Abstract: A fire-retardant coating material includes a fluid intumescent material and refractory fibers of various sizes dispersed or suspended therein for particular applications. The fluid intumescent material includes a foaming agent, a blowing agent gas source, a carbonific or charring agent, a film-forming binder, a solvent and, in some cases, a pigment or filler. The refractory fibers consist of aluminum oxide, silicon dioxide, and one or more other metal oxides.

Abstract: An improved mineral filler fire retardant composition and method are provided wherein the filler is surface treated with a polyfunctional isocyanate. This surface treatment reacts to form a polymeric coating thereby reducing both the free moisture and soluble soda level. This improved filler results in superior physical properties in polymer resins and improved processing characteristics in urethane foams.

Abstract: Disclosed are foam polymer compositions having outstanding resistance to expose to flame. The compositions comprise the product of reaction of a foamable composition and certain inorganic filler materials including one or more of (A) microexplodable micron-sized particles having an internal phase of a non-flammable gas releasing inorganic particulate material such as alumina trihydrate and an external phase of fusible inorganic material such as sodium silicate, (B) particulate, expandable alkali metal silicate, and (C) a particulate inorganic fire retardant such as ammonium salt of a phosphate or polyphosphate. The foams are self-extinguishing, essentially non dripping, and generate only low levels of smoke when impacted directly with the flame of a blowtorch.

Abstract: Fluid polymer polyol dispersions which impart improved fire resistance to polyurethane foam. The fluid polymer polyol dispersions are prepared by grafting one or more monomers onto a polyol backbone with the difference that the grafting takes place in the presence of a flame retardant. During the grafting process the flame retardant is incorporated into the fluid polymer polyol dispersion. When such fluid polymer polyol dispersions are used, the fire resistance of the final polyurethane foam is improved relative to cases where a conventional fluid polymer polyol dispersion and a flame retardant are added separately to the polyurethane foam formulation.

Abstract: Alumina trihydrate particles coated with alkali metal silicate, alkaline earth metal silicate or alumino silicate are useful as fillers in paper and plastics and provide good opacity and brightness properties as well as fire retardancy. The alumina trihydrate products are prepared by reaction of alumina trihydrate with an alkali metal silicate, an alkaline earth metal silicate, or alumino silicate, or the reaction of alkali metal silicate or alkaline earth metal silicate with aluminum sulfate to produce an alumino silicate precipitate coating in situ.

Abstract: The invention pertains to flame retardant flexible polyurethane foams resistant to cigarette smoldering after being subjected to flex fatigue prepared by reacting a polyether polyol, an organic isocyanate, and a blowing agent incorporating melamine in an amount ranging from about 5 weight percent to about 25 weight percent.

Abstract: Included is a process for the preparation of a ((neocarbyl)contrasting-halo-substituted)phosphorate comprising serially contacting (1) a phosphorus trihalide with a neocarbyl alcohol; (2) an oxirane; (3) a halogenating agent; and (4) an oxirane, under conditions sufficient to prepare the ((neocarbyl)contrasting-halo-substituted)-phosphorate. The phosphate can be very pure.Also included is a method for improving a production characteristic of flame-retardant polyurethanes. The characteristic may be selected from the group consisting of (1) processability; (2) scorch; (3) odor; (4) flame-retardant efficiency; and (5) combinations thereof. The method comprises incorporation into a polyurethane an amount effective to reduce combustibility of the foregoing phosphorate flame retardant under conditions sufficient to improve said characteristic. Also included is the flame-retardant polyurethane composition of said method.

Abstract: The invention pertains to flame retardant polyurethane foams prepared by the reaction of a polyoxyalkylene polyether polyol with toluene diisocyanate and a blowing agent wherein the flame retardant compound is selected from the group consisting of dicyandiamide, oxamide and biuret. The amount of flame retardant may range from about 25 weight percent of about 75 weight percent of the total composition.

Abstract: Rigid flame resistant polyurethane foams are made by reacting an aromatic polyisocyanate with a mixture of 25-75% oligoester and another isocyanate-reactive material in the presence of a blowing agent at an NCO index of less than 300. These foams which have an ASTM E-84 Class 1 rating are particularly useful in construction applications.

