Abstract: This invention provides a process for producing a conductive rubber roller having small aspect ratios of inner and outer diameters, having a stable measure of its inner diameter, having uniform cell distribution and being free from non-uniformity of hardness and electrical resistance in the peripheral direction. The process has a step of continuously extruding a tube composed of a specific unvulcanized rubber composition from a rubber extruder in a microwave vulcanizing unit, and a step of foaming and vulcanizing the tube by using a microwave irradiator having a microwave irradiation zone 4 m or less in length while being transported at given speed. The foamed rubber tube has an inner diameter 20 to 35% smaller than the outer diameter of the conductive core material over the whole region in the lengthwise direction, and the conductive core material is press-fitted into the foamed rubber tube without using any adhesive.

Abstract: The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof More particularly, the invention relates to open-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a catalyst which is an adduct of an amine and an organic acid.

Abstract: Disclosed are an absorbent and antibacterial polystyrene paper, a method for producing thereof, and an absorbent and antibacterial tray using the same. The absorbent and antibacterial polystyrene paper according to the present invention may be useful to absorb into a paper liquids, such as blood, moisture and the like, which is generated from foods in packing the foods such as meats, fishes, etc., by adding an antistatic agent to polystyrene raw materials and foaming the resultant mixture to produce absorbent and antibacterial polystyrene paper and tray, wherein a plurality of absorption holes are formed on one surface thereof. Here, the absorbent and antibacterial polystyrene paper according to the present invention is produced by mixing, foaming and extrusion-melting 91 to 95% by weight of polystyrene, 2 to 4% by weight of a nucleating material master batch and 3 to 5% by weight of an antistatic agent master batch, wherein a plurality of absorption holes are formed on a surface of a molded sheet.

Abstract: A single-component high-temperature-curing reactive composition based on natural and/or synthetic elastomers having olefinic double bonds and on vulcanizing agents is provided. Such compositions contain at least one liquid polyene with a molecular weight between 400 and 80,000, preferably between 800 and 25,000; at least one block copolymer with at least one polyene block and at least one saturated block; and a vulcanizing system of sulfur and accelerators and/or quinone oximes, if applicable. Such high-temperature-curing reactive compositions are useful as single-component adhesives, sealant or coating compositions or sealing compounds in automobile body manufacture.

Abstract: An adhesive composition for use in the manufacture of wood-based boards, wherein the adhesive composition is foamable and comprises a resin, a filler and a foaming agent without any cationic acrylamide copolymer. According to the invention, the adhesive composition contains 40-80 wt % resin, 5-30 wt % filler, 0-40 wt % solvent, and 0.1-10 wt % foaming agent, which has been selected from organic and/or inorganic surface-active sulfate, sulfonate, phosphate or phosphonate compounds or their derivatives or mixtures.

Abstract: The present invention provides an ethylene-propylene-diene rubber foamed material obtained by foaming a rubber composition containing an ethylene-propylene-diene rubber, a quinoid cross-linking agent, and an organic peroxide cross-linking agent.

Abstract: The present invention relates to a foamed phenol resin body, which is useful as an oil absorbent, which is an absorbent of oil and hydrophobic liquid and a production method thereof, and relates to a method of producing an oil-absorbable foamed body, which may be simply produced, may absorb large amounts of oil even when used in small amounts, and may be formed into various foam products, such as mats, foam or rolls, depending on the types of spilled oil, in order to facilitate the absorption of oil. The present invention further relates to a foamed body produced using the method, and to a foam product using the foamed body. Accordingly, the oil absorbent of the present invention may be easily produced, and has numerous pores formed therein to facilitate the absorption of oil.

Abstract: The present invention discloses a foamable composition. The foamable composition includes a partially-crystalline melt processible perfluoropolymer and a foam nucleating package. The foamable composition has a uniform foam cell size where the foam cell size of at least 90% of the foamed cells is 50 micrometers or less. The foam nucleating package ranges from 0.1 to 10 wt % of the combined weight of the perfluoropolymer and the foam nucleating package.

Abstract: A novel expandable composition and method for using the same are disclosed. The disclosed method relates to using the composition, for example, as an automotive cavity sealant. The inventive composition normally is a combination of at least one base polymer, at least one expansion or blowing agents, at least one hydrocarbon resin, at least one curing agent or catalyst and optionally at least one additives such as a supplemental polymer, colorant, tackifier, processing oil, among others.

