Inorganic Oxygen Containing Aluminum Compound Patents (Class 526/156)
  • Patent number: 5883203
    Abstract: In gas phase polymerizations and copolymerizations of ethylene, reagents or cofeeds control the molecular weight, expressed as MI (wherein MI is measured according to ASTM D-1238 Condition E), of the resin product. Use of isopentane and electron donating compounds decrease MI; whereas, electron withdrawing compounds increase MI.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: March 16, 1999
    Assignee: Mobil Oil Coporation
    Inventors: Subrahmanyam Cheruvu, Frederick Y. Lo, Shih-May Christine Ong
  • Patent number: 5877109
    Abstract: Catalysts comprisingA) a rare earth alkoxide, a rare earth carboxylate and/or a rare earth coordination compound with diketones,B) an alumoxane andC) an inert, particulate, inorganic solid with a specific surface area of greater than 10 m.sup.2 /g and a pore volume of 0.3 to 15 ml/gare excellently suited to the polymerisation of conjugated dienes, in particular butadiene, in the gas phase.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: March 2, 1999
    Assignee: Bayer AG
    Inventors: Karl-Heinz Reichert, Peter Marquardt, Christopher Eberstein, Birgit Garmatter, Gerd Sylvester
  • Patent number: 5846895
    Abstract: A supported metallocene complex of a metal M selected from Ti, Zr or Hf, is prepared by a process comprising, in a first step, the reaction of an inorganic carrier containing hydroxyl groups with a compound (II) containing a cyclopentadienyl group and at least one alkoxysilane group reactive with said hydroxyl groups so as to chemically bind said cyclopentadienyl group to said carrier; and in a second step the reaction with a complex of said metal M capable of reacting with said supported cyclopentadienyl group without carrying out any intermediate metallation of the latter. This process is simple and convenient, and enables high concentrations of metal stably bound to the carrier, to be reached. The complex thus obtained can be used as solid component of a catalyst active in the polymerization of .alpha.-olefins, in the presence of a suitable co-catalyst, preferably consisting of an organo-oxygenated derivative of aluminum.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: December 8, 1998
    Assignee: Enichem S.p.A.
    Inventors: Liliana Gila, Antonio Proto, Evelina Ballato, Diego Vigliarolo, Gabriele Lugli
  • Patent number: 5807950
    Abstract: A proces for preparing a spherical support for the polymerization of alpha-olefins from an ammonium dawsonite which is spray-dryed and formed into spherical particles which are then calcined and impregnated with titanium to produce a spherical catalyst of good mechanical strength is described. Also described is the polymerization process which, in the presence of the spherical catalyst, yields polyolefin particles which preserve the spherical characteristics of the support, with low flow angle and good bulk density, as well as the product polyethylene obtained from the process.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: September 15, 1998
    Assignee: Petroleo Brasileiro S.A.-Petrobras
    Inventors: Jaime Correia Da Silva, Cecilia Maria Ooelho De Figueiredo
  • Patent number: 5807949
    Abstract: Homo- or co-polymers derived from one or more alpha-olefins having a number average molecular weight of up to 15,000 and an isotacticity of 75% or greater, and their use as Cold Flow Improvers in crude, fuel or lubricating oil.
    Type: Grant
    Filed: October 24, 1997
    Date of Patent: September 15, 1998
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Albert Rossi, John Earl Chandler, Robert Barbour
  • Patent number: 5780563
    Abstract: A supported Lewis acid catalyst system for catalyzing hydrocarbon conversion reactions including cationic polymerization, alkylation, isomerization and cracking reactions is disclosed, wherein the catalyst system comprises an inorganic oxide support having immobilized thereon a least one strong Lewis acid comprising at least one metal salt of a strong Bronsted acid wherein the metal is selected from the group consisting of aluminum, boron gallium, antimony, tantalum, niobium, yttrium, cobalt, nickel, iron, tin, zinc, magnesium barium strontium, calcium, tungsten, molybdenum and the metals of the lanthanide series and wherein the strong Bronsted acid is selected from the group consisting of mineral and organic acids stronger than 100% sulfuric acid.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: July 14, 1998
    Assignee: Exxon Chemical Patents Inc
    Inventors: Frank Joung-yei Chen, Alain Guyot, Thierry Hamaide, Christophe Le Deore
  • Patent number: 5641843
    Abstract: A process for producing an alpha-olefin polymer, which comprises polymerizing an alpha-olefin in the presence of a catalyst formed from(A) a solid catalyst component comprising an inorganic carrier and deposited thereon a compound of a transition metal of Group IVB of the periodic table treated with an organometallic compound, and(B) an aluminoxane.
    Type: Grant
    Filed: November 17, 1995
    Date of Patent: June 24, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5639835
    Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The invention particularly relates to a supported metallocene catalyst system that does not require an activator or cocatalyst for the polymerization of olefins.
