Non-metal Material Is Organic Oxygen-containing Compound Patents (Class 526/142)
  • Patent number: 4402861
    Abstract: An olefin polymerization and copolymerization catalyst active in the presence of an alkyl aluminum cocatalyst is prepared by mixing, in the presence of a solvent, particles of a silica or alumina material having reactive surface groups, and a magnesium alkyl or a magnesium alkyl-aluminum alkyl complex of the general formula (MgR.sub.2).sub.m (AlR.sub.3 ').sub.n where R and R' are alkyl groups and m/n is between about 0.5 and 10, inclusive, to form a hydrocarbon insoluble reaction product which is then mixed, in the presence of a solvent, with an electron-donating alcohol and a titanium, vanadium or zirconium halide, oxyhalide or alkoxyhalide, followed by removal, such as by evaporation, of the solvent to give a dry, granular, solid catalyst.
    Type: Grant
    Filed: May 5, 1981
    Date of Patent: September 6, 1983
    Assignee: Chemplex Company
    Inventor: Raymond E. Hoff
  • Patent number: 4402863
    Abstract: According to this invention, there is provided a magnesium-containing solid, obtained by contacting the reaction product of (1):a magnesium-containing solid, obtained by contacting the reaction product of:(a) metallic magnesium;(b) a halogenated hydrocarbon of the general formula RX in which R stands for an alkyl, aryl or cycloalkyl group having 1 to 20 carbon atoms, and X stands for a halogen atom; and(c) an alkoxy compound of the general formula X'.sub.m C(OR').sub.4-m in which X' stands for a hydrogenor halogen atoms, or an alkyl, aryl or a cycloalkyl group having 1 to 10 carbon atoms, R' stands for an alkyl, aryl or cycloalkyl group having 1 to 20 carbon atoms and m is 0, 1 or 2, with (2) an organic aluminum compound.The magnesium-containing solid is employed as a carrier for a transition metal halide. The supported transition metal halide in combination with an aluminum alkyl cocatalyst such as aluminum triethyl is usefully employed for the polymerization of olefins.
    Type: Grant
    Filed: November 10, 1981
    Date of Patent: September 6, 1983
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Makoto Miyazaki, Takeshi Nomura, Chihiro Imai, Makoto Yoda
  • Patent number: 4401799
    Abstract: A titanium trichloride catalytic complex is produced by reducing titanium tetrachloride with an organo-metal compound and then treating the resulting reduced solids product with a chlorinated saturated aliphatic hydrocarbon having three to eight carbon atoms in the presence of a complexing agent. The resulting titanium trichloride complex composition, when employed as a co-catalyst with an organo-metal compound for Ziegler-type catalysts in polymerization of .alpha.-olefins, results in uniform polymer grains with unexpectedly high polymerization activity and high stereoregular polymer yielding ratios.
    Type: Grant
    Filed: July 20, 1979
    Date of Patent: August 30, 1983
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Ueno, Eiji Sezaki, Naomi Inaba, Tokuo Makishima, Koh Watanabe, Shozo Wada
  • Patent number: 4400340
    Abstract: A method of making a thermoset polydicyclopentadiene by first combining a plurality of reactant streams, one containing the activator of a metathesis-catalyst system, a second containing the catalyst of a metathesis-catalyst system and at least one containing dicyclopentadiene; then immediately injecting this combination into a mold where polymerization results in the formation of a tough, rigid thermoset polymer with high modulus and excellent impact strength.
    Type: Grant
    Filed: January 25, 1982
    Date of Patent: August 23, 1983
    Assignee: Hercules Incorporated
    Inventor: Daniel W. Klosiewicz
  • Patent number: 4400494
    Abstract: A propylene polymerization catalyst comprises (a) a titanium-containing component formed by reducing titanium tetrachloride with an aluminum alkyl, optionally contacting the resulting reduced solid with a pretreatment amount of alpha-olefin monomer under polymerization conditions, and reacting the resulting product with a Lewis base complexing agent and additional titanium tetrachloride, and (b) an alkyl aluminum halide having a halogen/aluminum atomic ratio between 0.89 and 0.98 and preferably between 0.92 and 0.98.
    Type: Grant
    Filed: August 28, 1981
    Date of Patent: August 23, 1983
    Assignee: Standard Oil Company (Indiana)
    Inventors: Gregory G. Arzoumanidis, Benjamin S. Tovrog
  • Patent number: 4396748
    Abstract: Alpha olefins are polymerized in the presence of catalyst compositions which are the catalytic reaction products of (A) the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound and an alcohol and (2) an essentially non-reducing alkylating agent such as a dialkyl zinc compound and (B) a magnesium halide.
