Non-metal Material Is Inorganic Halogen-containing Material Patents (Class 526/137)
  • Patent number: 5902764
    Abstract: Catalyst systems comprising, on the one hand, a catalytic solid based on complexed titanium trichloride and, on the other hand, a nonhalogenated organolauminium activator.When employed in gas phase olefin polymerization processes, these catalyst systems make it possible to manufacture a wide range of homopolymers and copolymers (random and block) with an isotacticity index which can be adjusted to very low values and with excellent pourability, even in the case of copolymers of high comonomer content.In the absence of transfer agents they also make it possible to synthesise polymers of very high molecular masses, with an increased activity.These polymerization processes yield particularly advantageous results in the case of propylene.
    Type: Grant
    Filed: May 4, 1993
    Date of Patent: May 11, 1999
    Assignee: Solvay Polyolefins Europe - Belgium (Societe Anonyme)
    Inventors: Jean-Louis Costa, Sabine Pamart
  • Patent number: 5859156
    Abstract: By utilizing the vapor phase polymerization techniques of the present invention, numerous distinct and highly beneficial advantages are realized. For instance, cis-1,4-polyisoprene rubber and high cis-1,4-polybutadiene rubber having a consistent and controllable molecular weight can be easily and practically prepared without utilizing a solvent. The subject invention more specifically discloses a method for vapor phase polymerizing isoprene into cis-1,4-polyisoprene in a process comprising the steps of:(1) charging into a reaction zone said isoprene and a preformed catalyst system which is made by reacting an organoaluminum compound with titanium tetrachloride, preferably in the presence of at least one ether; wherein the isoprene is maintained in the vapor phase in said reaction zone by a suitable combination of temperature and pressure;(2) allowing said isoprene to polymerize into cis-1,4-polyisoprene in said reaction zone at a temperature within the range of about 0.degree. C. to about 100.degree. C.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: January 12, 1999
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Nissim Calderon, Joel Muse, Jr., Howard Allen Colvin, Kenneth Floyd Castner
  • Patent number: 5780563
    Abstract: A supported Lewis acid catalyst system for catalyzing hydrocarbon conversion reactions including cationic polymerization, alkylation, isomerization and cracking reactions is disclosed, wherein the catalyst system comprises an inorganic oxide support having immobilized thereon a least one strong Lewis acid comprising at least one metal salt of a strong Bronsted acid wherein the metal is selected from the group consisting of aluminum, boron gallium, antimony, tantalum, niobium, yttrium, cobalt, nickel, iron, tin, zinc, magnesium barium strontium, calcium, tungsten, molybdenum and the metals of the lanthanide series and wherein the strong Bronsted acid is selected from the group consisting of mineral and organic acids stronger than 100% sulfuric acid.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: July 14, 1998
    Assignee: Exxon Chemical Patents Inc
    Inventors: Frank Joung-yei Chen, Alain Guyot, Thierry Hamaide, Christophe Le Deore
  • Patent number: 5780379
    Abstract: Process for the polymerization of alpha-olefins, which is carried out in the presence of a catalyst system comprising:(1) a solid based on completed titanium trichloride;(2) an organometallic compound of metals of groups IA, IIA, IIB and IIIB of the Periodic Table, and(3) an electron-donor organic compound, the solid (1) based on complexed titanium trichloride having been preactivated by being brought into contact with a preactivator comprising the product of reaction of a trialkylaluminum or alkylaluminum chloride compound (a) and of a compound (b) chosen from hydroxyaromatic compounds whose hydroxyl group is sterically hindered, then isolating the predetermined solid (1) from the medium in which it was found.This process enables propylene to be polymerized with an improved stereospecificity without any significant decrease in catalyst activity.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: July 14, 1998
    Assignee: Solvay Polyolefins Europe-Belgium (Societe Anonyme)
    Inventor: Paul Fiasse
  • Patent number: 5700750
    Abstract: A process for producing an alpha-olefin polymer, which comprises polymerizing an alpha-olefin in the presence of a catalyst formed from (A) a transition metal compound comprising (A-1) a transition metal atom, (A-2) a hetero atom-containing ligand containing a heteroatom selected from oxygen, sulfur, nitrogen and phosphorus capable of forming a bond with the transition metal atom, and (A-3) a ligand having a conjugated .pi. electron through which the ligand can be bonded to the transition metal atom (A-1), and (B) an aluminoxane. The transition metal compound may be pre-treated with (C) an organometallic compound, or (D) a halogen-containing inorganic compound of an element of Group III, IV or V of the periodic table.
