Removing A Liquid To Form A Cellular Product Patents (Class 521/64)
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Patent number: 5416124Abstract: Polymeric adsorbent resins having both the high capacity associated with microporosity and the favorable kinetics associated with mesoporosity and macroporosity are useful for the chromatographic separation of organic compounds. These resins are prepared by alkylene bridging haloalkylated, porogen modified, crosslinked copolymers.Type: GrantFiled: June 21, 1994Date of Patent: May 16, 1995Assignee: The Dow Chemical CompanyInventor: Richard T. Stringfield
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Patent number: 5403870Abstract: A porous structure of a water-swellable, water-insoluble polymeric material which porous structure possesses improved free swell capacity and is able to demonstrate said improved free swell capacity when in contact with an absorbent material such as a cellulosic fibrous web. Also disclosed is a method of making such a porous polymeric structure. The method comprising the steps of forming an oil-in-water suspension, wherein the water phase contains a water-soluble monomer and a crosslinking agent and the oil phase is a volatile organic compound having a boiling point greater than the boiling point of water. The monomer present in the water phase is polymerized to form a polymeric material having dispersed therein the oil phase. The resultant polymeric material is then dried at a temperature above the boiling point of water, such that the volatile organic compound volatilizes thereby forming pores in the polymeric material, which pores have a diameter of at least about 20 microns.Type: GrantFiled: September 20, 1993Date of Patent: April 4, 1995Assignee: Kimberly-Clark CorporationInventor: James R. Gross
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Patent number: 5399591Abstract: A superabsorbent polymer having improved absorption under pressure and fast absorption rate is obtained by first providing a solution containing carboxylic acid monomers or water soluble salts thereof, and a crosslinking agent. A carbonate blowing agent and a polymerization initiator are added, individually or in combination, to the solution to form a carbonated monomer solution. A polymerization initiator is then added to the carbonated monomer solution which is then polymerized at temperatures ranging from about 0.degree. C. to about 130.degree. C., forming a microcellular hydrogel. The microcellular hydrogel is chopped or ground into gel pieces having a particle diameter ranging from about 0.1 mm to about 5.0 cm. The gel pieces are dried at temperatures ranging from about 85.degree. C. to about 210.degree. C., and are then ground to form a polymer having a particle size of from about 0.05 mm to about 5.0 mm. A mixture is formed from 100 parts by weight of the polymer and about 0.Type: GrantFiled: January 18, 1994Date of Patent: March 21, 1995Assignee: Nalco Chemical CompanyInventors: Scott J. Smith, Eric J. Lind
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Patent number: 5399304Abstract: The present invention is directed to improving thermoplastic and cross-linked polymeric networks. The inventive method comprises forming the polymeric network under gravitational conditions comprising from about 10.sup.-6 to about 10.sup.-2 g. Three modes of energy transfer have been recognized, inter alia, conduction, convection, and radiation. Polymeric networks formed under microgravity conditions (defined herein as gravitational conditions comprising from about 10.sup.-6 to about 10.sup.-2 g) do not obviate conduction and radiation modes of energy transfer. Convection energy transfer, however, is gravity dependent. Thus, convection currents can be suppressed in thermoplastic and cross-linked polymeric networks during network formation by forming the network under microgravity conditions. Suppression of convection currents reduces the incidences of voids in solvent cast thermoplastic polymeric membranes, which forms yet another aspect of the present invention.Type: GrantFiled: June 17, 1992Date of Patent: March 21, 1995Assignee: Battelle Memorial InstituteInventors: Vincent D. McGinnis, Jack R. Knox, Frank J. Jelinek, Robert S. Whitmore, Jr.