    Type: Grant
    Filed: October 22, 1981
    Date of Patent: August 2, 1983
    Assignee: The Dow Chemical Company
    Inventor: Randall S. Shipley
  • Patent number: 4395358
    Abstract: A titanium trichloride catalyst complex is produced by reducing titanium tetrachloride with an organo-metal compound and then activating the resulting reduced solids by treatment with a chlorinated hydrocarbon and titanium tetrachloride in the presence of a Lewis base complexing agent. The employment of the chlorinated hydrocarbon and titanium tetrachloride in the presence of the Lewis base complexing agent unexpectedly produces a synergistic effect whereby activating conditions, e.g., temperature, time and TiCl.sub.4 concentration can be employed resulting in a titanium trichloride complex having superior alpha-olefin polymerization properties as compared to titanium trichloride catalyst complexes obtained by treatment under the same conditions in the absence of either titanium tetrachloride or chlorinated hydrocarbon. Moreover, unexpectedly high yields of activated catalyst can be recovered without loss of activity.
    Type: Grant
    Filed: November 19, 1980
    Date of Patent: July 26, 1983
    Assignee: Exxon Research & Engineering Co.
    Inventor: Harry J. Wristers
  • Patent number: 4393182
    Abstract: An olefin polymerization process comprises contacting the monomer to be polymerized with a catalyst composition comprising: an organoaluminum compound, a first electron donor, and a product obtained by contacting a solid component comprising a magnesium halide in which the atomic ratio of chlorine to magnesium is at least 1.2, a titanium halide and a second electron donor, with a halohydrocarbon and thereafter with a tetravalent titanium compound.
    Type: Grant
    Filed: November 5, 1981
    Date of Patent: July 12, 1983
    Assignee: Shell Oil Company
    Inventors: Brian L. Goodall, Adrianus A. van der Nat, Willem Sjardijn
  • Patent number: 4391738
    Abstract: A new improved catalyst system for alpha-olefin type polymerizations includes a metal alkyl compound selected from the group consisting of R.sub.2 WY or R.sub.3 W and an organomagnesium compound R'MgX in combination with a Group IVB-VIII transition metal compound. The improved catalyst system provides both increased polymerization activity and polymers having a high degree of isotactic stereoregularity.
    Type: Grant
    Filed: January 28, 1982
    Date of Patent: July 5, 1983
    Assignee: Exxon Research and Engineering Co.
    Inventor: Arthur W. Langer, Jr.
  • Patent number: 4391737
    Abstract: A catalyst for the ring-opening copolymerization of a hexachlorocyclopentadiene-1,5-cyclooctadiene adduct and a cycloolefin, other than cyclohexene, having 4 to 12 carbon atoms and containing at least one non-conjugated vinylene double bond. Owing to modification by oxy bidentate-type ligands, the chlorotungsten catalyst system affords a more favorable comonomer reactivity ratio and is thus utilized. The catalyst comprises a compound of (a) the reaction product of tungsten hexachloride and a 1,2- or 1,3- dioxy compound; and a compound (b) having the formula R-AlCl.sub.2 where R is an alkyl group having from 2 to 5 carbon atoms.
    Type: Grant
    Filed: June 11, 1981
    Date of Patent: July 5, 1983
    Assignee: The Goodyear Tire & Rubber Company
    Inventor: Anthony J. Bell
  • Patent number: 4389334
    Abstract: This invention relates to a supported catalyst and to the use of this catalyst in a process for the polymerization of alpha-olefins. The catalyst comprises a transition metal complex supported on an interpolymer comprising an alpha, beta-unsaturated dicarboxylic acid, anhydride or lower alkyl ester thereof, and one or more monomers copolymerizable therewith which has been treated with a Group IIA halide or alkyl halide. Preferred supports comprise maleic anhydride copolymers which have been treated with a magnesium compound.
    Type: Grant
    Filed: December 31, 1980
    Date of Patent: June 21, 1983
    Assignee: The Standard Oil Company
    Inventors: Raymond J. Weinert, Jr., Kenneth C. Benton
  • Patent number: 4386011
    Abstract: Olefin polymerization catalyst can be obtained by mixing a transition metal compound (e.g. TiCl.sub.3) and an adjuvant selected from specific hindered phenols, esters of thiodialkanoic acids, esters of phosphorous acid and esters of phosphoric acid; the adjuvants are compatible with FDA regulations for food.
    Type: Grant
    Filed: September 28, 1981
    Date of Patent: May 31, 1983
    Assignee: Phillips Petroleum Company
    Inventor: Lawrence M. Fodor
  • Patent number: 4385162
    Abstract: A process for the preparation of homopolymers and copolymers of .alpha.-monoolefins by means of a Ziegler-Natta catalyst system comprising (1) a titanium-III component, which is prepared by subjecting (1.1) a titanium trichloride/aluminum trichloride compound (a) and (1.2) an ester (b) to a certain type of milling treatment in which (A) a vibratory ball mill providing a relatively high milling acceleration is used, (B) the mill is first charged with the titanium-containing compound (a) and, if appropriate, is run for a certain period, thereafter (C) the ester (b) is added at a certain rate while milling the charge, thereupon (D) the charge is kept at +15.degree. C. or above for a certain period, while continuing the milling, hereupon (E), if appropriate, the product obtained from (D) is milled further for a certain period at +5.degree. C. or below, then (F), if appropriate, but advantageously so, the product obtained from (D) or (E) is kept at +20.degree. C.
