Non-metal Material Is Organic Halogen-containing Compound Patents (Class 526/144)
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Patent number: 5502127Abstract: A process for the production of a homogeneous polyethylene comprising contacting a mixture comprising ethylene, one or more alpha-olefins, and one or more unconjugated dienes, under polymerization conditions, with a catalyst system comprising:(a) a catalyst precursor, in independent or prepolymer form, consisting of vanadium (acetylacetonate).sub.3 ;(b) optionally, a support for said precursor;(c) a cocatalyst consisting of an alkylaluminum halide having the formula AlR.sub.(3-a) X.sub.a wherein each R is independently alkyl having 1 to 14 carbon atoms; each X is independently chlorine, bromine, or iodine; and a is 1 or 2; and(d) a promoter, which is a chlorinated ester having at least 2 chlorine atoms; a saturated or unsaturated aliphatic halocarbon having at least 3 carbon atoms and at least 6 halogen atoms; or a haloalkyl substituted aromatic hydrocarbon wherein the haloalkyl substituent has at least 3 halogen atoms.Type: GrantFiled: March 31, 1994Date of Patent: March 26, 1996Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Xinlai Bai
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Patent number: 5492986Abstract: A process for the production of a homogeneous polyethylene comprising contacting a mixture comprising ethylene, one or more alpha-olefins, and one or more unconjugated dienes, under polymerization conditions, with a catalyst system comprising:(a) a catalyst precursor, in independent or prepolymer form, consisting of vanadium (acetylacetonate).sub.3 ;(b) optionally, a support for said precursor;(c) a cocatalyst consisting of a trialkylaluminum; and(d) a promoter consisting of an unsaturated aliphatic halocarbon having at least 3 carbon atoms and at least 6 halogen atoms or a haloalkyl substituted aromatic hydrocarbon wherein the haloalkyl substituent has at least 3 halogen atoms,with the proviso that sufficient unconjugated diene is present in the mixture to provide, in the homogeneous polyethylene, about 0.01 to less than about one percent by weight diene based on the weight of the homogeneous polyethylene.Type: GrantFiled: March 31, 1994Date of Patent: February 20, 1996Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Xinlai Bai
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Patent number: 5409875Abstract: A polymer supported catalyst comprises Ziegler-Natta catalysts immobilized on a magnesium-modified polymer support. The catalyst support is prepared by (1) dissolving a carboxyl group-containing polymer in a solvent and precipitating the polymer in a polar non-solvent, (2) wet-grinding the precipitated polymer, and (3) mixing the ground polymer with an organomagnesium compound or a complex of an organomagnesium compound and an organoaluminum compound to give a magnesium-modified polymer support. Optionally, the resulting magnesium-modified support is treated with a halogen-containing silicon compound. The catalysts may be loaded onto the support by reacting the magnesium-modified support with a transition metal compound to form a catalyst constituent, and then combining the catalyst constituent with an appropriate organo-metallic compound.Type: GrantFiled: March 8, 1993Date of Patent: April 25, 1995Assignee: Queen's UniversityInventors: Cheng C. Hsu, Lixin Sun
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Patent number: 5410003Abstract: A process for the production of a homogeneous polyethylene comprising contacting ethylene, one or more alpha-olefins, and one or more unconjugated dienes, under polymerization conditions, with a catalyst system comprising:(A ) a modified supported vanadium based catalyst precursor;(B) an alkylaluminmn halide cocatalyst; and(C) a promoter consisting of an unsaturated aliphatic halocarbon or a haloalkyl substituted aromatic hydrocarbonwith the proviso that sufficient unconjugated diene is present to provide in the homogeneous polyethylene about 0.01 to less than about one percent by weight diene.Type: GrantFiled: March 31, 1994Date of Patent: April 25, 1995Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Xinlai Bai
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Patent number: 5405815Abstract: The subject invention relates to a technique for synthesizing rubbery non-tapered, random, copolymers of 1,3-butadiene and isoprene. These rubbery copolymers exhibit an excellent combination of properties for utilization in tire sidewall rubber compounds for truck tires. By utilizing these isoprene-butadiene rubbers in tire sidewalls, tires having improved cut growth resistance can be built without sacrificing rolling resistance. Such rubbers can also be employed in tire tread compounds to improve tread wear characteristics and decrease rolling resistance without sacrificing traction characteristics.Type: GrantFiled: June 17, 1993Date of Patent: April 11, 1995Assignee: The Goodyear Tire & Rubber CompanyInventors: Anthony J. Bell, Barry A. Matrana, Adel F. Halasa