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Patent number: 5397572Abstract: Resorbable materials and their preparation based on gelling a solution of a single polylactide enantiomer. The gel may be dried to produce solid materials, or may be extracted with a nonsolvent prior to drying to make microporous materials. Physical and mechanical properties of the material may be varied by varying the molecular weight of the gelling polymer, or by blending the gelling solution with other polymers or fillers. The resorbable materials can be used to make biodegradable implantation devices.Type: GrantFiled: December 2, 1993Date of Patent: March 14, 1995Assignee: Board of Regents, The University of Texas SystemInventors: Allan G. A. Coombes, James D. Heckman, Barbara D. Boyan
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Patent number: 5393569Abstract: A water-permeable and fire-resistant film and the preparing method thereof is disclosed. The water-permeable and fire-resistant film comprises polyurethane resin; a first fire-resistant agent; a second fire-resistant agent, an inorganic fire-resistant agent and an additive agent. The first fire-resistant agent used is selected from the group consisting of paraffine chlorinated, decabromodiphenyl oxide, hexachloro benzene, hexabromo benzene, pentabromo ethyl benzene, pentabromo diphenyl oxide and octabromo diphenyl ether. The second fire-resistant agent used is selected from the group consisting of Sb203 and Sb205. The surface of the film produced is smooth.Type: GrantFiled: February 14, 1994Date of Patent: February 28, 1995Assignee: China Textile InstituteInventors: Shin-Chuan Yao, Jong-Fu Wu, Kun-Lin Cheng, Chiu-Hsiung Tsai, Farn-Ping Koong, Kun-Lung Chuang, Shu-Lan Yao, Chin-Liu Liu
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Patent number: 5387621Abstract: Porous, distensible, gel-like membranes which in tubular form are suitable as implants, e.g., vascular prostheses and a process for the preparation thereof is described. The membranes are formed by a spraying, phase-inversion technique which employs thermodynamically unstable polymer solutions and is accomplished by separately spraying the unstable solution and a nonsolvent onto a rotating surface. Prostheses from the highly porous tubular membranes have shown a high degree of patency and completeness of the healing process and are useful for direct implantation in the body or for extracorporeal vascular accesses.Type: GrantFiled: February 11, 1993Date of Patent: February 7, 1995Assignee: Kontron Instruments, Inc.Inventor: Giorgio Soldani
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Patent number: 5387207Abstract: Relatively thin, collapsed, i.e. unexpanded, polymeric foam materials that, upon contact with aqueous body fluids, expand and absorb such fluids, are disclosed. A process for consistently obtaining such relatively thin, collapsed polymeric foam materials by polymerizing a specific type of water-in-oil emulsion, commonly known as High Internal Phase Emulsions or "HIPE", is also disclosed.Type: GrantFiled: December 11, 1992Date of Patent: February 7, 1995Assignee: The Procter & Gamble CompanyInventors: John C. Dyer, Thomas A. DesMarais, Gary D. LaVon, Keith J. Stone, Gregory W. Taylor, Gerald A. Young
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Patent number: 5376208Abstract: A water-permeable and fire-resistant product and the preparing method thereof is disclosed. The waterpermeable and fire-resistant product is made of a fabric layer and a purous film adhered thereon. The porous film of this invention comprises polyurethane resin; a first fire-resistant agent; a second fire-resistant agent, an inorganic fire-resistant agent and an additive agent. The first fire-resistant agent used is selected from the group consisting of paraffine chlorinated, decabromodiphenyl oxide, hexachloro benzene, hexabromo benzene, pentabromo ethyl benzene, pentabromo diphenyl oxide and octabromo diphenyl ether. The second fire-resistant agent used is selected from the group consisting of Sb2O3 and Sb2O5. The surface of the product produced is smooth.Type: GrantFiled: May 11, 1994Date of Patent: December 27, 1994Assignee: China Textile InstituteInventors: Shin-Chuan Yao, Jong-Fu Wu, Kun-Lin Cheng, Chiu-Hsiung Tsai, Farn-Ping Koong, Kun-Lung Chuang, Shu-Lan Yao, Chin-Liu Liu
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Patent number: 5372766Abstract: Flexible, porous, absorbent polymeric macrostructures having flexibility even after extended periods at elevated temperatures and/or low humidities are disclosed. The macrostructure comprises an interparticle crosslinked aggregate and an effective amount of a suitable plasticizer. The macrostructures are suitable for use, for example, in disposable absorbent articles such as diapers.Type: GrantFiled: March 31, 1994Date of Patent: December 13, 1994Assignee: The Procter & Gamble CompanyInventor: Donald C. Roe
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Patent number: 5362761Abstract: A process of fabricating a porous silicone product utilizing a silicone emulsion capable of forming an elastomer by removal of water therefrom. The silicone emulsion comprises a water emulsion of an organopolysiloxane, a cross-linking agent, and a curing catalyst. The process comprises the steps of freezing the silicone emulsion, and drying the frozen silicone emulsion, whereby water is sublimed therefrom and the porous silicone product is obtained. The resulting porous silicone product is best utilized as a selective permeable membrane for separation of a liquid component from a liquid solution containing two or more liquid components.Type: GrantFiled: October 12, 1993Date of Patent: November 8, 1994Assignees: Lignyte Co., Ltd., Dow Corning Toray Silicone Co., Ltd.Inventors: Tadashi Uragami, Yoshiaki Tanaka, Masaru Ozaki, Tatsuya Nakamura