    Type: Grant
    Filed: May 24, 1995
    Date of Patent: December 23, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5698643
    Abstract: There is disclosed a process for the regulation of the molecular weight of a high-cis 1,4-polybutadiene prepared by polymerizing 1,3-butadiene in a solution of an aliphatic and/or cycloaliphatic or aromatic solvent system employing as a catalyst system a mixture of (1) an organonickel compound, (2) an organoaluminum compound, and (3) a fluorine containing compound selected from the group consisting of hydrogen fluoride and hydrogen fluoride complexes which are prepared by complexing hydrogen fluoride with a ketone, an aldehyde, a nitrile, a mineral acid containing oxygen, an ester, an ether, an alcohol, a phenol or water; said polymerization being conducted in the presence of small amounts of olefins selected from the group consisting of 1-butene, isobutylene, cis and trans-2-butene and allene.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: December 16, 1997
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Ken Weikart Donbar, William Mose Saltman, Morford Church Throckmorton
  • Patent number: 5686543
    Abstract: A process for producing a polybutadiene rubber having a cis-1,4 content of 94% or more, a ratio of weight average molecular weight to number average molecular weight of 2.5 to 3.5 as measured by a gel permeation chromatography and a Mooney viscosity (ML.sub.1+4, 100.degree. C.) of 20 to 100, which process comprises polymerizing 1,3-butadiene in an inert organic solvent with a catalyst comprising as the main components (a) a nickel compound; (b) a specific fluorine compound; (c) a trialkylaluminum; and (d) a halogenated aldehyde and/or a quinone compound. The use of the specific catalyst enables the production in a high yield of a polybutadiene rubber which maintains the abrasion resistance, high impact resilience and low heat buildup which are the characteristics of polybutadiene rubber and has a small die swell when extruded in the form of a blend with a natural rubber and is excellent in physical properties of vulcanizate.
    Type: Grant
    Filed: May 30, 1996
    Date of Patent: November 11, 1997
    Assignee: Japan Synthetic Rubber Co., Ltd.
    Inventors: Kyouyu Yasuda, Akio Takashima
  • Patent number: 5652304
    Abstract: By utilizing the vapor phase polymerization techniques of the present invention, numerous distinct and highly beneficial advantages are realized. For instance, cis-1,4-polyisoprene rubber and high cis-1,4-polybutadiene rubber having a consistent and controllable molecular weight can be easily and practically prepared without utilizing a solvent. The subject invention more specifically discloses a method for vapor phase polymerizing isoprene into cis-1,4-polyisoprene in a process comprising the steps of:(1) charging into a reaction zone said isoprene and a preformed catalyst system which is made by reacting an organoaluminum compound with titanium tetrachloride, preferably in the presence of at least one ether; wherein the isoprene is maintained in the vapor phase in said reaction zone by a suitable combination of temperature and pressure;(2) allowing said isoprene to polymerize into cis-1,4-polyisoprene at a temperature within the range of about 35.degree. C. to about 70.degree. C.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: July 29, 1997
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Nissim Calderon, Kenneth Floyd Castner, Howard Allen Colvin, Joel Muse, Jr.
  • Patent number: 5508363
    Abstract: Disclosed herein are a novel process for the preparation of alkylsilanes and alkenyl silanes by hydrosilylation of their corresponding silanes and unsaturated hydrocarbons in the presence or absence of a catalyst, a process for the preparation of polyalkenylsilanes (some of which are novel high molecular compounds) by the anionic coordination polymerization, radical polymerization or ionic polymerization of the alkenylsilanes, and a process for the production of silicon carbide by using these polyalkenylsilanes as prepolymers.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: April 16, 1996
    Assignee: Mitsui Toatsu Chemicals, Incorporated
    Inventors: Masayoshi Itoh, Ryo Takeuchi, Kenji Iwata
  • Patent number: 5502126
    Abstract: The subject invention relates to a technique for synthesizing rubbery non-tapered, random, copolymers of 1,3-butadiene and isoprene. These rubbery copolymers exhibit an excellent combination of properties for utilization in tire sidewall rubber compounds for truck tires. By utilizing these isoprene-butadiene rubbers in tire sidewalls, tires having improved cut growth resistance can be built without sacrificing rolling resistance. Such rubbers can also be employed in tire tread compounds to improve tread wear characteristics and decrease rolling resistance without sacrificing traction characteristics.