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Patent number: 5367037Abstract: A process for the production of EPDM comprising reacting ethylene, propylene, ethylidene norbornene, and hydrogen, in the gas phase, in a fluidized bed, under polymerization conditions, in the presence of a catalyst system comprising:(a) the reaction product of a vanadium compound and a electron donor;(b) at least one modifier having the formula BX.sub.3 or AlR.sub.(3-a) X.sub.a wherein each R is alkyl or aryl and is alike or different; each X is independently chlorine, bromine, or iodine; and a is 0, 1, or 2,wherein components (a) and (b) are impregnated into an inorganic support;(c) a halocarbon promoter; and(d) a hydrocarbyl aluminum cocatalyst with the following proviso:(i) the partial pressure of ethylene is in the range of about 25 to about 200 psi;(ii) the molar ratio of propylene to ethylene is in the range of about 0.2:1 to about 2:1;(iii) the molar ratio of hydrogen to ethylene is in the range of about 0.0001:1 to about 0.01:1; and(iv) the amount of ethylidene norbornene is about 1.Type: GrantFiled: March 31, 1994Date of Patent: November 22, 1994Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Kiu H. Lee, Mahmoud R. Rifi, Mark J. Kriss, Han-Tai Liu
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Patent number: 5349033Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.Type: GrantFiled: September 7, 1993Date of Patent: September 20, 1994Assignee: Hoechst AktiengesellschaftInventor: Gerhard Thum
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Patent number: 5346971Abstract: A process for producing polybutadiene essentially consisted of syndiotactic-1,2-polybutadiene in an aqueous medium includes a step off polymerizing diene essentially consisted of 1,3-butadiene in the presence of: (A) a catalyst composition including (a) a transition metal compound, and (b) an organometallic compound which includes a metal selected from the elements consisting off groups 1, 2, 12, and 13 of Periodic Table; (B) an initiator comprising at least one component selected from a group consisting of carbon disulfide, an isothiocyanate compound, and a xanthogenic compound; and (C) an inert organic liquid having a density of at least 1.10, thereby resultant particles of syndiotactic-1,2-polybutadiene have a diameter up to 2 min.Type: GrantFiled: May 11, 1993Date of Patent: September 13, 1994Assignee: UBE Industries, Ltd.Inventors: Kenichi Hongyo, Michinori Suzuki, Kazuhiro Akikawa
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Patent number: 5191042Abstract: The present invention is directed toward novel copolymers of ethylene and at least one other alpha-olefin monomer which copolymers have an intermolecular compositional distribution (CD), such that at least about 25% by weight of the polymer differs from the mean ethylene content of the polymer by at least plus or minus 5 wt % ethylene and a relatively narrow molecular weight distribution (MWD) such that the weight average molecular weight (Mw) of the polymer divided by the number average molecular weight (Mn) by the polymer is not greater than about 5.0.The polymers of this invention, which are characterized by exceptional green strength and good processing properties, may be prepared using a catalyst system comprising:a) a vanadium compound with a valence of 3 or more;b) a triorgano aluminum compound; andc) a specific halogenated organic promoter used in catalytic amounts.Type: GrantFiled: September 25, 1991Date of Patent: March 2, 1993Assignee: Exxon Chemical Patents Inc.Inventor: Charles Cozewith
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Patent number: 5187247Abstract: An improved polymerization process for making essentially nonagglomerated ethylene polymers, especially EPR polymers, based on the use of a stage-modified high activity vanadium catalyst, under polymerization conditions that normally would yield an undesirable amount of agglomerated polymer.Type: GrantFiled: June 26, 1990Date of Patent: February 16, 1993Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Edgar C. Baker, John H. Moorhouse, Allen Noshay
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Patent number: 5153283Abstract: An improved process for producing a vinyl or vinylidene polymer comprising polymerizing a monomer having a vinyl or vinylidene group in the presence of(a) a radical polymerization initiator,(b) an organic phosphorous compound of the formula: ##STR1## wherein R.sup.1, R.sup.2 and R.sup.3 are independently hydrogen atom, chlorine atom, bromine atom, an alkyl, an aralkyl, or an aryl,(c) an amine hydrohalide or a quaternary ammonium halide, and(d) a copper-containing compound, which can be carried out rapidly and can give the vinyl or vinylidene polymer having excellent mechanical strength without coloring.Type: GrantFiled: April 5, 1991Date of Patent: October 6, 1992Assignee: Sumitomo Chemical Co., Ltd.Inventors: Takanori Fujita, Masashi Mori
