Non-metal Material Is Organic Phosphorus-containing Compound Patents (Class 526/139)
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Patent number: 4533705Abstract: A process for producing .alpha.-olefin polymers having high crystallinity and good particle form, with a high yield is provided. The polymerization therefor is carried out in the presence of a preactivated catalyst suitable particularly to gas phase polymerization or gas phase polymerization following slurry or bulk polymerization.The catalyst is prepared by reacting a reduction solid prepared by reducing TiCl.sub.4 with an organoaluminum compound, with an electron donor and an electron acceptor to obtain a solid product, andcombining this solid product with an organoaluminum compound, an .alpha.-olefin and a reaction product of an organoaluminum compound with an electron donor.Type: GrantFiled: July 21, 1983Date of Patent: August 6, 1985Assignee: Chisso CorporationInventors: Akihiro Sato, Kazutsune Kikuta, Toshihiro Uwai, Kenji Matsuda, Nobutaka Hattori
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Patent number: 4525467Abstract: A aliphatic hydrocarbon soluble mixed aluminum hydrocarbyl-Lewis base co-catalyst composition comprising (i) at least two different classes of aluminum hydrocarbyls the first being an aluminum hydrocarbyl halide, the second being an aluminum hydrocarbyl hydride and/or aluminum trialkyl and (ii) at least one Lewis base represented by the formula: ##STR1## wherein each Y can be -OR', -NR.sub.2 ' and R' with the proviso that at least two be -OR' or -NR.sub.2 ', Z is an alkylene radical forming a 5 or 6 membered ring with the carbonyldioxy group or Z is alkyl substituted alkylene group wherein the alkyl radical can have from 1 to 8 carbon atoms, R is an aryl, allyl or alkyl group having 1 to 20 carbon atoms and R' is an alkyl, cycloalkyl, aryl or aralkyl radical having from 1 to 20 carbon atoms.The co-catalyst is employed with a titanium halide catalyst for the polymerization of olefins to obtain a advantageous balance of catalytic activity and polymer product stereoregularity.Type: GrantFiled: January 16, 1984Date of Patent: June 25, 1985Assignee: Exxon Research & Engineering Co.Inventors: Terrence Huff, Eugene E. Poirot
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Patent number: 4514514Abstract: A process for producing a novel highly active vanadium catalyst comprising a particulate solid produced by reacting a vanadium compound, a phosphorus compound, and an organoaluminum compound and its use in the polymerization of olefins.Type: GrantFiled: April 28, 1983Date of Patent: April 30, 1985Assignee: Phillips Petroleum CompanyInventor: Joel L. Martin
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Patent number: 4510299Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and interpolymerization of 1-olefins. The catalyst is prepared by (1) reacting a mono- or polyfunctional phosphorus compound with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the phosphorus compound reacts with these surface hydroxyl groups, followed by (2) reacting the product of this with a Group IIa (e.g. Mg) compound and further (3) reacting this product with a Group IVB, VB or VIB (e.g. Ti) compound. Alternatively, (1) is reacted with (3) and then with (2).Type: GrantFiled: July 29, 1983Date of Patent: April 9, 1985Assignee: Chemplex CompanyInventors: Michael W. Lynch, Thomas J. Pullukat
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Patent number: 4507449Abstract: A process for producing a novel highly active vanadium catalyst comprising a particulate solid produced by reacting a vanadium compound, a phosphorus compound, and a metal halide compound and its use in the polymerization of olefins.Type: GrantFiled: August 16, 1983Date of Patent: March 26, 1985Inventor: Joel L. Martin
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Patent number: 4496700Abstract: Haloalkynes are polymerized to polyunsaturated compounds with a catalyst mixture consisting of a nickel compound, and a ligand in the presence of a reducing metal.Type: GrantFiled: August 8, 1983Date of Patent: January 29, 1985Assignee: Union Carbide CorporationInventor: Ismael Colon
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Patent number: 4493903Abstract: A method is provided for the production of ultrahigh molecular weight drag reducing substances and the like comprising:(a) preparing under an inert atmosphere a catalyst comprising:(1) titanium halide of the general formula TiX.sub.m wherein m=2.5 to 4.0;(2) a co-catalyst such as an organo-aluminum halide of the formula AlR.sub.n X.sub.3-n where r is a hydrocarbon radical, X is a halogen and n is 2 or 3;(3) a phosphorous compound of the formula PR.sub.1 R.sub.2 R.sub.3 or P(OR.sub.1)(OR.sub.2)(OR.sub.3) where R.sub.1, R.sub.2, and R.sub.3 are, independently, aryl, alkyl, aralkyl, or alkaryl, containing from 1 to 12 carbon atoms and placing the catalyst in contact with;(b) alpha-monoolefinic hydrocarbons from C.sub.2 -C.sub.30 under suitable temperature conditions to provide a hydrocarbon soluble ultrahigh molecular weight polymer, then ceasing polymerization at a polymer content level of 20% by weight or less, based on the total reaction mixture.Type: GrantFiled: November 7, 1983Date of Patent: January 15, 1985Assignee: Conoco Inc.Inventor: Mark P. Mack