    Type: Grant
    Filed: April 21, 1981
    Date of Patent: May 24, 1983
    Assignee: BASF Aktiengesellschaft
    Inventors: James F. R. Jaggard, Peter Klaerner, Guenther Schweier
  • Patent number: 4385161
    Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride silicon tetrachloride or boron trichloride and a specified transition metal compound such as VOCl.sub.3, bis(n-butoxy) titanium dichloride or zirconium tetrabenzyl. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.
    Type: Grant
    Filed: January 6, 1981
    Date of Patent: May 24, 1983
    Assignee: Imperial Chemical Industries Limited
    Inventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
  • Patent number: 4383938
    Abstract: A new improved catalyst system for alpha-olefin type polymerizations includes a metal di- or tri-halide compound of Al, Ga, or In and a diorganomagnesium compound in combination with a Group IVB-VIII transition metal compound. The improved catalyst system provides increased polymerization activity and polymers having a high degree of isotactic stereoregularity.
    Type: Grant
    Filed: April 16, 1981
    Date of Patent: May 17, 1983
    Assignee: Exxon Research and Engineering Co.
    Inventor: Arthur W. Langer, Jr.
  • Patent number: 4381253
    Abstract: Compositions consisting of the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound and an alcohol and (2) an essentially non-reducing alkylating agent such as a dialkyl zinc compound are useful in the preparation of catalysts for polymerizing .alpha.-olefins having ultra-high efficiencies at high polymerization temperatures.
    Type: Grant
    Filed: October 22, 1981
    Date of Patent: April 26, 1983
    Assignee: The Dow Chemical Company
    Inventor: Randall S. Shipley
  • Patent number: 4381383
    Abstract: A process for producing a polyolefin characterized by polymerizing an olefin in the presence of a catalytic system composed of solid titanium trichloride, an organic aluminum compound, an aromatic hydrocarbon and a monocarboxylic acid ester having an olefinic double bond or an aromatic ring in the molecule thereof.
    Type: Grant
    Filed: April 27, 1981
    Date of Patent: April 26, 1983
    Assignee: Mitsubishi Chemical Industries Limited
    Inventors: Masayoshi Hasuo, Yoshinori Suga, Masatoshi Suzuki, Nobuaki Goko, Yasuhiro Nishihara
  • Patent number: 4380508
    Abstract: Compositions consisting of the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound with a non-metallic oxygen-containing compound such as an alcohol and (2) a strongly reducing alkylating agent such as a dialkyl magnesium compound are useful in the preparation of catalysts for polymerizing .alpha.-olefins at ultra-high efficiencies at high polymerization temperatures.
    Type: Grant
    Filed: October 22, 1981
    Date of Patent: April 19, 1983
    Assignee: The Dow Chemical Company
    Inventors: Randall S. Shipley, Donald F. Birkelbach
  • Patent number: 4378304
    Abstract: A catalyst, a method of preparing a catalyst and method of polymerizing olefins with the catalyst in which the catalyst is prepared by reacting a support with a Group IIA organometallic compound essentially free of aluminum alkyls and reacting this product with water or a hydrocarbyl alcohol, then reacting this product with, for example, titanium tetrachloride, followed if necessary by removing unreacted ingredients and finally activating by contacting with a cocatalyst in the absence of oxygen and moisture.
    Type: Grant
    Filed: June 3, 1981
    Date of Patent: March 29, 1983
    Assignee: Chemplex Company
    Inventor: Robert A. Dombro
  • Patent number: 4373074
    Abstract: A process for preparing copolymers of acetylene and conjugated diene compounds by copolymerization of acetylene with at least one conjugated diene compound in the presence of a catalyst composition in a reactor, characterized in that the catalyst composition comprises a dialkyl aluminum halide, an organic nickel compound and an active hydrogen compound, of which the molar concentrations have the following relationships:[Al]=2[Ni]+[H][Al]/[Ni]>4wherein [Al], [Ni] and [H] represent respectively the molar concentrations of the dialkyl aluminum halide, of the organic nickel compound and of the active hydrogen compound, whereby the copolymer was obtained in a good yield without by-production of any gel material.
    Type: Grant
    Filed: June 3, 1981
    Date of Patent: February 8, 1983
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Junji Furukawa, Nobuo Furuno, Akira Matsumura, Teruaki Kuwajima
  • Patent number: 4370449
    Abstract: A transition metal composition has the formula:TiCl.sub.3 (AlR.sub.x X.sub.3-x).sub.n E.sub.a L.sub.bwhere E is an ether or thioether; L is a defined ester, an amine or a ketone; and a and b are each greater than 0.001 and not more than 0.50. The composition has a low surface area, typically less than 50 m.sup.2 /g. The composition can be prepared by reacting titanium tetrachloride with an organo-aluminium compound, optionally heating the reaction product, contacting the reaction product at an elevated temperature with at least one of E and L and washing the product subsequent to the treatment with E. In the composition, E is conveniently di-n-butyl ether or di-isoamyl ether and L can be tetramethylethylenediamine; ethyl benzoate; benzophenone; glycerol monostearate; glycerol triacetate; glycerol tripalmitate; glycerol trimethacrylate; pentaerythritol tetra-acrylate or ethyl phenyl acetate. The composition can be used as a component of a catalyst for the polymerization of olefine monomers such as propylene.