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Patent number: 5362762Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and initiators, useful in preparing low density porous crosslinked polymeric foams, are obtained by using a surfactant system containing (a) one or more sorbitan fatty acid ester or saccharide fatty acid ester and (b) a glycerol monofatty acid ester. A higher water to oil ratio water-in-oil emulsions can be formed with the same formulation by using the glycerol monofatty acid ester cosurfactant.Type: GrantFiled: April 11, 1994Date of Patent: November 8, 1994Assignee: Shell Oil CompanyInventor: Sharon M. Beshouri
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Patent number: 5360832Abstract: A process for producing hollow particles of crosslinked melamine resin having a uniform particles diameter, said process comprising subjecting a water-soluble methyl-etherified-melamine resin precondensate to condensation reaction in the presence of a curing catalyst in an aqueous solution containing a water-soluble polymer with carboxyl groups or water-soluble copolymer of ethylenically unsaturated carboxylic acid monomer, when the reaction liquid becomes turbid, adding to the reaction mixture a substance which dissolves or swells the melamine resin, and continuing the condensation reaction, if necessary.Type: GrantFiled: March 28, 1994Date of Patent: November 1, 1994Assignee: Honen CorporationInventors: Masami Bito, Satoshi Konishi, Fumimasa Fukazawa
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Patent number: 5360827Abstract: A process for preparation of latex of a hollow polymer which comprises adding a base, in the presence of a monomer, to latex containing carboxy-modified copolymer particles to make the pH of the latex 8 or more; adding a carboxyl group-containing monomer to make the pH of the latex 7 or less; and then polymerizing these monomers.Type: GrantFiled: March 30, 1993Date of Patent: November 1, 1994Assignee: Nippon Zeon Co., Ltd.Inventors: Hideki Toda, Yukio Takagishi, Masaru Kaino
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Patent number: 5360828Abstract: Biofoam is a rigid, microcellular organic foam made from organic materials derived from natural products and biological organisms. Starting materials include agar, agarose, gelatin, algin, alginates, gellan gum, and microcrystalline cellulose. The organic material is dissolved in a polar solvent, typically water, and the mixture is gelled. The water in the gel pores is replaced at least once with another solvent to reduce the pore size of the final biofoam. The solvent in the gel pores may be replaced several times. After the final replacement of solvent, the gel is frozen and freeze-dried to form a biofoam. Translucent biofoams are formed by selecting a final solvent that forms very small crystals. A variety of crystalline, fibrous, amorphous, or metallic additives may be incorporated into the foam structure to produce lightweight composite materials with enhanced strength and insulating properties.Type: GrantFiled: March 21, 1994Date of Patent: November 1, 1994Assignee: Regents of the University of CaliforniaInventor: Robert L. Morrison
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Patent number: 5358974Abstract: In a process for the preparation of a low density porous crosslinked polymeric material by polymerizing a water-in-oil high internal phase emulsion, curing time of the monomers in the emulsion can be reduced without adversely affecting polymer properties by first advancing one or more of the monomers. All or a portion of the monomers are advanced in the presence of an advancement initiator or a free-radical-producing radiation source for about 5% to about 95% of the time effective to form a solid. Then, a water-in-oil high internal phase emulsion is formed with the advanced monomers and optionally additional monomers or the advanced monomers are added to a water-in-oil high internal phase emulsion containing other monomers. The emulsions containing the advanced monomers are cured. The process provides an improved method to incorporate volatile monomers in the porous polymeric material.Type: GrantFiled: November 29, 1993Date of Patent: October 25, 1994Assignee: Shell Oil CompanyInventors: Thomas F. Brownscombe, Ronald M. Bass, Larry S. Corley
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Patent number: 5358990Abstract: Aqueous coating compositions for forming elastomeric films around active cores (e.g., drugs) comprising a dispersion of pre-crosslinked polyorganosiloxane latex particles, colloidal silica particles, and a water-dispersible organic material (e.g., polyethylene glycol) are disclosed and claimed. The elastomeric films formed by the coating compositions are used to control the rate of release of an active agent in the cores into an aqueous environment. Methods of formulating the coating compositions and active cores coated with the coating compositions are also disclosed.Type: GrantFiled: February 11, 1993Date of Patent: October 25, 1994Assignee: Dow Corning CorporationInventors: John T. Woodard, Martin C. Musolf, Patrick J. Miller