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Patent number: 4485035Abstract: A process for producing .alpha.-olefin polymers of a high stereoregularity which comprises homopolymerizing an .alpha.-olefin having 3 to 10 carbon atoms or copolymerizing said .alpha.-olefin with other olefins of the same group or with ethylene using a catalyst system comprising three components (A), (B) and (C):(A) a solid catalyst produced by reaction among a solid product described below, a compound group (III) comprising at least one compound having an O--C.dbd.O linkage and at least one compound having at least one member selected from C--O--H, C--O--C, C--N, C.tbd.N, N--O--C, P--O--C, P--N--C, C--S--H, C--S--C, S--O--C and P--S--C linkages, and a titanium compound having at least one titanium-halogen linkage, said solid product being prduced by reacting an organo-magnesium compound with at least one of the following halogen-containing compounds (I) and (II),(I) a halogeno-silicon compound of the formula, R.sub.n SiX.sub.Type: GrantFiled: August 22, 1980Date of Patent: November 27, 1984Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Yoshiharu Fukui, Toshio Sasaki, Masahisa Okawa, Hideaki Matsuura
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Patent number: 4483971Abstract: A process for producing terpolymers of propylene (as a main monomer), ethylene and another .alpha.-olefin having superior and well-balanced physical properties, almost without forming soluble polymer is provided.This process is characterized by preliminarily activating a catalyst consisting of a titanium trichloride composition and a specified organoaluminum halide, with a small amount of an .alpha.-olefin of 2 to 12 carbon atoms, a trialkylaluminum and an aromatic ester, and copolymerizing specified amounts of propylene, ethylene and an .alpha.-olefin of 4 to 12 carbon atoms in the presence of the preliminarily activated catalyst obtained above.Type: GrantFiled: February 25, 1983Date of Patent: November 20, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Takeshi Suzuki, Kazutsune Kikuta, Hiromasa Chiba, Toshihiro Uwai, Kenji Matsuda, Tohru Hanari
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Patent number: 4482639Abstract: Ethylene is polymerized by a catalyst system comprised of a transition metal complex consisting of at least one binucleating ligand attached to at least one transition metal containing nucleus; and an organometallic cocatalyst containing at least one element of Group IA, IIA or Group IIIA.Type: GrantFiled: September 15, 1982Date of Patent: November 13, 1984Assignee: The Standard Oil CompanyInventors: Michael J. Desmond, Kenneth C. Benton, Raymond J. Weinert
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Patent number: 4477586Abstract: A first reactant selected from arylsilanol, hydrocarbyl amine, hydrocarbylphosphine oxide, and hydrocarbyloxyphosphite is combined with a second reactant selected from halogenated transition metal compound and an organometal compound to form a product which is catalytically active for olefin polymerization after optionally first having been deposited on a particulate diluent.Type: GrantFiled: February 4, 1983Date of Patent: October 16, 1984Assignee: Phillips Petroleum CompanyInventor: Max P. McDaniel
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Patent number: 4471066Abstract: A catalyst useful for polymerizing olefins which comprises a solid catalyst component [A] and an organometallic component [B], the solid catalyst component [A] being obtained by reacting (1) an organometallic compound with (2) a transition metal compound selected from the group consisting of a titanium compound, a vanadium compound, a mixture of a titanium compound and a vanadium compound and a mixture of a titanium compound and a zirconium compound, in the presence of (3) a solid reaction product of (a) an organomagnesium compound of the formulaM.sub..alpha. MgR.sub.p X.sub.q.D.sub.rwherein.alpha., p, q and r each independently is 0 or a number greater than 0,p+q=m.alpha.+20.ltoreq.q/(.alpha.Type: GrantFiled: February 3, 1983Date of Patent: September 11, 1984Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
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Patent number: 4465783Abstract: A solid material which is a transition metal composition, or a support for a transition metal compound, is suspended in a liquid medium, the mixture is subjected to mechanical action and the treated mixture is spray-dried. If the solid is a support material, it is subsequently contacted with a transition metal compound. The mechanical action can be a grinding process or a process providing simultaneous vigorous agitation and a shearing action. The transition metal composition may be used with an organic metal compound to polymerize an unsaturated monomer to give a polymer of good particle form.Type: GrantFiled: August 6, 1982Date of Patent: August 14, 1984Assignee: Imperial Chemical Industries PLCInventor: Ian D. McKenzie
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Patent number: 4461883Abstract: A process for producing a conjugated diene polymer, characterized by polymerizing at least one conjugated diene with a catalyst consisting of (A) a reaction product of a Lewis base and a carboxylate of a rare earth element of the lanthanum series represented by Ln(R.sup.1 CO.sub.2).sub.3 wherein Ln is a rare earth element of the lanthanum series having an atomic number of 57 to 71 and R.sup.1 is a hydrocarbon substituent having 1 to 20 carbon atoms, (B) an organic aluminum compound represented by AlR.sup.2 R.sup.3 R.sup.4 wherein R.sup.2, R.sup.3 and R.sup.4, which may be identical or different, represent hydrogen atoms or hydrocarbon substituents having 1 to 8 carbon atoms, excluding the case where all of R.sup.2, R.sup.3 and R.sup.4 are hydrogen atoms at the same time, and (C) an (alkyl)aluminum halide represented by AlX.sub.n R.sup.5.sub.3-n wherein X is Cl, Br, F or I; R.sup.5 is a hydrocarbon substituent having 1 to 8 carbon atoms; and n has a value of 1, 1.Type: GrantFiled: June 14, 1982Date of Patent: July 24, 1984Assignee: Japan Synthetic Rubber Co., Ltd.Inventors: Yasumasa Takeuchi, Mitsuhiko Sakakibara, Tooru Shibata