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Patent number: 5142007Abstract: A process for the production of a cycloolefin-based random copolymer, which comprises:(A) copolymerizing (a) ethylene and (b) at least one cycloolefin,(B) in the presence of a catalyst comprising a vanadium compound soluble in a mixed solvent described below and an organoaluminum compound.(C) in a mixed solvent comprising (a) a hydrocarbon-based solvent having a solubility parameter (.delta. value) of not less than 7.7 (cal/cm.sup.3).sup.1/2 and (b) a hydrocarbon-based solvent having a solubility parameter (.delta. value) of not more than 7.5 (cal/cm.sup.3).sup.1/2, the mixed solvent having a volume ratio (a)/(b) of 90/10 to 50/50. The said process permits the production of a copolymer in a higher concentration when copolymers having an identical molecular weight to that of conventional copolymers are produced, and permits the production of a copolymer having a higher molecular weight when copolymers are produced in an identical concentration to that of conventional copolymers.Type: GrantFiled: July 24, 1991Date of Patent: August 25, 1992Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshihiro Sagane, Toshiaki Kuroiwa, Shuji Minami
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Patent number: 5100979Abstract: A process comprising contacting a mixture comprising ethylene and 1-octene in the gas phase, in a fluidized bed reactor, under polymerization conditions, with a catalyst system comprising:(a) the reaction product of a vanadium compound and an electron donor impregnated into an inorganic support;(b) a halocarbon promoter; and(c) a hydrocarbyl aluminum cocatalyst with the following proviso:(i) the partial pressure of ethylene is in the range of about 50 to about 90 psi;(ii) the partial pressure of 1-octene is in the range of about 1.5 to about 2.5 psi;(iii) the temperature in the reactor is in the range of about 5.degree. C. to about 20.degree. C. above the dew point of 1-octene;(iv) the molar ratio of 1-octene to ethylene is in the range of about 0.02:1 to about 0.04:1; and, optionally,(v) the superficial gas velocity is in the range of about 1.4 to about 2.7 feet per second.Type: GrantFiled: December 10, 1990Date of Patent: March 31, 1992Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Ronald S. Eisinger, Kiu H. Lee
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Patent number: 5086132Abstract: A process for the polymerization of a liquid alpha-olefin or a solution of two or more alpha-olefins and, optionally, one or more diolefinswherein the sole process medium is one or more of the said olefins in liquid formcomprising:(a) admixing the liquid alpha-olefin or the solution with an inert particulate material having a mean particle size in the range of about 0.01 to about 10 microns in an amount of at least about 0.005 percent by weight of particulate material based on the total weight of the resin and particulate material in the final product; and(b) contacting the mixture formed in step (a) with a catalyst system adapted to polymerize the olefin(s) in the mixture at a temperature and pressure sufficient to (i) provide polymerization conditions; (ii) maintain the olefin(s) in the liquid phase throughout the polymerization; and (iii) maintain the polymer product in its sticky phase.Type: GrantFiled: December 10, 1990Date of Patent: February 4, 1992Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: William H. Joyce
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Patent number: 5055534Abstract: Ethylene homopolymers or copolymers having a very low molecular weight are continuously prepared in a fluidized bed in the presence of high concentrations of hydrogen, while maintaining high catalyst activity, by means of a vanadium-based catalyst.Type: GrantFiled: December 28, 1989Date of Patent: October 8, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventor: Eugene H. Theobald
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Patent number: 4950724Abstract: Vinyl aromatic polymers having stereo regular structure of high syndiotacticity are prepared utilizing coordination catalysts in a suspension polymerization process.Type: GrantFiled: September 27, 1988Date of Patent: August 21, 1990Assignee: The Dow Chemical CompanyInventors: Michael T. Malanga, Thomas H. Newman
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Patent number: 4923939Abstract: This invention pertains to the use of organophosphonium and organoarsonium molybdates and tungstates as catalysts in a metathesis catalyst system in polymerization of cycloolefin monomers by ring opening polymerization. Polymerization can be by reaction injection molding in absence of a solvent whereby a thermoset polymer is produced or by solution polymerization in presence of a suitable solvent whereby a thermosetting or a thermoplastic polymer is produced. The cycloolefin monomers are polycycloolefins containing at least one norbornene group, and mixtures thereof.Type: GrantFiled: February 21, 1989Date of Patent: May 8, 1990Assignee: The B.F. Goodrich CompanyInventor: Brian L. Goodall