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Patent number: 5352711Abstract: Normally hydrophobic foams, such as polyurethane foams and polymerized water-in-oil emulsion foams, are rendered hydrophilic by means of treatment with simple surfactants and hydrophilizing agent salts. Thus, a surfactant-containing foam is treated with a solution of, for example, calcium chloride, and is dried to leave a substantially uniformly distributed residue of hydrated or hydratable calcium chloride on the surfactant-containing internal foam surfaces. In-use, the combination of surfactant and calcium chloride hydrate provides a hydrophilic surface to the foam. Other hydratable calcium or magnesium salts such as magnesium chloride can be used. The resulting hydrophilized foams are suitable for use in absorbent devices, including diapers, sanitary napkins, bandages, and the like.Type: GrantFiled: August 12, 1991Date of Patent: October 4, 1994Assignee: The Proctor & Gamble CompanyInventor: Thomas A. DesMarais
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Patent number: 5340842Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and polymerization initiators are obtained by using saccharide fatty acid esters as surfactants. The amount of surfactants necessary to form stable high internal phase water-in-oil emulsions is decreased by using saccharide fatty acid esters as surfactants. Further, hydrophobic foams can be obtained by using saccharide fatty acid esters.Type: GrantFiled: January 19, 1994Date of Patent: August 23, 1994Assignee: Shell Oil CompanyInventors: Robert P. Adamski, Maryanne Mores, Pui K. Wong, Diana D. Davis
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Patent number: 5338766Abstract: An improved superabsorbent polymer foam having a morphology to provide improved absorptive properties is disclosed. The foam preferably comprises a superabsorbent polymer formed from a substantially water-soluble, unsaturated monomer having neutralized carboxyl groups and a substantially water-soluble internal crosslinking agent. The monomer and crosslinking agent are expanded in the presence of a substantially water-insoluble blowing agent and a suitable solvent and reacted to form a superabsorbent polymer foam having substantially continuous, intercommunicating channels substantially throughout the foam and a relatively high surface area to mass ratio.Methods for making the foam and absorbent products, members and articles containing the foam are also disclosed.Type: GrantFiled: March 26, 1993Date of Patent: August 16, 1994Assignee: The Procter & Gamble CompanyInventors: Dean V. Phan, Paul D. Trokhan
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Patent number: 5334621Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and initiators, useful in preparing low density porous crosslinked polymeric foams, are obtained by using a surfactant system containing (a) one or more sorbitan fatty acid ester or saccharide fatty acid ester and (b) a glycerol monofatty acid ester. A higher water to oil ratio water-in-oil emulsions can be formed with the same formulation by using the glycerol monofatty acid ester cosurfactant.Type: GrantFiled: November 4, 1993Date of Patent: August 2, 1994Assignee: Shell Oil CompanyInventor: Sharon M. Beshouri
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Patent number: 5331015Abstract: Disclosed are absorbent foam materials suitable for use as or in the absorbent cores of absorbent articles, such as diapers which absorb and retain aqueous body fluids. Such foam materials comprise hydrophilic, flexible open-celled structures which are preferably prepared by polymerizing high internal phase (HIPE) water-in-oil emulsions. Such foam materials have a pore volume of from about 12 to 100 mL/g, and a capillary suction specific surface area of from about 0.5 to 5.0 m.sup.2 /g. These materials also exhibit a resistance to compression deflection such that a confining pressure of 5.1 kPa produces after 15 minutes a strain of from about 5% to 95% compression when the material is saturated at 37.degree. C. to its free absorbent capacity with synthetic urine.Type: GrantFiled: November 23, 1993Date of Patent: July 19, 1994Assignee: The Procter & Gamble CompanyInventors: Thomas A. DesMarais, Keith J. Stone, Hugh A. Thompson, Gerald A. Young, Gary D. LaVon, John C. Dyer
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Patent number: 5331016Abstract: To arrive at an economical method of producing water-expanded polymer resin moldings, it is proposed that a monomer component and a cross-linker on an acrylate basis and/or a PMMA prepolymer be used as resin-forming components of a curable mixture.Type: GrantFiled: October 18, 1993Date of Patent: July 19, 1994Assignee: Schock & Co., GmbHInventors: Lothar Frank, deceased, Gunter Hieber
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Patent number: 5328936Abstract: A process for making porous polymeric particles having high surface area includes suspending a discontinuous organic phase in an continuous aqueous phase, wherein the organic phase includes an ethylenically unsaturated monomer, a water soluble phase extender and a surfactant in an amount effective to solubilize the water soluble phase extender in the monomer and wherein the aqueous phase includes a diffusion barrier agent for limiting mass transfer of the phase extender from the organic phase to the aqueous phase, and then polymerizing the ethylenically unsaturated monomer to form the porous polymeric particles.Type: GrantFiled: February 1, 1993Date of Patent: July 12, 1994Assignee: Rohm and Haas CompanyInventors: Paul J. Leifholtz, Thomas E. Meteyer
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Patent number: 5328935Abstract: A method of making an improved superabsorbent polymer foam having a morphology to provide improved absorptive properties is disclosed. The foam preferably comprises a superabsorbent polymer formed from a substantially water-soluble, unsaturated monomer having neutralized carboxyl groups and a substantially water-soluble internal crosslinking agent. The monomer and crosslinking agent are expanded in the presence of a substantially water-insoluble blowing agent and a suitable solvent and reacted to form a superabsorbent polymer foam having substantially continuous, intercommunicating channels substantially throughout the foam and a relatively high surface area to mass ratio.Absorbent products, members and articles containing the foam are also disclosed.Type: GrantFiled: March 26, 1993Date of Patent: July 12, 1994Assignee: The Procter & Gamble CompanyInventors: Dean Van Phan, Paul D. Trokhan
