Contains Organic Al Compound Containing No H To Aluminum Or C To Aluminum Bonds Patents (Class 526/125.1)
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Patent number: 9631077Abstract: A process for preparing a multimodal polyethylene product with at least two different polyethylene resins includes producing a first polyethylene resin in the presence of a Ziegler-Natta catalyst in a reactor. The Ziegler-Natta catalyst used for the production of the first polyethylene resin has an average particle size (D50) of at most 15 ?m. The process includes separately producing a second polyethylene resin in the presence of a Ziegler-Natta catalyst in a reactor. The process includes physically blending together the first and second polyethylene resins to produce a multimodal polyethylene product.Type: GrantFiled: June 29, 2015Date of Patent: April 25, 2017Assignee: Total Research & Technology FeluyInventors: Daan Dewachter, Eric Damme
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Solid titanium catalyst component, olefin polymerization catalyst, and olefin polymerization process
Patent number: 8742040Abstract: A solid titanium catalyst component (I) comprising titanium, magnesium, halogen, a specific cyclic ester compound (a) and a specific cyclic ester compound (b), an olefin polymerization catalyst containing this catalyst component (I), and an olefin polymerization process using this olefin polymerization catalyst are disclosed. According to the solid titanium catalyst component, the olefin polymerization catalyst and the process for preparing an olefin polymer of the invention, an olefin polymer having high stereoregularity and a wide molecular weight distribution can be prepared with high activity, preparation of an olefin polymer excellent not only in molding properties such as high-speed streatchability and high-speed moldability but also in rigidity becomes possible, and besides, production cost can be reduced.Type: GrantFiled: November 14, 2008Date of Patent: June 3, 2014Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Kazutaka Tsuru, Kazumitsu Kawakita, Tetsunori Shinozaki -
Patent number: 8609792Abstract: The invention relates to A process for the polymerization of ethylene to produce a polyethylene resin in at least two slurry loop reactors connected to each other in series, the resin having a bimodal molecular weight distribution, a molecular weight distribution MWD of at least 7.0, an HLMI of from 1 to 100 g/10 min, and a density of from 0.935 to 0.960 g/cm3, wherein in one reactor 30 to 47 wt % based on the total weight of the polyethylene resin of a high molecular weight (HMW) polyethylene fraction is produced having an HL275 of from 0.05 to 1.8 g/10 min (the equivalent of HLMI of from 0.01 to 1.56 g/10 min), a density of from 0.925 to 0.942 g/cm3 and an MWD of at least 5.0, and in the other reactor a low molecular weight (LMW) polyethylene fraction is produced having an HLMI of from 10 to 1500 g/10 min and a density of from 0.960 to 0.975 g/cm3, in the presence of a Ziegler-Natta catalyst system.Type: GrantFiled: February 7, 2011Date of Patent: December 17, 2013Assignee: Total Research & Technology FeluyInventors: Aurélien Vantomme, Daniel Siraux, Alain Van Sinoy, Jean-Léon Gielens
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Patent number: 8124673Abstract: Low-viscosity drag reducers, systems for delivering low-viscosity drag reducers, and methods of making low-viscosity drag reducers are disclosed. The low-viscosity drag reducers have a viscosity less than 350 cP at a shear rate of 250 sec?1 and a temperature of 60° P. This low-viscosity allows the drag reducers to be delivered through a long and relatively small diameter conduit of a subsea umbilical line without an unacceptable level of pressure drop or plugging of the conduit. The low-viscosity drag reducers can be delivered to a subsea flowline carrying fluids produced from a subterranean formation to 10 thereby provide significant drag reduction in the flow line.Type: GrantFiled: May 13, 2009Date of Patent: February 28, 2012Assignee: ConocoPhillips CompanyInventors: Timothy L. Burden, Kenneth W. Smith, William F. Harris, Allan Browne
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Publication number: 20110207901Abstract: The present invention relates to catalyst systems containing solid catalyst components comprising titanium, magnesium, halogen and an internal electron donor compound having at least one ether group and at least one ketone group; organoaluminum compounds and alkyl benzoate derivatives as external electron donors. The present invention also relates to methods of making the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: ApplicationFiled: February 24, 2010Publication date: August 25, 2011Applicant: BASF Catalysts LLCInventor: Main Chang
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Patent number: 7999048Abstract: There is provided a process for producing a prepolymerization catalyst for polymerization of an olefin, said process comprising the steps of feeding, to a polymerization reactor, an olefin and a solid catalyst component in which a catalyst component for polymerization of the olefin is carried on a fine particle support, and prepolymerizing the olefin in the presence of the solid catalyst component in the polymerization reactor, to thereby obtain the prepolymerization catalyst in which the olefin is prepolymerized on the solid catalyst component, characterized in that said solid catalyst component is pressure-fed to the polymerization reactor from a catalyst feeder connected to the polymerization reactor, and in that the inner pressure of the catalyst feeder at the start of the pressure-feeding is set at (Pr+0.0001) to (Pr+1) (MPa in unit) (in which Pr represents the inner pressure of the polymerization reactor (MPa in unit) at the start of the pressure-feeding).Type: GrantFiled: August 8, 2007Date of Patent: August 16, 2011Assignee: Sumitomo Chemical Company, LimitedInventor: Tomoaki Goto
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Patent number: 7989383Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: GrantFiled: August 4, 2010Date of Patent: August 2, 2011Assignee: Dow Global Technologies LLCInventors: Linfeng Chen, Richard E. Campbell, Jr.