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: March 26, 1996
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Anthony J. Bell, Barry A. Matrana, Adel F. Halasa
  • Patent number: 5451646
    Abstract: Cis-1,4-polybutadiene can be synthesized by polymerizing 1,3-butadiene monomer with a three component nickel catalyst system containing (a) an organonickel compound, (b) an organoaluminum compound, and (c) a fluorine containing compound. However, the molecular weight of the cis-1,4-polybutadiene prepared is typically too high to be utilized as a non-oil extended rubber. This invention is based upon the discovery that para-styrenated diphenylamine acts to reduce the molecular weight and to improve the processability of cis-1,4-polybutadiene prepared with such nickel based catalyst systems. The use of para-styrenated diphenylamine as a modifier in such polymerizations does not change the microstructure of the cis-1,4-polybutadiene produced.
    Type: Grant
    Filed: December 5, 1994
    Date of Patent: September 19, 1995
    Assignee: The Goodyear Tire & Rubber Company
    Inventor: Kenneth F. Castner
  • Patent number: 5451645
    Abstract: Novel chromium-containing compounds are prepared by forming a mixture of a chromium salt, a metal amide, and an ether. These novel chromium-containing, or chromium pyrrolide, compounds, with a metal alkyl and an unsaturated hydrocarbon, can be used as a cocatalyst system in the presence of an olefin polymerization catalyst system to produce a comonomer in-situ. The resultant polymer, although produced from predominately one monomer, has characteristics of a copolymer.
    Type: Grant
    Filed: August 20, 1993
    Date of Patent: September 19, 1995
    Assignee: Phillips Petroleum Company
    Inventors: William K. Reagen, Ted M. Pettijohn, Jeffrey W. Freeman, Elizabeth A. Benham
  • Patent number: 5405815
    Abstract: The subject invention relates to a technique for synthesizing rubbery non-tapered, random, copolymers of 1,3-butadiene and isoprene. These rubbery copolymers exhibit an excellent combination of properties for utilization in tire sidewall rubber compounds for truck tires. By utilizing these isoprene-butadiene rubbers in tire sidewalls, tires having improved cut growth resistance can be built without sacrificing rolling resistance. Such rubbers can also be employed in tire tread compounds to improve tread wear characteristics and decrease rolling resistance without sacrificing traction characteristics.
    Type: Grant
    Filed: June 17, 1993
    Date of Patent: April 11, 1995
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Anthony J. Bell, Barry A. Matrana, Adel F. Halasa
  • Patent number: 5391659
    Abstract: A polymerization catalyst is formed by producing a solution of a halide of scandium, yttrium, or a rare earth metal and an alcohol; contacting the solution with an organometallic compound to form a soluble complex; and contacting the soluble complex with a halide ion exchanging source. Optionally an ester or an anhydride can also be combined with the halide solution or the soluble complex. The catalyst thus produced can be combined with an organometallic cocatalyst.
    Type: Grant
    Filed: May 14, 1993
    Date of Patent: February 21, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Ted M. Pettijohn, Henry L. Hsieh
  • Patent number: 5376612
    Abstract: Novel chromium-containing compounds, such as, for example, chromium pyrrolides, are prepared by forming a mixture of a chromium salt, a metal amide, and an electron pair donor solvent, such as, for example, an ether. These novel chromium-containing, or chromium pyrrolide, compounds can be used either unsupported or supported on an inorganic oxide support, with a metal alkyl and an unsaturated hydrocarbon, to trimerize, oligomerize, and/or polymerize olefins.
    Type: Grant
    Filed: August 20, 1993
    Date of Patent: December 27, 1994
    Assignee: Phillips Petroleum Company
    Inventors: William K. Reagen, Ted M. Pettijohn, Jeffrey W. Freeman
  • Patent number: 5364915
    Abstract: A process to produce a polyethylene composition that has less than 2 weight percent fines, based on the weight of said polyethylene composition, and a fluff bulk density greater than 25 pounds per cubic foot, said process comprising polymerizing ethylene in the presence of a trialkylaluminum compound, and a diluent that is essentially saturated with ethylene under slurry polymerization conditions that comprise a polymerization temperature from 104.degree. C. to 116.degree. C., with an activated catalyst system comprising (a) a catalyst support that comprises a silica compound, wherein said catalyst support has a pore volume less than 2 cubic centimeters per gram, (b) a catalyst that comprises a chromium compound, wherein the amount of chromium in said catalyst system is from about 0.1 to about 20 weight percent, wherein said weight percent is based on the total weight of said catalyst and catalyst support, and (c) a fluorine compound, wherein the amount of fluorine used is from about 0.
