Abstract: Powdered and liquid fluid loss additives are disclosed for use in cementing wellbores, particularly oil and gas wellbores. Excellent fluid loss control is achieved over a wide range of conditions using various cements systems. The invention utilizes polyvinyl acetate polymers as a fluid loss additive. The polyvinyl acetate polymer is used in conjunction with a dispersing sulfonated polymer and surfactant. This highly effective combination is then adjusted to individual well conditions with chelating agent, cross-linking agent, biocides, antifoams, or combinations of these. The dispersants are novel dispersing agent polymers such as melamine sulfonate polymer, vinyl sulfonate polymer and styrene sulfonate polymer and mixtures of these. These dispersant materials are usually prepared at low pH and can be used in the acid form, or neutralized to form salts of the polymers, wherein the salt can be a Group I or Group II metal salt, or ammonium salts (common salts).

Abstract: The present invention is directed to an imidized polycarboxylic acid polymer useful as a cement admixture, to improved cement compositions containing said polymer and to a process of forming the same.

Abstract: An improved lightweight cementitious product made up of an aqueous cementious mixture using cement and expanded shale, clay and slate mix, that can incorporate fly ash, lime, and the weight saving component, which is micronized polystyrene particles having particle sizes in the range of 50 to 2000 microns, and characterized by having water contents in the range of from about 0.5% to 50% v/v. The ultra low water compositions can be extruded and can be molded under high pressure.

Abstract: This invention relates generally to a gypsum composition having improved setting and strength characteristics. More specifically, this invention relates to a gypsum composition comprising an acrylic latex and an aliphatic alcohol wherein the composition has a retarded setting rate. This gypsum composition may further comprise a melamine-formaldehyde polymer and/or a styrene butadiene latex. This invention further relates to an artificial marble gypsum composition.

Abstract: The present invention is directed to a polyoxyalkylene ammonium salt of an imidized polycarboxylic acid polymer cement admixture, storage stable aqueous solutions of said polymer, and to improved cement compositions containing said polymer.

Abstract: A grouting material which is self-dispersing when brought into contact with a volume of water containing liquor or slurry and is settable to a solid mass after such dispersion, the material being in the form of self-dispersing granules or pellets and comprising a blend of component (A): a cementive constituent forming from 10 per cent to 95 per cent by weight of the composition; component (B): a dispersing constituent forming from 2 per cent to 75 per cent by weight of the composition; optional component (C): a swelling constituent which forms from 0 per cent to 50 per cent by weight of the composition; and component (D): a binder constituent which forms from 0.1 per cent to 10 per cent by weight of the composition; the percentages of components A, B, C and D adding to 100 per cent.

Abstract: An admixture for concrete comprising, as an essential component, a copolymer prepared by copolymerizing (a) a polyalkylene glycol monoester monomer having 110 to 300 mols of an oxyalkylene group(s) each having 2 to 3 carbon atoms, with (b) at least one monomer selected from among acrylic monomers, unsaturated dicarboxylic monomers and allylsulfonic monomers. When this admixture is used in preparing concrete, the resulting concrete composition undergoes little change in the slump for a lengthened time, so that the quality of the concrete composition can be easily controlled.

Abstract: Extrusion theology of thermoplastic polymer as manifested by surface smoothness is improved by incorporating foam cell nucleating agents into the polymer and extruding the polymer under laminar flow to form unfoamed extrudate.

Abstract: A composition for and a method of promoting the flow of a concrete slurry through a pump and a conduit is provided. The composition is a dry particulate mixture comprised of a water soluble, inorganic material and a solvatable, organic polymer. The composition, when mixed with a suitable quantity of water, is useful in a method of priming a pump used to pump a concrete slurry. The composition, when mixed with a concrete slurry, is useful to improve the flow of the slurry through a conduit.

Abstract: Efflorescence of building material, such as portland cement based building products, masonry, brick, concrete, and mortar, can be retarded by contacting the building material with polyvinylalcohol (PVOH). The PVOH may be dissolved in solvent, preferably water, and either applied to a surface of the building material, or added to the components that form the building material. The PVOH has a hydrolysis percentage above about 90%.

Abstract: In a method for blending of admixtures in a concrete mass which is transported through pipes/hoses to a casting site and in which the mass shall have a consistency which is suitable for casting of the mass on wall or roof surfaces there are used admixtures consisting of two components which react with each other. The two components are mixed into the mass at different points in time, possibly in combination with normally used additional admixtures for the mass.