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Patent number: 7951882Abstract: Copolymers, especially multi-block copolymer containing therein two or more segments or blocks differing in chemical or physical properties, are prepared by polymerizing propylene, 4-methyl-1-pentene, or other C4-8?-olefin and one or more copolymerizable comonomers, especially ethylene in the presence of a composition comprising the admixture or reaction product resulting from combining: (A) a first metal complex olefin polymerization catalyst, (B) a second metal complex olefin polymerization catalyst capable of preparing polymers differing in chemical or physical properties from the polymer prepared by catalyst (A) under equivalent polymerization conditions, and (C) a chain shuttling agent.Type: GrantFiled: March 17, 2005Date of Patent: May 31, 2011Assignee: Dow Global Technologies LLCInventors: Daniel J. Arriola, Edmund M. Carnahan, David D. Devore, Phillip D. Hustad, Roger L. Kuhlman, Timothy T. Wenzel
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Patent number: 7781363Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: GrantFiled: January 12, 2009Date of Patent: August 24, 2010Assignee: Dow Global Technologies Inc.Inventors: Linfeng Chen, Richard E. Campbell, Jr.
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Patent number: 7732540Abstract: A process for producing an olefin copolymerization catalyst, comprising the step of contacting, with one another, (A) a solid catalyst component containing a titanium atom, a magnesium atom and a halogen atom, (B) an organoaluminum compound and/or organoaluminumoxy compound, and (C) a nitrogen-containing aromatic heterocyclic compound, whose one or more carbon atoms adjacent to its nitrogen atom are linked to an electron-withdrawing group, or a group containing an electron-withdrawing group; and a process for producing an olefin copolymer using the an olefin copolymerization catalyst.Type: GrantFiled: November 26, 2007Date of Patent: June 8, 2010Assignee: Sumitomo Chemical Company, LimitedInventors: Shinya Nakahara, Shin-ichi Kumamoto
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Patent number: 7723449Abstract: The present invention relates to a catalyst for synthesizing a polypropylene with a wide molecular weight distribution and use of the same. The catalyst comprises magnesium halide, titanium-containing compound, and an organic phosphate type electron donor compound. By the catalyst according to the present invention, a propylene polymer with a wide molecular weight distribution, easily controllable isotacticity and good processing properties can be synthesized.Type: GrantFiled: July 3, 2008Date of Patent: May 25, 2010Assignee: Changchun Institute of Applied Chemistry Chinese Academy of SciencesInventors: Chunyu Zhang, Hongguang Cai, Bin Chen, Yuping Yuan, Qiaofeng Zhang, Weimin Dong, Xuequan Zhang
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Patent number: 7718565Abstract: The present invention relates to a method for preparing a solid catalyst for ethylene polymerization and/or copolymerization. More specifically, the present invention relates to a solid titanium catalyst supported in a magnesium support which has an extremely high catalytic activity, advantageous catalyst shape and a simple preparation process, capable of producing a polymer with a high bulk density, a narrow and uniform particle size distribution and a broad molecular weight distribution, and a method for preparation of the same. A silicon-containing magnesium compound is prepared by reacting an electron donor such as a silicon compound containing an alkoxy group of Formula 1, a silicon compound containing an alkoxy group of Formula 2, or a mixture thereof in a magnesium compound solution, and reacted with a titanium compound to obtain the solid catalyst of the present invention.Type: GrantFiled: October 14, 2005Date of Patent: May 18, 2010Assignee: Korea Petrochemical Ind. Co., Ltd.Inventors: Kap-Ku Kang, Byung-Ju Park, Jae-Kwon Jang, Young-Tae Jeong
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Patent number: 7704910Abstract: A catalyst for olefin polymerization comprising (A) a solid catalyst component prepared by causing (a) a magnesium compound, (b) a tetravalent titanium halide compound, and (c) an electron donor compound to come in contact with each other, (B) an organoaluminum compound of the general formula R1pAlQ3-p, and (C) an oligomer of an organosilicon compound of the following chemical formula; R4—(R2R3SiO)m—R5 can produce olefin polymers having higher stereoregularity and a broader molecular weight distribution in a higher yield than conventional catalysts.Type: GrantFiled: May 17, 2005Date of Patent: April 27, 2010Assignee: Toho Titanium Co., Ltd.Inventors: Motoki Hosaka, Takefumi Yano, Hiroyuki Kono