Abstract: Air is mechanically entrained in an aqueous solution of surfactant and poly(oxyalkylene) polyisocyanate polymer, the poly(oxyalkylene) portion of which contains sufficient oxyethylene units to render the polymer water-soluble and hydrophilic, to form a fluid, water-based, air foam which is sprayed or otherwise applied to exposed surface of a substrate, such as a body of hazardous material, the applied foam gelling or increasing in viscosity, due to reaction of the polyisocyanate polymer with water to form a poly(oxyalkylene) polyurea polymer, and forming a persistent gelled air foam or viscous air foam in the form of a coating on the exposed surface, thus sealing or otherwise protecting or controlling the substrate.

Abstract: A molding material based on polyisocyanato-isocyanurates, polyols and flameproofing and fireproofing agents, as well as optionally polyisocyanates, fillers and promoters is described which is preferably in the form of a 2-component material and comprises 5 to 40% by weight of branched polyols, 20 to 40% by weight of the isocyanurate of 1,6-hexamethylene diisocyanate, 0 to 20% by weight of crude MDI and/or prepolymer of polyol and crude MDI and/or isophorone diisocyanate optionally in combination with further isocyanate groups containing compounds, 5 to 20% by weight of a fireproofing mixture mainly consisting of secondary ammonium phosphate, 0 to 50% by weight filler and 0 to 5% by weight promoter. This mass, which permits quick processing at room temperature or slighty increased temperatures, is useful as construction and repair material for many applications, especially in connection with the construction and repair of land, air and water vehicles.

Abstract: Flame resistant foams and other compositions containing polyurethane and/or polyisocyanurate groups are prepared by reacting an organic polyisocyanate with a polyol in the presence of flame retardants, catalysts, blowing agents as well as optionally chain extenders, cross-linkers auxiliaries and additives. The flame retardents comprise a phenol or melamine formaldehyde condensate, pentaerythritol as well as ammonium phosphate and preferably in addition dicyandiamide.

Abstract: Polyisocyanate addition products, particularly polyurethane foams having improved flame resistance are obtained by reacting a combustion modified isocyanate with an isocyanate reactive component containing an isocyanate reactive material, a phosphorus containing combustion modifier and a blowing agent. The combustion modified isocyanate is made up of an organic polyisocyanate and a brominated diphenylether.

Abstract: The present invention relates to fire resistance compounds which can be added to a composite man-made product. In particular, the invention relates to a compound which provides fire resistance by the formation of two stages of fire protection and is added to plastic products during the manufacture thereof.

Abstract: A porous or non-porous intumescent mass comprising one or more carbonization auxiliaries, one or more fillers and optionally one or more other auxiliary agents, produced by the reaction of a polyisocyanate with an isocyanate reactive compound, optionally containing phosphorus or boron, in the presence of polyepoxide. The intumescent mass according to the invention having good fire characteristics and can be used to produce structural elements for fire resistance purposes, fire barriers, textile coatings, linings, laminates and pipe insulators.

Abstract: An airline passenger seat with flame-retarding properties with seat and back-rest upholstery consisting of polyurethane foam which is provided with a flame-retarding surface and is covered by a covering material with flame-retarding properties. A polyurethane foam film is arranged between the seat and back-rest upholstery and the covering material, at least on the surface not covered by the seat frame parts, and the surface of the film is connected to the upholstery.

Abstract: Included are mondiol haloneocarbyl polyethers and their esters incorporated in polyurethane foams. The compositions have haloneocarbyl moieties, and in general, the polyethers before the incorporation in the polyurethanes contain from one to two hydroxy moieties. The polyurethane foam compositions are flame-retardant and can have little or no scorch and little or no odor.

Abstract: Brominated styrene-maleate copolymer containing at least 50 weight percent bromine and its use as a fire retardant.

Abstract: Disclosed are a reactive fire-protective formulation containing halogen and phosphorous compounds for polyurethane rigid foam materials and a process for the preparation thereof. The formulation consists of a liquid homogeneous mixture of a polyether-polyol based on an aromatic amine or sorbitol or tetrol or a mixture thereof, a neopentane containing bromo and hydroxy groups and a compound containing phosphorus and nitrogen and is particularly suitable for the preparation of preformulated polyurethane systems (component A).

Abstract: A flame retardant formulation for application as an aqueous working dispersion onto surfaces of normally combustible materials. Upon exposure to elevated temperatures and/or flame, the formulation creates a substantially continuous protective film as it undergoes a transition of composition, with the protective film generally encapsulating and/or enveloping the surface of the article onto which it is applied. In addition to being insulative, the film excludes oxygen from the surface of the substrate, and is capable of radiating infrared and visible light when exposed to elevated temperatures. In the formulation, and upon exposure to elevated temperatures and/or flame, the material releases forms of chlorine, bromine, and phosphorus, for the protection that these materials provide. In addition, antimony oxide is present for its protective property, together with hydrated alumina for its water-release capability.

