Solid Polymer Derived From Fluorine-containing Ethylenic Reactant Patents (Class 525/199)
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Patent number: 7247369Abstract: Microporous articles formed by thermally induced phase separation from a diluent in combination with a thermoplastic polymer and a fluorochemical additive providing novel fluid repellent articles. Such articles are useful in clothing, barrier membranes, optical films in electronic devices (such as light reflective and dispersive films), and protective garments.Type: GrantFiled: February 3, 2005Date of Patent: July 24, 2007Assignee: 3M Innovative Properties CompanyInventors: James S. Mrozinski, Chetan P. Jariwala
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Patent number: 7238748Abstract: Extrusion processability of resin blends of a metallocene catalyzed linear low density polyethylene and a low density polyethylene is improved by introducing a process aid package comprising a fluoroelastomer having a Mooney viscosity (ML(1+10) at 121° C.) between 30 and 60 and an interfacial agent.Type: GrantFiled: August 4, 2004Date of Patent: July 3, 2007Assignee: DuPont Performance Elastomers L.L.C.Inventor: Steven Richard Oriani
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Patent number: 7220799Abstract: Unsintered poly(tetrafluoroethylene) resin feeds are treated with ionizing radiation in an absorbed dose of no more than 1,000 Gy at room temperature in air so that only the melting temperature of the resin feeds is shifted toward the lower end without changing the quantities of heat of fusion and crystallization.Type: GrantFiled: May 28, 2004Date of Patent: May 22, 2007Assignee: Japan Atomic Energy Research InstituteInventors: Akira Udagawa, Akihiro Oshima
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Patent number: 7211629Abstract: The present invention relates to the reduction of oligomer content of melt-processible fluoropolymer so that the fluoropolymer has at least 25 ppm less oligomer than the as-polymerized fluoropolymer, the reduction being obtained by melting the fluoropolymer forming a surface of molten fluoropolymer and regenerating this surface, contacting the regenerating surface with inert gas, and devolatilizing the resultant molten fluoropolymer.Type: GrantFiled: April 30, 2004Date of Patent: May 1, 2007Assignee: E. I. du Pont de Nemours and CompanyInventors: Gregory Allen Chapman, David E. Bidstrup
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Patent number: 7208550Abstract: Blends of amorphous and semicrystalline polymers having shape memory properties were prepared by blending a crystalline polymer such as poly(vinylidene fluoride), polylactide, poly(hydroxxybutyrate), poly(ethylene glycol) polyethylene, polyethylene-co-vinyl acetate, poly(vinyl chloride), poly(vinylidene chloride) and copolymers of poly(vinylidene chloride) and poly(vinyle chloride) and an amorphous polymer such as poly(vinyl acetate), poly methyl acrylate, poly ethyl acrylate, atactic poly methyl methacrylate, isotactic poly methyl methacrylate, syndiotactic poly methyl methacrylate and other poly alkyl methacrylates. The method for preparing the polymeric materials and applications thereof, for example, as smart medical devices, are also disclosed.Type: GrantFiled: October 10, 2003Date of Patent: April 24, 2007Assignee: The University of ConnecticutInventors: Patrick T. Mather, Changdeng Liu, Cheryl J. Campo
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Patent number: 7183356Abstract: A fluororesin powder coating composition having high light resistance and being excellent in blocking resistance and smoothness of the coating film when coated, and a fluororesin powder to be used for a powder coating material, are presented. The fluororesin powder coating composition is made by using as the main material resin a composite fluorinated copolymer powder having a core/shell structure wherein core particles are made of a fluorinated copolymer and their surfaces are covered by e.g. a (meth)acrylate resin having a glass transition temperature higher than that of the core particles. The core/shell structure is formed by seed polymerization wherein fluorinated polymer particles are used as seeds.Type: GrantFiled: March 24, 2004Date of Patent: February 27, 2007Assignee: Asahi Glass Company, LimitedInventor: Toru Ishida
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Patent number: 7183001Abstract: Thermoplastic composition comprising a (meth)acrylic (co)polymer and particles of hollow glass spheres—or a mixture of particles of hollow glass spheres and particles of a mineral and/or organic compound—the said particles scattering light: having a mean size of 0.5 ?m to 200 ?m; possessing a refractive index different from that of the transparent thermoplastic by at least ±0.05; and being used in an amount of 5 ppm to 1000 ppm by weight with respect to the total composition. Corresponding fashioned articles, especially sheets for backlight units.Type: GrantFiled: February 18, 2003Date of Patent: February 27, 2007Assignee: Arkema FranceInventors: Yannick Ederle, Jean-Michel Bruneau