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Patent number: 7666958Abstract: The invention relates to methods for producing cesium hydroxide solutions during which: cesium-containing ore is disintegrated with sulfuric acid while forming a cesium aluminum sulfate hydrate, which is poorly soluble at low temperatures; the formed cesium alum is separated away in the form of a solution from the solid ore residues; the aluminum is precipitated out of the cesium alum solution while forming a cesium sulfate solution; the formed cesium sulfate solution is reacted with barium hydroxide or stontium hydroxide while forming a cesium hydroxide solution, and; the formed cesium hydroxide solution is concentrated and purified.Type: GrantFiled: March 24, 2006Date of Patent: February 23, 2010Assignees: Sachtleben Chomie GmbH, Studiengesellschaft Kohle MBMInventors: Bernd Hirthe, Bernd Proft, Jochen Winkler, Udo Blumenthal, Gerhard Fink, Klaus Hauschild
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Patent number: 7659223Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerizing olefins.Type: GrantFiled: September 30, 2003Date of Patent: February 9, 2010Assignee: Borealis Technology OyInventors: Timo Leinonen, Peter Denifl, Holger Pöhler
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Patent number: 7649061Abstract: The invention relates to a process for preparing a poly-1-olefin by polymerization of a 1-olefin of the formula R4CH?CH2, where R4 is hydrogen or an alkyl radical having from 1 to 10 carbon atoms, in suspension, in solution or in the gas phase, at a temperature of from 20 to 200° C. and a pressure of from 0.Type: GrantFiled: July 27, 2005Date of Patent: January 19, 2010Assignee: Basell Polyolefine GmbHInventor: Friedhelm Gundert
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Patent number: 7598333Abstract: Low-viscosity drag reducers, systems for delivering low-viscosity drag reducers, and methods of making low-viscosity drag reducers are disclosed. The low-viscosity drag reducers have a viscosity less than 350 cP at a shear rate of 250 sec?1 and a temperature of 60° F. This low-viscosity allows the drag reducers to be delivered through a long and relatively small diameter conduit of a subsea umbilical line without an unacceptable level of pressure drop or plugging of the conduit. The low-viscosity drag reducers can be delivered to a subsea flowline carrying fluids produced from a subterranean formation to thereby provide significant drag reduction in the flowline.Type: GrantFiled: September 30, 2005Date of Patent: October 6, 2009Assignee: ConocoPhillips CompanyInventors: Timothy L. Burden, Kenneth L. Smith, Allan Browne, William F. Harris
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Patent number: 7388059Abstract: A method for producing an ethylene polymer which comprises continuously polymerizing ethylene alone or copolymerizing ethylene and a C3-C8 ?-olefin by multistage polymerization in a plurality of polymerization reactors connected in series in the presence of a chromium catalyst having at least a part of chromium atoms converted to hexavalent chromium carried on an inorganic oxide carrier by calcination-activating in a non-reducing atmosphere, wherein an organoaluminum compound of the formula (1): (R1)xAl(OR2)y(OSiR3R4R5)z??(1) (in the above formula, R1 and R2 may be the same or different, each represents a C1-C18 alkyl group or a C6-C18 aryl group, R3, R4 and R5 may be the same or different, each represents a C1-C18 alkyl group or a C6-C18 aryl group, R1, OR2 and OSiR3R4R5 respectively may be the same or different when each has a plurality of kinds, and x, y and z are respectively 0?x?3, 0?y<3, 0?z<3, and x+y+z=3) is introduced at least one or all of the polymerization reactors.Type: GrantFiled: June 28, 2004Date of Patent: June 17, 2008Assignee: Japan Polyethylene CorporationInventors: Takashi Monoi, Hidenobu Torigoe
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Patent number: 7354981Abstract: The present invention discloses a polyethylene catalyst and a process for preparing the same, said catalyst being composed of a main component of catalyst and a cocatalyst, wherein the main component of catalyst is prepared by reacting: (1) a magnesium-alcohol complex, (2) an alkyl aluminum compound having a formula R3nAlCl3-n supported on silica, and (3) a titanium compound having a formula Ti(OR2)mCl4-m, and the cocatalyst is an organic aluminum compound. The catalyst of the present invention has advantages including high polymerization activity, less difference between the polymerization activities at low hydrogen level condition and at high hydrogen level condition, stable polymerization reaction, good particle morphology of catalyst, and less fine powder of polymer product.Type: GrantFiled: December 3, 2004Date of Patent: April 8, 2008Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Chemical IndustryInventors: Mingwei Xiao, Shijiong Yu, Xiaofeng Ye
