Contains Non-metal Organic N, O, S Or P Containing Compound Patents (Class 526/100)
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Patent number: 4525549Abstract: A new process is described for polymerizing and copolymerizing conjugate diolefins characterized by the use of a catalytic system comprising at least one compound of Group III B of the periodic system, at least one non-halogenated aluminium alkyl, at least one compound containing one or more hydroxyls of acid or neutral type, and possibly an inorganic compound containing Cl or Br in ionizable form or an organic halogen derivative.The new process allows the preparation, both in the absence and in the presence of an inert diluent, of polydiolefins of essentially entirely 1,4-cis structure which even in the absence of a purification stage contain a very small quantity of catalytic residues.Type: GrantFiled: April 14, 1983Date of Patent: June 25, 1985Assignee: Enoxy Chimica S.p.A.Inventors: Antonio Carbonaro, Domenico Ferraro
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Patent number: 4460756Abstract: A supported chromium oxide polymerization catalyst is prepared by a process which includes the steps of heating silica-supported chromium oxide or a substance oxidizable to chromium oxide in a nonoxidizing atmosphere in the presence of formaldehyde or a compound thermally decomposable to formaldehyde, and then heating the thus-treated catalyst in an oxygen-containing atmosphere. The temperatures of the respective heating steps can vary depending upon the properties desired in the polymer to be produced with the invention catalyst; however, the invention catalyst preparation method enables the production of a catalyst having a high melt index potential at relatively low treatment temperatures, e.g. no higher than about 600.degree. C.Type: GrantFiled: March 28, 1983Date of Patent: July 17, 1984Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, John A. Sanbrano, Marvin M. Johnson
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Patent number: 4454293Abstract: A silica-containing material or a phosphate is treated with a partially hydrolyzed silica. The resulting composition when used as a support for a chromium olefin polymerization catalyst exhibits beneficial characteristics in terms of effecting a desirable shift in molecular weight distribution without appreciably affecting other properties such as melt flow.Type: GrantFiled: June 24, 1983Date of Patent: June 12, 1984Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4444963Abstract: In one embodiment of this invention, a chromium component is supported on a silica/aluminum orthophosphate combination and used with an organometal cocatalyst. In accordance with other embodiments of the invention, the silica/phosphate combination for a chromium catalyst support is produced by either impregnating a silica xerogel with aluminum phosphate or boron phosphate, precipitating aluminum phosphate in the presence of a silica hydrogel, or physically mixing silica and aluminum phosphate xerogels. The resulting catalysts are capable of producing high melt flow olefin polymers and exhibit high activity. The resulting polymers have many unusual and desirable characteristics, such as high density and good environmental stress crack resistance.Type: GrantFiled: September 27, 1982Date of Patent: April 24, 1984Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Marvin M. Johnson
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Patent number: 4404340Abstract: Olefin polymerization catalysts comprised of a supported adduct of a trialkyl-dialkylphosphato-titanate and chromium trioxide, processes for their preparation and polymerization processes employing the same.Type: GrantFiled: December 24, 1982Date of Patent: September 13, 1983Assignee: National Petro Chemicals CorporationInventors: Anthony N. Speca, Stanley J. Katzen, Louis J. Rekers
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Patent number: 4368301Abstract: A chromium salt such as ammonium chromate or ammonium dichromate, which is normally insoluble in nonaqueous solvents which do not easily rehydrate the silica surface is solubilized, for instance by treating it with a crown ether, and impregnated onto a particulate support from a nonaqueous solvent which does not easily rehydrate the silica. The resulting composition is then activated in an oxygen ambient such as air in a conventional manner and then utilized as a catalyst for polymerization reactions such as the production of polyolefins.Type: GrantFiled: August 28, 1981Date of Patent: January 11, 1983Assignee: Phillips Petroleum CompanyInventors: Gil R. Hawley, Max P. McDaniel