    Type: Grant
    Filed: November 1, 1979
    Date of Patent: January 25, 1983
    Assignee: Imperial Chemical Industries Limited
    Inventor: Ashley D. Bye
  • Patent number: 4368304
    Abstract: A process for producing .alpha.-olefin polymers is provided, which comprises: reacting an organoaluminum compound with an electron donor in a specified ratio in a solvent at a specified temperature to obtain a solid product (I); reacting solid product (I) with TiCl.sub.4 at a specified temperature in a specified ratio of Al/Ti and then removing a liquid portion from the resulting material followed by washing to obtain a solid product (II) having no free TiCl.sub.4 ; reacting solid product (II) with an electron donor and an electron acceptor in a specified ratio at a specified temperature to obtain a solid product (III); and polymerizing .alpha.-olefin(s) in the presence of a catalyst comprising a combination of solid product (III) with an organoaluminum compound. This process provides a catalyst having a high storing and thermal stability and a polymer having a uniform particle size.
    Type: Grant
    Filed: February 4, 1981
    Date of Patent: January 11, 1983
    Assignee: Chisso Corporation
    Inventors: Akihiro Sato, Toshihiro Uwai, Tohru Hanari, Kazutsune Kikuta, Masazumi Miyajima
  • Patent number: 4368306
    Abstract: Poly-.alpha.-olefins, particularly polyethylene, having a broad molecular weight distribution, can be prepared discontinuously or continuously in the gaseous phase or in hydrocarbons as dispersants, at a pressure of from 2 to 40 bar and at a temperature of from 60.degree. C. to 100.degree. C., optionally with the use of hydrogen as a molecular weight regulator in the presence of a catalyst solid which is manufactured in two reaction steps, from a primary solid containing magnesium and chlorine which has been reacted, in a reaction stage A, with peroxy compound(s) and with halogen-containing metal compounds of elements of IV and/or V sub-group(s) of the Mendeleev Periodic Table and, in reaction stage B, with halogen-containing metal compounds of elements of IV and/or V subgroup(s) of the Mendeleev Periodic Table, and/or metal organyl compounds of metals of the II and/or III main group(s) of the Mendeleev Periodic Table.
    Type: Grant
    Filed: May 1, 1981
    Date of Patent: January 11, 1983
    Assignee: Wacker-Chemie GmbH
    Inventor: Dieter Kurz
  • Patent number: 4366297
    Abstract: In a process for producing a rubber olefin copolymer which comprises random copolymerization of at least two olefins in the presence of a catalyst composed of (A) a titanium compound and (B) an organometallic compound of a metal of Groups I to III of the periodic table, the improvement wherein the titanium compound (A) is a liquid product obtained by treating a titanium tetrahalide of the general formula TiX.sub.4 in which X represents Cl, Br or I in a hydrocarbon, a halogenated hydrocarbon or a mixture of both in the presence of an ether with at least one member selected from the group consisting of (1) an organoaluminum compound, (2) an organomagnesium compound and (3) a combination of hydrogen and at least one metal or metal compound selected from the group consisting of metals of Group IB, IIB, IVB and VIII of the periodic table, compounds of metals of Group VIII of the periodic table, cuprous chloride, titanium hydride and zirconium hydride.
    Type: Grant
    Filed: October 23, 1980
    Date of Patent: December 28, 1982
    Assignee: Japan EP Rubber Co., Ltd.
    Inventors: Kenya Makino, Hideo Sakurai, Masaru Watanabe, Toshiyuki Nishimura
  • Patent number: 4364852
    Abstract: A catalyst system for the preparation of homopolymers and copolymers of alpha monoolefins comprising (1) a titanium halide of the formulaTiCl.sub.3.m AlCl.sub.3where m is a number from 0 to 0.5, (2) an ester of a carboxylic acid having an oxygen, nitrogen, or sulfur-containing heterocyclic structure, and (3) an appropriate conventional aluminum alkyl.
    Type: Grant
    Filed: June 4, 1981
    Date of Patent: December 21, 1982
    Assignee: Northern Petrochemical Company
    Inventor: Rolf F. Foerster
  • Patent number: 4361498
    Abstract: A highly active titanium trichloride catalytic component to be used for polymerization of .alpha.-olefin has highly uniform particle size the mean value of which is adjustable to a desired value between 10 and 500.mu.; and a method for manufacturing an .alpha.-olefin polymer having extremely uniform particle diameter by using a catalyst which is prepared by combining the above stated catalytic component with an organo-aluminum compound. In the manufacture of the olefin polymer, deashing processes can be either omitted or simplified. Further, the pelletizing process on the catalytic component or the polymer also can be omitted.
    Type: Grant
    Filed: December 1, 1980
    Date of Patent: November 30, 1982
    Assignee: Toyo Stauffer Chemical Co., Ltd.