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Patent number: 7307036Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.Type: GrantFiled: July 22, 2004Date of Patent: December 11, 2007Assignee: Formosa Plastics Corporation U.S.A.Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen
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Patent number: 7193022Abstract: Disclosed is a method of polymerization and copolymerization of ethylene, which is carried out in the presence of (a) a solid titanium complex catalyst prepared by the steps of (i) preparing a magnesium solution by contacting halogenated magnesium compounds with alcohol, (ii) reacting the magnesium solution with ester compound having at least one hydroxyl group and silicon compound having alkoxy group, (iii) preparing a solid titanium catalyst component by reacting mixture of titanium compound and haloalkane compound; and (iv) producing solid titanium complex catalyst by reacting the solid titanium catalyst component with mixture of aluminum compound and haloalkane compound, or with haloalkane; and (b) organometallic compounds in Group II or III of the Periodic Table.Type: GrantFiled: January 16, 2004Date of Patent: March 20, 2007Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Chun-Byung Yang, Won-Young Kim, Ho-Sik Chang
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Patent number: 7129303Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and copolymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) an alkoxysilane compound and a haloalkne compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits a high activity and the polymers produced by the method of the present invention using said catalyst have the advantages of exhibiting a high bulk density and a narrow molecular weight distribution.Type: GrantFiled: November 9, 2001Date of Patent: October 31, 2006Assignee: Samsung Atofina Co., Ltd.Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
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Patent number: 7049263Abstract: There are provided a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst for ?-olefin polymerization produced by the above process.Type: GrantFiled: November 5, 2003Date of Patent: May 23, 2006Assignee: Sumitomo Chemical Company, LimitedInventor: Shin-ichi Kumamoto
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Patent number: 6825294Abstract: Provided are catalysts for styrene polymerization capable of efficiently and inexpensively producing styrenic polymers having a syndiotactic structure; and a method for producing styrenic polymers. The catalysts comprise (A) a transition metal compound, (B) an oxygen-containing compound and/or a compound capable of reacting with a transition metal compound to form an ionic complex, (C) a specific metal compound, preferably a specific organoaluminium compound of a general formula: ((R1)3—CO)n-Al—(R2)3−n wherein R1 represents an aliphatic hydrocarbon group having from 1 to 30 carbon atoms, an aromatic hydrocarbon group having from 6 to 30 carbon atoms or the like; R2 represents a hydrocarbon group; n is 1 or 2, and optionally (D) an alkylating agent. In the method for producing styrenic polymers, used is the catalyst.Type: GrantFiled: September 28, 2000Date of Patent: November 30, 2004Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Nobuhiro Yabunouchi, Norio Tomotsu
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Patent number: 6825271Abstract: The invention relates to an anionically polymerised, impact-resistant polystyrene with a dispersed plasticiser phase, comprising particles with capsule particle morphology and method for production thereof.Type: GrantFiled: November 7, 2002Date of Patent: November 30, 2004Assignee: BASF AktiengesellschaftInventors: Philippe Desbois, Christian Schade, Hermann Gausepohl
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Patent number: 6806222Abstract: Disclosed is a solid titanium catalyst component which is obtained by a process comprising the steps of bringing (a) a liquid magnesium compound into contact with (b) a liquid titanium compound in the presence of (c) an organosilicon compound having no active hydrogen in an amount of 0.25 to 0.35 mol based on 1 mol of the magnesium compound (a), elevating the temperature of the resulting contact product to a temperature of 105 to 115° C. and maintaining the contact product at this temperature. The contact product may be further brought into contact with not more than 0.5 mol of the organosilicon compound having no active hydrogen (c). Also disclosed are an ethylene polymerization catalyst formed from the solid titanium catalyst component and an organometallic compound and an ethylene polymerization process using the catalyst. By the use of the solid titanium catalyst component, ethylene can be polymerized with high activities and an ethylene polymer having excellent particle properties can be prepared.Type: GrantFiled: December 26, 2001Date of Patent: October 19, 2004Assignee: Mitsui Chemicals, Inc.Inventors: Tsuneo Yashiki, Shuji Minami