Abstract: A water soluble chemical composition for use as a soil stabilizer, conditer and structuring agent includes a dispersing agent such as a polyanionic sulfonated urea-melamine formaldehyde condensate, an aggregating agent such as a non-ionic water soluble urea-formaldehyde condensate having relative weight average molecular weights between 400 to 10,000 and polydispersity between 2.5 to 10, and a basic salt like di-sodium tetra borate and/or a neutral salt like sodium chloride and a nitrogen potassium or phosphorous containing compound such as potassium nitrate, phosphoric acid, potassium dihydrogen orthophosphate and the like, wherein the ratio of urea-formaldehyde to sulfonated urea-melamine-formaldehyde is between 0.2:1 to 2.0:1 and the final solid contents of this composition is between 1-15%. These compositions are then sprayed on top of sand or soil with conventional equipment and will impart significant improvements in their mechanical properties and their erosion resistance to water and wind.

Abstract: The present invention is directed to a polyoxyalkylene ammonium salt of an imidized polycarboxylic acid polymer cement admixture, storage stable aqueous solutions of said polymer, and to improved cement compositions containing said polymer.

Abstract: When a cement dispersant comprising a polymer which is obtained by co-condensating monomers comprising monomer (A) and monomer (B) with formaldehyde, or a salt obtained by neutralizing the polymer, wherein the monomer (A) is an aromatic compound having, on the average, 1 to 300 mol per molecule of at least one member selected from the group consisting of oxyethylene group and oxypropylene group, and the monomer (B) is an aromatic compound having a carboxyl group; or another cement dispersant comprising a polymer which is obtained by co-condensating monomers comprising the above-described monomer (A), the above-described monomer (B) and monomer (C) which is an aromatic compound having a sulfonic acid group with formaldehyde, or a salt obtained by neutralizing the polymer is used as one component of a hydraulic composition, the fluidity of the hydraulic composition is maintained for a long time. Therefore, no trouble on transportation is caused during the force feeding of the hydraulic composition with a pump.

Abstract: Mixed anodic/cathodic corrosion inhibitors for use in hydraulic cement, comprising a) a first component consisting of an amount of alkali or alkaline earth metal nitrite sufficient to inhibit anodic corrosion; and b) a second component comprising an agent that acts to increases the anodic corrosion performance of the first component; wherein said first and second components are present in a weight ratio of from about 1:0.1 to 1:1. Optionally an EO/PO superplasticizer can be incorporated where the weight ratio of the first component, i.e., nitrite, to EO/PO superplasticizer is from about 1:0.005 to 1:0.25, with the surprising benefit of increased protection against cathodic corrosion without harming the level of anodic corrosion inhibition.

Abstract: An improved lightweight cementitious product made up of an aqueous cementious mixture that can incorporate fly ash, portland cement, sand, lime, and the weight saving component, which is micronized polystyrene particles having particle sizes in the range of 50 to 2000 microns, and characterized by having very low water contents, in the range of from about 0.5% to 5% v/v. The ultra low water compositions can be extruded and can be molded under high pressure.

Abstract: Compositions useful for making lightweight roof tiles. The compositions comprise in percent by weight: between about 2.0 to 4.1 latex (solids basis), between about 20.0 to 28.0 cement, between about 28.0 to 55.0 lightweight aggregate, between about 9.0 to 15.0 water, between about 5.0 to 35.0 standard weight aggregate such as sand, between about 0.0 to 8.0 filler such as limestone, and between 0.0 to 1.5 accelerating additive such as calcium chloride. Methods for making the compositions e.g. into lightweight roof tiles, are also disclosed.

Abstract: A polymer concrete pipe liner is formed from a fluidized, but substantially waterless cement containing mixture applied to the pipe interior. The mixture contains inorganic cement particles, a liquid styrene mixture and one or more poly-olefinically unsaturated co-monomers in a greater amount than the styrene. The mixture substantially excludes acrylonitrile and acrylamide. The co-monomers are preferably selected from a group including trimethylolpropane-trimethacrylate, trimethylolpropane-methacrylate, divinyl benzene, and hexadiene. Mixing liquid and solid aggregate components forms a slurry which is transferred to a pipe interior and centrifugally cast to form the liner. The composition avoids the need for high temperature curing the toxic reactive unsaturates to co-polymerize and cross-link polystyrene.