    Type: Grant
    Filed: September 25, 1992
    Date of Patent: November 15, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Elizabeth A. Benham, Max P. McDaniel
  • Patent number: 5348925
    Abstract: A solid component of catalyst, active in the polymerization of propylene and other .alpha.-olefins in stereoregular polymers, is obtained:(i) by treating a non-activated silica support in particles with a tin tetrahalide, to at least partially block the hydroxylic groups of the silica and to obtain a blocked silica;(ii) by impregnating the blocked silica with magnesium dialkyl or magnesium alkyl halide to make the magnesium compound react with the tin compound and with possible residual hydroxylic groups of the silica and to obtain a support;(iii) by halogenating the support by contact with a halogenating agent selected from the halides of tin, antimonium or silicon to obtain a halogenated support;(iv) by titanating the halogenated support with an excess of a titanium tetrahalide to obtain a titanated support;(v) by putting the titanated support in contact with a Lewis base, to obtain a solid component of catalyst.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: September 20, 1994
    Assignee: ECP Enichem Polimeri S.r.l.
    Inventors: Federico Milani, Luciano Luciani, Antonio Labianco
  • Patent number: 5284926
    Abstract: An ethylene polymerization catalyst system is provided. This catalyst system is produced by the process comprising forming an activated and reduced composition that is substantially free of titania and that comprises a fluorine compound, a chromium compound, and a catalyst support that consists essentially of silica.An ethylene polymerization process is provided. This process uses the ethylene polymerization catalyst system above. This catalyst system is contacted with ethylene, in the presence of hydrogen and trialkylaluminum, under polymerization conditions, to produce a polyethylene resin.
    Type: Grant
    Filed: September 25, 1992
    Date of Patent: February 8, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Elizabeth A. Benham, Joseph S. Shveima, Max P. McDaniel
  • Patent number: 5241024
    Abstract: A process for producing a butene-1 polymer is disclosed which is characterized in that, in a process for producing a homopolymer of butene-1 or a copolymer of butene-1 and .alpha.-olefin other than the butene-1 in the presence a catalyst obtained from a solid catalyst component (A), an organic aluminium compound (B) and an electron donating compound (C) and under the condition of vapor phase polymerization, the solid catalyst component (A) is a non-layer solid catalyst component obtained by producing a carrier by chlorinating at least one kind of organic magnesium compounds represented by formulaMgR'R" (1)wherein R' and R", which may be the same or different, each represents an alkyl group having 1 to 20 carbon atoms, with at least one kind of chlorinating agents, the carrier produced is contacted in the presence of the electron donor with a titanic halide at a temperature of -25.degree. to +180.degree. C.
    Type: Grant
    Filed: May 9, 1991
    Date of Patent: August 31, 1993
    Inventors: Takashi Yamawaki, Hideki Imabayashi
  • Patent number: 5100982
    Abstract: High cis-1,4-polybutadiene can be synthesized by polymerizing 1,3-butadiene monomer with a three component nickel catalyst system containing (a) an organonickel compound, (b) an organoaluminum compound, and (c) a fluorine containing compound. However, the molecular weight of the high cis-1,4-polybutadiene prepared is typically too high to be utilized as a non-oil extended rubber. This invention is based upon the discovery that halogenated phenols act to reduce the molecular weight and to increase the molecular weight distribution of high cis-1,4-polybutadiene prepared with such nickel based catalyst systems. The use of halogenated phenols as modifiers in such polymerizations does not change the microstructure of the high cis-1,4-polybutadiene produced.