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Publication number: 20040204311Abstract: A modified aluminoxane is disclosed. Aluminoxane compounds are modified with glycol ethers or polyethers. The modified aluminoxanes are effective activators for single-site catalysts. Catalyst activated with the modified aluminoxane produces polyolefin with increased melt flow index, broadened molecular weight distribution, and improved thermal processability.Type: ApplicationFiled: March 5, 2004Publication date: October 14, 2004Applicant: Equistar Chemicals, LPInventors: Shao-Hua Guo, Shaotian Wang
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Patent number: 6803428Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.Type: GrantFiled: October 24, 2002Date of Patent: October 12, 2004Assignee: AtofinaInventors: Thierry Saudemont, Jean Malinge, Jean-Loup Lacombe, Daniel Cochard, Henri Violle
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Patent number: 6803427Abstract: The present invention relates to a method for producing a polymer and copolymer of ethylene, and more particularly to a method for producing an ethylene polymer and copolymer by reacting a compound of an organic metal of Group 2, 12, or 13 on the periodic table of elements with an alkoxy silane compound in the presence of a titanium catalyst, the said titanium catalyst being produced by a process of preparing a magnesium compound by contact-reacting a halogenated magnesium compound and alcohol, of reacting the said solution with an ester compound which contains at least one hydroxy group and a silicon compound containing an alkoxy group, and also of reacting it with a solid matter obtained by reaction of a mixture of a titanium compound and a silicon compound with a titanium compound.Type: GrantFiled: May 25, 2001Date of Patent: October 12, 2004Assignee: Samsung General Chemicals Co., Ltd.Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee
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Patent number: 6777508Abstract: Disclosed are catalysts for the polymerization of alpha-olefins which comprise the reaction product of: (a) an Al-alkyl compound; (b) a silicon compound containing at least one Si—OR or Si—OCOR or Si—NR2 bond, R being a hydrocarbyl radical; (c) a solid comprising, as essential support, a Mg dihalide in active form and, supported thereon, a Ti halide or a halo-Ti-alcoholate and a particular type of electron donor compound. The present invention refers to new supported components of catalysts for the polymerization of CH2═CHR olefins wherein R is an alkyl radical with 1 to 4 carbon atoms, or an aryl radical, and mixtures of said olefins with ethylene and the catalysts obtained from said components.Type: GrantFiled: August 17, 1994Date of Patent: August 17, 2004Assignee: Basell Poliolefine Italia S.p.A.Inventors: Sandro Parodi, Roberto Nocci, Umberto Giannini, Pier Camillo Barbe′, Umberto Scata′
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Patent number: 6713575Abstract: A process for the production of an ionic transition metal catalyst in supported form than is highly productive under gas phase olefin polymerization conditions. In the process a an aluminum alkyl is added to a suitable solvent after which a neutral metallocene compound is added to the solution under stirring in a quantity that provides for a ratio of Al to transition metal of at least 25:1. To this metallocene-aluminum alkyl solution is next added an ionic compound the anionic portion of which is a non-coordinating anion under stirring until all materials are dissolve. The ionic compound is added in a quantity that provides for a ratio of NCA to transition metal of at least 1:1. Next the support particles are added to the solution and thereafter the solution is heated to at least 40° C. and held at this elevated temperature for at least 0.5 hour. Thereafter the solvent is removed and the supported catalyst is dried under vacuum.Type: GrantFiled: October 2, 2002Date of Patent: March 30, 2004Assignee: Univation Technologies, LLCInventors: Xinmin Yang, Michael D. Awe, Natarajan Anand Muruganandam
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Patent number: 6713572Abstract: A process as disclosed for producing a low density polyethylene using a particle form polymerization process and a titanium-containing catalyst wherein the ratio of comonomer to ethylene is at least about 1:1 and the titanium-containing catalyst is a special catalyst which has been pretreated with an organometallic reducing agent.Type: GrantFiled: October 28, 2002Date of Patent: March 30, 2004Assignee: Phillips Petrolium CompanyInventors: Max P. McDaniel, Elizabeth A. Benham