    Inventors: Yoichi Sunada, Yoshikazu Takahashi, Masaru Takitani
  • Patent number: 4360650
    Abstract: The invention concerns a process for the production of copolymers of propylene and but-1-ene which can be used for the production of hollow bodies or heat-sealable films and wherein the proportion by weight of units derived from but-1-ene is from 10 to 40% and wherein the proportion of isolated ethyl branches is at least equal to the square of the proportion of units derived from propylene contained in said polymers. The process is characterized in that a gaseous mixture of propylene and but-1-ene is brought into contact, in the absence of liquid diluent, with a catalytic system which is stereospecific in the polymerization of propylene alone.
    Type: Grant
    Filed: July 28, 1980
    Date of Patent: November 23, 1982
    Assignee: Naphtachimie Societe Anonyme
    Inventors: Bernard Desvignes, Jean C. Bailly, Pierre Mangin
  • Patent number: 4359403
    Abstract: An olefin polymerization and copolymerization catalyst active in the presence of an alkyl aluminum cocatalyst is prepared by mixing, in the presence of a solvent, particles of a silica or alumina material having reactive surface groups treated with a fluorine compound and with a compound of magnesiumhydrocarbyl or a complex of the general formula (MgR.sub.2).sub.m (AlR.sub.3 ').sub.n where R and R' are alkyl or aryl groups and m/n is between about 0.5 and 10, inclusive, to form a hydrocarbon insoluble reaction product which is then mixed, in the presence of a solvent, with a titanium, vanadium or zirconium halide, oxyhalide or alkoxyhalide, followed by separation of the solvent. The disclosure also includes a method of making such catalysts and a method of making polymers of one or more 1-olefins by the use of these catalysts under polymerizing conditions.
    Type: Grant
    Filed: April 13, 1981
    Date of Patent: November 16, 1982
    Assignee: Chemplex Company
    Inventors: Raymond E. Hoff, Thomas J. Pullukat, Mitsuzo Shida
  • Patent number: 4358572
    Abstract: A process for the preparation of a drag reducing substance which comprises:(a) a transition metal catalyst slurry containing:1. crystalline titanium halide having the general formula TiXn where n=2.5 to 3.0 and X is halogen,2. a hydrocarbon diluent, and3. an ether;(b) a co-catalyst;(c) alpha-monoolefinic hydrocarbons containing from 2 to 30 carbon atoms under suitable polymerization conditions providing for an ultrahigh molecular weight polymer that is soluble in hydrocarbons; and(d) ceasing the polymerization at a polymer content of 20 percent by weight or less.
    Type: Grant
    Filed: May 7, 1981
    Date of Patent: November 9, 1982
    Assignee: Conoco Inc.
    Inventors: Mark P. Mack, Lewis B. Decker, Jr., Adrian L. Wallace
  • Patent number: 4357452
    Abstract: Propylene is polymerized in the presence of a catalytic system of the type which comprises a solid titanium trichloride-based complex serving as a catalyst, said complex having an atomic ratio of aluminum to titanium in the range of below 0.15:1 and containing a complexing agent, and an organic aluminum compound of the general formula, AlR.sup.1.sub.n Cl.sub.3-n wherein R.sup.1 represents an n-propyl group or an n-hexyl group and n is a value of 1.95-2.10. The catalytic system may further comprise an electron-donor compound as a third catalytic component.
    Type: Grant
    Filed: July 16, 1980
    Date of Patent: November 2, 1982
    Assignee: Mitsubishi Chemical Industries Limited
    Inventors: Genjiro Kakogawa, Masayoshi Hasuo, Yoshinori Suga, Hisashi Kitada, Yumito Uehara
  • Patent number: 4356160
    Abstract: In a process for producing a titanium trihalide by reducing a titanium tetrahalide with hydrogen, the improvement wherein the reduction is carried out in an organic solvent in the presence of an ether and at least one member of the group consisting of metals of Groups IB, IIB, IVB and VIII of the periodic table and compounds of these materials.
    Type: Grant
    Filed: April 16, 1981
    Date of Patent: October 26, 1982
    Assignee: Japan EP Rubber Co., Ltd.
    Inventors: Kenya Makino, Hieo Sakurai, Masaru Watanabe, Toshiyuki Nishimura
  • Patent number: 4355144
    Abstract: In a process for producing polypropylene comprising polymerizing propylene in the presence of hydrogen and a catalyst system comprising (A) titanium trichloride obtained by reducing titanium tetrachloride with an organoaluminum compound and reacting the reduced solid with an ether represented by the formula:R.sup.1 -O-R.sup.2wherein R.sup.1 and R.sup.2 are defined hereinbefore, and a halogen compound selected from the group consisting of (i) halogen or interhalogen compounds of the formula, X.sup.1 X.sup.2.sub.a (wherein X.sup.1, X.sup.2 and a are defined hereinbefore), (ii) titanium halides, and (iii) organic halogen compounds, simultaneously or successively and (B) an organoaluminum compound, the improvement which comprises supplying ethylene together with propylene to the polymerization system such that the ethylene concentration in the vapor phase of the system based on the total amount of propylene, ethylene and hydrogen in the vapor phase of the system is 0.15 to 1.