    Type: Grant
    Filed: January 2, 1991
    Date of Patent: March 31, 1992
    Assignee: The Goodyear Tire & Rubber Company
    Inventor: Kenneth F. Castner
  • Patent number: 5015710
    Abstract: A process is disclosed for preparing a blend of a metathesis polymer and a radical polymer wherein a norbornene polymer is metathesis polymerized in the presence of a vinyl compound having two double bonds in conjugated relationship. Also included in the system is a compound capable of being reduced to a radical by the reduced valence transition metal element which serves as the catalyst of the metathesis polymerization. Examples of such compounds are specific chlorinated organic and chlorinated inorganic compounds.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: May 14, 1991
    Assignee: Hercules Incorporated
    Inventors: Zenichiro Endo, Shigeyoshi Hara
  • Patent number: 5004560
    Abstract: Basic polypyrrylenemethines, and salts thereof, having conjugated double bonds and constructed from optionally substituted five-membered heterocyclic rings containing nitrogen, as the only hetero atom in the ring are disclosed, with the five-membered rings, in each case, being bonded to one another in pairs via an optionally substituted carbon atom as a bridging member. The polymer compositions of the invention contain at least five of these five-membered rings and 0 to 50%, relative to the weight of these polymers, of dopants and/or being electrochemically doped. A process for the preparation of the claimed compositions is further disclosed. The polymer compositions of the invention have electroconducting and semi-conducting properties and are useful, for example, in batteries, circuits and switches, if appropriately used in conjunction with other polymers. In addition, the compounds of the invention can also be employed as absorbents for heavy metals and as catalysts.
    Type: Grant
    Filed: March 17, 1988
    Date of Patent: April 2, 1991
    Assignee: Wacker-Chemie GmbH
    Inventors: Hermann Braunling, Richard Becker
  • Patent number: 4983695
    Abstract: A process for the regulation of the molecular weight of a high cis 1,4-polybutadiene prepared by polymerizing 1,3-butadiene in a solution of an aliphatic and/or cycloaliphatic solvent system employing as a catalyst system a mixture of (1) an organonickel compound, (2) an organoaluminim compound and (3) a fluorine containing compound selected from the group consisting of hydrogen fluoride and hydrogen fluoride complexes prepared by complexing hydrogen fluoride with ketones, esters, ethers, alcohols, phenols and water, said polymerization being conducted in the presence of small amounts of alpha olefins such as ethylene and propylene.
    Type: Grant
    Filed: January 8, 1990
    Date of Patent: January 8, 1991
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Leonard J. Kuzma, Kenneth F. Castner
  • Patent number: 4980431
    Abstract: A process for the preparation of polyolefins, polydienes and copolymers thereof by polymerization in solvents, liquid monomers or in the gaseous phase at a temperature between -20.degree. C. and 150.degree. C. using magnesium hydride, a halogen-containing transition metal compound of Group IV and an aluminium alkyl compound, characterized in that the polymerization is carried out in the presence of a catalyst system consists of(a) a magnesium compound having the general formulaMgH.sub.xwherein x is a number between 1 and 2, and more specifically 2; (b) a compound of a transition metal of Group IV having the general formulaMeHal.sub.4wherein Me is a transition metal, more specifically titanium, and Hal is a halogen, more specifically chlorine; and (c) an aluminium alkyl compound having the general formulaAlR.sub.n Hal.sub.(3-n)wherein R is a C.sub.1 -C.sub.6 alkyl residue, more specifically ethyl, Hal is a halogen, more specifically chlorine, and n is a number of from 1 to 3, and preferably 3.
    Type: Grant
    Filed: May 8, 1987
    Date of Patent: December 25, 1990
    Assignee: Studienegesellschaft Kohle, mbH
    Inventors: Gerhard Fink, Eberhard Kinkelin
  • Patent number: 4923939
    Abstract: This invention pertains to the use of organophosphonium and organoarsonium molybdates and tungstates as catalysts in a metathesis catalyst system in polymerization of cycloolefin monomers by ring opening polymerization. Polymerization can be by reaction injection molding in absence of a solvent whereby a thermoset polymer is produced or by solution polymerization in presence of a suitable solvent whereby a thermosetting or a thermoplastic polymer is produced. The cycloolefin monomers are polycycloolefins containing at least one norbornene group, and mixtures thereof.
    Type: Grant
    Filed: February 21, 1989
    Date of Patent: May 8, 1990
    Assignee: The B.F. Goodrich Company
    Inventor: Brian L. Goodall
  • Patent number: 4923936
    Abstract: This invention pertains to the use of organoammonium, organophosphonium, organoarsonium heteropolymolybdates and heteropolytungstates, and mixtures thereof, as catalysts in a metathesis catalyst system in polymerization of cycloolefin monomers by ring opening polymerization. Polymerization can be by reaction injection molding in absence of a solvent whereby a thermoset polymer is produced or by solution polymerization in presence of a suitable solvent whereby a thermosetting or a thermoplastic polymer is produced. The cycloolefin monomers are selected from monocycloolefins except cyclohexane, polycycloolefins containing at least one norbornene group, and mixtures thereof.