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Patent number: 4923936Abstract: This invention pertains to the use of organoammonium, organophosphonium, organoarsonium heteropolymolybdates and heteropolytungstates, and mixtures thereof, as catalysts in a metathesis catalyst system in polymerization of cycloolefin monomers by ring opening polymerization. Polymerization can be by reaction injection molding in absence of a solvent whereby a thermoset polymer is produced or by solution polymerization in presence of a suitable solvent whereby a thermosetting or a thermoplastic polymer is produced. The cycloolefin monomers are selected from monocycloolefins except cyclohexane, polycycloolefins containing at least one norbornene group, and mixtures thereof.Type: GrantFiled: February 21, 1989Date of Patent: May 8, 1990Assignee: The BFGoodrich CompanyInventors: Brian L. Goodall, Larry F. Rhodes
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Patent number: 4914168Abstract: Catalyst system, suitable for the (co)polymerization of ethylene and optionally minor amounts of 1-alkenes and/or dienes at such temperatures that the copolymer formed goes into solution, to be prepared by combining at least two components A and B, which components comprise:A: one or more magnesium compounds, one or more aluminium compounds, one or more transition metal compounds and optionally one or more halogen compounds, in such amounts that the atomic ratio of halogen to magnesium is at least 2, the atomic ratio of aluminium to transition metal is at least 3, the atomic ratio of aluminium to magnesium is at least 1, and the atomic ratio of magnesium to transition metal is at least 0.5,B: one or more organoaluminium compounds of the general formula R.sub.m.sup.1 Al X.sup.1 3-m, where the symbols R.sup.1 are equal or different and represent a hydrocarbon residue with 1-20 carbon atoms and the symbols X.sup.1 are equal or different and represent a hydrogen atom, a group of the general formula --NR.sup.Type: GrantFiled: August 1, 1988Date of Patent: April 3, 1990Assignee: Stamicarbon B.V.Inventors: Luc M. C. Coosemans, Frans J. P. G. Van Den Bosch
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Patent number: 4892853Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium compound and an electron donor, which is a liquid, organic Lewis base in which the vanadium compound is soluble;(ii) a hydrocarbyl aluminum cocatalyst; and(iii) a promoter having the following formula:C.sub.3 (X).sub.a (F).sub.b (H).sub.Type: GrantFiled: September 30, 1988Date of Patent: January 9, 1990Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Kevin J. Cann, Frederick J. Karol, Kiu H. Lee, Arthur E. Marcinkowsky
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Patent number: 4837188Abstract: Improved catalytic systems of long active duration, comprising initially (a) a tungsten compound, (b) an organometallic compound and (c) a partially or totally fluorinated organic compound.Process of stabilization of these catalytic systems, comprising dissolving (a) in an organic solvent, contacting (b) with (a), agitation and heating at 0.degree. to 100.degree. C. for 0.5 to 60 minutes, then introduction of (c) into the mixture of (a) and (b).Use of these stabilised catalytic systems for the metathesis of olefins which carry functional groups or do not carry such groups.Type: GrantFiled: March 18, 1988Date of Patent: June 6, 1989Assignee: Societe Nationale Elf AquitaineInventors: Jean-Paul Laval, Michel Leconte, Jean Ollivier, Emile Perez, Francoise Quignard, Isabelle Rico
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Patent number: 4794151Abstract: A process for the continuous preparation of finely divided homopolymers and copolymers of ethene by catalytic polymerization in a circular tube reactor using a liquid alkane as reaction medium in which the ethene or ethene/comonomer mixture to be polymerized is present in dissolved form and the polymer formed is present in suspended form and running the reaction mixture as a cycle stream to which the feed materials are added by bleeding in and from which the polymer formed is withdrawn by bleeding out reaction mixture, comprising (a) maintaining the mean concentration C.sub.m of polymer in the cycle stream at a value within a certain range and (b) effecting the bleeding out of reaction mixture at a point of the cycle stream at which the concentration of polymer has a value which is lower than the mean concentration C.sub.m by a distinct and definite amount.Type: GrantFiled: April 8, 1987Date of Patent: December 27, 1988Assignee: BASF AktiengesellschaftInventors: Rudolf Mueller-Mall, Guido Funk, Robert Bachl, Peter Hennenberger, Erich Kolk
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Patent number: 4782125Abstract: Disclosed is the incorporation into a two-part metathesis-catalyst system of a halogen containing hydrocarbyl additive, where the hydrocarbyl additive contains at least one trihalogen substituted atom or at least one activated halogen atom. The use of this catalyst system to polymerize dicyclopentadiene results in a thermoset polymer containing low levels of residual monomer. Also disclosed is a preferred embodiment of dicyclopentadiene polymerization where the two parts of the metathesis-catalyst system, plus dicyclopentadiene are combined in the mixing head of a reaction injection molding machine and then injected into a mold where the dicyclopentadiene rapidly sets up into a thermoset polymer.Type: GrantFiled: May 13, 1985Date of Patent: November 1, 1988Assignee: Hercules IncorporatedInventor: Norman R. Newburg, deceased
