Abstract: Crosslinked elastomeric and/or thermoplastic closed-cell foams having low densities are prepared from an admixture which comprises a crosslinkable thermoplastic and/or elastomeric polymer, a free radical initiator which is activated at temperatures from about 50.degree. C. to about 350.degree. C., and a t-alkylhydrazinium salt or a carbonylhydrazine.

Abstract: A polymer foam made from a blend of a low density ethylenic polymer and styrenic polymer utilizing a volatile blowing agent and a free radical generating compound as a crosslinking agent. The free radical generating compound provides light crosslinking and increases the foamability of the polymer blend.

Abstract: The present invention concerns a foamed, silane-cross-linked polyolefin foam and a procedure for producing the same. The polyolefin foam contains 60-99.9% polyolefin, 0.1-10% chemically bound hydrolyzed silane, 0-5% condensing catalyst, 0.1-5% water and 0-20% water carrier substance. The polyolefin foam is produced by extruding a mixture which contans polyethylene, silane hydrolyzable with water, a condensing catalyst and a foaming agent. For the polyolefin to be extruded is used polyethylene containing 0.1-5% water as foaming agent and 0-20% water carrier substance.

Abstract: A method for producing foam polyolefin products which are light-stable and weather-resistant are obtained by the combined use of the following stabilizers:(a) phenolic antioxidants,(b) substituted benzophenones and/or substituted benzotriazoles, and(c) sterically hindered amines.

Abstract: An electroconductive cross-linked polyolefin foam having electric resistance of not more than 100 M.OMEGA. and comprising uniform minute cells and proving useful for the production of IC cases, etc. is provided by a method which comprises kneading 100 parts by weight of a polyolefin, 10 to 30 parts by weight of carbon particles, and suitable amounts of a foaming agent and a cross-linking agent and heating the resultant cross-linkable and foamable composition under atmospheric pressure thereby allowing the composition to be cross-linked and foamed without being abruptly foamed or expanded or by a method which comprises heating the aforementioned cross-linkable and foamable composition in a metal mold under pressure to a temperature at which the foaming agent is not substantially decomposed thereby cross-linking the composition and then heating the resultant cross-linked foamable composition under atmospheric pressure thereby allowing the composition to be foamed without being abruptly foamed or expanded.

Abstract: A heat-foamable olefinic resin composition comprising(a) an ethylenic polymer,(b) a propylene/alpha-olefin copolymer having a melting point of 130.degree. to 160.degree. C.,(c) a propylene polymer having a melting point at least 10.degree. C. higher than the melting point of the propylene/alpha-olefin copolymer, and(d) a blowing agent, and optionally(e) a crosslinking agent and/or a crosslinking promoting agent; anda process for producing an olefinic resin foam comprising crosslinking and heat-foaming the aforesaid heat-foamable olefinic resin composition.

Abstract: Process and composition for single step production of foam by utilizing a blowing agent, organic peroxide cross linking agent and a silicone block copolymer.

Abstract: A composition suitable for open-cell polyolefin foam which comprises 100 parts by weight of olefin resin, 1 to 20 parts by weight of blowing agent, 0.3 to 10 parts by weight of organic peroxide crosslinking agent, 0.1 to 10 parts by weight of trifunctional monomer, and 1 to 5 parts by weight of silicone oil or a derivative thereof.

Abstract: Compatible blends of an ethylene/methacrylic or ethylene/acrylic acid dipolymer or a terpolymer with n-butyl or isobutyl acrylate with an ethylene/X/Y terpolymer, where X is vinyl acetate or an alkyl acrylate and Y is CO or SO.sub.2, with an elastomer, a blowing agent, and a curing agent can be readily formed into stiff foamed articles having very good physical properties, especially split tear and tensile strength. The foamed articles are useful, among others, in such applications as footwear, insulation, shock absorbance, floatation devices, seals and, gaskets.

Abstract: Flexible foam composition comprising a flexible polyester resin prepared from a resin having an elongation of 8 to 70 percent, said foams having density of 2 to 50 pounds per cubic foot. The foam can be filled with up to 150 parts by weight of inorganic materials and can be reinforced with porous fabric (paper or cloth) or glass (chopped fiber or woven tape) materials.

Abstract: The invention relates to an earplug, produced with the use of a polysiloxane which is made foamable and cross-linkable by the use of expanding and cross-linking agents. The method for producing such an earplug comprises preshaping the polysiloxane together with the additives, then finally shaping the earplug in the foaming process and then tempering the finally shaped product.