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Patent number: 7179863Abstract: The present invention relates to the use of films, formed from an adhesive layer and a layer (A), for coating articles made of a thermoset, the adhesive layer comprising, by weiqht: 0 to 60 parts of PVDE, 10 to 100 parts of functionalized PMMA, 0 to 50 parts of an acrylic elastomer and 0 to 4 parts of a UV absorber, the total making up 100 parts, the layer (A) comprising, as main constituents, 0 to 100 parts of PVDF per 100 to 0 parts of PMMA, respectively. This film may be manufactured by coextrusion and is then fixed to the thermoset, for example by hot pressing. The invention also relates to an SMC (Sheet Moulding Compound) multilayer structure comprising, in this order: a backing film, a crosslinkable composition (the precursor of the thermoset), the above adhesive layer and the above layer (A).Type: GrantFiled: October 3, 2003Date of Patent: February 20, 2007Assignee: Arkema FranceInventors: Anthony Bonnet, Philippe Bussi, David Silagy
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Patent number: 7176265Abstract: A process for producing low molecular weight, granular polytetrafluoroethylene or modified polytetrafluoroethylene by suspension polymerization of pressurized tetrafluoroethylene in an agitated reaction vessel. The polymerization is conducted in aqueous medium in the presence of a free radical initiator, and a telogen. The reaction vessel is agitated during polymerization sufficiently to coagulate the polytetrafluoroethylene or modified polytetrafluoroethylene. Low molecular weight granular polytetrafluoroethylene or modified polytetrafluoroethylene having a melt viscosity of less than about 1×106 Pa·S powder is isolated directly from the reaction vessel.Type: GrantFiled: October 15, 2003Date of Patent: February 13, 2007Assignee: E. I. du Pont de Nemours and CompanyInventor: Richard A. Morgan
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Patent number: 7173094Abstract: Moldings of fluoro rubbers produced by crosslinking a tetrafluoroethylene/propylene copolymer or a tetrafluoroethylene/propylene/vinylidene fluoride copolymer, which have metal contents of 1.5% by mass or below in terms of metal elements and are suitable for use applications necessitating clean environment, for example, manufacturing or carrier equipment for semiconductors, manufacturing equipment, carriers, or storage containers for food, or medical supplies.Type: GrantFiled: September 20, 2002Date of Patent: February 6, 2007Assignees: Nichias Corporation, Asahi Glass Co., Ltd.Inventors: Kazuki Morimoto, Naoya Kuzawa, Hitoshi Ogura, Takumi Arisawa, Takeshi Kuboyama, Kinro Hashimoto, Hitoshi Yamada, Masayuki Saito, Tetsuya Miwa
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Patent number: 7166685Abstract: Solid and liquid compositions containing particles of highly fluorinated ion-exchange polymer having sulfonate functional groups with an ion exchange ratio of less than about 33. The compositions contain at least about 25% by weight of polymer particles having a particle size of about 2 nm to about 30 nm.Type: GrantFiled: January 11, 2005Date of Patent: January 23, 2007Assignee: E. I. du Pont de Nemours and CompanyInventors: Dennis Edward Curtin, Edward George Howard
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Patent number: 7153907Abstract: A composition for fluororesin powder coating material, with which a coating film having an excellent matte effect is obtainable without impairing features of fluororesins including excellent weather resistance, and a process for its production, are presented. The composition for fluororesin powder coating material comprises at least two curing systems each comprising a fluororesin having crosslinkable sites and a curing agent reactive to the crosslinkable sites, wherein the respective curing systems substantially independently react and crosslink, and the crosslinking reaction time of one curing system is different by at least 20 seconds from the crosslinking reaction time of other curing system(s).Type: GrantFiled: March 23, 2004Date of Patent: December 26, 2006Assignee: Asahi Glass Company, LimitedInventors: Akihiko Asakawa, Masaru Yamauchi, Sho Masuda, Masao Unoki
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Patent number: 7153908Abstract: A process involves adding a peroxide masterbatch to a molten blend of a fluorocarbon elastomer and a thermoplastic material. The peroxide masterbatch contains greater than or equal to 5% weight percent organic peroxide, further contains a fluorocarbon elastomer, and typically also contains a crosslinker containing at least two sites of olefinic unsaturation. The fluorocarbon elastomer in the molten blend and in the peroxide masterbatch may be the same or different. After the peroxide masterbatch is added to the molten blend, the combination is mixed at a temperature and for a time sufficient to effect cure of the fluorocarbon elastomers. By using a masterbatch, a faster and more uniform dispersion of peroxide curative is possible due to pre-dispersion of peroxide in the elastomer phase, which leads to shaped articles having improved mechanical properties.Type: GrantFiled: February 4, 2004Date of Patent: December 26, 2006Assignee: Freudenberg-NOK General PartnershipInventor: Edward Hosung Park