Abstract: Supercritical fluid-assisted deposition of materials on substrates, such as semiconductor substrates for integrated circuit device manufacture. The deposition is effected using a supercritical fluid-based composition containing the precursor(s) of the material to be deposited on the substrate surface. Such approach permits use of precursors that otherwise would be wholly unsuitable for deposition applications, as lacking requisite volatility and transport characteristics for vapor phase deposition processes.

Abstract: A fire retardant polymer composition is provided. The fire retardant polymer composition is formed of a polymer material, a plurality of monomers of a polycondensed partially hydrolyzed chelated metal oxide precursor, and at least one flame retardant constituent. A process for making a flame retardant polymer composition is also presented. The process includes contacting a polymer material with a metal oxide sol comprising a liquid and a condensation product of a partially hydrolyzed chelated metal oxide precursor to form a mixture. The polymer material also is contacted with at least one flame retardant constituent. The polymer material is then polymerized or solidified.

Abstract: This invention relates to latent foamable compositions for use in or as adhesives, sealants and/or coatings. The compositions include a curable component or a thermoplastic component, together with a latent foaming agent. In curable versions of the inventive compositions, a cure initiator or catalyst may also be included.

Abstract: A method for making a one-component epoxy resin system comprises reacting (A) an epoxy resin and (B) an amine solidifying system present in insufficient quantities to cause gelation in the presence of a latent hardener (C) and an expanding agent (E), each of which remains unreacted under the reaction conditions for (A) and (B), to yield a product with a Kofler Heat Bank melting point of less than 55° C. and a melting point stability of at least six months at normal workshop temperatures.

Abstract: A silane-crosslinking expandable polyolefin resin composition that is flowable before foaming and composition, does not cause degassing even when foaming is carried out immediately after heat molding without the conventional crosslinking operation, and gives a crosslinked foam having superior heat resistance (heat deformation properties) after the foaming. The silane-crosslinking expandable polyolefin resin composition includes 100 parts by weight of a mixture of 5-90% by weight of a silane-grafted polyethylene resin obtained by melt mixing 100 parts by weight of LLDPE having a molecular weight distribution of 5 or less and a density of 0.87-0.945 g/cm3, 0.1-5 parts by weight of a vinyl-functional silane compound and 0.01-0.5 parts by weight of a free radical generator, and 95-10% by weight of a polyolefin resin; and 2-20 parts by weight of a specified organic blowing gas.

Abstract: The present invention discloses a composition of matter for use in wallboard in the construction that has a morphology of pores and a network of interconnected inorganic particles that are coated with a thin layer of organic binder. The process used to produce the wallboard can use either hydrophobic or hydrophilic prepolymers or preferably both to create the desired network of coated inorganic particles. A preferred embodiment uses at least one hydrophobic constituent and a decomposition reaction that produces a gas to form one or more layers or a gradient of the morphology in one or more layers to create wallboard products with superior properties to those wallboard products now known.

Abstract: This invention relates to latent foamable compositions for use in or as adhesives, sealants and/or coatings. The compositions include a curable component or a thermoplastic component, together with a latent foaming agent. In curable versions of the inventive compositions, a cure initiator or catalyst may also be included.

Abstract: An inorganic/organic composite foam that has a foam structure obtained from a combination of a phosphoric acid compound and/or a sulfuric acid compound with a blowing agent therefor, has reduced brittleness due to a cured material of an urethane prepolymer having NCO groups, and contains a powdery boric acid compound, and a process for producing the same. The foam is not only reduced in brittleness but also improved in foam strength after combustion due to the incorporation of the powdery boric acid compound while retaining inherent foam properties and inherent low quantities of heat of combustion and smoking in combustion. It is used in exterior wall panels, heat insulating materials, sound insulating materials, fireproof covering materials, lightweight aggregates, filling materials for cavities, and the like, which are required to have fire-proofing performance.

Abstract: Polyvinyl chloride resin compositions and methods of preparation and use thereof for increasing the degree of whiteness in finished polyvinyl chloride foam. The resin compositions contain sulfur compounds selected from sulfonic acid derivatives, sulfinic acid derivatives, and mercapto acetic acid sodium salt, and optionally contain water soluble salts and/or t-butyl hydroperoxide.

Abstract: Polyvinyl chloride resin compositions and methods of preparation and use thereof for increasing the degree of whiteness in finished polyvinyl chloride foam. The resin compositions contain sulfur compounds selected from sulfonic acid derivatives, sulfinic acid derivatives, and mercapto acetic acid sodium salt, and optionally contain water soluble salts and/or t-butyl hydroperoxide.