    Type: Grant
    Filed: April 24, 1981
    Date of Patent: October 19, 1982
    Assignee: Sumitomo Chemical Company Limited
    Inventors: Akinobu Shiga, Kiyoshi Matsuyama, Masahiro Kakugo, Yukio Naito, Seiichiro Ima, Katsuyoshi Yamashita
  • Patent number: 4350802
    Abstract: A catalyst system useful for the polymerization of olefins which comprises(A) at least one organometallic compound of a typical metal belonging to I, II and III group of Periodic table,(B) a reaction production of (i) a solid organomagnesium compound of the formula: MgR.sub.l X.sub.2-1..alpha.D wherein R is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, D is a Lewis base, l is a number in the range of 0<l<2 and .alpha. is a number in the range of 0.ltoreq..alpha.<1.5, (ii) a phenol compound, (iii) a Lewis base, and (iv) a titanium compound and/or vanadium compound, and optionally(C) a Lewis base in an amount of up to 1 mole to 1 mole of the component (A),and a process for homo- or copolymerization of olefins by using the catalyst system. The catalyst system of the present invention shows excellent activities not only per the transition metal compound but also per the solid catalyst and can give polyolefins having a high stereo-regularity.
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: September 21, 1982
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kazuo Baba, Kizuku Wakatsuki, Tadashi Hikasa
  • Patent number: 4347158
    Abstract: A supported high efficiency catalyst component for polyolefin production and methods of making and using the same are disclosed. An enhanced support made from the materials comprising a support base, an inorganic Lewis acid and an electron donor is combined with an active transition metal compound and optionally a second electron donor to form the catalyst component. Additionally, a dehydrating agent may be pre-combined with the support base in the production of the catalyst support. The methods of producing such catalyst supports and catalyst components are performed by milling in the absence of any solvent. Such catalysts produce polymer of such high quality and quantity that polymer extraction and polymer deashing are not necessary.
    Type: Grant
    Filed: May 2, 1980
    Date of Patent: August 31, 1982
    Assignee: Dart Industries, Inc.
    Inventors: Malcolm J. Kaus, Nemesio D. Miro
  • Patent number: 4347157
    Abstract: Solid catalyst components produced by reacting an organomagnesium compound with an alkoxy compound of the formula,R.sup.1.sub.a Al(OR.sup.2).sub.b X.sub.cwherein R.sup.1 and R.sup.2 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom and a, b and c are numbers satisfying the equations at the same time,0.ltoreq.a<3, 0<b.ltoreq.3, 0.ltoreq.c<3, and a+b+c=3 and/or of the formula,R.sup.3.sub.d P(OR.sup.4).sub.e X.sub.fwherein R.sup.3 and R.sup.4 are each a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, and d, e and f are numbers satisfying the equations at the same time,0.ltoreq.d<3, 0<e.ltoreq.3, 0.ltoreq.f<3, and d+e+f=3to produce a solid product, and allowing the solid product to support a titanium compound and/or a vanadium compound, and a method for producing polyolefins which comprises polymerizing olefin in the presence of a catalyst system comprising said solid catalyst component and an organoaluminum compound.
    Type: Grant
    Filed: April 7, 1980
    Date of Patent: August 31, 1982
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuharu Yamada, Kiyoshi Kawai
  • Patent number: 4343926
    Abstract: The invention concerns a process for the production of elastomeric terpolymers of ethylene, propylene and dienes by the direct polymerization of the monomeric olefins in the gaseous state, in contact with a catalytic system comprising one or more solid compounds of titanium. The resulting terpolymers which are produced in the form of powders can be used without intermediate transformation for the production of molded or extruded articles.
    Type: Grant
    Filed: July 2, 1980
    Date of Patent: August 10, 1982
    Assignee: NAOHTACHIMIE Societe Anonyme
    Inventors: Francois Caumartin, Jean L. Vidal, Pierre Mangin
  • Patent number: 4342855
    Abstract: A process for the production of polyethylene characterized in that the polymerization is carried out in the presence of an alcohol and in the presence of a polymerization catalyst prepared from (A) a solid catalyst component containing at least titanium, magnesium, and chlorine; (B) trialkylaluminum of the formula R.sup.1.sub.3 Al wherein R.sup.1 is an alkyl or cycloalkyl group; and (C) a chlorine-containing aluminum compound of the formula R.sup.2.sub.n AlCl.sub.3-n wherein R.sup.2 is an alkyl or cycloalkyl group, and n is a real number of from 1 to 2.