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Patent number: 4756787Abstract: A co-curable composition, having utility as a first part of a two-part cationically curable composition and containing a latent curing component which is reactive with a latent curing component in a second part of the two-part composition to form curingly effective cations for the two-part composition, such co-curable composition comprising: (i) a cationically polymerizable material, and (ii) a dioxane-complexed metal salt of a non-nucleophilic anion. Also disclosed is a two-part composition curable by contact of respective parts with one another, comprising first and second parts of the aforementioned types. A preferred class of cation species comprises carbenium ions derived from reaction of an organic halide compound, as the first component, with a metal salt of a non-nucleophilic anion such as SbCl.sub.6.sup.-, SbCl.sub.3.sup.-, SbF.sub.6.sup.-, AsF.sub.6.sup.-, SnCl.sub.5.sup.-, PF.sub.6.sup.-, BF.sub.4.sup.-, CF.sub.3 SO.sub.3.sup.-, and ClO.sub.4.sup.-, as the second component.Type: GrantFiled: November 6, 1987Date of Patent: July 12, 1988Assignee: Loctite CorporationInventors: Kieran F. Drain, David J. Dunn
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Patent number: 4717440Abstract: A two-part composition curable by contact of respective parts with one another, comprising: a first part comprising a cationically polymerizable material and a first latent curing component; and a second part comprising a cationically polymerizable material and a second latent curing component which is reactive with the first component to form cations which are curingly effective for the resin. A preferred class of cation species comprises carbenium ions derived from reaction of organic halide compounds, as the first component, with silver salts of non-nucleophilic anions, e.g., SbCl.sub.6.sup.-, SbCl.sub.3.sup.-, SbF.sub.6.sup.-, AsF.sub.6.sup.-, SnCl.sub.5.sup.-, PF.sub.6.sup.-, BF.sub.4.sup.-, CF.sub.3 SO.sub.3.sup.- and ClO.sub.4.sup.-, as the second component, The respective parts of the two-part composition may be applied to matable surfaces which then are contacted to effect rapid bonding cure of the composition.Type: GrantFiled: January 22, 1986Date of Patent: January 5, 1988Assignee: Loctite CorporationInventors: Kieran F. Drain, David J. Dunn
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Patent number: 4716205Abstract: Preparation of polyethylene in the presence of selected nickel-containing catalysts.Type: GrantFiled: October 15, 1985Date of Patent: December 29, 1987Assignee: E. I. Du Pont de Nemours and CompanyInventor: Ulrich Klabunde
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Patent number: 4665139Abstract: Process of polymerizing a monomer charge including ethylene by (1) drying an inorganic oxide having surface hydroxyl groups to form a support that is substantially free of adsorbed water, (2) reacting the surface hydroxyl groups of the support with at least a substantially stoichiometric amount of at least one organometallic compound corresponding to the formula R.sub.x MR'.sub.y R".sub.z, wherein M is a metal of Group III of the periodic table, R is an alkyl group containing 1 to 12 carbon atoms, R' and R" are independently selected from the group consisting of H, Cl, and alkyl and alkoxy groups containing 1 to 12 carbon atoms, x has a value of 1 to 3, and y and z both represent values of 0 to 2, the sum of which is not greater than 3-x, (3) reacting the thus-treated support with at least about 0.001 mol, per mol of organometallic compound, of at least one vanadium compound prepared by reacting one molar proportion of VOCl.sub.3 and/or VOBr.sub.3 with about 0.Type: GrantFiled: March 21, 1985Date of Patent: May 12, 1987Assignee: Cities Service Oil & Gas Corp.Inventors: Richard L. Veazey, B. Timothy Pennington
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Patent number: 4665138Abstract: Process of polymerizing a monomer charge including ethylene by (1) drying an inorganic oxide having surface hydroxyl groups, e.g. silica, alumina, magnesia, etc. to remove adsorbed water (2) reacting the surface hydroxyl groups with at least a stoichiometric amount of an organometallic compound having at least one alkyl group attached to a Group III metal, e.g., a trialkylaluminum, (3) reacting the thus-treated inorganic oxide with a vanadium halide, such as (a) VOCl.sub.3, VOBr.sub.3, and/or mono-, di-, and/or trihydrocarbyloxy derivatives thereof and/or (b) VCl.sub.4, VBr.sub.4, and/or mono-, di-, tri-, and/or tetrahydrocarbyloxy derivatives thereof, (4) reacting that reaction product with at least about 0.1 mol, per mol of organometallic compound, of an ether-alcohol corresponding to the formula R"[OCHR'(CH.sub.2).sub.n CHR].sub.Type: GrantFiled: March 21, 1985Date of Patent: May 12, 1987Assignee: Cities Service Oil & Gas CorpInventors: Paul V. Roling, Richard L. Veazey, David E. Aylward