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Patent number: 4460757Abstract: A process for producing highly crystalline .alpha.-olefin polymers of good particle form with high yield is provided, which comprises polymerizing .alpha.-olefin in the presence of a preactivated catalyst obtained by reacting a reaction product (I) of organoaluminum compound (A.sub.1) with electron donor (B.sub.1), with TiCl.sub.4 to obtain a solid product (II); further reacting (II) with electron donor (B.sub.2) and electron acceptor to obtain a solid product (III); during or/and after the reaction step for obtaining (II) or/and during or/and after the reaction step for obtaining (III), subjecting (II) or (III), to polymerization treatment with .alpha.-olefin; and combining the resulting final solid product with organo-aluminum compound (A.sub.2) and a reaction product (G) of organo-aluminum compound (A.sub.3) with electron donor (B.sub.3) to obtain a preactivated catalyst; and preferably, in this combination, further subjecting a part or the total of the catalyst to polymerization treatment with .alpha.Type: GrantFiled: July 29, 1982Date of Patent: July 17, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Toshihiro Uwai, Kenji Matsuda, Yoshiharu Higuchi
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Patent number: 4455386Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and interpolymerization of 1-olefins. The catalyst is prepared by (1) reacting a mono- or polyfunctional phosphorus compound with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the phosphorus compound reacts with these surface hydroxyl groups, followed by (2) reacting the product of this with a Group IIa (e.g. Mg) compound and further (3) reacting this product with a Group IVB, VB or VIB (e.g. Ti) compound. Alternatively, (1) is reacted with (3) and then with (2).Type: GrantFiled: March 29, 1982Date of Patent: June 19, 1984Assignee: Chemplex CompanyInventors: Michael W. Lynch, Thomas J. Pullukat
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Patent number: 4451573Abstract: A catalyst suitable for use in the polymerization of olefins is disclosed. This catalyst contains:[A] a solid catalyst component obtained by calcining a reaction product of (a) at least one compound selected from an amine compound, a phosphoric acid amide, a hydrocarbyloxy compound of titanium, vanadium, hafnium or zirconium, and a germanium compound having the general formula:R.sup.1 R.sup.2 R.sup.3 R.sup.4 Gewherein (i) R.sup.1, R.sup.2 and R.sup.3 are each independently a hydrocarbon group having 1 through 10 carbon atoms, and R.sup.4 is a hydrogen atom, a halogen atom, a --OH group, or a --OGeR.sup.1 R.sup.2 R.sup.3 group, or (ii) R.sup.1, R.sup.2, R.sup.3 and R.sup.4 are each independently --OR.sup.5 wherein R.sup.5 is a hydrocarbon group having 1 through 10 carbon atoms, or a halogen atom, and a tin compound having the general formula:R.sup.1 R.sup.2 R.sup.3 R.sup.6 Snwherein R.sup.1, R.sup.2 and R.sup.3 are the same as defined above and R.sup.Type: GrantFiled: June 4, 1982Date of Patent: May 29, 1984Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Tadashi Ikegami, Katsuhiko Takaya, Haruyuki Yoneda
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Patent number: 4444967Abstract: A substantially agglomeration-free, finely divided catalyst component which is suitable for use as a cocatalyst with organoaluminum compounds in the polymerization of alpha olefins, which is formed by grinding a titanium trichloride material, an effective amount of an electron pair donor compound to enhance the performance of said catalyst component, and an effective amount for agglomeration control of an agglomeration control agent. The agglomeration control agent is effective in either reducing the attractive forces between the finely divided particles in the catalyst component or by preventing the close approach of these particles which would result in agglomeration.Type: GrantFiled: March 21, 1983Date of Patent: April 24, 1984Assignee: Stauffer Chemical CompanyInventors: Gregory G. Arzoumanidis, Richard F. Gold, Christian G. Michel
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Patent number: 4433123Abstract: A method is provided for the production of ultrahigh molecular weight drag reducing substances and the like comprising:(a) preparing under an inert atmosphere a catalyst comprising: p1 (1) titanium halide of the general formula TiX.sub.m wherein m=2.5 to 4.0;(2) a co-catalyst of the formula AlR.sub.n X.sub.3-n where R is a hydrocarbon radical, X is a halogen or hydrogen and n is 2 or 3;(3) a phosphorous compound of the formula PR.sub.1 R.sub.2 R.sub.3 or P(OR.sub.1) (OR.sub.2) (OR.sub.3) where R.sub.1, R.sub.2, and R.sub.3 are, independently, aryl, alkyl, aralkyl, or alkaryl, containing from 1 to 12 carbon atoms and placing the catalyst in contact with;(b) alpha-monoolefinic hydrocarbons from C.sub.2 -C.sub.30 under suitable temperature conditions to provide a hydrocarbon soluble ultrahigh molecular weight polymer, then ceasing polymerization at a polymer content level of 20% by weight or less, based on the total reaction mixture.Type: GrantFiled: May 12, 1981Date of Patent: February 21, 1984Assignee: Conoco Inc.Inventor: Mark P. Mack