Abstract: Flexible polyurethane foams are used for a wide variety of applications including upholstery and bedding. Unfortunately polyurethane foams are inherently flammable. The invention overcomes this problem by using expandable graphite in the polyurethane foam-forming reaction mixture to improve the burning characteristics of the final foam. Expandable graphite is graphite containing one or more exfoliating agents so that considerable expansion will occur at high temperatures.

Abstract: This invention is a closed cell, rigid polyurethane-modified polyisocyanurate foam containing from about 10 to about 80 percent by weight of the foam of fly ash, which polyurethane-modified polyisocyanurate foam is prepared from a polyurethane-modified polyisocyanurate foam-forming composition which, when foamed to a density of about 1.75 pounds per cubic foot in the absence of the fly ash, forms a foam having a compressive modulus of about 150 to 325 pounds per square inch.

Abstract: Polyether urethane foams that are heat laminatable are prepared by incorporating within the foam an effective amount of an organophosphorus additive. This organophosphorus additive can be an organophosphite, an organophosphonate, an organophosphate, and a mixture thereof. This foam can also include an halogenated flame retardant.

Abstract: Polyether urethane foams that are heat laminatable are prepared by incorporating within the foam an effective amount of an organophosphorus additive. This organophosphorus additive can be an organophosphite, an organophosphonate, an organophosphate, and a mixture thereof. This foam can also include an halogenated flame retardant.

Abstract: Flame retardant isocyanate addition products are made by reacting an isocyanate with a compound selected from the group consisting of 1-phosphonoethane-2-carboxylic acid-tri-C.sub.1 -C.sub.4 -alkyl esters, 1-phosphonopropane-2-carboxylic acid-tri-C.sub.1 -C.sub.4 -alkyl esters and mixtures thereof. Known isocyanate-reactive compounds, blowing agents, catalysts, additives and auxiliary agents may optionally be included in the reaction mixture. These flame retardant products are useful in construction applications such as insulation panels for roof insulation.

Abstract: Polyether urethane foams that are heat laminatable are prepared by incorporating within the foam an effective amount of an organophosphorus additive. This organophosphorus additive can be an organophosphite, an organophosphonate, an organophosphate, and a mixture thereof. This foam can also include an halogenated flame retardant.

Abstract: A polyurethane integral hard foam construction panel comprises a denser edge zone and a porous core, the surface of the construction panel being enameled, and is used as a roofing plate, in particular as a small format, nailed roof cover plate.For that purpose the invention provides that the polyurethane integral hard foam of the construction panel includes fillers, namely 1 to 65% by weight flame-retardants such as aluminum hydroxide [Al(OH).sub.3 ] and/or Exolite and 1 to 90% slate powder.

Abstract: Disclosed is a method for manufacturing a flame-retardant polyurethane foam which comprises the steps of:mixing a polyether polyol, an organic polyisocyanate, water, a surfactant, a catalyst containing a metal and a tertiary amine catalyst to form a mixture; and reacting the mixture to form a polyurethane foam,the improvement wherein 1 to 15 parts by weight of a triarylphosphate and 1 to 15 parts by weight of a complex salt consisting of a sintered mixture comprising silico-zirconate and antimony oxide are added to said mixture based on 100 parts by weight of said polyether polyol, respectively.The method for manufacturing a flame-retardant polyurethane foam of this invention generates no poisonous gas at manufacturing process and the resultant polyurethane foam has excellent flame retardant characteristics and causes no corrosion of a surface material thereof.

Abstract: The invention is directed to insulation, methods of insulation, and methods of making insulation with biogenetic silica particles in amorphous state and having a substantially porous skeletal structure. The insulation is not compacted or densified.