Abstract: Alkali metal polyester silicate resinous products are produced by mixing a polyhydroxy organic compound, an alkali metal silicate and a polycarboxylic acid, then heating the mixture to a temperature between the melting point of the polycarboxylic acid and the boiling temperature of the polyol while agitating until the reaction is complete.

Abstract: Low density foams are prepared from an admixture which comprises a medium which is polymerizable and/or crosslinkable by free radical initiation, carbonylhydrazine blowing agent, a peroxide curing agent, a suitable surfactant, and at least one transition metal salt promoter wherein at least one of the metal salts is a compound of iron or copper. The blowing agent in the presence of an effective amount of the transitional metal salt promoter improves the efficiency of the process.

Abstract: Compositions for producing unsaturated polyester foams comprising sodium borohydride for curing the composition in conjunction with an organic peroxide catalyst, and for producing hydrogen gas as the foaming agent. The compositions which are simple and safe to prepare produce high quality foams.

Abstract: A composition suitable for open-cell polyolefin foam which comprises 100 parts by weight of olefin resin, 1 to 20 parts by weight of blowing agent, 0.3 to 10 parts by weight of organic peroxide crosslinking agent, 0.1 to 10 parts by weight of trifunctional monomer, and 1 to 5 parts by weight of silicone oil or a derivative thereof.

Abstract: A method of forming synthetic articles of polyester resin by resin transfer molding techniques or the like comprising combining a set of reactants including a major base mass of polyester resin in fluid form, at least one polyester cure accelerator, a selected quantity of isocyanate, a surfactant and at least one promoter. The isocyanate is added in sufficient quantity to react with at least one other component in the mixture to produce quantities of carbon dioxide throughout the mixture. The resultant mixture is transferred into a closed mold prior to substantial reaction. The promoter is allowed to react exothermically with at least one other component of the mixture to trigger the isocyanate to react to evolve carbon dioxide gas to generate pressure to fill the mold. Thereafter a curing reaction between the cure accelerator and the polyester occurs to cure and solidify the expanded resin to produce an expanded article.

Abstract: Low density foams are prepared from an admixture which comprises a medium which is polymerizable and/or crosslinkable by free radical initiation, a t-alkylhydrazinium salt blowing agent, a peroxide curing agent, a suitable surfactant, and at least one transition metal salt promoter wherein at least one of the metal salts is a compound of iron or copper. The t-alkylhydrazinium salt blowing agent in the presence of an effective amount of the transitional metal salt promoter improves the efficiency of the process.

Abstract: The subject invention is a foamable composition based on a blend of a carbon monoxide- or sulfur dioxide-containing ethylene copolymer and a vinyl or vinylidene halide polymer, and the closed-cell foamed article produced therefrom.

Abstract: Unsaturated polyester foams having fine and uniform cells are prepared at an atmospheric temperature from an admixture which comprises in combination a liquid unsaturated polyester resin, a hydrazide compound, a cobalt compound and a powdered inorganic compound selected from the group consisting of percarbonates, perborates and perphosphates.

Abstract: An improved process for the foaming of polyolefin materials is disclosed where the polyolefin is crosslinked by a peroxide and foamed by a chemical foaming agent combined with an auxiliary foaming agent is disclosed. According to the invention, the auxiliary foaming is a sterically hindered phenol and/or an organic phosphorus compound.

Abstract: An expansion-molded product made from expanded cross-linked polyethylene particles each of which has an outer skin and inner cellular core, said outer skin each being fused and welded together to form an interfacial membrane whose average thickness is as thick as at least three times that of a cell membrane of the inner cellular core, is prepared by charging a lot of the particles into a mold, heating the particles therein to such an extent that the space among the particles is filled and then aging thus obtained molded product.The expanded particle each has a structure having an outer skin on an inner cellular core, the outer skin being as thick as at least three times cell membrane of the inner cellular core. The expandable particles are prepared by impregnating a foaming agent into the cross-linked polyethylene particles and heating so that the expandable particles are subjected to a step in which the foaming agent existing in the surface thereof is preferentially forced to evaporate.