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Patent number: 4420593Abstract: A process for producing .alpha.-olefin polymers with a controlled stereoregularity and with a higher yield is provided, which process comprises: combining a TiCl.sub.3 -containing composition obtained by reducing TiCl.sub.4, with an organoaluminum compound; thereafter subjecting the composition to a polymerization treatment with an .alpha.-olefin; before, during or after the polymerization treatment, adding an electron donor or/and an electron acceptor or a reaction product of these two; as well as adding a reaction product of a trialkylaluminum with an electron donor having a specified molar ratio of the electron donor to the trialkylaluminum selected in the range of 0.01 to 5; and polymerizing an .alpha.-olefin in the presence of the resulting preactivated catalyst.Type: GrantFiled: September 28, 1981Date of Patent: December 13, 1983Assignee: Chisso CorporationInventors: Akihiro Sato, Kazutsune Kikuta, Kenji Matsuda, Toshihiro Uwai, Tohru Hanari
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Patent number: 4414371Abstract: Polyolefin granules having an average particle size diameter greater than 600 microns, preferably about 1000 microns or greater are obtained by polymerizing monoolefins in the presence of a titanium catalyst having an average particle size diameter of greater than about 35 microns and preferably 40 to 65 microns. The titanium catalysts are obtained by reducing titanium tetrahalide in the presence of a suitable organometallic reducing compound such as diethylaluminum chloride under controlled conditions of temperature, reduction rate and concentrations to obtain a titanium halide reduced solids product seeds having an average particle size diameter of about 20 microns or greater and thereafter simultaneously and without interruption adding to the seeds containing system titanium tetrahalide and organometallic reducing compound such as diethylaluminum halide at a rate such that the reduction of titanium tetrahalide to titanium trihalide is about 6.times.10.sup.-4 to about 0.Type: GrantFiled: February 8, 1982Date of Patent: November 8, 1983Assignee: Exxon Research & Engineering Co.Inventor: Harry J. Wristers, deceased
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Patent number: 4401799Abstract: A titanium trichloride catalytic complex is produced by reducing titanium tetrachloride with an organo-metal compound and then treating the resulting reduced solids product with a chlorinated saturated aliphatic hydrocarbon having three to eight carbon atoms in the presence of a complexing agent. The resulting titanium trichloride complex composition, when employed as a co-catalyst with an organo-metal compound for Ziegler-type catalysts in polymerization of .alpha.-olefins, results in uniform polymer grains with unexpectedly high polymerization activity and high stereoregular polymer yielding ratios.Type: GrantFiled: July 20, 1979Date of Patent: August 30, 1983Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Hiroshi Ueno, Eiji Sezaki, Naomi Inaba, Tokuo Makishima, Koh Watanabe, Shozo Wada
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Patent number: 4395358Abstract: A titanium trichloride catalyst complex is produced by reducing titanium tetrachloride with an organo-metal compound and then activating the resulting reduced solids by treatment with a chlorinated hydrocarbon and titanium tetrachloride in the presence of a Lewis base complexing agent. The employment of the chlorinated hydrocarbon and titanium tetrachloride in the presence of the Lewis base complexing agent unexpectedly produces a synergistic effect whereby activating conditions, e.g., temperature, time and TiCl.sub.4 concentration can be employed resulting in a titanium trichloride complex having superior alpha-olefin polymerization properties as compared to titanium trichloride catalyst complexes obtained by treatment under the same conditions in the absence of either titanium tetrachloride or chlorinated hydrocarbon. Moreover, unexpectedly high yields of activated catalyst can be recovered without loss of activity.Type: GrantFiled: November 19, 1980Date of Patent: July 26, 1983Assignee: Exxon Research & Engineering Co.Inventor: Harry J. Wristers
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Patent number: 4394292Abstract: Solid catalyst components produced by reacting an organomagnesium compound with an alkoxy compound of the formula,R.sup.1.sub.a Al(OR.sup.2).sub.b X.sub.cwherein R.sup.1 and R.sup.2 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom and a, b and c are numbers satisfying the equations at the same time,0.ltoreq.a<3, 0<b.ltoreq.3, 0.ltoreq.c<3, and a+b+c=3and/or of the formula,R.sup.3.sub.d P(OR.sup.4).sub.e X.sub.fwherein R.sup.3 and R.sup.4 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, and d, e and f are numbers satisfying the equations at the same time, 0.ltoreq.d<3, 0<e.ltoreq.3, 0.ltoreq.f<3, and d+e+f=3 to produce a solid product, and allowing the solid product to support a titanium compound and/or a vanadium compound, and a method for producing polyolefins which comprises polymerizing olefin in the presence of a catalyst system comprising said solid catalyst component and an organoaluminum compound.Type: GrantFiled: February 23, 1982Date of Patent: July 19, 1983Assignee: Sumitomo Chemical Company, LimitedInventors: Yasuharu Yamada, Kiyoshi Kawai
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Patent number: 4391738Abstract: A new improved catalyst system for alpha-olefin type polymerizations includes a metal alkyl compound selected from the group consisting of R.sub.2 WY or R.sub.3 W and an organomagnesium compound R'MgX in combination with a Group IVB-VIII transition metal compound. The improved catalyst system provides both increased polymerization activity and polymers having a high degree of isotactic stereoregularity.Type: GrantFiled: January 28, 1982Date of Patent: July 5, 1983Assignee: Exxon Research and Engineering Co.Inventor: Arthur W. Langer, Jr.