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Patent number: 5320650Abstract: Novel fluorinated aromatic polyimide, polyamide and polyamide-imide gas separation membranes and the process of using such membranes to separate one or more gases from a gaseous mixture is disclosed. The polyimides, polyamides and polyamide-imides are formed from diamines of the formula ##STR1## where Ar' is any aromatic diol moiety and X is independently fluorinated alkyl groups having 1 to 6 carbon atoms, most preferably a trifluoromethyl group, m is an integer from 1 to 4, preferably 1.Type: GrantFiled: May 4, 1993Date of Patent: June 14, 1994Assignees: E. I. du Pont de Nemours and Company, L'Air Liquide S.A.Inventor: John W. Simmons
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Patent number: 5314420Abstract: A superabsorbent polymer having improved absorption under pressure and fast absorption rate is obtained by first providing a solution containing carboxylic acid monomers or water soluble salts thereof, and a crosslinking agent. A carbonate blowing agent and a polymerization initiator are added, individually or in combination, to the solution to form a carbonated monomer solution. A polymerization initiator is then added to the carbonated monomer solution which is then polymerized at temperatures ranging from about 0.degree. C. to about 130.degree. C., forming a microcellular hydrogel. The microcellular hydrogel is chopped or ground into gel pieces having a particle diameter ranging from about 0.1 mm to about 5.0 cm. The gel pieces are dried at temperatures ranging from about 85.degree. C. to about 210.degree. C., and are then ground to form a polymer having a particle size of from about 0.05 mm to about 5.0 mm. A mixture is formed from 100 parts by weight of the polymer and about 0.Type: GrantFiled: September 17, 1993Date of Patent: May 24, 1994Assignee: Nalco Chemical CompanyInventors: Scott J. Smith, Eric J. Lind
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Patent number: 5314923Abstract: Isotropic porous polymer beads having a high surface porosity and large pore diameters from about 0.002 to about 5 microns are produced from solutions of a polymer or a copolymer by a thermally-induced phase separation process. The use of mixed solvent-non-solvent combinations as solvents for the polymers, produces high pore content, substantially spherical beads having a morphology ideally suited to the chromatography of large molecules, such as proteins, and for enzyme-binding.Type: GrantFiled: August 29, 1991Date of Patent: May 24, 1994Assignee: Cytec Technology Corp.Inventors: Michael T. Cooke, Laura J. Hiscock
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Patent number: 5308877Abstract: Organic resins with high surface areas and porosities, which are insoluble in organic solvents and contain few or no flexible groups in the resin structure, are disclosed. Also disclosed is a process for making such resins from polyfunctional aryl alkali metal compounds and a second polyfunctional monomer. Such resins are useful as absorbants.Type: GrantFiled: November 16, 1990Date of Patent: May 3, 1994Assignee: E. I. Du Pont de Nemours and CompanyInventors: Bruce E. Smart, Owen W. Webster
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Patent number: 5306734Abstract: A lightweight absorbent foam is produced using a high internal phase emulsion (HIPE), the production of which incorporates the use of capillary viscosity measurements as an in-line diagnostic for HIPE quality. The in-line diagnostics yield measurements of viscosity slope and amplitude. These measurements offer several advantages for monitoring emulsion quality, including stable high resolution measurement of hardware-independent parameters of the whole flow, without the need for sampling.Type: GrantFiled: September 8, 1993Date of Patent: April 26, 1994Assignee: Shell Oil CompanyInventors: Ronald M. Bass, Thomas F. Brownscombe
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Patent number: 5306733Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and polymerization initiators are obtained by using saccharide fatty acid esters as surfactants. The amount of surfactants necessary to form stable high internal phase water-in-oil emulsions is decreased by using saccharide fatty acid esters as surfactants. Further, hydrophobic foams can be obtained by using saccharide fatty acid esters.Type: GrantFiled: August 30, 1993Date of Patent: April 26, 1994Assignee: Shell Oil CompanyInventors: Robert P. Adamski, Maryanne Mores, Pui K. Wong, Diana D. Davis
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Patent number: 5304590Abstract: Process of mixing a fugitive plasticizer, e.g., ethylene carbonate, with moist particulate polyacrylonitrile then removing the water enabling adjustment of the melt viscosity for extrusion of the polyacrylonitrile into film, fiber, pellets and shaped articles. Stretching and heating the extruded polyacrylonitrile film or fiber causes the fugitive plasticizer to exude and vaporize from the film or fiber, carrying with it any remaining acrylonitrile monomer. The resulting film or fiber exhibits substantially increased molecular weight, thus enhancing the tensile strength and barrier properties of the polyacrylonitrile product. The process also produces polyacrylonitrile foam products. A novel cross-linking agent for polyacrylonitrile, divinyloxybutane, is disclosed. Thermostabilizing agents for polyacrylonitrile, N-maleimides and stilbene derivatives, are also disclosed.Type: GrantFiled: January 21, 1992Date of Patent: April 19, 1994Assignee: Solcas Polymer, Inc.Inventors: Edmund H. Merz, Roy A. White, John P. Fouser, Norman Fishman