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Patent number: 7147922Abstract: There are provided a resin film being excellent in blocking resistance, scratch resistance, transparency, water resistance and chemical resistance and a member having the resin film as an outermost layer. The resin film comprises a vinylidene fluoride (VdF) copolymer and an acrylic polymer as essential components, in which a heat of fusion of crystal derived from the VdF copolymer in the resin film is from 15 to 30 J/g when measured with a differential scanning calorimeter (DSC), and light transmittance (light transmittance at 600 nm of 50 ?m thick resin film) is not less than 85%. The member has the resin film as an outermost layer.Type: GrantFiled: July 22, 2004Date of Patent: December 12, 2006Assignee: Daikin Industries, Ltd.Inventors: Nobuhiko Tsuda, Keisuke Matsumoto, Masaki Takakura, Ken Okanishi
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Patent number: 7141297Abstract: Optical bodies, comprising: a plurality of first optical layers comprising a first polymer composition that comprises (i) a polyester portion having terephthalate comonomer units and ethylene glycol comonomer units; and (ii) a second portion corresponding to a polymer having a glass transition temperature of at least about 130° C.; and a plurality of second optical layers disposed in a repeating sequence with the plurality of first optical layers. Also disclosed are optical bodies comprising: (a) a plurality of first optical layers, each first optical layer being oriented; and (b) a plurality of second optical layers, disposed in a repeating sequence with the plurality of first optical layers, comprising a blend of polymethylmethacrylate and polyvinylidene fluoride. Methods of making the above-described optical bodies, and articles employing such optical bodies are also provided.Type: GrantFiled: March 24, 2005Date of Patent: November 28, 2006Assignee: 3M Innovative Properties CompanyInventors: Peter D. Condo, Timothy J. Hebrink, John A. Wheatley, Andrew J. Ouderkirk, Andrew T. Ruff, Yaoqi J. Liu, Milton H. Andrus, Jr.
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Patent number: 7135527Abstract: Processable rubber compositions contain a vulcanized fluorocarbon elastomer dispersed in a thermoplastic matrix comprising a fully fluorinated polymer and a partially fluorinated polymer. The processing temperature is below the melting point of the fully fluorinated polymer. The compositions are made by combining a curative, uncured fluorocarbon elastomer, a fully fluorinated thermoplastic, and a partially fluorinated thermoplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, while mechanical energy is applied to mix the mixture during the heating step. Shaped articles such as seals, gaskets, O-rings, and hoses may be readily formed from the rubber compositions according to conventional thermoplastic processes such as blow molding, injection molding, and extrusion.Type: GrantFiled: March 30, 2004Date of Patent: November 14, 2006Assignee: Freudenberg-NOK General PartnershipInventor: Edward Hosung Park
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Patent number: 7098270Abstract: A fluoroelastomer composition contains a peroxide-curable solid fluoroelastomer and a peroxide curative agent combined therewith, and, a bisphenol-curable liquid fluoroelastomer and a bisphenol curative agent combined therewith. The solid fluoroelastomer/peroxide curative when combined with the liquid fluoroelastomer/bisphenol curative results in a composition exhibiting improved polymeric properties including improved flowability at room temperature and improved fluid resistance and sealability at a wide range of temperatures.Type: GrantFiled: September 10, 2002Date of Patent: August 29, 2006Assignee: Freudenberg-NOK General PartnershipInventors: Paul J. Hochgesang, James W. Jacks
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Patent number: 7094836Abstract: A compatibilizer including a first portion compatible with a fluoropolymer and a second portion compatible with a polyolefin. Compatibilized compositions comprising a polyolefin, a fluoropolymer, and a compatibilizer are also disclosed. Methods for forming both the compatibilizer and the blends contained in the compatibilizer are described. The compatibilized compositions of the present invention exhibit desired mechanical properties such as tensile strength and elongation. The flame retarded compatibilized blends exhibit desirable dielectric properties, are flame resistant and exhibit low smoke emission.Type: GrantFiled: March 4, 2004Date of Patent: August 22, 2006Assignee: Teknor Apex CompanyInventors: Raman Patel, Biing-Lin Lee, John C. Andries, Maryellen Cox