    Type: Grant
    Filed: February 21, 1989
    Date of Patent: May 8, 1990
    Assignee: The BFGoodrich Company
    Inventors: Brian L. Goodall, Larry F. Rhodes
  • Patent number: 4866144
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen-containing compound, an acyl halide, titanium tetrachloride and Cl.sub.2, Br.sub.2 or an interhalogen compound and treating the solids with an aluminum alkyl.
    Type: Grant
    Filed: April 26, 1988
    Date of Patent: September 12, 1989
    Assignee: Exxon Research & Engineering Company
    Inventors: Steven A. Best, Bradley P. Etherton, Malcolm J. Kaus
  • Patent number: 4845067
    Abstract: A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: July 4, 1989
    Assignee: Union Carbide Corporation
    Inventors: Sun-Chueh Kao, Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky, Mark G. Goode, Eugene H. Theobald
  • Patent number: 4835230
    Abstract: Disclosed is an improved method for making a thermoset polymer wherein a plurality of reactant streams, one of which contains the activator of a metathesis catalyst system combined with a moderator, and a second of which contains the catalyst of the metathesis catalyst system and at least one of which contains dicyclopentadiene are combined to form a reaction mixture, and the reaction mixture is then injected into a mold where polymerization occurs. The improvement comprises adding to the reaction mixture 1-25 mols of a cationic polymerization initiator per 1000 mols of dicyclopentadiene.
    Type: Grant
    Filed: October 17, 1988
    Date of Patent: May 30, 1989
    Assignee: Hercules Incorporated
    Inventors: Nitya P. Khasat, Birendra K. Patnaik
  • Patent number: 4814309
    Abstract: Catalyst for polymerization of .alpha.-olefines, comprising an organoaluminum compound, an electron donor, as well as a solid catalyst component which is obtained when a compound containing magensium reacts with a titanium halogen compound. A method for producing the catalyst is also provided. The catalyst component is manufactured by reacting with a titanium halogen compound in the presence of an internal electron donor, a solid catalyst component which has been produced by the steps of(a) reacting a magnesium alkyl compound with a chlorinating compound,(b) dissolving the chlorinated magnesium alkyl compound in alcohol, after possible washing,(c) adding into the solution, magnesium silicate which has been calcinated by heating at about 200.degree.-600.degree. C.,(d) adding the mixture obtained in step (c) into a cold medium, to precipitate the magnesium compound into and onto the magnesium silicate carrier, and(e) separating the thus-obtained solid carrier component.
    Type: Grant
    Filed: September 29, 1987
    Date of Patent: March 21, 1989
    Assignee: Neste Oy
    Inventors: Hanneli Seppanen, Outi Krause
  • Patent number: 4761462
    Abstract: A packaging transparent propylene copolymer film stretched in at least one direction, which consists of a copolymer of propylene and an .alpha.-olefin having 4 or more carbon atoms or a copolymer of propylene, an .alpha.-olefin having 4 or more carbon atoms and ethylene. The copolymer satisfies the following conditions;(1) the content of the .alpha.-olefin having 4 or more carbon atoms in the copolymer is 8-25 mole %,(2) the content of ethylene in the copolymer is 5 mole % or less,(3) the content of a cold xylene-soluble portion in the copolymer is 15-50% by weight, and(4) the flexural modulus of the copolymer is 2,500-7,000 kg/cm.sup.2.
    Type: Grant
    Filed: December 30, 1985
    Date of Patent: August 2, 1988
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shuji Kitamura, Kiyohiko Nakae, Tadatoshi Ogawa, Teruaki Yoshida, Hajime Sadatoshi
  • Patent number: 4737555
    Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) an organomagnesium compound represented by the formula RMgR' wherein R denotes a hydrocarbyl group and R' denotes a hydrocarbyl group or a halogen atom, contacting the resulting contacting product with (c) carbon dioxide, and further contacting the resulting contact product with (d) a titanium compound. Optionally, the carbon dioxide contacted contact product can be treated with the halogen-containing compound prior to contact with the titanium compound.
    Type: Grant
    Filed: April 22, 1987
    Date of Patent: April 12, 1988
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Chihiro Imai, Tokuo Makishima
  • Patent number: 4736001
    Abstract: This invention concerns the production of 1,4-cis polybutadiene, or copolymers of butadiene with other related diolefins, through the catalytic polymerization or copolymerization of butadiene monomer by a continuous or discontinuous process carried out in the absence or substantial absence of solvents or diluents and operating in the presence of solid bodies.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: April 5, 1988
    Assignee: Enichem Elastomeri, S.p.A.