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Patent number: 4386011Abstract: Olefin polymerization catalyst can be obtained by mixing a transition metal compound (e.g. TiCl.sub.3) and an adjuvant selected from specific hindered phenols, esters of thiodialkanoic acids, esters of phosphorous acid and esters of phosphoric acid; the adjuvants are compatible with FDA regulations for food.Type: GrantFiled: September 28, 1981Date of Patent: May 31, 1983Assignee: Phillips Petroleum CompanyInventor: Lawrence M. Fodor
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Patent number: 4385161Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride silicon tetrachloride or boron trichloride and a specified transition metal compound such as VOCl.sub.3, bis(n-butoxy) titanium dichloride or zirconium tetrabenzyl. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.Type: GrantFiled: January 6, 1981Date of Patent: May 24, 1983Assignee: Imperial Chemical Industries LimitedInventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
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Patent number: 4385160Abstract: Alpha-olefins are polymerized with a catalyst containing (1) TiCl.sub.3 /AlCl.sub.3 and (2) aluminum dialkyl chloride wherein (1) is prepared by milling the TiCl.sub.3 /AlCl.sub.3 with a particular phosphorous compound under special conditions and then treating with a liquid hydrocarbon and an ether and/or ester.Type: GrantFiled: May 28, 1981Date of Patent: May 24, 1983Assignee: BASF AktiengesellschaftInventors: James F. R. Jaggard, Peter Klaerner, Guenther Schweier
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Patent number: 4376064Abstract: Catalyst for production of polyolefins of improved morphology comprises (A) organometallic promoter and (B) product obtained by contacting (1) at least one oxygenated compound of phosphorus with (2) catalytic complex comprising an intimate association of at least one reduced Group IVB-VB metal halide, at least one divalent metal halide and at least one aluminum compound. Oxygenated phosphorus compound is used in an amount effective to improve polymer morphology without substantial adverse effects on other catalytic properties.Type: GrantFiled: May 26, 1981Date of Patent: March 8, 1983Assignee: Standard Oil Co. (Indiana)Inventors: Glen R. Hoff, Peter Fotis
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Patent number: 4368304Abstract: A process for producing .alpha.-olefin polymers is provided, which comprises: reacting an organoaluminum compound with an electron donor in a specified ratio in a solvent at a specified temperature to obtain a solid product (I); reacting solid product (I) with TiCl.sub.4 at a specified temperature in a specified ratio of Al/Ti and then removing a liquid portion from the resulting material followed by washing to obtain a solid product (II) having no free TiCl.sub.4 ; reacting solid product (II) with an electron donor and an electron acceptor in a specified ratio at a specified temperature to obtain a solid product (III); and polymerizing .alpha.-olefin(s) in the presence of a catalyst comprising a combination of solid product (III) with an organoaluminum compound. This process provides a catalyst having a high storing and thermal stability and a polymer having a uniform particle size.Type: GrantFiled: February 4, 1981Date of Patent: January 11, 1983Assignee: Chisso CorporationInventors: Akihiro Sato, Toshihiro Uwai, Tohru Hanari, Kazutsune Kikuta, Masazumi Miyajima
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Patent number: 4367322Abstract: In a process for producing propylene copolymer containing about 80 to 99 mol % propylene and about 1 to 20 mol % ethylene and/or an .alpha.-olefin having 4 to 18 carbon atoms using a Ziegler-Natta catalyst, the improvement which comprises said Ziegler-Natta catalyst comprising:(A) titanium trichloride prepared by reducing titanium tetrachloride with an organoaluminum compound and activating the product; and(B) an organoaluminum compound;with the molar ratio of (B)/(A) being about 20 to 100.Type: GrantFiled: August 10, 1981Date of Patent: January 4, 1983Assignee: Sumitomo Chemical Company, Ltd.Inventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Yukio Naito, Akira Nunose, Masaharu Nishioka
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Patent number: 4357452Abstract: Propylene is polymerized in the presence of a catalytic system of the type which comprises a solid titanium trichloride-based complex serving as a catalyst, said complex having an atomic ratio of aluminum to titanium in the range of below 0.15:1 and containing a complexing agent, and an organic aluminum compound of the general formula, AlR.sup.1.sub.n Cl.sub.3-n wherein R.sup.1 represents an n-propyl group or an n-hexyl group and n is a value of 1.95-2.10. The catalytic system may further comprise an electron-donor compound as a third catalytic component.Type: GrantFiled: July 16, 1980Date of Patent: November 2, 1982Assignee: Mitsubishi Chemical Industries LimitedInventors: Genjiro Kakogawa, Masayoshi Hasuo, Yoshinori Suga, Hisashi Kitada, Yumito Uehara