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Patent number: 4663405Abstract: Lanthanide and actinide catalyst systems normally appear to be "pseudo-living" when they are used to polymerize conjugated diolefin monomers into polymers. Polymerizations which are catalyzed with such catalyst systems produce polymers which have increasingly high molecular weight as monomer conversions are increased. Consequently, any change in polymerization time or conversion may affect the polymer's ultimate molecular weight. This has made controlling the molecular weight of polymers which are made utilizing lanthanide and actinide catalysts difficult.It has been unexpectedly discovered that vinyl halides can be used as molecular weight regulators for polymerizations which are catalyzed with lanthanide and actinide catalyst systems.Type: GrantFiled: April 16, 1986Date of Patent: May 5, 1987Assignees: The Goodyear Tire & Rubber Company, Enichimica S.p.A., Enichem PolimeriInventor: Morford C. Throckmorton
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Patent number: 4657998Abstract: Catalyst system comprising titanium containing catalyst component, isoprenylaluminum and a halohydrocarbon for the production of polyethylene having a broad molecular weight distribution.Type: GrantFiled: March 17, 1986Date of Patent: April 14, 1987Assignee: Exxon Research & Engineering Co.Inventor: Dennis B. Malpass
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Patent number: 4623707Abstract: .alpha.-Olefins are polymerized in the presence of Ziegler-Natta catalysts which are polymer supported compounds or complexes of elements of the d-block transition metals, lanthanide or actinide series. An example of the polymer support is chloromethylated polystyrene-divinyl benzene copolymer covalently bonded to catechol. An example of the compound or complex of an element of the transition metal, lanthanide or actinide series is that which results when catechol which is covalently bonded to the polymer is contacted with titanium tetraisopropoxide.Type: GrantFiled: December 10, 1985Date of Patent: November 18, 1986Assignee: The Dow Chemical CompanyInventors: Stephen A. Bedell, William M. Coleman, III, William R. Howell, Jr.
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Patent number: 4607019Abstract: A vanadium containing catalyst component useful for polymerizing olefins to polyolefins having a high molecular weight and broad molecular weight distribution comprising polymerizing the olefins in the presence of a catalyst comprising (a) a vanadium containing catalyst component obtained by contacting an inert support material with an organoaluminum compound, a halogenating agent and a vanadium compound, and (b) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: August 19, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4593010Abstract: Catalyst system comprising titanium containing catalyst component, isoprenylaluminum and a halohydrocarbon for the production of polyethylene having a broad molecular weight distribution.Type: GrantFiled: August 31, 1983Date of Patent: June 3, 1986Assignee: Exxon Research & Engineering Co.Inventor: Dennis B. Malpass
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Patent number: 4577001Abstract: Olefins are polymerized in the presence of catalysts prepared from titanium compounds prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group.Type: GrantFiled: November 13, 1984Date of Patent: March 18, 1986Assignee: The Dow Chemical CompanyInventors: William M. Coleman, III, Morris S. Edmondson
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Patent number: 4554333Abstract: Olefins are polymerized in the presence of catalysts prepared from titanium compounds prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group.Type: GrantFiled: November 13, 1984Date of Patent: November 19, 1985Assignee: The Dow Chemical CompanyInventors: William M. Coleman, III, Morris S. Edmondson
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Patent number: 4548915Abstract: A free-flowing, high activity propylene polymer procatalyst component is prepared by the addition of limited amounts of a mineral oil (e.g., 5 to 25 percent) to the recovered MgCl.sub.2 /TiCl.sub.4 /ED procatalyst. The mineral oil becomes absorbed into the catalyst pores resulting in dry, free-flowing powders which retain their original activity for more than two months. This method of catalyst storage and shipping may prove more convenient than the previously used mineral oil slurries. Further, this technique of introducing suitable inert liquids into the catalyst pores results in substantial improvement in catalyst performance.Type: GrantFiled: April 10, 1984Date of Patent: October 22, 1985Assignee: Shell Oil CompanyInventors: Brian L. Goodall, Robert C. Job
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Patent number: 4528339Abstract: Olefins are polymerized in the presence of catalysts prepared from titanium compounds prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group.Type: GrantFiled: December 27, 1983Date of Patent: July 9, 1985Assignee: The Dow Chemical CompanyInventors: William M. Coleman, III, Morris S. Edmondson