Abstract: This invention relates to flame retarding compositions comprising a pentate salt selected from melammonium pentate and the pentate salt of ammelide, and a nitrogen-containing phosphate selected from amine phosphates, ammonium phosphates, and ammonium polyphosphates in amount of 25 to 95 volume % phosphate to 75 to 5 volume % pentate salt which produce unexpected results in thermoplastic polyurethane compositions in terms of oxygen index, and UL-94 rating. This invention also pertains to polyurethane compositions containing a thermoplastic polyurethane resin and a flame retarding combination of a pentate salt and a phosphate, defined above, in amount of 10 to 35 volume % of the two flame retarding components based on the total volume of the resin plus the two flame retarding componets. An aryl phosphate can also be included to enhance the flame retarding properties of thermoplastic polyurethanes. Such polyurethane compositions are intumescent, drip retardant, and are halogen-free.

Abstract: The disclosure relates to a particulate agent based on free-flowing, pulverulent ammonium polyphosphate of the general formulaH.sub.(n-M)+2 (NH.sub.4).sub.m P.sub.n O.sub.3n+1in which n stands for a whole number with an average value of about 20 to 800 and the ratio of m/n is about 1. The agent reduces the ignitability of combustible substances and constists of(a) about 80 to 99.5 mass % ammonium polyphosphate and(b) about 0.5 to 20 mass % hardened epoxide resin having an epoxide equivalent weight of about 170 to about 220, the epoxide resin enveloping the individual ammonium polyphosphate particles.

Abstract: The disclosure relates to a storable polyol pre-mixture for making flame-retardant polyurethane foam plastics consisting of a mixture of a polyester polyol or polyether polyol and an ammonium polyphosphate as a flame-retardant agent. The pre-mixture contains more particularly an ammonium polyphosphate which corresponds to the general formula (I)H.sub.(n-m)+2 (NH.sub.4).sub.m P.sub.n O.sub.3n+1 (I)in which n stands for an integral average value of 100 to 1000, m stands for a whole number of up to n+2 and m/n stands for a value of about 1, has an acid number of 0.01 to about 5 mg KOH/g, contains 0.01 to 0.5 mass % water and 0.5 to about 15 mass % water-soluble fractions in water at 25.degree. C.

Abstract: A molded polyurethane foamed shape has finely ground dry fire-retardant particles containing a volatile active fire-retardant component which releases fire-retardant gas when exposed to fire and distributed throughout the shape and encapsulated by the polyurethane so as to protect the component against evaporation until exposed by initial burning of the shape.

Abstract: Fire retardant polyurethane foam materials and methods of producing the same are disclosed. Such foams are produced by encapsulating or depositing fire retardant materials within the cell structure of previously formed foam materials. In one embodiment, the foam is passed through a liquid medium containing fire retardant materials, with the foam being subjected to periodic compression during contact with the liquid medium. In an alternative embodiment, the foam is subjected to a dust or particulate atmosphere in which fire retardant material is the particulate material.

Abstract: A method for the production of fire retardant foam such as flexible polyurethane foam. The method includes the mixing of urea with one or more of the foam producing reactants prior to combining or at the time of combining such reactants to produce the foam material. In one embodiment, the urea is pre-mixed with the polyol reactant in a slurry apparatus. In another embodiment, urea is injected into a mixing head at the time of mixing the foam producing reactants. The urea component may be employed in amounts of about 30 to 45% by weight of the total foam mass composition.

Abstract: A flame retardant polyurethane-modified polyisocyanurate foam composition containing a flame retardant amount of a normally liquid flame retardant polyol ester. The polyol ester is prepared by a process comprising reacting a halogen containing anhydride of a dicarboxylic acid or a mixture of said anhydrides with 2 to about 10 moles of an aliphatic diol or mixture of diols per mole of said anhydride to obtain a substantially fully esterified halogen containing product.

Abstract: Alkali metal polyester silicate resinous products are produced by mixing a polyhydroxy organic compound, an alkali metal silicate and a polycarboxylic acid, then heating the mixture to a temperature between the melting point of the polycarboxylic acid and the boiling temperature of the polyol while agitating until the reaction is complete.

Abstract: The specification discloses a fire retardant composition, a plastic based thereon, a process making for same and a building component based thereon wherein the fire retardant comprises chemicals which when added to the plastic resin composition will undergo fractional, endothermic reactions under the action of high temperatures. The most preferred chemicals disclosed in the specification, and their proportions relative to one another, comprise from about 2 to about 10% by weight of ammonium polyphosphate, from about 10 to about 50% by weight of monoammonium phosphate, from about 4 to about 12% by weight of anhydrous borax, from about 12 to about 40% by weight of borax, and from about 12 to about 40% by weight of a urea polymer, preferably melamine. Other additives may be included and are disclosed in the specification.