Abstract: The invention concerns nucleating agent systems for foamable polymer compositions, preferably fluoropolymer resins, having foam cell nucleation sites using titanium dioxide based nucleating agents, and foamable polymers comprising the nucleating agents. The nucleating agent systems comprise TiO2, certain inorganic salts, and, optionally, sulfonic acid salts and/or phosphonic acid salts. The invention also concerns foamable composition concentrates and foamed thermoplastic insulation material comprising fluoropolymer and the nucleating agent systems.

Abstract: The invention concerns nucleating agent systems for foamable polymer compositions, preferably fluoropolymer resins, having foam cell nucleation sites using titanium dioxide based nucleating agents, and foamable polymers comprising the nucleating agents. The nucleating agent systems comprise TiO2, certain inorganic salts, and, optionally, sulfonic acid salts and/or phosphonic acid salts. The invention also concerns foamable composition concentrates and foamed thermoplastic insulation material comprising fluoropolymer and the nucleating agent systems.

Abstract: Polyvinyl chloride resin compositions and methods of preparation and use thereof for increasing the degree of whiteness in finished polyvinyl chloride foam. The resin compositions contain sulfur compounds selected from sulfonic acid derivatives, sulfinic acid derivatives, and mercapto acetic acid sodium salt, and optionally contain water soluble salts and/or t-butyl hydroperoxide.

Abstract: This invention relates to a process for increasing the molecular weight and/or for the modification of polycondensates during the processing in the melt, which comprises adding to the polycondensate a blend comprising a) at least one polyfunctional anhydride (polyanhydride); b) at least one polyfunctional compound, the functional groups of which can react with the anhydride groups of component a); and c) at least one phosphonate. This invention also relates to the use of an additive blend for increasing the molecular weight and for the modification of polycondensates during the processing in the melt.

Abstract: A two part system for producing structural reinforcing adhesives is provided wherein one component containing epoxy resin is combined with a second component containing a specified curative system. An aliphatic polyamine, an amidoamine, an alcohol and an adduct of a polyamine and an epoxide are present in the curative system. When a thermally activated blowing agent is utilized, the resulting foam is remarkably uniform in cell structure and has improved strength and modulus. Hollow inorganic microspheres are employed to reduce the density of the thermoset produced from the two part system.

Abstract: The invention relates to sensor membranes for determining oxygen concentrations and to a process for the preparation thereof, in which, in a polymer matrix which is permeable to oxygen, an indicator is present whose optical and physicochemical properties can be influenced by the respective analytes. Starting from the disadvantages of known sensor membranes, it is the object of the invention to provide a sensor membrane which is thermally and also dimensionally stable, and can be prepared simply and flexibly. This object is achieved according to the invention in that the polymer matrix which contains the optical oxygen indicator is formed from a polymer containing sulfur, preferably in the main chain, particularly preferably containing sulfide and/or sulfone functionalities in the main chain.

Abstract: A method of producing a foamed material comprises contacting a material with a fluid mixture comprising carbon dioxide and a surfactant, wherein the surfactant facilitates the dissolution of the carbon dioxide into the material and then foam the material in the fluid mixture.

Abstract: The invention concerns nucleating agent systems for foamable polymer compositions, preferably fluoropolymer resins, having foam cell nucleation sites using titanium dioxide based nucleating agents, and foamable polymers comprising the nucleating agents. The nucleating agent systems comprise TiO2, certain inorganic salts, and, optionally, sulphonic acid and/or phosphonic salts. The invention also concerns foamable composition concentrates and foamed thermoplastic insulation material comprising fluoropolymer agent systems.

Abstract: Polyvinyl chloride resin compositions and methods of preparation and use thereof for increasing the degree of whiteness in finished polyvinyl chloride foam. The resin compositions contain sulfur compounds selected from sulfonic acid derivatives, sulfinic acid derivatives, and mercapto acetic acid sodium salt, and optionally contain water soluble salts and/or t-butyl hydroperoxide.

Abstract: The object is to obtain a foam, an interior material, and a molded article destined for an interior automotive or other vehicular material which can inhibit the formation of crystals in the fogging test.

Abstract: A process for producing an urea preparation of reduced particle-size and narrow particle-size distribution by using an air milling process is provided. Also provided is an urea preparation of reduced particle-size, narrow particle-size distribution, and high purity.