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Patent number: 5292777Abstract: Normally hydrophobic foams, such as polyurethane foams and polymerized water-in-oil emulsion foams, are rendered hydrophilic by means of treatment with sorbitan monolaurate. Thus, a polymeric foam can be prepared or treated with sorbitan monolaurate and thereafter dried to leave a substantially uniformly distributed residue of sorbitan monolaurate on the internal foam surfaces. The resulting treated foams are rendered hydrophilic and are thus suitable for use in absorbent devices, including diapers, sanitary napkins, bandages, and the like.Type: GrantFiled: April 30, 1993Date of Patent: March 8, 1994Assignee: The Procter & Gamble CompanyInventors: Thomas A. DesMarais, Keith J. Stone
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Patent number: 5290820Abstract: In a process for the preparation of a low density porous crosslinked polymeric material by polymerizing a water-in-oil high internal phase emulsion, curing time of the monomers in the emulsion can be reduced without adversely affecting polymer properties by first advancing one or more of the monomers. All or a portion of the monomers are advanced in the presence of an advancement initiator or a free-radical-producing radiation source for about 5% to about 95% of the time effective to form a solid. Then, a water-in-oil high internal phase emulsion is formed with the advanced monomers and optionally additional monomers or the advanced monomers are added to a water-in-oil high internal phase emulsion containing other monomers. The emulsions containing the advanced monomers are cured. The process provides an improved method to incorporate volatile monomers in the porous polymeric material.Type: GrantFiled: July 29, 1993Date of Patent: March 1, 1994Assignee: Shell Oil CompanyInventors: Thomas F. Brownscombe, Ronald M. Bass, Larry S. Corley
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Patent number: 5280049Abstract: This invention relates to a foamed, cellular crosslinked vinyl lactam polymer and to a formed rigid product obtained therefrom having dimensional stability and a high Tg above 150.degree. C. The invention also relates to the method of preparing said molded cellular polymer.Type: GrantFiled: August 9, 1993Date of Patent: January 18, 1994Assignee: ISP Investments Inc.Inventors: Philip F. Wolf, Susan Y. Tseng
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Patent number: 5273824Abstract: A cored multi-shell emulsion particle consisting of a core particle, a void layer existing in the exterior of the core particle and a shell layer, each of which has a diameter of .phi., d and D, respectively, and the ratio of .phi., d and D is in the following range..phi./D=0.1-0.6d/D=0.2-0.8 (d>.phi.)The particle exhibits excellent hiding power, brightness, gloss and thermal insulation property as an organic pigment without impairing drying ability and strength of coated layer.Type: GrantFiled: February 1, 1991Date of Patent: December 28, 1993Assignee: Mitsui Toatsu Chemicals, IncorporatedInventors: Futoshi Hoshino, Makoto Nakano, Kousuke Someya, Junko Morita, Takeshi Yanagihara, Akihiro Yamazaki
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Patent number: 5274047Abstract: Semipermeable composite membrane, with a porous carrier substrate, whereby said carrier substrate is provided with a polymer network obtained by polycondensation, especially interfacial polymerization, which is built up of at least one reactive polyfunctional monomer or oligomer or prepolymer or polymer, and at least one acid halide containing polymer.The specialty of this semi-permeable composite membrane consists therein that the acid halide containing polymere itself is built up of one or more vinyl containing monomers.The acid halide containing polymer is generally a copolymer of acryloylchloride H.sub.2 C.dbd.CHCOCl or methacryloyl chloride H.sub.2 C.dbd.C(CH13)COCl with one or more vinyl containing monomers.Usually the vinyl containing monomer is an acrylate or an acrylamide or a mixture thereof.Type: GrantFiled: February 21, 1992Date of Patent: December 28, 1993Assignee: X-Flow B.V.Inventors: Dirk M. Koenhen, Aloysius H. A. Tinnemans
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Patent number: 5268395Abstract: A microcellular carbon foam characterized by a density in the range of about 30 to 1000 mg/cm.sup.3, substantially uniform distribution of cell sizes of diameters less than 100 .mu.m with a majority of the cells being of a diameter of less than about 10 .mu.m, well interconnected strut morphology providing open porosity, and an expanded d(002) X-ray turbostatic spacing greater than 3.50 angstroms. The precursor for the carbon foam is prepared by the phase inversion of polyacrylonitrile in a solution consisting essentially of at least one alkali metal halide and a phase inversion solvent for the polyacrylonitrile.Type: GrantFiled: February 16, 1993Date of Patent: December 7, 1993Assignee: Martin Marietta Energy Systems, Inc.Inventors: Ronald F. Simandl, John D. Brown