    Type: Grant
    Filed: August 27, 1980
    Date of Patent: August 3, 1982
    Assignee: Idemitsu Kosan Company Limited
    Inventors: Shinichi Akimoto, Akio Kimura
  • Patent number: 4339560
    Abstract: A process for the polymerization of an olefin which comprises polymerizing an olefin in the presence of a catalyst system consisting essentially of(A) an organoaluminum compound represented by the formula: AlR.sub.m.sup.1 X.sub.3-m.sup.1 wherein R.sup.1 is a hydrocarbon group having 1 to 8 carbon atoms, X.sup.1 is a halogen atom or an alkoxy group having 1 to 8 atoms and m is a number in the range of 1 to 3,(B) a product prepared by the reaction of (i) a titanium compound selected from the group represented by the formula: Ti(OR.sup.2).sub.p X.sub.q.sup.2 wherein R.sup.2 is a hydrocarbon group having 1 to 8 carbon atoms, X.sup.2 is a halogen atom and p and q are each a number satisfying the following ranges: 0.ltoreq.p.ltoreq.4, 0.ltoreq.q.ltoreq.
    Type: Grant
    Filed: July 3, 1980
    Date of Patent: July 13, 1982
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kazuo Baba, Kizuku Wakatsuki, Tadashi Hikasa
  • Patent number: 4331558
    Abstract: Alpha-olefins are polymerized employing a catalyst which forms on mixing a catalyst component A formed by milling together a magnesium halide or manganous halide with selected catalyst adjuvants comprising aryl carbonic acid esters followed by treatment of the resulting milled product with a halogenated tetravalent titanium compound and combining the product thus formed with a cocatalyst component B comprising at least one of an organoaluminum compound and an organoaluminum monohalide with or without an aromatic ester as a part of the cocatalyst system.
    Type: Grant
    Filed: October 16, 1980
    Date of Patent: May 25, 1982
    Assignee: Phillips Petroleum Company
    Inventors: Melvin B. Welch, Richard E. Dietz
  • Patent number: 4330647
    Abstract: A process for polymerizing an .alpha.-olefin comprising contacting the olefin in liquid phase at a temperature of about 120.degree. to 320.degree. C. with a catalyst comprising a component (A) and an organometal component (B), the component (A) being produced by reacting a hydrocarbon-soluble organomagnesium component (i) of the formula,M.sub..alpha. MgR.sub.p.sup.1 R.sub.q.sup.2 X.sub.r.sup.1 X.sub.s.sup.2 D.sub.t.alpha., p, q, r, s and t each independently is O or a number greater than 0,p+q+r+s=m.alpha.+2O.ltoreq.(r+s)/(.alpha.+1)<2,m is the valence of M, M is a metal of the 1st to 3rd groups of the Periodic Table,R.sup.1 is a hydrocarbon group having 1 to 20 carbon atoms, R.sup.2 is a secondary or tertiary alkyl group having 3 to 20 carbon atoms,X.sup.1 and X.sup.2 each independently is a hydrogen atom or an organic electronegative group containing O, N or S,D is an electron donor,with a compound (ii) of the formula,R.sub.a.sup.3 C Y.sub.4-awhereinR.sup.
    Type: Grant
    Filed: August 13, 1980
    Date of Patent: May 18, 1982
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
  • Patent number: 4330652
    Abstract: Propylene is polymerized with an improved titanium chloride catalyst. The improved titanium chloride catalyst is prepared by treating TiCl.sub.4 with an aluminum alkyl and treating the resulting titanium chloride catalyst with carbon dioxide and a Lewis base, such as di(n-butyl) ether in a hydrocarbon medium at an elevated temperature.
    Type: Grant
    Filed: July 10, 1980
    Date of Patent: May 18, 1982
    Assignee: Gulf Oil Corporation
    Inventors: Ronald E. Gilbert, Rajindar K. Kochhar
  • Patent number: 4330650
    Abstract: Catalysts for polymerization of olefin which comprise a solid catalyst component (A) and an organometallic compound with a heterocyclic carboxylic acid ester (B), wherein the solid catalyst component (A) is obtained by reacting or/and grinding a special magnesium compound (1), a titanium halide (2) and a carboxylic acid ester (3); and the heterocyclic carboxylic acid ester is N-, S- or O-containing heterocyclic compound, and processes for polymerization of olefin employing such a catalyst.
    Type: Grant
    Filed: March 28, 1980
    Date of Patent: May 18, 1982
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hisaya Sakurai, Hideo Morita, Masayoshi Miya, Katsuhiko Takaya, Haruyuki Yoneda
  • Patent number: 4330651
    Abstract: A catalyst for the solution polymerization of .alpha.-olefins is prepared by admixing component (A) with an organometal component (B), component (A) being prepared by reacting a specific hydrocarbon-soluble organomagnesium compound with an aluminum compound and contacting the obtained product with a titanium and/or vanadium compound.
    Type: Grant
    Filed: August 13, 1980
    Date of Patent: May 18, 1982
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
  • Patent number: 4330649
    Abstract: Improved process for producing olefin polymer or copolymer characterized by using (I) a solid catalyst component (A) which is he product of reaction of (a) a magnesium compound in the liquid state having no reducing ability with (b) a titanium compound in the liquid state in the presence of an electron donor having no active hydrogen, said magnesium compound (a) being a liquid magnesium compound or a solution of a magnesium compound or being obtained by contacting the magnesium compound with at least one electron donor selected from the group consisting of alcohols, organic carboxylic acids, aldehydes, amines and mixtures thereof, or the product of reaction of the magnesium compound (a) with the titanium compound (b) in the absence of the electron donor having no active hydrogen atom followed by treatment with the electron donor having no active hydrogen atom, and (II) the mole ratio of the compound (a) to the compound (b), calculated as metal atoms, is at least about 2.