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Patent number: 7094458Abstract: Hydrogen-plasma modification of a contact lens made from a fluorinated polymer reduces the surface chemistry of by removing fluorine, leaving behind a carbon-enriched surface that is further plasma processed into a hydrophilic surface for a lens material to be inserted into the ocular environment.Type: GrantFiled: June 9, 2004Date of Patent: August 22, 2006Assignee: Bausch & Lomb IncorporatedInventor: George L. Grobe, III
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Patent number: 7070624Abstract: The present invention is directed to a process for separating polyester, and particularly polyethylene terephthalate, from various contaminants and impurities. In general, the process includes the steps of mixing materials containing polyester with an alkaline composition in a mixer. The mixer imparts sufficient energy to the slurry to provide substantially complete, even coating of the polyester containing materials with the alkaline composition and cause saponification of the outer surface of the polyester with the alkaline composition. After reaction in the mixer, the mixture is heated causing some of the impurities to be chemically modified into a more separable form. After heating, the mixture can be washed with water and the polyester can be easily separated from the remaining impurities. Through the process of the present invention, polyester can be separated and recovered from waste materials such as those containing polyvinyl chloride and aluminum.Type: GrantFiled: June 19, 2002Date of Patent: July 4, 2006Assignee: United Resource Recovery CorporationInventors: John Mitchell Holmes, III, Richard Philip Zink
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Patent number: 7060753Abstract: Thermoplastic vulcanizates having improved barrier properties, comprising a high melt flow index thermoplastic olefin resin, butyl rubber and an oligomer of isobutylene and butene.Type: GrantFiled: December 27, 2002Date of Patent: June 13, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Sunny Jacob, Jianya Cheng, Rainer Gehnen
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Patent number: 7041739Abstract: A thermoplastic elastomer composition characterized in that the composition comprises a resin component and at least two kinds of rubber components, wherein at least one kind of the rubber components makes a continuous phase and/or a network-like phase, and the remaining at least one kind of the rubber components makes an isolated phase; and a process for producing the same.Type: GrantFiled: March 20, 2002Date of Patent: May 9, 2006Assignee: Sumitomo Chemical Company, LimitedInventors: Hiroshi Toyoda, Nobuo Oi, Eiji Nakaishi
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Patent number: 7029750Abstract: The present invention provides a thermoplastic resin composition comprising a thermoplastic resin (A), an acrylic polymer (B), a polytetrafluoroethylene-containing powder mixture (C) and a filler (D), the amount of the acrylic polymer (B) being from 0.1 to 400 parts by weight, the amount of the filler (D) being from 1 to 2000 parts by weight, based on 100 parts by weight of the thermoplastic resin (A), and the amount of a polytetrafluoroethylene component in the polytetrafluoroethylene-containing powder mixture (C) is from 0.01 to 400 parts by weight based on 100 parts by weight of the thermoplastic resin (A).Type: GrantFiled: July 14, 2003Date of Patent: April 18, 2006Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Seiji Takei, Masahiro Osuka, Hideo Aoki, Mari Sekita, Masaaki Mouri
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Patent number: 7030191Abstract: A composition comprising tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer and PTFE micropowder with flex life superior to compositions made exclusively of tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer having equivalent perfluoro(alkyl vinyl ether) content and melt flow rate.Type: GrantFiled: August 23, 2005Date of Patent: April 18, 2006Assignee: DuPont Mitsui Fluorochemicals Co., Ltd.Inventor: Shinichi Namura
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Patent number: 7022769Abstract: Processable rubber compositions contain a vulcanized fluorocarbon elastomer dispersed in a matrix of a non-fluorine containing thermoplastic polymeric material. In one embodiment the matrix forms a continuous phase and the vulcanized elastomeric material is in the form of particles forming a non-continuous phase. The compositions are made by combining a curative, an uncured fluorocarbon elastomer, and a thermoplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, while mechanical energy is applied to mix the mixture during the heating step. Shaped articles such as seals, gaskets, O-rings, and hoses may be readily formed from the rubber compositions according to conventional thermoplastic processes such as blow molding, injection molding, and extrusion.Type: GrantFiled: July 15, 2003Date of Patent: April 4, 2006Assignee: Freudenberg-NOK General PartnershipInventor: Edward Hosung Park