    Inventors: Antonio Carbonaro, Silvano Gordini, Salvatore Cucinella
  • Patent number: 4724255
    Abstract: Catalysts for polymerization and copolymerization of olefins to form polymers having a high degree of isotacticity and fast rate of crystal transformation. The catalysts embody a component made by chlorinating a magnesium alkyl with chlorine or a mixture of chlorine and alkyl chloride to form a carrier, contacting the carrier first with liquid TiCl.sub.4, then with a Lewis base, and after that at least once with TiCl.sub.4 in the absence of Lewis base.
    Type: Grant
    Filed: December 22, 1986
    Date of Patent: February 9, 1988
    Assignee: Neste Oy
    Inventors: Barbro U. Lofgren, Luciano Luciani, Hanneli Seppanen, Maria H. Stjernberg, Eero I. Iiskola
  • Patent number: 4711865
    Abstract: A catalyst for the polymerization of olefins, said catalyst comprising a transition metal containing support catalyst component and an aluminum alkyl cocatalyst, said transition metal containing catalyst component obtained by contacting an inorganic metal oxide with an organomagnesium compound and an alcohol, drying the contact product, treating the dried contact product with an acyl halide, a halogen such as chlorine, a transition metal halide such as titanium tetrachloride, and in the last step treating the titanium-containing component with an organoaluminum compound such as tri-n-hexylaluminum.
    Type: Grant
    Filed: December 18, 1986
    Date of Patent: December 8, 1987
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 4707530
    Abstract: Ethylene is homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, a halogen or interhalogen compound and titanium tetrachloride.
    Type: Grant
    Filed: April 26, 1984
    Date of Patent: November 17, 1987
    Assignee: Exxon Research & Engineering Co.
    Inventor: Burnett H. Johnson
  • Patent number: 4701506
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting in the presence of a porous particulate material, a halogen, an organic magnesium compound, an oxygen-containing compound, titanium tetrachloride and treating the solids with an organometallic compound of a Group IIa, IIb or IIIa metal.
    Type: Grant
    Filed: July 30, 1986
    Date of Patent: October 20, 1987
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Agapios K. Agapiou, Michael E. Muhle, Myron B. Kurtzman
  • Patent number: 4699960
    Abstract: The present invention relates to the production of 1,4-cis-polybutadiene and of copolymers of butadiene with other conjugated diolefins, by means of the catalytic polymerization or copolymerization of monomer butadiene, by an either continuous or batch process, operating in the presence or in the absence of diluents, and carrying out a portionwise addition, during the polymerization, of a portion of the organometallic compound of aluminum (or of the related hydride derivative), constituiting also one of catalytic components.
    Type: Grant
    Filed: June 24, 1986
    Date of Patent: October 13, 1987
    Assignee: Enichem Elastomeri, S.p.A.
    Inventors: Silvano Gordini, Antonio Carbonaro, Stanislao Spina
  • Patent number: 4696984
    Abstract: Isoprene polymers and copolymers are prepared by a polymerization process carried out in the absence of solvents and in the presence of a catalytic system comprising (a) at least one element or compound of an element pertaining to Group IIIB of the Periodic Table, (b) at least one aluminium alkyl derivative, (c) at least one organic halogen derivative or at least one halide of an element able to exist in at least two valency states with the halide corresponding to a higher state than the minimum, or at least one halogen or at least one hydrogen halide acid, (d) at least one compound containing one or more hydroxyl groups of which the hydrogen can be substituted, the ratio of component (b) to component (a) being equal to or less than 20.
    Type: Grant
    Filed: May 22, 1986
    Date of Patent: September 29, 1987
    Assignee: Enichem Elastomeri, S.p.A.
    Inventors: Antonio Carbonaro, Domenico Ferraro
  • Patent number: 4678767
    Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) an organomagnesium compound represented by the formula RMgR' wherein R denotes a hydrocarbyl group and R' denotes a hydrocarbyl group or a halogen atom, contacting the resulting contacting product with (c) carbon dioxide, and further contacting the resulting contact product with (d) a titanium compound. Optionally, the carbon dioxide contacted product can be treated with the halogen-containing compound prior to contact with the titanium compound.
