solvent is condensed in a condensing station 20. The solvent is recycled from a recycling station 22 into the operational vessel 13. The residues are enriched and then recovered in concentrated form from the sump.
    Type: Grant
    Filed: April 2, 1996
    Date of Patent: September 30, 1997
    Inventors: Mathias Pauls, Torsten Kellner
  • Patent number: 5668189
    Abstract: A foamed isocyanate-based polymer containing a filler material, the filler material being present at a level greater than 30% by weight of the polymer and having a specific gravity of less than about 2.0 with the provisio that the filler material is not melamine. A process for producing the a foamed isocyanate-based polymer is also disclosed. The process comprises the steps of: providing a first mixture comprising water, a catalyst and a substantially inert filler material, the filler material being wetted by the water and the catalyst; providing a second mixture comprising an isocyanate and an active hydrogen-containing compound; mixing the first mixture and the second mixture to provide a reaction mixture; allowing the reaction mixture to expand to produce the foamed isocyanate-based polymer.
    Type: Grant
    Filed: January 30, 1995
    Date of Patent: September 16, 1997
    Assignee: Woodbridge Foam Corporation
    Inventor: Paul V. Farkas
  • Patent number: 5654344
    Abstract: The invention relates to a process for the production of rigid to semirigid polyurethane foams having an increased proportion of open cells and reduced shrinkage using recyclate polyols. The invention furthermore relates to the rigid to semirigid polyurethane foams produced by this process.
    Type: Grant
    Filed: April 3, 1995
    Date of Patent: August 5, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Falke, Inge Rotermund, Bernhard Naber
  • Patent number: 5651994
    Abstract: An elastic paving material includes a mixture of 90-50% by weight of fibrous rubber chips each having a length of 3-30 mm and a diameter of 0.3-3 mm, and 10-50% by weight of crushed pieces of golf balls having a particle size of 3-50 mesh. A curable liquid binder is added so as to bond the fibrous rubber chips and the crushed pieces of golf balls. Another elastic paving material includes only pieces of golf balls having a particle size of 3-50 mesh, and a curable liquid binder is added thereto so as to bond the pieces of golf balls. The crushed pieces of golf balls have a color different from that of the fibrous rubber chips, consist of particles having various colors, or are colored in advance.
    Type: Grant
    Filed: July 24, 1996
    Date of Patent: July 29, 1997
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Yoshimichi Hara, Masayuki Otake, Takayuki Niikura