Abstract: The invention relates to a molding composition based on fluoropolymers which additionally contain from 1 to 50% by weight of at least one polymer containing sulfoxide groups. The polymer containing sulfoxide groups comprises, in particular, polyarylene sulfoxide units of the formula: —(—C6H4—SO—)—.

Abstract: A textured metallocene polyethylene foam sheet suitable for use in a floor covering is made using a highly co-activated azodicarbonamide package which blows the metallocene polyethylene effectively. The preferred co-activators are zinc oxide and urea. The textured surface of metallocene polyethylene foam is formed by a chemical embossing process which utilizes a liquid triazole having an alkyl moiety as a foam-expansion inhibitor. The triazole is dissolved in a non-polar solvent to form the foam inhibitor. The preferred inhibitor is a hydrocarbon which may be halogenated.

Abstract: Ethylene vinyl acetate (EVA)/ethylene-styrene interpolymer (ESI) blends are described that are useful in preparing foams which exhibit improved compression set resistance, dimensional stability and rebound resilience at similar foam densities than known foam systems, e.g. EVA. The cross-linked foams of this invention are particularly useful in fabricating footwear and gasket products.

Abstract: A method for foaming or foam-coating components is used for foaming hollow cavities of double-walled or multiple-walled components or foam-coating component parts with decorative surfaces so as to improve haptic properties of component parts. A material is introduced or applied in an unfoamed state to be foamed through the use of microwave energy. In order to achieve high dielectric losses and to ensure that the heat effect is evently distributed and essentially restricted to the material to be foamed, the material is adjusted in a polar manner by addition of certain substances such as conductive soot. Reflecting agents are used to improve the distribution and effect of the microwaves. The method ensures fully foamed hollow cavities and foam layers of uniform thickness. A foamable material for foaming or foam-coating components is also provided.

Abstract: The invention includes a process comprising steps of (1) forming a admixture of (a) a vinyl aromatic polymer and (b) a coupling amount of at least one poly(sulfonyl azide); (2) introducing the vinyl aromatic polymer or admixture into a melt processing device; (3) melting the vinyl aromatic polymer or admixture, and thereafter (4) exposing the admixture to a temperature, hereinafter, melt process temperature, sufficient to result in coupling of the vinyl aromatic polymer. The invention also includes a process of increasing the molecular weight of a vinyl aromatic polymer by heating an admixture of at least one vinyl aromatic polymer and a coupling amount of at least one poly(sulfonyl azide).

Abstract: A foam rubber composition and a method for making same which is foamable to a high degree and a molded product made from the foam rubber composition wherein the compositions has: (A) a low-molecular Ethylene-propylene-5-ethylidene-2-norbornene terpolymer having a Mooney viscosity (ML.sub.1+4 at 100.degree. C.) of 20 to 40, an ethylene/propylene ratio by weight of 65/35 to 50/50, an iodine value of 20 to 30, and a Q value (Mw/Mn) not exceeding 3 as determined by gel permeation chromatography; (B) a high-molecular ethylene-propylene-5-ethylidene-2-norbornene terpolymer having a Mooney viscosity (ML.sub.1+4 at 100.degree. C.) of 100 to 300, an ethylene/propylene ratio by weight of 65/35 to 50/50, an iodine value of 20 to 30 and a Q value (Mw/Mn) of 6 to 10; (C) a vulcanizing system agent containing sulfur as a vulcanizer, and zinc carbamate and sulfenamide as accelerators; and (D) a foaming agent containing N, N'-dinitrosopentamethylenetetramine and urea.

Abstract: Provided is a curable composition comprising (A) a phenolic compound having a carbon-carbon double bond, (B) a compound having an SiH group, and (C) a foaming agent. The composition can be foamed and cured at room temperature or under heat at relatively low temperatures, and is poorly corrodable and poorly toxic.

Abstract: Gaskets comprising either at least one homogeneously branched ethylene polymer or at least one elastic substantially linear ethylene polymer, at least one ethylene/carboxylic acid interpolymer; and at least one slip agent are disclosed. These gaskets may also contain enhanced polyethylenes produced by the direct polymerization of various combinations of novel elastic substantially linear olefin polymers in multiple reactors using either single or multiple catalysts. These gaskets may also be comprised of at least one ethylene polymer and at least one ionomer. The above mentioned gaskets may also contain slip agents and/or foaming agents. The gaskets are particularly useful for sealing food and liquid containers and do not contribute to taste and/or odor of the packaged product, which is especially useful in food-stuff applications.