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Patent number: 5268224Abstract: Disclosed are absorbent foam materials suitable for use as or in the absorbent cores of absorbent articles, such as diapers which absorb and retain aqueous body fluids. Such foam materials comprise hydrophilic, flexible open-celled structures which are preferably prepared by polymerizing high internal phase (HIPE) water-in-oil emulsions. Such foam materials have a pore volume of from about 12 to 100 mL/g, and a capillary suction specific surface area of from about 0.5 to 5.0 m.sup.2 /g. These materials also exhibit a resistance to compression deflection such that a confining pressure of 5.1 kPa produces after 15 minutes a strain of from about 5% to 95% compression when the material is saturated at 37.degree. C. to its free absorbent capacity with synthetic urine.Type: GrantFiled: April 2, 1993Date of Patent: December 7, 1993Assignee: The Procter & Gamble CompanyInventors: Thomas A. DesMarais, Keith J. Stone, Hugh A. Thompson, Gerald A. Young, Gary D. LaVon, John C. Dyer
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Patent number: 5264166Abstract: An improved asymmetric membrane fashioned from a polyimide for the liquid separation of solvents from lube oil. The membrane is based on a fully imidized polymer based on 5(6)-amino-1-(4'-aminophenyl)-1,3-trimethylindane polymer and benzophenone tetracarboxylic dianhydride.Type: GrantFiled: April 23, 1993Date of Patent: November 23, 1993Assignee: W. R. Grace & Co.-Conn.Inventors: Lloyd S. White, I-Fan Wang, Bhupender S. Minhas
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Patent number: 5252619Abstract: In a process for the preparation of a low density porous crosslinked polymeric material by polymerizing a water-in-oil high internal phase emulsion, curing time of the monomers in the emulsion can be reduced without adversely affecting polymer properties or substantially affecting the emulsion by carrying out the curing in multiple-stages. The emulsion is first pre-cured at a temperature less than about 65.degree. C. until the emulsion reaches a Rheometrics dynamic shear modulus of at least about 500 and subsequently curing at a temperature above about 70.degree. C.Type: GrantFiled: February 16, 1993Date of Patent: October 12, 1993Assignee: Shell Oil CompanyInventors: Thomas F. Brownscombe, Ronald M. Bass
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Patent number: 5252621Abstract: A polymeric bead has now been developed to act as a support for other entities having a volume mean diameter of up to 250 microns and having a surface provided with pores which form at least 10% by area of the surface. At least one third of the total area of the pores is provided by pores having a larger size of at least 0.4 micron. A method for the manufacture of such polymeric beads involves using a water-in-oil-in-water emulsion technique in which the amount of water used in the preparation of the aqueous phase is not greater than 125 parts by weight per 265 parts by weight of the mixture of the polyester resin and monomer which is used.The porous beads provide an excellent base for carrying enzymes, bacteria and catalysts species useful in a wide range of applications.Type: GrantFiled: July 1, 1991Date of Patent: October 12, 1993Assignee: Tioxide Group Services LimitedInventor: John C. W. Hodge
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Patent number: 5252620Abstract: Supercritical drying has distinct advantages in generating microcellular materials. The dimensional stability of the polymer is not affected on drying because the supercritical process does not go through the two phase path and therefore the effect of capillary forces is absent. This helps in maintaining the morphology of the final polymer structure and better control over cell size.Organic microcellular foams were prepared by polymerizing directly in a near-critical fluid and pursuing the supercritical drying in the same reactor. The critical variables are the choice of a diluent with a strong enough solvent power to stabilize the polymer matrix, but with a low enough critical temperature to permit critical point drying without damage to the polymer matrix.Type: GrantFiled: April 2, 1992Date of Patent: October 12, 1993Assignee: University of AkronInventors: Jarrell R. Elliott, Jr., Gokul Srinivasan, Manish Dhanuka, Ranjan Akhaury
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Patent number: 5250576Abstract: Disclosed is a process for the continuous preparation of high internal phase emulsions which are suitable for subsequent polymerization into polymeric foam materials that, upon dewatering, act as absorbents for aqueous body fluids. The process involves continuous introduction of a certain type of monomer-containing oil phase and a certain type of electrolyte-containing water phase into a dynamic mixing zone at relatively low water to oil phase ratios. Flow rates are then steadily adjusted to increase the water to oil ratio of the streams fed to the dynamic mixing zone while subjecting the dynamic mixing zone contents to shear agitation which is sufficient to thereby form a high internal phase emulsion that, upon subsequent polymerization, provides a foam having an average cell size of from about 5 to 100 microns. The formation of such a stable high internal phase emulsion is completed by feeding the contents of the dynamic mixing zone to and through a static mixing zone.Type: GrantFiled: February 3, 1993Date of Patent: October 5, 1993Assignee: The Procter & Gamble CompanyInventors: Thomas A. DesMarais, Stephen T. Dick, Thomas M. Shiveley