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Patent number: 7022773Abstract: Fluoropolymers comprising a fluoroelastomer matrix incorporating therein particles of a semicrystalline fluoropolymer formed of tetrafluoroethylene (TFE) homopolymers or copolymers, wherein the average particle sizes of the semicrystalline fluoropolymer latex range from 10 to 100 nm.Type: GrantFiled: May 12, 2004Date of Patent: April 4, 2006Assignee: Solvay Solexis S.p.A.Inventors: Margherita Albano, Marco Apostolo, Vincenzo Arcella, Enrico Marchese
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Patent number: 7022772Abstract: The present invention refers to a polymeric optical film the polymer of the polymeric optical film consisting essentially of one or more polyarylates having repeating units represented by the general structure: wherein A represents one or more different bisphenolfluorene radicals having the general formula (I): wherein R1 and R2 independently represent an alkyl group, a halogen atom, an alkoxy group, an acyl group, a phenyl group or a nitrile group, with the proviso that R1 and R2 are not both an alkyl group; R3, R4, R5 and R6 represent a hydrogen atom, an alkyl group, a halogen, an alkoxy group, an acyl group, a phenyl group, a nitro group, or a nitrile group, with the proviso that when R1 and R2 are both bromide atoms, at least one of R3, R4, R5 and R6 is different from hydrogen atom; B represents one or more different dicarboxy radicals having the formula: wherein X is a divalent aromatic hydrocarbon group having from 6 to 20 carbon atoms, and n is the number of the repeating units which buildType: GrantFiled: August 18, 2003Date of Patent: April 4, 2006Assignee: Ferraria Technologies S.p.A.Inventors: Simone Angiolini, Mauro Avidano, Paolo Salvarani, Roberto Bracco
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Patent number: 7019079Abstract: A tetrafluoroethylene/ethylene copolymer composition comprising a tetrafluoroethylene/ethylene copolymer (A) and a thermoplastic fluoropolymer (B) having a crystallization temperature higher than the crystallization temperature of said tetrafluoroethylene/ethylene copolymer (A) in a mass ratio of (A)/(B)=from 99.8/0.2 to 1/99. The composition is excellent in melt processability, and its formed product is excellent in mechanical properties and fuel barrier properties.Type: GrantFiled: October 2, 2003Date of Patent: March 28, 2006Assignee: Asahi Glass Company, LimitedInventors: Naoko Sumi, Shigeru Aida, Atsushi Funaki, Masahide Yodogawa, Tsuyoshi Iwasa
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Patent number: 7009002Abstract: A golf ball comprising a core having a first density formed from a diene rubber composition including glass microspheres having an isotactic crush strength of about 5,000 psi or greater and having a true density of about 0.70 g/cm3 or less, the microspheres being present in an amount sufficient to lower the first density to about 1.05 g/cm3 or less; a cover; and an intermediate layer disposed between the core and the cover, the intermediate layer having a density of from about 1.3 g/cm3 to about 1.9 g/cm3 and including a composition formed from a compatibilized blend of a non-ionic fluoropolymer and an acrylate-based polymer; wherein a ratio of the core density to the intermediate layer density is between about 0.81 to about 0.5.Type: GrantFiled: June 14, 2004Date of Patent: March 7, 2006Assignee: Acushnet CompanyInventors: Murali Rajagopalan, Douglas S. Goguen, Pamela V. Arnold
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Patent number: 7008556Abstract: A process comprising a) providing a polymer blend comprising a luminescent polymer and a second polymer, where at least one of the polymers is crosslinkable, and b) crosslinking the crosslinkable polymer.Type: GrantFiled: November 14, 2003Date of Patent: March 7, 2006Assignee: Lumera CorporationInventors: Vincenzo Casasanta, III, Timothy M. Londergan
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Patent number: 7009003Abstract: A plastic composition including polymeric nanoparticles having a diameter of 1 to 100 nanometers, and a polymeric component. Also provided is a method for providing such a plastic composition.Type: GrantFiled: June 13, 2003Date of Patent: March 7, 2006Assignee: Rohm and Haas CompanyInventor: Carlos Alfonso Cruz