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Patent number: 4350802Abstract: A catalyst system useful for the polymerization of olefins which comprises(A) at least one organometallic compound of a typical metal belonging to I, II and III group of Periodic table,(B) a reaction production of (i) a solid organomagnesium compound of the formula: MgR.sub.l X.sub.2-1..alpha.D wherein R is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, D is a Lewis base, l is a number in the range of 0<l<2 and .alpha. is a number in the range of 0.ltoreq..alpha.<1.5, (ii) a phenol compound, (iii) a Lewis base, and (iv) a titanium compound and/or vanadium compound, and optionally(C) a Lewis base in an amount of up to 1 mole to 1 mole of the component (A),and a process for homo- or copolymerization of olefins by using the catalyst system. The catalyst system of the present invention shows excellent activities not only per the transition metal compound but also per the solid catalyst and can give polyolefins having a high stereo-regularity.Type: GrantFiled: March 28, 1980Date of Patent: September 21, 1982Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuo Baba, Kizuku Wakatsuki, Tadashi Hikasa
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Patent number: 4347158Abstract: A supported high efficiency catalyst component for polyolefin production and methods of making and using the same are disclosed. An enhanced support made from the materials comprising a support base, an inorganic Lewis acid and an electron donor is combined with an active transition metal compound and optionally a second electron donor to form the catalyst component. Additionally, a dehydrating agent may be pre-combined with the support base in the production of the catalyst support. The methods of producing such catalyst supports and catalyst components are performed by milling in the absence of any solvent. Such catalysts produce polymer of such high quality and quantity that polymer extraction and polymer deashing are not necessary.Type: GrantFiled: May 2, 1980Date of Patent: August 31, 1982Assignee: Dart Industries, Inc.Inventors: Malcolm J. Kaus, Nemesio D. Miro
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Patent number: 4347157Abstract: Solid catalyst components produced by reacting an organomagnesium compound with an alkoxy compound of the formula,R.sup.1.sub.a Al(OR.sup.2).sub.b X.sub.cwherein R.sup.1 and R.sup.2 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom and a, b and c are numbers satisfying the equations at the same time,0.ltoreq.a<3, 0<b.ltoreq.3, 0.ltoreq.c<3, and a+b+c=3 and/or of the formula,R.sup.3.sub.d P(OR.sup.4).sub.e X.sub.fwherein R.sup.3 and R.sup.4 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, and d, e and f are numbers satisfying the equations at the same time,0.ltoreq.d<3, 0<e.ltoreq.3, 0.ltoreq.f<3, and d+e+f=3to produce a solid product, and allowing the solid product to support a titanium compound and/or a vanadium compound, and a method for producing polyolefins which comprises polymerizing olefin in the presence of a catalyst system comprising said solid catalyst component and an organoaluminum compound.Type: GrantFiled: April 7, 1980Date of Patent: August 31, 1982Assignee: Sumitomo Chemical Company, LimitedInventors: Yasuharu Yamada, Kiyoshi Kawai
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Patent number: 4340502Abstract: A transition metal composition has the formula:TiCl.sub.3 (AlR.sub.x X.sub.3-x).sub.n E.sub.a L.sub.bwhere E is an ether or thioether; L is an organic phosphorus-containing Lewis Base; and a and b are each greater than 0.001 and not more than 0.50. The composition has a low surface area, typically less than 50 m.sup.2 /g. The composition can be prepared by reacting titanium tetrachloride with an organoaluminium compound, optionally heating the reaction product, contacting the reaction product at an elevated temperature with at least one of E and L and washing the product subsequent to the contacting with E. In the composition, E is conveniently di-n-butyl ether or di-isoamyl ether and L can be an organic phosphine, phosphine oxide, phosphite or phosphate. The composition can be used in a polymerization catalyst to polymerize or copolymerize olefine monomers. Copolymers having an advantageous combination of low temperature brittle point and Flexural Modulus are disclosed.Type: GrantFiled: October 6, 1980Date of Patent: July 20, 1982Assignee: Imperial Chemical Industries LimitedInventor: Ashley D. Bye
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Patent number: 4340705Abstract: Interpolymers of alpha-olefins and nonconjugated alpha, omega-polyenes are prepared by organoaluminum compound-transition metal compound catalysts modified with hexaalkylphosphoric triamides or at least one compound of the formula Q=P(X Y).sub.3, wherein P is phosphorous, Q is oxygen or sulfur, X is oxygen or sulfur and Y is a hydrocarbon radical containing 1 to 20 carbon atoms.Type: GrantFiled: December 19, 1977Date of Patent: July 20, 1982Assignee: The Goodyear Tire & Rubber CompanyInventors: Joginder Lal, Michael L. Senyek
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Patent number: 4339560Abstract: A process for the polymerization of an olefin which comprises polymerizing an olefin in the presence of a catalyst system consisting essentially of(A) an organoaluminum compound represented by the formula: AlR.sub.m.sup.1 X.sub.3-m.sup.1 wherein R.sup.1 is a hydrocarbon group having 1 to 8 carbon atoms, X.sup.1 is a halogen atom or an alkoxy group having 1 to 8 atoms and m is a number in the range of 1 to 3,(B) a product prepared by the reaction of (i) a titanium compound selected from the group represented by the formula: Ti(OR.sup.2).sub.p X.sub.q.sup.2 wherein R.sup.2 is a hydrocarbon group having 1 to 8 carbon atoms, X.sup.2 is a halogen atom and p and q are each a number satisfying the following ranges: 0.ltoreq.p.ltoreq.4, 0.ltoreq.q.ltoreq.Type: GrantFiled: July 3, 1980Date of Patent: July 13, 1982Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuo Baba, Kizuku Wakatsuki, Tadashi Hikasa