Abstract: For forming synthetic cellular materials, gas is generated by the reaction of an isocyanate and a hydroperioxide. The reactants produce a novel polymeric amine oxide foam. When the reactants are introduced to a base resin, cellular foam products (densities throughout the 50 to 2 lbs/ft.sup.3 range), extended resin products of even higher densities, and non-shrink resinous solids (with microcellular distribution of gas) can be obtained. When employed in resins curable with hydroperoxide, a small fraction of the hydroperoxide interacts with a promoter and serves to cure the resin while the larger fraction reacts earlier with the isocyanate to evolve gas before the gellation state of the base resin is reached. The foaming agent can be made commercially available as a premixture of isocyanate and appropriate surfactant for the hydroperoxide reaction. By mixing with low hydroxyl and carboxyl base resin, long pot life is obtainable.

Abstract: This application is directed to light-weight and hard foam materials. The foams of this invention are prepared by extruding thermoplastic crystalline plastics in the presence of highly volatile organic liquids as the foaming agents. In accordance with the present method crystalline polyolefins, in the presence of polybutadiene, ethylenevinylacetate copolymers, ethylene-propylenes and/or ethylene-propylene terpolymer rubbers, and optionally radical formers such as suitable peroxides, azidene, sulfonyl azidene or the like, and inhibitors for radical decomposition, such as triallylcyanurate or an acrylate selected from the group consisting of trimethylolpropane-trimethacrylate, allyl-methacrylate, tetrahydrofurfurylmethacrylate, triethyleneglycol-dimethacrylate, polyethyleneglycol-dimethacrylate or the like, are converted into foam-like molded bodies by means of a highly volatile organic liquid foaming agent.

Abstract: Self-extinguishing, fine particulate, expandable styrene polymers for the manufacture of molded articles, containing bromine compounds and one synergist. The synergist, referred to the styrene polymer, is at least one hydrocarbon present in amounts from about 0.1 to 3% by weight and forms stable radicals at temperatures above 300.degree. C.

Abstract: A novel method of making foamed, crosslinked low density polyethylene utilizing as dual crosslinking/blowing agents, organic peroxides of the formula: ##STR1## where each R is a t-alkyl group bonded through its tertiary carbon atom and having 4-8 carbon atoms; and R' is an alkyl group of 1-6 carbon atoms.

Abstract: A cross-linked, cellular elastomeric composition is made from a formulation which includes one or more natural and/or synthetic rubbers, a cross-linking agent, a monomeric metallic salt of an ethylenically-unsaturated carboxylic acid and a blowing agent. The metallic salt is preferably basic zinc methacrylate. The composition may be used to provide a core for a tennis-ball or a sponge for a table-tennis bat. The former use enables advantage to be taken of the properties hitherto only found in pressurized playballs, while the latter use leads to a marked increase in the speed of the ball when struck by the bat.

Abstract: This invention relates to a novel product, fibrils of crosslinked polyester resin having a vesiculated structure, and to a process of making them.Vesiculated fibrils of crosslinked polyester resin of length 50 .mu.m-5 cm, diameter 1 .mu.m-2 mm and aspect ratio of 10-50 are prepared by pouring into water with stirring a selected solution in unsaturated monomer of a carboxylated unsaturated polyester resin of acid value 10-90 mg KOH per g., the water containing both a base having a pK.sub.b value of 8 maximum and a dispersion stabilizer, and initiating polymerization. The polyester solution is selected for suitability for fibril formation by means of a buoyancy test.The fibrils are useful in a number of applications, for example, as fillers for paints and putties, viscosity modifiers in liquids and replacements in some applications for fibrous mineral extenders such as asbestos.

Abstract: A blowing agent composition comprises azodicarbonamide, 0.005 to 5% by weight, based on the weight of azodicarbonamide, of a chromium sulphate, and 0.005-1% by weight, based on the weight of azodicarbonamide, of at least one zinc compound selected from zinc salts and oxides.

Abstract: Liquid, linear, crosslinkable phosphazene compositions and a process for their preparation are disclosed. These liquid compositions, prepared from normally solid polyphosphazene, contain the polyphosphazene in admixture with from about 1 to about 30 parts per hundred parts of polymer of a polythiol, a polyacrylate, a polymethacrylate or mixtures thereof such that the combination has a viscosity of less than 500,000 cps at 23.degree. C. These compositions are easily handled and can be crosslinked at ambient temperatures.

Abstract: Self-extinguishing, fine particulate, expandable styrene polymers for the manufacture of molded articles, containing bromine compounds and one synergist. The synergist, referred to the styrene polymer, is at least one hydrocarbon present in amounts from about 0.1 to 3% by weight and forms stable radicals at temperatures above 300.degree. C.