Abstract: Phosphomagnesia compositions settable into improvedly water-insensitive cements that retain their mechanical properties comprise an intimate admixture of (i) a binder phase including (a) at least one phosphorous compound (P.sub.2 O.sub.5 or derivative/precursor thereof) and (b) at least one magnesium compound reactive therewith in the presence of water, (ii) an effective amount of cementitious aggregate, and (iii) a water sensitivity-reducing amount of at least one silicone homogeneously distributed therethrough.

Abstract: An anti-efflorescence admixture for concrete products comprising a tall oil fatty acid and a fatty acid, a portion of the acid content of the tall oil fatty acid and/or fatty acid optionally being present in salt form with an alkanolamine or alkylamine, which admixture is effective in controlling both primary and secondary efflorescence.

Abstract: The present invention is directed to concrete compositions prepared using firm aqueous gels (aquagels) as all or part of the aggregate in a concrete mix. The concrete sets around the aquagels in the initial set stage. Because the aquagels maintain the pore structure of the concrete while it sets, a concrete product can be obtained that has substantially uniform density regardless of depth. During the curing and/or drying stages, the moisture migrates out of the concrete and the aquagels, and the aquagels dry to a fraction of the size of the original aquagel in the cell or pore in the concrete. This results in cellular, lightweight concrete having reduced density, reduced weight, reduced thermal conductivity, and reduced sound transmission compared to concrete prepared without using aquagels.

Abstract: The present invention comprises a series of discoveries related to the problems associated with formulations that destroy the color change properties of thermochromic encapsulated dyes. One aspect of the present invention is the discovery of a method of correcting these formulations to allow the addition of thermochromic dyes. Certain solvents destroy the dye, therefore any aldehydes, ketones, and diols, and most aromatic compounds should be removed from the formulation and if needed they should be replaced with solvents preferably having a large molecular weight (i.e. greater than 100 and low reactivity). Secondly, the formulation should be adjusted to be neutral (i.e. 6.5-7.5 pH) or have a low acid value. These two adjustments will allow the thermochromic dyes to added to the formulation without a loss of its color change properties.

Abstract: Containers use in the storing, dispensing, packaging, and/or portioning of food and beverage products are disclosed. The disposable and nondisposable food and beverage containers are manufactured from aggregates held together by organic binders in order to be lightweight, insulative, inexpensive, and more environmentally compatible than those currently used for storing, dispensing, packaging, or portioning such products. The food and beverage containers of the present invention are particularly useful for dispensing hot and cold food and beverages in the fast food restaurant environment. The structural matrices of the food and beverage containers include a hydrated organic binder paste (formed by mixing the binder with water) in combination with appropriate aggregate materials, such as fibers to add flexibility and strength, glass spheres to make the product more lightweight and insulative, or clay to make the product extremely inexpensive yet strong.

Abstract: An improved lightweight cementitious product made up of an aqueous cementitious mixture that can incorporate fly ash, portland cement, sand, lime, and the weight saving component, which is micronized polystyrene particles having particle sizes in the range of 50 to 2000 microns. The final mix can be poured into molded products such as foundation walls, roof tiles, bricks and the like. The product can also be used as a mason's mortar, a plaster, a stucco or a texture.

Abstract: Composition adapted to improve the rheological properties of cement-based products and more especially to increase the duration of the workability of concrete ready to use, characterized in that it comprises, in the form of a ternary mixturea superplasticizing or water-reducing agent having a dispersing effect,a stabilizing agent capable of forming a chelate with the calcium ions of the cement-based product, anda polycarboxylic polymer dispersing agent.

Abstract: A solidified waste is formed from a difficult-to-compact hydraulic cement slurry for use in the disposal of hazardous waste. The slurry contains inorganic non-compactible hydraulic cement particles, a concrete superplasticizer compound, water, and filler particles containing radionuclide and/or toxic contaminants. The slurry is then transferred to a storage vessel, such as a subterranean formation, to cast a stronger, denser solidified waste than a comparable solidified waste containing no superplasticizer.

Abstract: The present invention provides set retarding additives, set retarded hydraulic cement compositions including such additives and methods of using the cement compositions for cementing zones in wells. The set retarding additives are copolymers or terpolymers containing monomer units formed from one of maleic acid, itaconic acid, fumaric acid, citraconic acid and mesaconic acid along with other monomer units.

Abstract: A cementitious composition comprising(A) 10-30 parts cementitious material;(B) 50-80 parts fly ash weight; and(C) 1.5-8 parts hydroxycarboxylic acid and/or salt thereof.