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Patent number: 5238973Abstract: A process for the preparation of optionally cellular elastic moldings by the reaction injection molding technique in closed molds, in which isocyanate prepolymers A) based ona) polyisocyanates of the diphenylmethane series andb) polyether polyols having a maximum hydroxyl functionality of 2.4 are reacted with a reactive component B) consisting essentially of aromatic, alkyl-substituted diamines, optionally with the addition of auxiliary agents and additives d).Type: GrantFiled: May 1, 1992Date of Patent: August 24, 1993Assignee: Bayer AktiengesellschaftInventors: Eduard Mayer, Manfred Schmidt, Hans-Joachim Meiners, Andreas Ruckes
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Patent number: 5232597Abstract: A porous hollow fiber of polysulfone suitable for use in filtration such as microfiltration and having a prolonged life, the hollow fiber having an inner surface of a network structure such that approximately circular openings having a minor axial length of 0.1 to 10 .mu.m are present in proximity to each other at intervals of not more than the average minor axial length of the openings, thus providing a surface fraction of openings of 50 to 90%, and/or an outer surface of a structure such that the outer surface region has undergone fibrillation to a high degree to form fibrils oriented in the fiber axial direction at intervals of 0.2 to 3 .mu.m, thus providing a surface fraction of openings of at least 50%. The hollow fiber is prepared by a process characterized in that a polymer substance having an extremely high molecular weight such as polyethylene glycol and polyvinyl pyrrolidone is added to the spinning solution of polysulfone, thereby improving the spinnability.Type: GrantFiled: November 18, 1992Date of Patent: August 3, 1993Assignee: Kanegafuchi Kagaku Kogyo Kabushiki KaishaInventor: Tamiyuki Eguchi
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Patent number: 5225448Abstract: High molecular weight polyethyleneterephthalate resin is currently being used in vast quantities in manufacturing tire cord and in manufacturing trays for frozen foods which can be heated in either microwave or convection ovens. In some applications polyester resins having ultra-high molecular weights are required. For example, some techniques for producing polyester yarn by solution spinning demand ultra-high molecular weight polyester. Unfortunately, it becomes progressively more difficult and expensive to produce polyester resins having higher and higher molecular weights utilizing standard commercial polymerization techniques. This invention discloses a technique for preparing porous polyester beads which can be solid state polymerized very rapidly to ultra-high molecular weights.Type: GrantFiled: November 19, 1992Date of Patent: July 6, 1993Assignee: The Goodyear Tire & Rubber CompanyInventors: Thomas R. Maier, Surendra K. Chawla
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Patent number: 5214073Abstract: A porous, crystallized, aromatic polycarbonate prepolymer is disclosed, which comprises recurring aromatic carbonate units and terminal hydroxyl and aryl carbonate groups, wherein these terminal groups are in a specific molar ratio and has specific number average molecular weight, surface area and crystallinity. The prepolymer can readily be converted by solid-state condensation polymerization to a porous, crystallized, aromatic polycarbonate having excellent properties. The porous, crystallized, aromatic polycarbonate of the present invention can readily be molded to obtain a shaped, porous, crystallized polycarbonate. The porous, crystallized, aromatic polycarbonate and the shaped, porous, crystallized polycarbonate of the present invention have excellent heat resistance and solvent resistance and exhibit advantageously low water absorption so that these are suited for use as a filter material, an adsorbent or the like.Type: GrantFiled: July 21, 1992Date of Patent: May 25, 1993Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Isaburo Fukawa, Shinsuke Fukuoka, Kyosuke Komiya, Yoro Sasaki
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Patent number: 5210104Abstract: A process for the production of a stable curable water-in-oil high internal phase emulsion containing monomers as the continuous phase is provided by adding an initiator subsequent to formation of a water-in-oil high internal phase emulsion. The process forms uniform stable water-in-oil high internal phase emulsions in a continuous mixing process. These curable water-in-oil high internal phase emulsions are useful for the preparation of low density porous crosslinked polymeric materials.Type: GrantFiled: October 15, 1992Date of Patent: May 11, 1993Assignee: Shell Oil CompanyInventors: Ronald M. Bass, Thomas F. Brownscombe
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Patent number: 5204377Abstract: A porous, crystallized, aromatic polycarbonate prepolymer is disclosed, which comprises recurring aromatic carbonate units and terminal hydroxyl and aryl carbonate groups, wherein these terminal groups are in a specific molar ratio, and has specific number average molecular weight, surface area and crystallinity. The prepolymer can readily be converted by solid-state condensation polymerization to a porous, crystallized, aromatic polycarbonate having excellent properties. The porous, crystallized, aromatic polycarbonate of the present invention can readily be molded to obtain a shaped, porous, crystallized polycarbonate. The porous, crystallized, aromatic polycarbonate and the shaped, porous, crystallized polycarbonate of the present invention have excellent heat resistance and solvent resistance and exhibit advantageously low water absorption so that these are suited for use as a filter material, an adsorbent or the like.Type: GrantFiled: October 17, 1989Date of Patent: April 20, 1993Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Isaburo Fukawa, Shinsuke Fukuoka, Kyosuke Komiya, Yoro Sasaki