Abstract: By using alpha,alpha'-bis-t-butylperoxydiisopropylbenzene (TDB) as an organic peroxide synergist in making expandable polystyrene having a K value of 55-59 and containing an organic bromide reaction mixture compatible with the polymerization (such as hexabromocyclododecane), excellent results are obtained. Specifically, foams of overall improved properties, namely in flammability, collapse and shrinkage, are obtained.

Abstract: Novel processes and compositions are provided for the preparation of foamed, crosslinked polyethylene utilizing cyclic peroxyketal crosslinking/blowing agents. The novel compositions include esters of thiodipropionic acid as activators.

Abstract: Expanded particles of a crosslinked polyolefin resin, each particle with uniformly spherical shape, having an average diameter of 1.4 to 5.5 mm, an average expansion ratio of 18 to 37 and specific compression coefficient of 1.6 .times. 10.sup.-3 to 4.0 .times. 10.sup.-3, are found to be produced by two-step foaming operations. They are useful for various purposes such as filtrating material, fillers in stuffed specimens and, especially for preparation of molded articles having constricted portions, giving excellent moldings having smooth surface without failure at corner or edge portions.

Abstract: Particulate expandable styrene polymers which contain an organic bromine compound as the flameproofing agent and an organic compound possessing a labile C--C, O--O or N.dbd.N bond as the synergistic agent for flameproofing. The flameproofing agent is applied to the surface of the particles while the synergistic agent is homogeneously incorporated into the particles.The polymers can be converted to self-extinguishing foams.

Abstract: A process is described for the production of foamed plastics from polyolefins by peroxide crosslinking and foaming by means of a chemical foaming agent under conditions of normal pressure the improvement wherein said foaming is carried out in the additional presence of a finely divided magnesium oxide and/or magnesium hydroxide and/or magnesium-hydroxide carbonate.

Abstract: In a process for producing an olefinic resin foam which comprises the steps of forming a composition comprising an olefinic resin, a chemical blowing agent and a crosslinking agent into an unfoamed sheet-like or rod-like shaped article and foaming it by heating, the improvement wherein the heat-forming step is carried out in an oxygen-free atmosphere or in an atmosphere containing not more than 10% of oxygen.

Abstract: A process for preparing a foamed and crosslinked polyethylene resin shaped article having improved heat-sealability, which comprises melt-kneading (a) a silane-modified polyethylene resin, (b) a heat-decomposable blowing agent, (c) a silanol condensation catalyst, and (d) an organic peroxide at a temperature lower than the decomposition temperature of the heat-decomposable blowing agent (b), shaping the mixture, and heating the resulting foamable and crosslinkable shaped articles to the decomposition temperature of the heat-decomposable blowing agent or to a higher temperature thereby to foam and crosslink it; and a foamable and crosslinkable polyethylene resin composition used therefor.

Abstract: A free expandable rubbery composition comprising an ethylene/.alpha.-olefin copolymer or terpolymer, a blowing agent and a crosslinking agent, said ethylene/.alpha.-olefin co- or terpolymer simultaneously meeting the following requirements (A), (B) and (C):(A) it contains 55 to 73 mole % of an ethylene unit,(B) it has an (EB.times.TS) value of at least 7,000 wherein EB represents the break elongation (%) of the co- or terpolymer and TS is the maximum tensile strength (kg/cm.sup.2) of the co- or terpolymer, and(C) it has a Mooney viscosity, ML.sub.1+4 at 121.degree. C., of 65 to 120.This composition can be used for the production of a crosslinked and foamed rubbery article by the free expansion method.

Abstract: A process for preparing a foamed product from a high-melting synthetic resin by decomposing a blowing agent incorporated in the resin, characterized in that the blowing agent is at least one zinc peroxide represented by the formula:ZnlO.sub.m.(H.sub.2 O).sub.n/2wherein l is an integer of 1 to 10, m is an integer of 2 to 20 and n is 0 or an integer of 1 to 5.

Abstract: Dynamically partially cured composition comprising a peroxide-curable olefin copolymer rubber (such as EDPM) and a peroxide-decomposing olefin plastic (such as PE and PP) is improved by effecting the dynamic heat-treatment with addition of a peroxide-non-curable hydrocarbon rubber (such as PIB) and/or a mineral oil softener (process oil). The dynamic heat-treatment is preferably carried out not only in the presence of an organic peroxide but also in the presence of divinyl benzene. The elastomeric composition is thermoplastic and, with or without further blending with an olefin plastic, is processable by techniques conventionally used for thermoplastic resins. This elastomer composition and blends of the elastomer composition and olefin plastic can be used for producing foamed product in combination with decomposition type foaming agent (such as azodicarbonamide).