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Patent number: 4330652Abstract: Propylene is polymerized with an improved titanium chloride catalyst. The improved titanium chloride catalyst is prepared by treating TiCl.sub.4 with an aluminum alkyl and treating the resulting titanium chloride catalyst with carbon dioxide and a Lewis base, such as di(n-butyl) ether in a hydrocarbon medium at an elevated temperature.Type: GrantFiled: July 10, 1980Date of Patent: May 18, 1982Assignee: Gulf Oil CorporationInventors: Ronald E. Gilbert, Rajindar K. Kochhar
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Patent number: 4330647Abstract: A process for polymerizing an .alpha.-olefin comprising contacting the olefin in liquid phase at a temperature of about 120.degree. to 320.degree. C. with a catalyst comprising a component (A) and an organometal component (B), the component (A) being produced by reacting a hydrocarbon-soluble organomagnesium component (i) of the formula,M.sub..alpha. MgR.sub.p.sup.1 R.sub.q.sup.2 X.sub.r.sup.1 X.sub.s.sup.2 D.sub.t.alpha., p, q, r, s and t each independently is O or a number greater than 0,p+q+r+s=m.alpha.+2O.ltoreq.(r+s)/(.alpha.+1)<2,m is the valence of M, M is a metal of the 1st to 3rd groups of the Periodic Table,R.sup.1 is a hydrocarbon group having 1 to 20 carbon atoms, R.sup.2 is a secondary or tertiary alkyl group having 3 to 20 carbon atoms,X.sup.1 and X.sup.2 each independently is a hydrogen atom or an organic electronegative group containing O, N or S,D is an electron donor,with a compound (ii) of the formula,R.sub.a.sup.3 C Y.sub.4-awhereinR.sup.Type: GrantFiled: August 13, 1980Date of Patent: May 18, 1982Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
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Patent number: 4330433Abstract: Polyolefin granules having an average particle size diameter greater than 600 microns, preferably about 1000 microns or greater are obtained by polymerizing monoolefins in the presence of a titanium catalyst having an average particle size diameter of greater than about 35 microns and preferably 40 to 65 microns. The titanium catalysts are obtained by reducing titanium tetrahalide in the presence of a suitable organometallic reducing compound such as diethylaluminum chloride under controlled conditions of temperature, reduction rate and concentrations to obtain a titanium halide reduced solids product seeds having an average particle size diameter of about 20 microns or greater and thereafter simultaneously and without interruption adding to the seeds containing system titanium tetrahalide and organometallic reducing compound such as diethyl aluminum halide at a rate such that the reduction of titanium tetrahalide to titanium trihalide is about 6.times.10.sup.-4 to about 0.Type: GrantFiled: January 15, 1981Date of Patent: May 18, 1982Assignee: Exxon Research & Engineering Co.Inventor: Harry J. Wristers, deceased
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Patent number: 4330651Abstract: A catalyst for the solution polymerization of .alpha.-olefins is prepared by admixing component (A) with an organometal component (B), component (A) being prepared by reacting a specific hydrocarbon-soluble organomagnesium compound with an aluminum compound and contacting the obtained product with a titanium and/or vanadium compound.Type: GrantFiled: August 13, 1980Date of Patent: May 18, 1982Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
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Patent number: 4329252Abstract: A component of a polymerization catalyst is prepared by reacting an organomagnesium halide with a solid, inorganic oxide, then reacting the product with a Lewis Base compound, particularly an ester and finally with titanium tetrachloride. After reacting the organo-magnesium halide with the inorganic oxide it may be treated with a halogenating agent before it is reacted with the Lewis Base compound. The product obtained is combined with an organo-aluminium compound preferably together with a Lewis Base and used to polymerize an olefin monomer particularly propylene or mixtures of ethylene and a 1-olefine containing at least 4 carbon atoms. The catalyst system has a high activity, is stereospecific and has a lower proportion of halogen than some other catalyst systems.Type: GrantFiled: January 10, 1980Date of Patent: May 11, 1982Assignee: Imperial Chemical Industries LimitedInventors: Paul D. Gavens, Malcolm P. Rochefort
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Patent number: 4329253Abstract: An olefin polymerization catalyst composition comprising:(a) a reaction product of an organo aluminium compound and an electron donor, and(b) a product obtained by contacting a solid component comprising a magnesium halide in which the atomic ratio of chlorine to magnesium is at least 1.2, a titanium halide and an electron donor, with a halohydrocarbon and with a tetravalent titanium compound.Type: GrantFiled: April 25, 1980Date of Patent: May 11, 1982Assignee: Shell Oil CompanyInventors: Brian L. Goodall, Adrianus A. Van der Nat, Willem Sjardijn