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Patent number: 6710005Abstract: A modified aluminoxane is disclosed. Aluminoxane compounds are modified with glycol ethers or polyethers. The modified aluminoxanes are effective activators for single-site catalysts. Catalyst activated with the modified aluminoxane produces polyolefin with increased melt flow index, broadened molecular weight distribution, and improved thermal processability.Type: GrantFiled: April 10, 2003Date of Patent: March 23, 2004Assignee: Equistar Chemicals, LPInventors: Shao-Hua Guo, Shaotian Wang
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Patent number: 6683139Abstract: There are provided (1) a process for producing a solid product, which comprises the step of reducing a titanium compound represented by the following formula [I] with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond, an inorganic fine particle and optionally an ester compound, (2) a process for producing a solid catalyst component, which comprises the step of contacting the solid product obtained by the above process, a halogenation ability-carrying halogeno compound, and an inner electron donor compound, (3) a process for producing a catalyst, which comprises the step of contacting the solid catalyst component obtained by the above process, an organoaluminum compound, and an outer electron donor compound, and (4) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the catalyst obtained by the above process.Type: GrantFiled: December 26, 2001Date of Patent: January 27, 2004Assignee: Sumitomo Chemical Company, LimitedInventors: Masayuki Fujita, Yoshinori Seki, Hiroyoshi Nakajima
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Patent number: 6680360Abstract: There are provided a process for producing a catalyst for &agr;-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an &agr;-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst for &agr;-olefin polymerization produced by the above process.Type: GrantFiled: December 17, 2002Date of Patent: January 20, 2004Assignee: Sumitomo Chemical Company, LimitedInventor: Shin-ichi Kumamoto
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Patent number: 6667380Abstract: Processes for the formulation of Ziegler-type catalysts from a plurality of catalyst components including transition metal, organosilicon electron donor, and organoaluminum co-catalyst components. The components are mixed together in the course of formulating the Ziegler-type catalyst to be charged to an olefin polymerization reactor. Several orders of addition of the catalyst components can be used in formulating the Ziegler catalyst. One involves mixing of the transition metal component with the organoaluminum co-catalyst to formulate a mixture having an aluminum/transition metal mole ratio of at least 200. This mixture is combined with the organosilicon electron donor component to produce a Ziegler-type catalyst formulation having an aluminum/silicon mole ratio of no more than 50. There may be an initial pre-polymerization of the catalyst prior to introducing the catalyst into an olefin polymerization reactor.Type: GrantFiled: August 22, 2000Date of Patent: December 23, 2003Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, David J. Rauscher, Shabbir A. Malbari
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Patent number: 6664347Abstract: Modified polybutadiene having a high-cis and low-trans structure with a moderate 1,2-structure content and exhibiting improved characteristics such as cold flow properties, which is obtained by modifying starting polybutadiene having a Tcp/ML1+4 ratio (Tcp: 5% toluene solution viscosity at 25° C.ML1+4: Mooney viscosity at 100° C.) of 2.5 or more in the presence of a transition metal catalyst.Type: GrantFiled: September 5, 2002Date of Patent: December 16, 2003Assignee: Ube Industries, Ltd.Inventors: Michinori Suzuki, Masato Murakami
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Patent number: 6649711Abstract: A polymerisation process for the preparation of vinylic polymers from the corresponding vinylic monomers which process comprises the step of reacting a vinylic monomer in the presence of a catalyst system comprising a) a metal complex of general formula (I) where A is selected from the group consisting of nickel, iron, cobalt, chromium, manganese, titanium, zirconium, vanadium and the rare earth metals; L1, L2, L3 and L4 are ligands and b) a Lewis acid of general formula (II) wherein at least one of W, Y or Z is capable of forming a co-ordination bond with A and the others of W, Y and Z are bulky groups; D is selected from the group consisting of aluminium, magnesium, zinc and boron.Type: GrantFiled: December 29, 2000Date of Patent: November 18, 2003Assignee: Imperial Chemical Industries PLCInventors: Paul Alexander Cameron, Vernon Charles Gibson, Derek John Irvine