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Patent number: 7008587Abstract: Methods of improving the extrusion properties in an extrudate are provided. The methods include blending a major amount of a first fluoropolymer containing a semi-crystalline fluorinated copolymer and a minor amount of a second fluoropolymer effective to improve extrusion properties in the composition, and melt processing the blend to form the extrudate.Type: GrantFiled: August 10, 2004Date of Patent: March 7, 2006Assignee: 3M Innovative Properties CompanyInventor: Thomas J. Blong
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Patent number: 7009017Abstract: A fluorine-containing terpolymer with distinguished transparency and strength at ordinary temperature and at elevated temperatures when heated, which comprises 20–98% by weight of tetrafluoroethylene, 1–40% by weight of perfluoro(ethyl vinyl ether) and 1–40% by weight of perfluoro(propyl vinyl ether) and has a specific melt viscosity of 0.1×103–110×103 Pa·s (372° C.). The fluorine-containing terpolymer preferably has a comonomer ratio of perfluoro(propyl vinyl ether) to perfluoro(ethyl vinyl ether) of 1.0 or more by weight.Type: GrantFiled: December 12, 2002Date of Patent: March 7, 2006Assignee: Unimatec Co., Ltd.Inventors: Satoshi Kurihara, Daisuke Fujihara, Takashi Enokida
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Patent number: 6979715Abstract: Thermoplastic halogenated polymer compositions characterized by an RMFI value of between 1.1 and 6; process for preparing them; use for the manufacture of films, sheets, panels, foamed tubing, tubes, pipes, foams, bottles or products that are theromoformed and/or moulded; use of the foamed tubing for the sheathing of power cables.Type: GrantFiled: January 23, 2002Date of Patent: December 27, 2005Assignee: Solvay (Societe Anonyme)Inventors: Dino Manfredi, Fernand Gauthy, Nestor Maquet
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Patent number: 6977280Abstract: The use of polytetrafluoroethylene micropowders having a particle size of generally less than about 20 microns as an additive for polyvinyl chloride or polyolefin unexpectedly produces compositions which are melt processable. Other unexpected properties include that the micropowder is deformable under shear and acts as a flame retardant.Type: GrantFiled: June 11, 2003Date of Patent: December 20, 2005Assignee: Teknor Apex CompanyInventors: Biing-Lin Lee, Raman Patel, Maryellen Cox, John C. Andries
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Patent number: 6946522Abstract: Thermoplastic vulcanizates having improved coring properties, comprising a blend of thermoplastic polypropylene resin, vulcanized butyl rubber, a SEPS block copolymer and a polybutene oil plasticizer.Type: GrantFiled: June 30, 2003Date of Patent: September 20, 2005Assignee: Advanced Elastomer Systems L.P.Inventors: Sunny Jacob, Marvin C. Hill
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Patent number: 6930146Abstract: A polymer composition and a thermoplastic elastomer composition containing 1,2-polybutadiene having a 1,2-bond content in the butadiene unit of 70% by weight or more, a melting point in the range of 50 to 140° C., a total halogen content of 30 ppm or less, a viscosity ? in the range of 400 to 1200 poise when measured with a slit die rheometer at a shear rate of 5113 sec?1 at 120° C., a viscosity ? in the range of 300 to 1000 poise when measured with a slit die rheometer at a shear rate of 5113 sec?1 at 150° C., and a viscosity ? in the range of 200 to 800 poise when measured with a slit die rheometer at a shear rate of 5113 sec?1 at 180° C. exhibit excellent moldability, visual appearance and scratch resistance.Type: GrantFiled: July 27, 2000Date of Patent: August 16, 2005Assignee: JSR CorporationInventors: Koji Okada, Masato Suzuki, Junji Kojina
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Patent number: 6927265Abstract: The present invention provides a fluoropolymer that is melt-processible and thermoplastic and that has a melting point between 100° C. and 320° C. The fluoropolymer is derived from (a) one or more gaseous fluorinated monomers, (b) one or more modifiers selected from (i) olefins having a bromine or iodine atom bonded to a carbon of the double bond of the olefin, (ii) olefins corresponding to formula (I): Xa2C?CXa—Rf—Br??(I) wherein each Xa independently represents hydrogen, fluorine, bromine, chlorine or iodine, Rf is a perfluoroalkylene group, typically having 1 to 8 carbon atoms, a perfluorooxyalkylene group or a perfluoropolyether group and (iii) mixtures thereof; and (c) optionally one or more comonomers selected from non-gaseous fluorinated monomers and non-fluorinated monomers. The resulting fluoropolymer has long chain branches. The invention further provides a method for making these polymers.Type: GrantFiled: February 6, 2004Date of Patent: August 9, 2005Assignee: 3M Innovative Properties CompanyInventors: Harald Kaspar, Klaus Hintzer, Tilman Zipplies, Ralph Kaulbach