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Patent number: 4525558Abstract: A Ziegler type supported catalytic component for polymerization of an .alpha.-olefin is prepared by allowing an organo-magnesium compound expressed by a generic formula of R'MgX' (wherein R' represents a hydrocarbon group having 1 to 20 carbon atoms and X' either a halogen atom chosen out of chlorine, bromine and iodine or a hydrocarbon group having 1 to 20 carbon atoms) to react with carbon tetrahalide in the presence of an electron donor compound to obtain a solid product through a solid-liquid separation process; by heat treating the separated solid product with a carbon halide; by treating the heat treated solid product with phenols at 90.degree. to 180.degree. C.; and by treating this phenol treated product further with a halogenated titanium compound. Homo- or co-polymerization of an .alpha.-olefin is carried out in the presence of a catalyst composition consisting of the above catalytic component and an organo-aluminum compound. With this catalytic component, stereospecific polymerization of an .alpha.Type: GrantFiled: January 26, 1984Date of Patent: June 25, 1985Assignee: Toyo Stauffer Chemical Co., Ltd.Inventors: Masaru Takitani, Shizuo Tomiyasu, Keikichi Baba
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Patent number: 4514514Abstract: A process for producing a novel highly active vanadium catalyst comprising a particulate solid produced by reacting a vanadium compound, a phosphorus compound, and an organoaluminum compound and its use in the polymerization of olefins.Type: GrantFiled: April 28, 1983Date of Patent: April 30, 1985Assignee: Phillips Petroleum CompanyInventor: Joel L. Martin
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Patent number: 4510342Abstract: A method for preparing synthetic oils characterized by a high viscosity index and prepared from 1-olefin is described. The method comprises polymerizing a 1-olefin or a mixture of 1-olefins in the presence of(a) at least one transition metal halide catalyst,(b) at least one alkyl aluminum compound containing up to about 15 carbon atoms in each alkyl group and up to about 40 carbon atoms per molecule as a co-catalyst, and(c) a saturated alkyl fluoride.The homopolymers and copolymers prepared in accordance with the method of the invention generally are characterized by a high viscosity index such as between about 100 to 300. The homopolymers and copolymers are useful as synthetic lubricants and as additives to synthetic or mineral oil lubricants for modifying the viscosity index characteristics of the lubricants.Type: GrantFiled: December 29, 1982Date of Patent: April 9, 1985Assignee: The Standard Oil CompanyInventors: Janie K. Currie, J. Robert Mooney
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Patent number: 4508843Abstract: A catalyst component for polymerizing ethylene alone or with another alpha-olefin having from 3 to 18 carbon atoms at temperatures greater than about 150.degree. C. which catalyst component is the product obtained by treating at least one dehydrated particulate support material, such as silica, having an average particle size from about 0.05 to about 20 microns, preferably 1.0 to 10.0 microns, with(a) at least one dihydrocarbyl magnesium compound wherein the hydrocarbyl groups can be the same or different, such as butyl ethyl magnesium,(b) a transistion metal compound of Groups IVa, Va, or VIa of the Periodic Table, such as, for example, titanium tetrachloride, and (c) ethyl aluminum dichloride. In a preferred embodiment the particulate support material is treated with a halogenating agent prior to treatment with the transition metal compound.Type: GrantFiled: August 8, 1983Date of Patent: April 2, 1985Assignee: Exxon Research & Engineering Co.Inventors: Bradley P. Etherton, Anthony D. Hamer
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Patent number: 4481344Abstract: Disclosed is the incorporation into a two-part metathesis-catalyst system of a halogen containing hydrocarbyl additive, where the hydrocarbyl additive contains at least one trihalogen substituted atom or at least one activated halogen atom. The use of this catalyst system to polymerize dicyclopentadiene results in a thermoset polymer containing low levels of residual monomer. Also disclosed is a preferred embodiment of dicyclopentadiene polymerization where the two parts of the metathesis-catalyst system, plus dicyclopentadiene are combined in the mixing head of a reaction injection molding machine and then injected into a mold where the dicyclopentadiene rapidly sets up into a thermoset polymer.Type: GrantFiled: August 26, 1983Date of Patent: November 6, 1984Assignee: Hercules IncorporatedInventor: Norman R. Newburg, deceased
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Patent number: 4478951Abstract: Extremely strong, i.e., non-friable TiCl.sub.3 Ziegler-type polymerization catalyst are obtained by prepolymerizing a reduced solid TiCl.sub.3 product with a mixture of propylene and linear C.sub.8 -C.sub.18 alpha-olefin to produce a reduced solid TiCl.sub.3 product containing 5 to 35 weight percent of a copolymer of propylene and C.sub.8 -C.sub.18 alpha-olefin having a ratio of the infrared spectrum of the copolymer at 720 cm.sup.-1 : the infrared spectrum of the copolymer at 975 cm.sup.-1 in the range of 0.04 to 0.20.Type: GrantFiled: January 3, 1983Date of Patent: October 23, 1984Assignee: Exxon Research & Engineering Co.Inventor: Terrence Huff