    Type: Grant
    Filed: November 27, 1985
    Date of Patent: July 7, 1987
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Chihiro Imai, Tokuo Makishima
  • Patent number: 4657882
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics, comprises the product formed by (a) complexing a magnesium alkyl composition with an organophosphoryl compound; (b) reacting the resulting stable complex with a compatible precipitation agent to form a solid component; and (c) reacting the resulting solid with a titanium (IV) compound and an electron donor compound in a suitable diluent.
    Type: Grant
    Filed: December 26, 1985
    Date of Patent: April 14, 1987
    Assignee: Amoco Corporation
    Inventors: Nicholas M. Karayannis, John S. Skryantz, Bryce V. Johnson
  • Patent number: 4634746
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a treated titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, a halogen, interhalogen compound or halosilane and titanium tetrachloride.
    Type: Grant
    Filed: September 18, 1985
    Date of Patent: January 6, 1987
    Assignee: Exxon Research & Engineering Co.
    Inventors: Bradley P. Etherton, Malcolm J. Kaus
  • Patent number: 4634747
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and Cl.sub.2, Br.sub.2 or an interhalogen.
    Type: Grant
    Filed: September 18, 1985
    Date of Patent: January 6, 1987
    Assignee: Exxon Research & Engineering Co.
    Inventor: Steven A. Best
  • Patent number: 4618596
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting in the presence of a porous particulate material, a halogen, an organic magnesium compound, an oxygen-containing compound, titanium tetrachloride and treating the solids with an organometallic compound of a Group IIa, IIb or IIIa metal.
    Type: Grant
    Filed: July 26, 1985
    Date of Patent: October 21, 1986
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Agapios K. Agapiou, Michael E. Muhle, Myron B. Kurtzman
  • Patent number: 4588703
    Abstract: An olefin polymerization catalyst prepared by reacting a metal dihalide and a transition metal, then reacting that component with a precipitating agent, and then reacting the resulting solid with an activating component, wherein multiple activation steps are used so that it is possible to obtain a given level of activity with less activating component.
    Type: Grant
    Filed: July 18, 1984
    Date of Patent: May 13, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Kiplin D. Cowan, Dale E. Pierce, Oscar D. Nowlin
  • Patent number: 4565797
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a treated titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, a halogen, interhalogen compound or halosilane and titanium tetrachloride.
    Type: Grant
    Filed: August 3, 1984
    Date of Patent: January 21, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventors: Bradley P. Etherton, Malcolm J. Kaus
  • Patent number: 4565796
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, a halogen, interhalogen compound or halosilane and titanium tetrachloride.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: January 21, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Bradley P. Etherton
  • Patent number: 4564606
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and Cl.sub.2, Br.sub.2 or an interhalogen.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: January 14, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Steven A. Best
  • Patent number: 4555496
    Abstract: A method of producing a polymerization catalyst component suitable for use in the polymerization of alpha-olefins, which method comprises forming an active component by co-comminuting an inorganic Lewis acid, a first organic electron donor, a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper, and a polymerization active tri-, tetra-, or penta- valent transition metal compound of a Group IVB-VIB metal, and heating the active component in an inert hydrocarbon solvent to produce the polymerization catalyst component. The active component can be heated in the inert hydrocarbon solvent in the presence of an additional polymerization active tri-, tetra-, or penta- valent transition metal compound of a group IVB-VIB metal. In addition, a second organic electron donor may be incorporated in the active component.
    Type: Grant
    Filed: May 31, 1984
    Date of Patent: November 26, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Agapios Agapiou, John L. H. Allan, Felix I. Jacobson
  • Patent number: 4554264
    Abstract: A process for producing an .alpha.-olefin polymer which comprises polymerizing an .alpha.-olefin in the presence of a catalyst system comprising(A) a solid catalyst component obtained by steps of(i) reducing titanium tetrachloride with an organoaluminum compound represented by the general formula R.sup.1.sub.n AlY.sub.3-n, wherein R.sup.1 represents a C.sub.1 -C.sub.18 hydrocarbon group, Y represents a halogen, and n represents a number satisfying 1<n<3,(ii) heating the reduction product at a temperature of up to 150.degree. C.,(iii) treating the thus obtained solid product containing .gamma.-titanium trichloride by preliminary polymerization of an .alpha.-olefin in the presence thereof, and(iv) reacting the resulting solid product with a halogen represented by the general formula X.sub.
    Type: Grant
    Filed: July 16, 1984
    Date of Patent: November 19, 1985
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Akinobu Shiga, Toshio Sasaki, Junpei Kojima, Akira Nunose