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Patent number: 6906137Abstract: A process aid masterbatch comprising a) 0.05 to 25 weight percent fluoropolymer; b) 0.2 to 10 weight percent of an organic soap selected from the group consisting of carboxylic acids having from 6 to 34 carbon atoms; salts thereof; hydrocarbon sulfonates having from 6 to 34 carbon atoms; and salts thereof; c) at least 5 weight percent mineral particulate; and d) a non-fluorinated melt-processable polymer improves the extrusion processability of non-fluorinated melt-processable polymers.Type: GrantFiled: January 21, 2004Date of Patent: June 14, 2005Assignees: DuPont Dow Elastomers LLC, Ingenia Polymers CorporationInventors: Steven Richard Oriani, Salvatore D'Uva, Viraj Pramod Trilokekar
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Patent number: 6890991Abstract: The present invention relates to a thermoplastic resin composition which has an improved impact resistance while maintaining mechanical properties such as strength and rigidity. In the present invention, a thermoplastic resin (A) is mixed with a polytetrafluoroethylene-containing mixed powder (B) consisting of a polytetrafluoroethylene (b1) having a particle diameter of 10 ?m or less and an organic polymer (b2). In this case, the polytetrafluoroethylene-containing mixed powder (B) is mixed so that the amount of a polytetrafluoroethylene component is from 0.0001 to 20 parts by weight based on 100 parts by weight of the thermoplastic resin (A), and a polymer having an epoxy group was used as the organic polymer (b2). The thermoplastic resin composition of the present invention can be widely used in the fields of automotive parts, electric and electronic parts, and precision instrument parts.Type: GrantFiled: March 21, 2001Date of Patent: May 10, 2005Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hideyuki Fujimoto, Atsunori Koshirai
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Patent number: 6884848Abstract: Fluoropolymers containing the benzocyclobutenone moiety are provided.Type: GrantFiled: September 13, 2002Date of Patent: April 26, 2005Assignee: Avery Dennison CorporationInventors: Kai Li, Yukihiko Sasaki, Prakash Mallya, Pradeep Iyer
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Patent number: 6875814Abstract: Extrusion processability of non-fluorinated melt-processable polymers is improved by introducing a fluoropolymer process aid by means whereby the weight average particle size of the fluoropolymer is greater than 2 microns as it reaches the extruder die entrance.Type: GrantFiled: June 23, 2003Date of Patent: April 5, 2005Assignee: DuPont Dow Elastomers L.L.C.Inventors: George Richard Chapman, Jr., Steven Richard Oriani
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Patent number: 6872781Abstract: A polymer blend is described which contains at least one acrylic resin or vinyl resin having at least one ionic or ionizable group and at least one thermoplastic fluoropolymer. Preferably, the polymer blend is an intimate blend of the two polymers which are useful in a variety of applications including in the formation of a membrane which is useful in batteries and fuel cells and the like. Methods of making the polymer blends are also described.Type: GrantFiled: September 24, 2003Date of Patent: March 29, 2005Assignee: Arkema Inc.Inventors: Lotfi Hedhli, Laurent Billon, Michel Foure, Ramin Amin-Sanayei
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Patent number: 6867261Abstract: Aqueous dispersions of fluoropolymers obtained by emulsion polymerization and containing at least one fluoropolymer A) with an average particle size (number-average) of at least 200 nm and at least one fluoropolymer B) with an average particle size (number-average) of not more than 100 nm, one of components A) and B) being a thermoplastic and the other component not being processable from the melt, and the entire dispersion having a non-monomodal number distribution of particle diameter, are suitable for saturating, impregnating surfaces, for example of fibers or sheet-like articles made from fibers or porous materials, in particular for coating glass-fiber fabrics as well as for formulating metal-coating systems.Type: GrantFiled: April 3, 2003Date of Patent: March 15, 2005Assignee: 3M Innovative Properties CompanyInventors: Hermann Blädel, Gernot Löhr, Brigitte Grossman, Gerd Grossmann
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Patent number: 6861490Abstract: The present invention provides a method of making a fluoropolymer comprising repeating units derived from one or more gaseous fluorinated monomers. The method comprises an aqueous emulsion polymerization of gaseous fluorinated monomers in the presence of an ether selected from the group consisting of dimethyl ether (DME), methyl tertiary butyl ether (MTBE) and mixtures thereof.Type: GrantFiled: June 14, 2004Date of Patent: March 1, 2005Assignee: 3M Innovative Properties CompanyInventors: Harald Kaspar, Klaus Hintzer, Karl-Dieter Weilandt, Jost Krichel, Erik Peters, Lisa P. Chen