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Patent number: 4477639Abstract: A polymer-supported constituent for olefin polymerization catalyst obtained by: mixing in organic solution a chlorine-containing organic polymer and a magnesium compound, removing the solvent, and reacting the resulting magnesium-modified polymer with a titanium halide. An olefin polymerization catalyst is formed by mixing such a polymer-supported constituent with an appropriate organo-metallic compound and optionally also an appropriate selectivity control agent.Type: GrantFiled: May 27, 1983Date of Patent: October 16, 1984Assignee: Shell Oil CompanyInventor: Robert P. Nielsen
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Patent number: 4468477Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride or silicon tetrachloride and a specified transition metal compound. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.Type: GrantFiled: July 1, 1980Date of Patent: August 28, 1984Assignee: Imperial Chemical Industries PLCInventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
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Patent number: 4444903Abstract: An improved process is described for preparing conjugate diolefin polymers or copolymers having a high content of 1,4-cis units and high chain linearity, the process using a particular catalytic system prepared from a compound of a metal chosen from those of Group III B of the Periodic System which have an atomic number of between 21 and 103, preferably neodymium, an organic halogen derivative, and an aluminium alkylhydride or trialkyl.Type: GrantFiled: September 2, 1982Date of Patent: April 24, 1984Assignee: Enoxy Chimica, S.p.A.Inventors: Antonio Carbonaro, Domenico Ferraro, Mario Bruzzone
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Patent number: 4438019Abstract: The invention is addressed to solid catalysts comprising essentially compounds of magnesium and of transition metals selected from the sub-groups IVa, Va and VIa of the periodic table, applicable to the polymerization of olefins and particularly ethylene, in which the catalyst is obtained by first preparing a solid compound of magnesium, monohalogenated hydrocarbon and halogen and/or organic derivatives of the transition metal in a state of valency of at least 4 and then reacting the solid compound of magnesium and transition metal with an oxidizing compound.Type: GrantFiled: March 10, 1981Date of Patent: March 20, 1984Assignee: BP ChimieInventors: Daniel C. Durand, Pierre M. Mangin
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Patent number: 4420595Abstract: Process for the preparation of copolymers consisting of 25-85% by wt. of ethylene, 15-75% by wt. of at least one other 1-alkene and optionally up to 20% by wt. of a polyunsaturated compound with application of a catalyst system containing a compound of a metal from sub-groups IV-VI of the periodic system and a compound of a metal from groups I-III of the periodic system, in which at least one hydrocarbon group is bound directly to the metal atom via a carbon atom, the polymerization being carried out in the presence of certain halogen containing activators.Type: GrantFiled: July 10, 1981Date of Patent: December 13, 1983Assignee: Stamicarbon B.V.Inventor: Georges G. Evens
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Patent number: 4415718Abstract: Using a catalyst comprising (1) a solid substance which contains magnesium and titanium, (2) an organometallic compound and (3) an electron donor, there are polymerized ethylene, propylene and 1-butene to obtain a soft or semi-hard terpolymer of low crystallinity containing 75.2 to 91.5 mol % propylene, 7.5 to 14.9 mol % ethylene and 1.0 to 9.9 mol % 1-butene.Type: GrantFiled: February 16, 1982Date of Patent: November 15, 1983Assignee: Nippon Oil Company, Ltd.Inventors: Mituji Miyoshi, Kazuo Matsuura, Yoshio Tajima
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Patent number: 4414371Abstract: Polyolefin granules having an average particle size diameter greater than 600 microns, preferably about 1000 microns or greater are obtained by polymerizing monoolefins in the presence of a titanium catalyst having an average particle size diameter of greater than about 35 microns and preferably 40 to 65 microns. The titanium catalysts are obtained by reducing titanium tetrahalide in the presence of a suitable organometallic reducing compound such as diethylaluminum chloride under controlled conditions of temperature, reduction rate and concentrations to obtain a titanium halide reduced solids product seeds having an average particle size diameter of about 20 microns or greater and thereafter simultaneously and without interruption adding to the seeds containing system titanium tetrahalide and organometallic reducing compound such as diethylaluminum halide at a rate such that the reduction of titanium tetrahalide to titanium trihalide is about 6.times.10.sup.-4 to about 0.Type: GrantFiled: February 8, 1982Date of Patent: November 8, 1983Assignee: Exxon Research & Engineering Co.Inventor: Harry J. Wristers, deceased