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Patent number: 6645901Abstract: A prepolymerization catalyst for use in a gas phase polymerization of an olefin or combinations of olefins which comprises (A) a solid catalyst component comprising magnesium, halogen, titanium and an electron donor and having a weight-average particle diameter of 15 to 45 &mgr;m, (B) at least one organoaluminum compound and (C) a prepolymer of an ethylene and/or at least one &agr;-olefin, wherein the molar ratio of aluminum to titanium in the prepolymerization catalyst (Al/Ti ratio) is 3 to 11 (mol/mol), the weight ratio of the prepolymerization catalyst to the solid catalyst component (prepolymerization catalyst/solid catalyst component) is 2 to 35 (g/g), the content of volatile materials (VM) in the prepolymerization catalyst is 2.0% by weight or less, and the intrinsic viscosity [&eegr;] measured in tetralin at 135° C. is 2.0 dl/g or less, and a process for a production thereof.Type: GrantFiled: March 30, 2001Date of Patent: November 11, 2003Assignee: Sumitomo Chemical Company, LimitedInventors: Tomoaki Goto, Kazuki Wakamatsu, Shinichi Kumamoto
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Patent number: 6635734Abstract: The present invention provides polypropylene having xylene solubles from 0.6 to 1.5 weight percent and isotacticity equal to or greater than about 98.0 percent. The polypropylene is obtained by contacting propylene monomer under suitable polymerization conditions with (a) a Ziegler-Natta catalyst, (b) a co-catalyst, and (c) an electron donor.Type: GrantFiled: June 7, 1995Date of Patent: October 21, 2003Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, Sehyun Kim
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Patent number: 6630544Abstract: A process for polymerizing propylene is disclosed. The process involves charging propylene and about 90 to 99% of an organoaluminum cocatalyst to a reactor and heating this mixture to at least about 50° C. This is followed by addition of a premix of 1 to 10% of the organoaluminum cocatalyst with a magnesium halide-supported Ziegler-Natta catalyst. The temperature of the reaction mixture is maintained to produce a propylene polymer. The process gives improved catalyst activity.Type: GrantFiled: April 18, 2002Date of Patent: October 7, 2003Assignee: Equistar Chemicals, LPInventors: Douglas D. Klendworth, Mark K. Reinking, Edward D. Kist, Karen E. Meyer
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Patent number: 6559250Abstract: The present invention relates to a method of homo- or co-polymerization of &agr;-olefin by means of using a catalyst system which comprises the following components: (1) a solid complex titanium catalyst produced by means of a production method comprising the following steps: (a) preparing a magnesium compound solution by dissolving a magnesium halide compound and a compound of Group IIIA of the Periodical Table in a solvent of mixture of cyclic ester, one or more types of alcohol, a phosphorus compound, and an organic silane; (b) precipitating the solid particles by reacting said magnesium compound solution with a transitional metal compound, a silicon compound, a tin compound, or the mixture thereof; and (c) reacting said precipitated solid particles with a titanium compound and electron donors; (2) an organometallic compound of metal of Group IIIA of the Periodical Table; and (3) external electron donors comprising three or more types of organo-silicon compounds, wherein the melt flow rates of the homopolyType: GrantFiled: May 30, 2001Date of Patent: May 6, 2003Assignee: Samsung General Chemicals Co., Ltd.Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Moon-Young Shin
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Publication number: 20030069372Abstract: An olefin polymerization catalyst is described which includes: (A) a solid catalyst component being prepared by copulverizing a magnesium compound, an aluminum compound, an electron donor and a titanium compound, and (B) an organoaluminum compound. The present invention is also directed to a process for preparing polyolefins using the aforesaid catalyst system to polymerize olefins.Type: ApplicationFiled: October 9, 2001Publication date: April 10, 2003Applicant: Formosa Plastics Corporation, U.S.A.Inventors: Bing Lu, Honglan Lu, Chih-Jian Chen
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Patent number: 6538078Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.Type: GrantFiled: December 21, 2000Date of Patent: March 25, 2003Assignees: China Petro-Chemical Corporation, Beijing Research Institute of Chemical Industry SinopecInventors: Hekuan Luo, Ruiguo Tang, Hua Yang, Qinfang Zhao
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Patent number: 6538079Abstract: There are disclosed: (1) a process for producing a catalyst for ethylene polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms; (ii) an organoaluminum compound; and (iii) a heterocyclic compound; and (2) a process for producing an ethylene polymer, which comprises the step of polymerizing ethylene, or ethylene and at least one kind of an addition polymerizable comonomer other than ethylene, in the presence of the above-mentioned catalyst.Type: GrantFiled: March 16, 2001Date of Patent: March 25, 2003Assignee: Sumitomo Chemical Company, LimitedInventors: Shin-ichi Kumamoto, Makoto Satoh