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Patent number: 4368303Abstract: In accordance with one embodiment of this invention, a silica hydrogel is prepared and dried in the presence of a pore preserving agent after which a titanium compound is anhydrously incorporated therewith. In accordance with the second embodiment of this invention, a silica hydrogel or a silica xerogel is impregnated with an aqueous organic acid solution of a substituted or unsubstituted titanium acetylacetonate. The invention allows the use of conventional drying to produce a silica exhibiting characteristics associated with azeotrope dried titanium-silica for use as a support for chromium catalysts. The resulting catalysts are broadly applicable in the polymerization of olefins and are of particular utility in the slurry polymerization of olefins, particularly predominantly ethylene monomer.Type: GrantFiled: May 29, 1981Date of Patent: January 11, 1983Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4356294Abstract: High density polyethylene resins of improved environmental stress crack resistance, (ESCR) for blow molding and related uses produced with chromium/aluminum based heat activated supported catalysts wherein the support is dried under controlled conditions to provide a selected silanol group population.Type: GrantFiled: October 24, 1980Date of Patent: October 26, 1982Assignee: National Petro Chemicals Corp.Inventors: Louis J. Rekers, Richard J. French, Harry W. Mayhew
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Patent number: 4328124Abstract: Olefin polymerization catalysts comprised of a supported adduct of a trialkyl-dialkylphosphato-titanate and chromium trioxide, processes for their preparation and polymerization processes employing the same.Type: GrantFiled: January 26, 1981Date of Patent: May 4, 1982Assignee: National Petro Chemicals Corp.Inventors: Anthony N. Speca, Stanley J. Katzen, Louis J. Rekers
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Patent number: 4307214Abstract: A method for producing activated catalysts in which a catalyst containing chromium on a silica-containing support is (1) contacted with a gaseous environment consisting essentially of sulfur dioxide and oxygen at a temperature in a range of about 450.degree. C. to about 1100.degree. C. for a time ranging from about one to about five hours and (2) subsequently maintaining a temperature within the contact temperature range while contacting the catalyst with a gaseous environment consisting essentially of oxygen and gases inert to reaction with the catalyst. In another embodiment of the invention the temperature for a succeeding step is not raised above that attained in the previous step. In an embodiment of the invention the catalyst is contacted with a gaseous environment consisting essentially of oxygen and gases inert to reaction with the catalyst while the temperature is being increased prior to contact with sulfur dioxide.Type: GrantFiled: September 3, 1980Date of Patent: December 22, 1981Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Melvin B. Welch
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Patent number: 4297460Abstract: A silica-containing composition suitable for supporting chromium to produce a catalyst capable of giving high melt flow olefin polymers for such applications as injection molding and the like requiring a narrow molecular weight distribution, is produced by treating a silica-containing material at an elevated temperature with either (1), CO, (2) a bromine or iodine component, or (3) an oxygen-containing sulfur component, more specifically a carbon, oxygen and sulfur-containing component. Thereafter, anhydrous chromium can be added, for instance, by means of a hydrocarbon solution of a soluble chromium compound, and the resulting composition activated in air to produce a catalyst. The bromine or iodine treated silica contains bound bromine or iodine if the treating agent is HBr, HI, an organic halide of Br or I or elemental Br or I used in conjunction with a reducing agent.Type: GrantFiled: July 30, 1980Date of Patent: October 27, 1981Assignee: Phillips Petroleum Co.Inventors: Max P. McDaniel, Melvin B. Welch
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Patent number: 4297461Abstract: Olefin polymerization catalysts are prepared by depositing an organophosphoryl chromium product and a non-volatile aluminum-containing product obtained from the reaction of an aluminum alkoxide and an aluminum salt of a lower aliphatic monocarboxylic acid on an inorganic support material and heating the support material in a non-reducing atmosphere at a temperature above about 300.degree. C. up to the decomposition temperature of the support material.Type: GrantFiled: April 17, 1980Date of Patent: October 27, 1981Assignee: National Petro Chemicals Corp.Inventor: Anthony N. Speca
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Patent number: 4277587Abstract: High melt flow olefin polymers suitable for such applications as injection molding, and the like requiring a narrow molecular weight distribution are produced using a catalyst made by treating a chromium catalyst on a silica-containing base with a sulfur-containing material, and thereafter reoxidizing.Type: GrantFiled: July 10, 1979Date of Patent: July 7, 1981Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Melvin B. Welch