Abstract: Expanded particles of a crosslinked polyolefin resin, each particle with uniformly spherical shape, having an average diameter of 1.4 to 5.5 mm, an average expansion ratio of 18 to 37 and specific compression coefficient of 1.6.times.10.sup.-3 to 4.0.times.10.sup.-3, are found to be produced by two-step foaming operations. They are useful for various purposes such as filtrating material, fillers in stuffed specimens and, especially for preparation of molded articles having constricted portions, giving excellent moldings having smooth surface without failure at corner or edge portions.

Abstract: A blowing composition comprising azodicarbonamide, a zinc peroxide and a decomposition inhibitor for azodicarbonamide.

Abstract: A process for the production of foam materials, particularly polyolefin foam materials, from crosslinked polyolefin scraps involves comminuting and compressing crosslinked polyolefin foam scraps at a temperature lying below the decomposition temperature of a crosslinked agent contained therein, plasticating the resulting comminuted product also at a temperature lying below the temperature of the crosslinked agent, forming a shaped article from the plasticated material and thereafter crosslinking and expanding the shaped article by heating above the decomposition temperature of the crosslinking agent and of a blowing agent contained within said material. The initial foam scraps are obtained during the formation of a crosslinked polyolefin foam containing material.

Abstract: Cellular polyvinyl chloride products of good cell quality are made utilizing a lower fusion temperature than conventionally employed by incorporating in a polyvinyl chloride containing plastisol, which has a fusion temperature of from about 220.degree. F. to about 300.degree. F., an effective amount of a blowing agent selected from the group consisting of (1) a mixture of benzene sulfonyl hydrazide and 4,4'-oxybis (benzene sulfonyl hydrazide), (2) a mixture of toluene sulfonyl hydrazide and 4,4'-oxybis (benzene sulfonyl hydrazide), and (3) 4,4'-oxybis (benzene sulfonyl hydrazide) alone, and an organic base or oxidizing agent which acts as an activator for said blowing agent.

Abstract: Organopolysiloxane foams are prepared by heating a mixture containing (A) a diorganopolysiloxane, (B) silicon dioxide having a surface area of at least 50 m.sup.2 /g, (C) a peroxide compound, (D) at least one organosilicon compound containing at least 2 weight percent of Si-bonded hydroxyl groups and (E) at least one organopolysiloxane having Si-bonded hydrogen, to a temperature between 280.degree. and 320.degree. C. at a pressure which does not exceed the pressure of the surrounding atmosphere.

Abstract: Unsaturated polyester resins will form foamed or solid plastics with water-binding agents containing an oxidated silicon compound in the presence of an initiator.

Abstract: Silicon halides will react chemically with polyols to produce polyol silicate resinous products which will react chemically with polyisocyanates to produce polyisocyanate silicate solid or cellular solid products.

Abstract: A process for the manufacture of cross-linked foamable moldings from olefin polymers, wherein the olefin polymer is mixed with(a) a solid organic blowing agent which eliminates gases when heated,(b) an organic peroxide,(c) conventional additives and(d) an activating organic compound which lowers the decomposition temperature of the peroxide,And the mixture is molded thermoplastically and is crosslinked below the decomposition temperature of the blowing agent but above the decomposition temperature of the activated peroxide.The organic activator is preferably a transition metal salt of a long-chain fatty acid.The moldings may be used for the manufacture of foams, for example for insulating purposes.

Abstract: There are described expandable molding compositions of styrene polymers containing 1,2,3,4,5,6-hexabromohexene-1 or 1,2,3,4,5,6-hexabromohexene-3 or mixtures thereof as the flame-retarding agent, and showing a favorable combination of improved properties, especially high pre-foaming velocity, good welding, rapid mold-releasing and good flame-retardance.

Abstract: A process for producing a continuous foam sheet of a synthetic resin having a polyolefin base which comprises admixing an organic peroxide, a blowing agent, and a pore regulator with the synthetic resin, finely distributing said peroxide, blowing agent and pore regulator within said resin at a temperature below the decomposition temperature of the peroxide and the blowing agent in the thermoplastic range, shaping the resulting admixture into a sheet or panel and thereafter effecting thermal crosslinking and foaming of the resin. The pore regulator comprises an oligomeric and/or polymeric saturated dicarboxylic acid ester or a mixture of such esters having average molecular weights of from between 500 and 40,000, and flow points and/or melting ranges that are below the decomposition temperature of the peroxide and of the blowing agent.