Abstract: Phosphomagnesia compositions settable into improvedly water-insensitive cements that retain their mechanical properties comprise an intimate admixture of (i) a binder phase including (a) at least one phosphorous compound (P.sub.2 O.sub.5 or derivative/precursor thereof) and (b) at least one magnesium compound reactive therewith in the presence of water, (ii) an effective amount of cementitious aggregate, and (iii) a water sensitivity-reducing amount of at least one silicone homogeneously distributed therethrough.

Abstract: Compositions and methods for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued.

Abstract: Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be cut, rolled, pressed, scored, perforated, folded, and glued to fashion articles from the sheets.

Abstract: The cementitious material comprises an initial mixture of portland cement clinker and a modifier ranging in weight from approximately 0.5% to 5%, preferably 1%, of the weight of the clinker. The modifier is selected from a group comprising (a) a melamine formaldehyde-sodium bisulfite copolymer, and (b) sodium naphthalene sulfonate. The portland cement clinker and the modifier are intimately mixed and caused to react together in a solid state reaction by energetically grinding them together in a highly energetic ball-and-tube grinding mill to a high degree of fineness of at least approximately 5000 Blaine. Modified cementitious materials are produced by providing an additional constituent in the initial mixture comprising a hard, dense, substantially inert mineral material ranging up to 70% of the mixture by weight. The percentages of the portland cement clinker and the modifier are correspondingly reduced. The modified initial mixture is ground as before.

Abstract: Ultra high-strength hydraulic cement compositions with extremely low water-to-cement ratio of 10-30% and having high fluidity and improved capability of preventing slump loss, from which high-quality ultra high-strength hardened concrete and mortar can be obtained with superior workability, contain a binder composed of cement or a mixture of cement and a microscopic powder admixture, aggregates, water and a cement dispersion agent composed of water-soluble vinyl copolymers obtained by aqueous solution radical polymerization of five specified kinds of monomers at a ratio within a specified range The unit content of the binder is 400-1300kg/m.sup.3, the water-to-binder ratio is 10-30% and the content of cement dispersion agent is 0.1-2.0 weight parts for 100 weight parts of the binder.

Abstract: A method for manufacturing tracing paper, comprising coating a plastic film with a coating material. The coating material comprises a solvent system, adhesives, writable inorganic pigments and surfactants. The solvent system contains 50-80% by weight of aliphatic solvent and 20-50% by weight of aromatic solvent. The coating material includes 20-60% by weight of solid components. The inorganic pigments are in an amount of 30-60% based on the weight of the solid components of the coating material.

Abstract: N-phosphonomethyl iminodiacetic acid may be used as an additive to retard the setting time of Portland cement.

Abstract: A method for producing a cement material with reduced development of self-induced cracking, the method comprising:adding to a concrete, mortar or cement mix to which water has been added, an amount of 0.

Abstract: Lightweight concrete roof tiles are produced by extruding a latex/cement/lightweight aggregates/water mix in a prescribed sequence. The composition comprises:(a) 45-65 parts by weight of an acrylic latex emulsion;(b) 130-180 parts by weight of a cement;(c) 360-400 parts by weight of expanded shale lightweight aggregates; and(d) 50-75 parts by weight of additional water.This lightweight concrete roof tile of the present invention is about half the weight and about the same strength, and absorbs the same amount of water of conventional roof tiles.

Abstract: An improved hydraulic cement and resultant hydraulic cement composition having an imidized acrylic polymer uniformly distributed therein.

Abstract: A polymer concrete pipe liner is formed from a fluidized, but substantially waterless cement containing mixture applied to the pipe interior. The mixture is composed of inorganic cement particles, a liquid styrene mixture and a minor amount of one or more poly-olefinically unsaturated co-monomers. The mixture substantially excludes acrylonitrile and acrylamide. The co-monomers are preferably selected from a group including trimethylolpropane-trimethacrylate, divinyl benzene, hexadiene, and polyvinylsiloxanes. Mixing the liquid and solid components forms a slurry which is transferred to a pipe interior. Transfer properties can be controlled by particulate gradation, dissolved polymers, and rheology control additives. The pipe is then spun to centrifugally cast the liner. The composition avoids the need for high temperature curing and toxic reactive unsaturates to co-polymerize and cross-link polystyrene.

Abstract: A novel cement-based composition comprising a cement powder, a polymeric latex composition, and a water-soluble polysaccharide compound is disclosed. This composition is useful in adhering ceramic and vitreous tiles to plywood substrates. The composition can also be formulated to be an underlayment for preparing a substrate for flooring including carpet, tiles, wood flooring, etc.