Abstract: A polymer composition containing a flame retardant amount of tribromocumene. The polymer is preferably polyurethane and may be either foamed or non-foamed.

Abstract: A polymer composition containing a flame retardant amount of tribromocumene. The polymer is preferably polyurethane and may be either foamed or non-foamed.

Abstract: A polyester-melamine-isocyanurate thermosetting foam composition having improved flame, smoke and nonburning properties with good compressive strength, which foam composition is prepared by the admixture of a saturated polyester resin, a flame-retardant amount of melamine, a methylene diisocyanate, in the presence of a silicone-glycol surfactant, a fluorocarbon blowing agent and a trimerization catalyst to provide a closed-cell thermosetting foam.

Abstract: Polyurethane foams which may be rendered flame resistant by the addition of flame retardants are produced by reaction between a carbohydrate, a polyisocyanate and water in the presence of a suitable surfactant and polyurethane forming catalyst.

Abstract: A composition for polyurethane foam comprising (a) polyols containing at least one of alkylene oxide adducts of aniline-formaldehyde condensates and alkylene oxide adducts of reduced compounds of nitrated toluenes in an amount of 30 to 70% by weight of the polyols, (b) at least one isocyanate of the formula: ##STR1## a fire retardant, together with one or more conventional catalysts, foam stabilizers, blowing agents and the like additives, can give fire retardant, high impact and heat resistant urethane foams.

Abstract: A composition comprises polyurethane, a two-component flame retardant system consisting of an additive first flame retardant containing organophosphorus, and a second flame retardant containing organochlorine or organobromine.The composition of the invention may be employed for polyurethane foams, especially rigid foams.Diminished combustibility for rigid foam is measured by a flame-spread index less than 75 and a smoke developed index less than 450 when subjected to ASTM Test E-84, Surface Burning Characteristics of Building Materials.Dimethyl methylphosphonate is a representative additive organophosphorus first flame retardant. Trichloroisopropyl alcohol is a representative second flame retardant containing organochlorine.

Abstract: The present invention relates to intumescent fire retardant compositions for polymers such as olefin polymers, polyester resins, polyurethane resins etc. According to the invention, the intumescent fire retardant compositions contain a thermolized product obtained from a system comprising P.sub.2 O.sub.5 or a P.sub.2 O.sub.5 -precursor together with triethanolamine. The ratio between the constituents is between 0.5 to 2.0 parts by weight P.sub.2 O.sub.5 to 1 part triethanolamine. The intumescent fire retardant compositions according to the present invention obviate the need for using of halogen-containing fire retardants which produce acid vapors during decomposition.

Abstract: The addition of a small amount of a halogen compound, e.g. chloroethyl phosphate, in a process producing elastomeric polyurethane RIM parts using tertiary amines as the chief catalyst component results in scavenging the residual amines after the part has been cured by annealing. The parts from such a process can be coated with a wide variety of enamels having a high solids content and completely cured to result in a higher degree of adhesive between the coating and the part's surface than those parts from a process without the use of such a halogen.

Abstract: A flame-retardant, rigid, thermosetting foam product is prepared by reacting, in the presence of a blowing agent and a catalyst, particularly an organic metal catalyst, a furfural alcohol polymer, a phenol-formaldehyde resin, a melamine and methylene diphenyl isocyanate, which reaction provides for a rigid foam characterized by low friability and good heat- and flame-resistant properties.

Abstract: The invention relates to a composition for the production of stiff and self-supporting expanded materials, the composition being based on an unsaturated polyester resin, an isocyanate and a filler, preferably an inert silicate material, with or without other fillers such as cork and ash, said composition having improved expandibility features and being especially useful for the production of stiff, expanded, and noncrumbling materials. These materials are especially useful for self-supporting structures such as doors and wall partitions.

Abstract: Articles having increased fire-retardant properties are obtained by surrounding a foraminous core having the desired product properties with an adherent protective layer of a hydrophilic polyurethane foam having large amounts of fire-retardant fillers. The core can be made of rigid, semi-rigid or flexible foams. Preferable cores include conventional bedding and cushioning materials. The protective layer can be sprayed or poured as a coating or molded on to the core.

Abstract: Thermoplastic polyurethane elastomer compositions comprising a polyurethane elastomer, a pentate salt of an amino-s-triazine, and optionally a polyol are flame retardant and intumescent and may be compounded to be self-extinguishing.