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Patent number: 6858290Abstract: Microporous articles formed by thermally induced phase separation from a diluent in combination with a thermoplastic polymer and a fluorochemical additive providing novel fluid repellent articles. Such articles are useful in clothing, barrier membranes, optical films in electronic devices (such as light reflective and dispersive films), and protective garments.Type: GrantFiled: May 29, 2002Date of Patent: February 22, 2005Assignee: 3M Innovative Properties CompanyInventors: James S. Mrozinski, Chetan P. Jariwala
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Patent number: 6858675Abstract: A process of producing a vibration damping rubber member, wherein a rubber material A which enables the vibration damping rubber member to have a low degree of dynamic spring stiffness, a rubber material B which enables the vibration damping rubber member to have a high vibration damping effect, and a vulcanizing agent capable of vulcanizing only an unvulcanized mass of the rubber material B are evenly mixed together and heated to vulcanize the rubber material B dispersed as the fine particles in the rubber material A. A vulcanizing agent capable of vulcanizing the rubber material A is added, and a thus obtained mixture is formed into a desired shape and heated to vulcanize the rubber material A so that the formed vibration damping rubber member has an island-sea structure in which fine particles of the vulcanized rubber material B are dispersed as a dispersed phase in a matrix phase of the vulcanized rubber material A.Type: GrantFiled: October 30, 2000Date of Patent: February 22, 2005Assignee: Tokai Rubber Industries, Ltd.Inventors: Takehiko Taguchi, Ako Yoshikawa
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Patent number: 6858258Abstract: A coating composition which includes an aminoalkyl (meth)acrylate containing acrylic polymer, a fluorocarbon polymer and a solvent. The acrylic polymer includes at least one (meth)acrylate monomers and an aminoalkyl (meth)acrylate monomer described by the structure: where Z is a divalent linking group; R2 and R3 are independently selected from H or C1-C6 linear or branched aliphatic; and R4 is H or CH3. The fluoropolymer coating composition may be applied using coil coating, spray coating or extrusion coating methods to an appropriate substrate.Type: GrantFiled: December 9, 2003Date of Patent: February 22, 2005Assignee: PPG Industries Ohio, Inc.Inventors: Diep Nguyen, Andrew J. Lauer, Robert A. Montague, Edward R. Millero, Jr.
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Patent number: 6855772Abstract: The present invention is directed to polymeric treatment preparations for textiles and other fibrous substrates that impart water and oil repellency to fibers, yarns, textiles, or other fibrous substrates. More particularly, this invention comprises an aqueous solution, emulsion or suspension of (a) a fluorinated polymer that contains reactive groups that can complex with metal atoms that have a formal charge of 2 or greater, and (b) one or more metal atoms that have a formal charge of 2 or greater. The invention is further directed to the process for treating fibrous substrates with textile preparations in one step that provide water/soil repellency that is durable to repeated cleanings and to abrasion. This invention is further directed to the yarns, fibers, fabrics, textiles, webs, finished goods, or nonwovens (encompassed herein under the terms “textiles” and “fibrous substrates”) treated with the textile-reactive water- and soil-resistant preparation of the invention.Type: GrantFiled: October 11, 2002Date of Patent: February 15, 2005Assignee: Nano-Tex, LLCInventors: Matthew L. Linford, David S. Soane, David A. Offord
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Patent number: 6855769Abstract: The present invention relates to a thermoplastic styrenic resin composition comprises a styrenic copolymer comprising 15-100 parts by weight of a unit derived from a styrenic monomer (i-1), 0-45 parts by weight of a unit derived from a vinyl cyanide monomer (i-2), 0-40 parts by weight of a unit derived from a copolymerizable vinyl monomer (i-3) other than the above monomers, and 0.0005-1.0 parts by weight of a unit derived from a polyfunctional maleimide monomer, all based on 100 parts by weight of the total amount of (i-1) to (i-3). The thermoplastic styrenic resin composition manufactured in the present invention is excellent in processability. The rubber modified thermoplastic styrenic resin composition of the present invention gives a good heat stability, impact strength, fluidity and other mechanical properties. In addition, it also gives a uniform wall thickness, and the gloss on the surface of injected products after painting process is excellent.Type: GrantFiled: November 7, 2003Date of Patent: February 15, 2005Assignee: Chi Mei CorporationInventor: Wen-Yi Su