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Patent number: 4321346Abstract: A titanium trichloride catalytic complex is produced by reducing titanium tetrachloride with an organo-metal compound and then treating the resulting reduced solids product with a chlorinated saturated hydrocarbon having two carbon atoms in the presence of a complexing agent. The resulting titanium trichloride complex composition, when employed as a co-catalyst with an organo-metal compound for Ziegler-type catalysts in polymerization of .alpha.-olefins, results in uniform polymer grains with unexpectedly high polymerization activity and high stereoregular polymer yielding ratios.Type: GrantFiled: July 20, 1979Date of Patent: March 23, 1982Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Hiroshi Ueno, Naomi Inaba, Tukuo Makishima, Koh Watanabe, Shozo Wada
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Patent number: 4321347Abstract: An alpha olefin is polymerized to obtain highly crystalline polymers by subjecting the alpha olefin to polymerization conditions using as a catalyst therefor the reaction product of (A) an aluminum hydrocarbyl treated with an electron donor compound and (B) a support containing chlorine, bromine and magnesium, wherein the molar ratio of bromine to chlorine ranges between about 1:99 to about 50:50, preferably between about 2.5:97.5 to about 20:80, and most preferably between about 2.5:97.5 to about 15:85, obtained by reacting an organo magnesium compound with a mixture of chlorinated and brominated aluminum compounds, the support having been additionally treated with an electron donor compound and with titanium tetrachloride. The molar ratio of magnesium to combined chlorine and bromine in the support is not critical but generally ranges between about 1:1.6 and about 1:2.0, preferably between about 1:1.8 and about 1:2.0.Type: GrantFiled: December 29, 1980Date of Patent: March 23, 1982Assignee: Gulf Research & Development Co.Inventors: David L. Beach, Adolfo Zambelli
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Patent number: 4317898Abstract: A novel catalyst and process for producing highly-crystalline polypropylene or pure block or terminal block types of copolymers of propylene and ethylene or propylene and another alpha-olefin in excellent yields which coproduce minor amounts of low-molecular-weight and, particularly, amorphous polymers. The catalyst comprises an aluminum alkyl compound, titanium trichloride, a sterically-hindered cyclic amine and an organotin sulfide. This novel catalyst and process are useful in polymerization techniques which use a polymerization medium or those in which the condensed monomer is polymerized from the liquid phase or those in which polymerization is accomplished from monomer substantially in the vapor phase.Type: GrantFiled: January 8, 1981Date of Patent: March 2, 1982Assignee: Standard Oil Company (Indiana)Inventors: Nicholas M. Karayannis, Sam S. Lee
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Patent number: 4310439Abstract: A new improved catalyst system for alpha-olefin type polymerizations, includes at least one metal alkyl compound having the formula R.sub.3 '' M in combination with a Group IVB-VIII transition metal compound on a support and at least one hindered Lewis base and at least one unhindered Lewis base wherein R is selected from the group consisting of C.sub.1 to C.sub.20 secondary or tertiary alkyl, cycloalkyl, alkenyl or aralkyl groups; M is selected from the group consisting of aluminum, gallium, or indium. The improved catalyst system provides polymers having increased isotactic stereoregularity as well as lower catalyst residue.Type: GrantFiled: March 6, 1980Date of Patent: January 12, 1982Assignee: Exxon Research & Engineering Co.Inventor: Arthur W. Langer
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Patent number: 4309521Abstract: A process for producing .alpha.-olefin polymers is provided which comprises:reacting an organoaluminum compound (A.sub.1) with an electron donor (B.sub.1) to obtain a reaction product (I);reacting (I) with TiCl.sub.4 to obtain a solid product (II);reacting (II) with an electron donor (B.sub.2) and an electron acceptor to obtain a solid product (III);combining (III) with an organoaluminum compound (A.sub.2) and a reaction product (G) of an organoaluminum (A.sub.3) with an electron donor (B.sub.3) ((III), (A.sub.2) and (G) being referred to as catalyst components), and in this combination, subjecting a part or the whole of the catalyst components to polymerization treatment with an .alpha.-olefin at least in the presence of (III) and said (A.sub.2) to obtain a preliminarily activated catalyst;andpolymerizing an .alpha.-olefin in the presence of the catalyst.Type: GrantFiled: May 14, 1980Date of Patent: January 5, 1982Assignee: Chisso CorporationInventors: Akihiro Sato, Kazutsune Kikuta, Kenji Matsuda, Toshihiro Uwai, Tohru Hanari
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Patent number: RE31099Abstract: New catalyst components comprising compounds containing titanium, magnesium and halogens, and catalysts for polymerizing olefins obtained by mixing said components with organometallic Al compounds are disclosed.Type: GrantFiled: September 16, 1980Date of Patent: December 7, 1982Assignee: Montedison S.p.A.Inventors: Umberto Scata', Luciano Luciani, Pier C. Barbe'