    Type: Grant
    Filed: June 13, 1980
    Date of Patent: May 18, 1982
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Hiroaki Kitani, Norio Kashiwa
  • Patent number: 4330433
    Abstract: Polyolefin granules having an average particle size diameter greater than 600 microns, preferably about 1000 microns or greater are obtained by polymerizing monoolefins in the presence of a titanium catalyst having an average particle size diameter of greater than about 35 microns and preferably 40 to 65 microns. The titanium catalysts are obtained by reducing titanium tetrahalide in the presence of a suitable organometallic reducing compound such as diethylaluminum chloride under controlled conditions of temperature, reduction rate and concentrations to obtain a titanium halide reduced solids product seeds having an average particle size diameter of about 20 microns or greater and thereafter simultaneously and without interruption adding to the seeds containing system titanium tetrahalide and organometallic reducing compound such as diethyl aluminum halide at a rate such that the reduction of titanium tetrahalide to titanium trihalide is about 6.times.10.sup.-4 to about 0.
    Type: Grant
    Filed: January 15, 1981
    Date of Patent: May 18, 1982
    Assignee: Exxon Research & Engineering Co.
    Inventor: Harry J. Wristers, deceased
  • Patent number: 4329440
    Abstract: A process for producing a highly crystalline .alpha.-olefinic polymer in a high yield, which comprises contacting propylene or a mixture of propylene and another .alpha.-olefin with a mixed catalyst system produced by adding a lactone as the third component to a catalyst system consisting essentially of titanium trichloride (1) and a dialkylaluminum halide (2), by which the by-production of the undesired atactic polymer can be decreased.
    Type: Grant
    Filed: August 21, 1979
    Date of Patent: May 11, 1982
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshiyuki Kokubo, Takashi Yamao
  • Patent number: 4329251
    Abstract: A titanium trichloride catalytic component and a method for homo- or co-polymerization of an .alpha.-olefin. In separating a titanium trichloride catalytic component from a solution prepared by dissolving titanium tetrachloride, an organic ether compound and an organo-aluminum compound in a solvent, the above stated solvent is a mixed solvent prepared by allowing 20.about.70% by volume of an aromatic hydrocarbon halide to be concomitant with a saturated aliphatic hydrocarbon and/or an alicyclic hydrocarbon in the presence of an olefin; the organo-aluminum compound, the titanium tetrachloride and the organic ether compound are added to the mixed solvent at a solvent temperature not exceeding 55.degree. C.; then, the solvent temperature is raised to a temperature between 45 and 150.degree. C.
    Type: Grant
    Filed: June 20, 1980
    Date of Patent: May 11, 1982
    Assignee: Toyo Stauffer Chemical Co., Ltd.
    Inventors: Yoichi Sunada, Yoshikazu Takahashi, Masaru Takitani
  • Patent number: 4329253
    Abstract: An olefin polymerization catalyst composition comprising:(a) a reaction product of an organo aluminium compound and an electron donor, and(b) a product obtained by contacting a solid component comprising a magnesium halide in which the atomic ratio of chlorine to magnesium is at least 1.2, a titanium halide and an electron donor, with a halohydrocarbon and with a tetravalent titanium compound.
    Type: Grant
    Filed: April 25, 1980
    Date of Patent: May 11, 1982
    Assignee: Shell Oil Company
    Inventors: Brian L. Goodall, Adrianus A. Van der Nat, Willem Sjardijn
  • Patent number: 4329252
    Abstract: A component of a polymerization catalyst is prepared by reacting an organomagnesium halide with a solid, inorganic oxide, then reacting the product with a Lewis Base compound, particularly an ester and finally with titanium tetrachloride. After reacting the organo-magnesium halide with the inorganic oxide it may be treated with a halogenating agent before it is reacted with the Lewis Base compound. The product obtained is combined with an organo-aluminium compound preferably together with a Lewis Base and used to polymerize an olefin monomer particularly propylene or mixtures of ethylene and a 1-olefine containing at least 4 carbon atoms. The catalyst system has a high activity, is stereospecific and has a lower proportion of halogen than some other catalyst systems.
    Type: Grant
    Filed: January 10, 1980
    Date of Patent: May 11, 1982
    Assignee: Imperial Chemical Industries Limited
    Inventors: Paul D. Gavens, Malcolm P. Rochefort
  • Patent number: RE31099
    Abstract: New catalyst components comprising compounds containing titanium, magnesium and halogens, and catalysts for polymerizing olefins obtained by mixing said components with organometallic Al compounds are disclosed.
    Type: Grant
    Filed: September 16, 1980
    Date of Patent: December 7, 1982
    Assignee: Montedison S.p.A.
    Inventors: Umberto Scata', Luciano Luciani, Pier C. Barbe'