Abstract: A superplasticizing additive for concrete and other cementitious mixes with high retention of workability (low "slump loss") and low air-entraining effect, is made by terpolymers of a) (meth)acrylic acid and its salts, b)polyethyleneglycolmonomethylether-(meth)acrylate and c) polypropyleneglycol-di(meth)acrylate.

Abstract: A thin protective coating for foam surfaced objects achieving high compression and impact strengths without the need of water curing.

Abstract: Improved hydraulic cement compositions and methods for cementing wells drilled through low temperature earth formations wherein the cement is subjected to freeze-thaw cycling are provided. The compositions are comprised of a hydraulic cement, gypsum cement, fly ash, an alkali metal halide, water, and an alcohol freezing point depressant.

Abstract: Set retarded ultra fine cement compositions which remain pumpable for a predictable period of time at temperatures up to about 240.degree. F. are provided. The compositions are basically comprised of an ultra fine hydraulic cement, sufficient water to form a pumpable slurry and a set retarder comprised of a methylenephosphonic acid derivative.

Abstract: A clay-free, asbestos-free and glass microbubble-free, drying type Joint compound containing an in-situ or associative thickener as a substitute for asbestos and any clay substitute therefor. In particular, these drying type joint compounds contain no attapulgus clay thereby improving viscosity stability, crack resistance and shrinkage. The lightweight joint compounds contain treated expanded perlite, treated to render it water-insensitive. The preferred in-situ thickeners are acidic acrylate copolymers. It has been found that the in-situ thickeners should be used in combination with the normal cellulosic thickeners used in joint compounds Instead of as replacements therefor. The joint compounds contain the usual fillers and latex emulsion binders, with at least about 50% by weight of the drying type joint compound being a filler selected from the group consisting of calcium carbonate and calcium sulfate dihydrate.

Abstract: The present invention provides additives for hydraulic cement compositions, particularly masonry cements, which improve the water-repellancy, workability, and board life of said compositions. The additives of the invention comprise a water-insoluble, water-repelling acid, a set retarding composition, an emulsifier, and a polymer selected from the group consisting of polyvinyl alcohol, polyvinyl acetate, hydroxypropyl substituted polysaccharides, and mixtures thereof.

Abstract: A composition for and method of dispersing particles of hydraulic cement in a slurry of hydraulic cement in water, wherein the composition is the reaction product of a ketone, an aldehyde, a cyanide and, optionally, a sulfite. The dispersant properties of the composition can be enhanced by further reacting the composition with hydroxide.

Abstract: The invention relates to a method of preparing sintered shapes, comprising the steps of: (1) forming a green body from a mixture comprising (A) at least one inorganic powder with (B) at least one polymer derived from (a) at least two sulfo monomers or (b) a combination of (i) a sulfo monomer with (ii) at least one monomer selected from acrylic compounds, acrylonitriles, vinyl lactams and vinyl pyrrolidones and maleic acids, anhydrides or salts, provided the mixture is substantially free of polysaccharide; (2) sintering the body. Inorganic shapes made from the compositions of the present invention have relatively high fired densities; small uniform grain sizes; and relatively low porosity. The sulfo polymers of the present invention help disperse the inorganic powder. These polymers improve deagglomeration of the inorganic powder and also help prevent reagglomeration of the powder. The polymers provide divalent ion stability for systems using water containing divalent ions, such as hard water.

Abstract: A polymer concrete pipe liner is formed from a fluidized, but substantially waterless cement containing mixture applied to the pipe interior. The mixture is composed of inorganic cement particles, a liquid styrene mixture and a minor amount of one or more poly-olefinically unsaturated co-monomers. The mixture substantially excludes acrylonitrile and acrylamide. The co-monomers are preferably selected from a group including trimethylolpropane-trimethacrylate, divinyl benzene, hexadiene, and polyvinylsiloxanes. Mixing the liquid and solid components forms a slurry which is transferred to a pipe interior. Transfer properties can be controlled by particulate gradation, dissolved polymers, and rheology control additives. The pipe is then spun to centrifugally cast the liner. The composition avoids the need for high temperature curing and toxic reactive unsaturates to co-polymerize and cross-link polystyrene.

Abstract: An oil and gas well cementing composition has styrene/butadiene latex and a combination of nonionic surfactants for improved physical properties, especially fluid loss. The composition has no anionic surfactants.