Abstract: A foamable thermal insulating barrier coating produced from an aqueous acrylic based latex emulsion and an unencapsulated chemical blowing agent for coating paper and paperboard and especially suitable for coating one or both sides of cupstock to retain heat and to provide moisture and grease resistance.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin halide in combination with a mercaptocarboxylic acid ester or a sulfide of such ester or a mixture of the ester and the sulfide to activate the blowing agent.

Abstract: A polymeric foam which comprises a polymer and a small amount of organic composite having a bactericidal action contained therein, said organic composite being composed mainly of N,N-dimethyl-N'-phenyl-N'-(fluorodichloromethylthio)sulfamide, 1,2-benzisothiazoline-3-on, diiodomethyl-p-tolylsulfone, and methyl(benzimidazol-2-yl)carbamate, said polymer being a polyethylene copolymer resin which contains 72-95 wt % ethylene and 28-5 wt % vinyl acetate.The polymeric foam safely exhibits its antibacterial and mildewproofing functions and hence is suitable for use as a cushioning material on the floor and wall and also as a material for building blocks and babies' toys.

Abstract: The present invention concerns a foam having a bulk density of less than 250 g/l; the foam having a stability in air of at least 15 seconds (and preferably at least 30 seconds), the stability being defined as the time for the foam to collapse to half its volume when measured in a 111 mm internal diameter and 62 mm internal height glass beaker; wherein the foam has a stability on water at 20.degree. C. of less than 2 hours, the stability on water being defined as the time taken for a 150 ml foam mass on the surface of 450 ml distilled water in a 111 mm internal diameter and 62 mm internal height glass beaker, to collapse to reveal a 2 cm diameter area of the water surface which is substantially free from foam.

Abstract: A phenolic foam having exceptional absorption capacities for pollutants such as hydrocarbons and other substances is described. The foam is hydrophobic and is capable of absorbing such substances in amounts up to 72 times its own weight. It is the reaction product of a resol and a cross-linking agent made of linear and/or cyclic, partially or completely sulphonated, phenolic oligomers, in the presence a surfactant and a swelling agent, and, optionally, of a coloring agent and stabilizers. A method for making the foam, an installation for implementing the method and a use of said foam are also described.

Abstract: Improved activation of the blowing agent used to form blown PVC products, as well as thermal stabilization, are provided by a combination of an ester of the formula(R.sup.1).sub.1-2 Sn(--S--R.sup.a --OC(.dbd.O)R.sup.2).sub.2-3wherein R.sup.1 is C.sub.1-4 alkyl, R.sup.a is alkyl, and R.sup.2 is C.sub.6-24 alkyl or alkenyl; one or both of mono (C.sub.1-4 alkyl) and di(C.sub.1-4 alkyl) tin sulfides; a complex of diorganotin oxide with an oxygen-containing acid; and optionally an ester HS--R.sup.c --OC(.dbd.O)R.sup.3 wherein R.sup.c is alkyl and R.sup.3 is C.sub.6-24 alkyl or alkenyl.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin mercaptoalkylcarboxylate, alone, or in combination with an organotin halide or carboxylate which activate the blowing agent. Sulfides made from said organotin mercaptoalkylcarboxylate are also superior activators of the blowing agent.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin halide in combination with a mercaptocarboxylic acid ester or a sulfide of such ester or a mixture of the ester and the sulfide to activate the blowing agent.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin mercaptoalkylcarboxylate, alone, or in combination with an organotin halide or carboxylate which activate the blowing agent. Sulfides made from said organotin mercaptoalkylcarboxylate are also superior activators of the blowing agent.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin mercaptoalkylcarboxylate, alone, or in combination with an organotin halide or carboxylate which activate the blowing agent. Sulfides made from said organotin mercaptoalkylcarboxylate are also superior activators of the blowing agent.

Abstract: Molding composition based on fluoropolymers and process for producing foam material therefromThe invention relates to a molding composition based on fluoropolymers which additionally contain from 1 to 50% by weight of at least one polymer containing sulfoxide groups. The polymer containing sulfoxide groups comprises, in particular, polyarylene sulfoxide units of the formula:--(--C.sub.6 H.sub.4 --SO--)--.

Abstract: A foam cell nucleating agent that is a combination of sulfonic or phosphonic acid or salt thereof and inorganic salt containing a polyatomic anion yields improved foaming of thermoplastic resins such as polyolefins and melt-fabricable fluoropolymers.