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Patent number: 4260706Abstract: Olefin polymerization catalysts are prepared by depositing an organophosphoryl chromium product and an aluminum acetyl acetonate on an inorganic support material, and heating the support material in a non-reducing atmosphere at a temperature above about 300.degree. C. up to the decomposition temperature of the support material.Type: GrantFiled: June 21, 1979Date of Patent: April 7, 1981Assignee: National Petro Chemicals Corp.Inventors: Louis J. Rekers, Stanley J. Katzen, Jerome H. Krekeler
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Patent number: 4252926Abstract: Olefins are polymerized in the presence of catalysts prepared by combining a heat activated supported organophosphoryl chromium compound with an alkyl borane which has been pretreated with hydrogen.Type: GrantFiled: August 7, 1978Date of Patent: February 24, 1981Assignee: National Petro Chemicals Corp.Inventors: Stanley J. Katzen, Louis J. Rekers
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Catalyst composition, method for producing same and method for polymerization of 1-olefins with same
Patent number: 4234709Abstract: Supported catalyst compositions incorporating preformed materials comprising the reaction product of organophosphorus compounds such as the organophosphates and organophosphites with chromium trioxide, wherein the organic moiety is a hydrocarbon radical, e.g., alkyl, aralkyl, aryl, cycloalkyl, or the like or combinations thereof. Typical supports constitute an inorganic material of high surface area, especially a high pore volume (>1.96 cc/g) silica xerogel. Catalytically promoted polymerizations of 1-olefins proceed efficiently to products of specially adapted utility for molding, and particularly the production of blow molded articles. The polymerization activity of the catalyst compositions is promoted by heating in a dry, oxygen containing atmosphere. The catalysts are utilized alone or in conjunction with other catalytic ingredients such as organometallic and/or organo non-metallic reducing agents.Type: GrantFiled: May 7, 1976Date of Patent: November 18, 1980Assignee: National Petro Chemicals CorporationInventors: Louis J. Rekers, Stanley J. Katzen -
Patent number: 4194074Abstract: A highly active catalyst for polymerizing ethylene to polyethylene and copolymers of ethylene with alpha-olefins having a narrow molecular weight distribution, a method of making the catalyst and a method of polymerizing in which the catalyst is prepared by forming a mixture of a porous support of silica, alumina, zirconia, thoria or mixtures and a chromium compound and an alkyl ester of boron containing 1-7 carbon atoms in the alkyl group or a halide of boron capable of reacting with the chromium compound and activating this mixture at an elevated temperature in a fluidized bed with a substantially dry reducing gas followed by fluidizing with an oxidizing gas at an elevated temperature.Type: GrantFiled: March 19, 1979Date of Patent: March 18, 1980Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Mitsuzo Shida, Raymond E. Hoff
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Patent number: 4192775Abstract: Olefin polymerization catalysts are prepared by depositing an organophosphoryl chromium product and an aluminum acetyl acetonate on an inorganic support material, and heating the support material in a non-reducing atmosphere at a temperature above about 300.degree. C. up to the decomposition temperature of the support material.Type: GrantFiled: July 17, 1978Date of Patent: March 11, 1980Assignee: National Petro Chemicals CorporationInventors: Louis J. Rekers, Stanley J. Katzen, Jerome H. Krekeler
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Patent number: 4177162Abstract: High melt flow olefin polymers suitable for such applications as injection molding, and the like requiring a narrow molecular weight distribution are produced using a catalyst made by treating a chromium catalyst on a silica-containing base with a sulfur-containing material, and thereafter reoxidizing.Type: GrantFiled: December 5, 1977Date of Patent: December 4, 1979Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Melvin B. Welch
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Patent number: 4098979Abstract: Easily pourable polyolefin granules are obtained by polymerizing an olefin in the presence of a polymerization catalyst system comprising a compound having a main catalyst component supported on a spheroidal particle, 1 to 1,000 .mu. in diameter, of a high molecular compound used as a carrier, and an organometallic compound under a pressure of 100 kg/cm.sup.2 or less and at a temperature lower than both of the melting points of the resulting polymer and the said high molecular compound used as a carrier. The granule diameter of the said polyolefin can be controlled very easily by changing the particle size of the high molecular compound used as a carrier, the loading rate of the main catalyst component on the high molecular compound used as a carrier, or the catalyst efficiency. The granule size distrubution can be controlled by controlling the particle size distribution of the high molecular compound used as a carrier. The polyolefin granules obtained have a bulk density of 0.4 to 0.Type: GrantFiled: December 12, 1973Date of Patent: July 4, 1978Assignee: Sumitomo Chemical Company, LimitedInventors: Kenichi Maemoto, Takezo Sano, Akio Kobayashi