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Patent number: 6534605Abstract: A polymerization process for the preparation of vinylic polymers from the corresponding vinylic monomers which process comprises the step of reacting a vinylic monomer in the presence of a catalyst system comprising a) a compound of general formula (I) where M is any metal capable of coordinating to an enolate or delocalized enolate-like species; B1, B2, B3 and B4 are chosen from nitrogen, oxygen, sulphur or phosphorus containing moieties wherein each of said nitrogen, oxygen, sulphur or phosporus is linked to at least one carbon atom of an organic group and to M; X1 is selected from the group consisting of alkyl, H, halogen, alkoxy, thiol aryloxy, ester, b) a metal, complex of general formula (II) where A is selected from the group consisting of nickel, iron, cobalt, chromium, manganese, titanium, zirconium, vanadium and the rare earth metals; L1, L2, L3 and L4 are ligands and c) a Lewis acid of general formula (III) wherein at least one of W, Y or Z is capable of forming a co-ordination bond with A and theType: GrantFiled: December 29, 2000Date of Patent: March 18, 2003Assignee: Imperial Chemical Industries PlcInventors: Paul Alexander Cameron, Vernon Charles Gibson, Derek John Irvine
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Publication number: 20030045657Abstract: Modified polybutadiene having a high-cis and low-trans structure with a moderate 1,2-structure content and exhibiting improved characteristics such as cold flow properties, which is obtained by modifying starting polybutadiene having a Tcp/ML1+4 ratio (Tcp: 5% toluene solution viscosity at 25° C.ML1+4: Mooney viscosity at 100° C.) of 2.5 or more in the presence of a transition metal catalyst.Type: ApplicationFiled: September 5, 2002Publication date: March 6, 2003Applicant: UBE INDUSTRIES, LTD.Inventors: Michinori Suzuki, Masato Murakami
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Patent number: 6521725Abstract: There are disclosed: (1) a process for producing a catalyst for olefin polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms, (ii) an organoaluminum compound, and (iii) a compound selected from the group consisting of (a) an oxygen-containing compound having a structure wherein at least two hydrocarbyloxy groups are bound to the same carbon atom, and (b) a cyclic ketone compound, and (2) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the above-mentioned catalyst.Type: GrantFiled: March 16, 2001Date of Patent: February 18, 2003Assignee: Sumitomo Chemical Company, LimitedInventors: Shin-ichi Kumamoto, Makoto Satoh
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Patent number: 6512061Abstract: The invention provides a process for producing polypropylene and/or random copolymers of propylene type using a stereoregular catalyst which comprises a titanium-containing solid catalyst component (A), an organoaluminum compound (B) and if required an organosilicon compound (C), wherein [I] before carrying out homopolymerization of propylene or random copolymerization of propylene with an &agr;-olefin other than propylene, the above component (A), an organoaluminum compound (B′) and if required an organosilicon compound (C′) are used, and a small amount of propylene or ethylene and/or an &agr;-olefin of 4-20 carbon atoms for pre-activation treatment is supplied to the above component (A), and [II] a catalyst which is prepared by adding an organosilicon compound (C″) to the pre-activated stereoregular catalyst in a molar ratio of 0.1-50 as Si/Ti, is used to produce polypropylene or propylene random copolymers.Type: GrantFiled: July 13, 2001Date of Patent: January 28, 2003Assignee: Chisso CorporationInventors: Masami Kimura, Takanori Nakashima, Chikashi Okayama
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Publication number: 20020169252Abstract: Superabsorbent polymers having a slow rate of absorption, and a process for their preparation. The superabsorbent polymer has a slow rate of absorption, is crosslinked with a covalent crosslinking agent and the metal of a polyvalent metal coordination compound, has the metal of the coordination compound distributed essentially homogeneously throughout the polymer, and has an Absorption Rate Index of at least about 5 minutes. Prepare water-swellable, water-insoluble polymer particles having a slow rate of water absorption by polymerizing a monomer in the presence of a covalent crosslinking agent and a polyvalent metal coordination compound under conditions such that there is formed a polymer having reversible cationic crosslinks and such that the metal is distributed essentially homogeneously throughout the polymer particles.Type: ApplicationFiled: December 7, 1999Publication date: November 14, 2002Inventor: LARRY R. WILSON