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Patent number: 4068054Abstract: An olefin is polymerized in a hydrocarbon diluent in a turbulent reaction zone to produce particles of polymer which are substantially insoluble in the diluent. Fouling of the reactor by adherence of polymer particles to the walls of the reactor is reduced by adding to the reaction medium a composition which comprises a porphyrin compound, alone or together with a metal alkyl sulfosuccinate. This composition is also useful as an antistatic agent for liquid hydrocarbons and halohydrocarbons.Type: GrantFiled: August 2, 1976Date of Patent: January 10, 1978Assignee: Phillips Petroleum CompanyInventor: Kenneth W. Willcox
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Patent number: 3985676Abstract: Supported catalyst compositions made by incorporating preformed materials comprising the reaction product of organophosphorus compounds such as the organophosphates and organophosphites with chromium trioxide, wherein the organic moiety is a hydrocarbon radical, e.g., alkyl, aralkyl, aryl, cycloalkyl, or the like or combinations thereof. Typical supports constitute an inorganic material of high surface area, especially a high pore volume (>1.96 cc/g) silica xerogel. The catalysts are activated by heating in a dry, oxygen containing atmosphere. The catalysts are utilized alone or in conjunction with other catalytic ingredients such as organometallic and/or organo non-metallic reducing agents. Polymerizations of 1-olefins promoted with the subject catalysts proceed efficiently to products of specially adapted utility for molding, particularly to resins useful for the production of blow molded articles.Type: GrantFiled: December 16, 1974Date of Patent: October 12, 1976Assignee: National Petro Chemicals CorporationInventors: Louis J. Rekers, Stanley J. Katzen
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Patent number: 3984351Abstract: Olefin polymerization catalysts are prepared by depositing a chromium compound and an aluminum compound on an inorganic support material and heating the support material in a non-reducing atmosphere at a temperature above about 300.degree.C up to the decomposition temperature of the support material. The supported chromium and aluminum compound is then combined with a metallic and/or non-metallic reducing agent, to provide a catalyst system useful in the polymerization of 1-olefins.Type: GrantFiled: March 14, 1975Date of Patent: October 5, 1976Assignee: National Petro Chemicals CorporationInventors: Louis J. Rekers, Stanley J. Katzen, Jerome H. Krekeler
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Patent number: RE31390Abstract: A silica-containing composition suitable for supporting chromium to produce a catalyst capable of giving high melt flow olefin polymers for such applications as injection molding and the like requiring a narrow molecular weight distribution, is produced by treating a silica-containing material at an elevated temperature with either (1) CO, (2) a bromine or iodine component, or (3) an oxygen-containing sulfur component, more specifically a carbon, oxygen and sulfur-containing component. Thereafter, anhydrous chromium can be added, for instance, by means of a hydrocarbon solution of a soluble chromium compound, and the resulting composition activated in air to produce a catalyst. The bromine or iodine treated silica contains bound bromine or iodine if the treating agent is HBr, HI, an organic halide of Br or I or elemental Br or I used in conjunction with a reducing agent.Type: GrantFiled: May 3, 1982Date of Patent: September 20, 1983Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Melvin B. Welch
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Patent number: RE31443Abstract: A silica-containing composition suitable for supporting chromium to produce a catalyst capable of giving high melt flow olefin polymers for such applications as injection molding and the like requiring a narrow molecular weight distribution, is produced by treating a silica-containing material at an elevated temperature with either (1), CO, (2) a bromine or iodine component, or (3) an oxygen-containing sulfur component, more specifically a carbon, oxygen and sulfur-containing component. Thereafter, anhydrous chromium can be added, for instance, by means of a hydrocarbon solution of a soluble chromium compound, and the resulting composition activated in air to produce a catalyst. The bromine or iodine treated silica contains bound bromine of iodine if the treating agent is HBr, HI, an organic halide of Br or I or elemental Br or I used in conjunction with a reducing agent.Type: GrantFiled: May 3, 1982Date of Patent: November 15, 1983Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Melvin B. Welch