    Type: Grant
    Filed: September 11, 1995
    Date of Patent: June 17, 1997
    Inventor: Moses Olukayode Jejelowo
  • Patent number: 5633419
    Abstract: A supported catalyst component for an olefin polymerization catalyst comprising a solid particulate support, a magnesium halide, and optionally a Group 4 or 5 transition metal compound, a Group 2 or 13 organometal compound, and an electron donor, wherein a majority of particles of the solid particulate support is in the form of an agglomerate of subparticles. A process for preparing this supported catalyst component. A catalyst composition comprising this catalyst component and a cocatalyst. An olefin polymerization process using such a catalyst composition.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: May 27, 1997
    Assignee: The Dow Chemical Company
    Inventors: Lee Spencer, Marc A. Springs
  • Patent number: 5618895
    Abstract: Copolymers of propylene with other 1-alkenes, obtainable by gas-phase polymerization of a mixture of propylene and another 1-alkene in the absence of a liquid reaction medium under a pressure of from 15 to 30 bar, at from 60.degree. to 90.degree. C. and with an average holdup time of the polymer of from 1 to 5 hours, with the aid of a Ziegler-Natta catalyst system which, besides a titanium-containing solid component, contains an aluminum component and an electron donor, with the temperature being chosen so that, under the preset pressure, no condensation of the monomer mixture takes place in the gas space and, moreover, the ratio of the partial pressures of propylene and the other 1-alkene is adjusted to from 5:1 to 100:1, are particularly suitable for producing sheets and shaped articles.
    Type: Grant
    Filed: September 16, 1993
    Date of Patent: April 8, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Juergen Kerth, Peter Koelle, Ralf Zolk, Harald Schwager
  • Patent number: 5608019
    Abstract: In gas phase polymerizations and copolymerizations of ethylene, temperature controls the molecular weight, expressed as MI (wherein MI is measured according to ASTM D-1238 Condition E), of the resin product. Increase in polymerization temperature produces decrease in MI; whereas, decrease in polymerization temperature produces increase in MI.
    Type: Grant
    Filed: November 8, 1993
    Date of Patent: March 4, 1997
    Assignee: Mobil Oil Corporation
    Inventors: Subrahmanyam Cheruvu, Frederick Y. Lo
  • Patent number: 5508363
    Abstract: Disclosed herein are a novel process for the preparation of alkylsilanes and alkenyl silanes by hydrosilylation of their corresponding silanes and unsaturated hydrocarbons in the presence or absence of a catalyst, a process for the preparation of polyalkenylsilanes (some of which are novel high molecular compounds) by the anionic coordination polymerization, radical polymerization or ionic polymerization of the alkenylsilanes, and a process for the production of silicon carbide by using these polyalkenylsilanes as prepolymers.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: April 16, 1996
    Assignee: Mitsui Toatsu Chemicals, Incorporated
    Inventors: Masayoshi Itoh, Ryo Takeuchi, Kenji Iwata
  • Patent number: 5466766
    Abstract: A method is provided for forming a supported cyclopentadiene-type compound comprising contacting a cyclopentadiene-type compound containing an active halogen with an inorganic support having surface hydroxyl group. Also there is provided a method of preparing a supported metallocene comprising reacting the supported cyclopentadiene-type compound with a transition metal compound under suitable conditions. There is also provided a process for producing bridged cyclopentadiene-type ligands having a bridge having branch that has a terminal vinyl group. Also metallocenes of these ligands are provided. Still further there is provided a process for producing bridged cyclopentadiene-type ligands having a bridge having a branch that has a terminal active halogen. The resulting new ligands and supported metallocenes produced therefrom are also provided.
    Type: Grant
    Filed: November 17, 1993
    Date of Patent: November 14, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Konstantinos Patsidis, Bernd Peifer, Syriac J. Palackal, Helmut G. Alt, M. Bruce Welch, Rolf L. Geerts, Darryl R. Fahey, Harold R. Deck
  • Patent number: 5401820
    Abstract: In one embodiment of this invention a surface silicated alumina composition, as opposed to conventional silica alumina, is provided. Such composition may also be fluorided and/or phosphated or phosphited. The resulting compositions are broadly useful but are of particular applicability as supports for chromium olefin polymerization catalysts. In another aspect alumina is fluorided and used with hexavalent chromium catalyst and a co-catalyst or in the alternative with an organochromium catalyst. If desired the support in this embodiment can also be phosphated or phosphited. In another embodiment, aluminum phosphate is formed in the pores of alumina. In contrast with alumina catalyst supports of the prior art, the supports of this invention allow for the production of olefin polymers at high rates of productivity. Also novel high density ultrahigh molecular weight polymers are produced.
    Type: Grant
    Filed: December 18, 1992
    Date of Patent: March 28, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Paul D. Smith, Donald D. Norwood
  • Patent number: 5399636
    Abstract: A composition is provided comprising a metallocene having the formula of: ##STR1## wherein each Z can be the same or different hydrocarbyl radical selected from the group consisting of cyclopentadienyl, indenyl, tetrahydroindenyl, fluorenyl, and mixtures thereof; each X can be the same or different and is selected from the group consisting of hydrogen, fluorine, chlorine, bromine, iodine, R, OR, NR.sub.2, PR.sub.2, or OQ, or mixtures thereof wherein the R is a C.sub.1 -C.sub.20 hydrocarbyl radical and Q is an inorganic moiety selected from the group consisting of silica, alumina, clay, phosphated alumina, and mixtures thereof; each Y can be the same or different and is an alkyl group, hydrogen, fluorine, chlorine, bromine, iodine, or mixtures thereof; E is selected from C, Sn, Si, Ge, B, Al, N, or P; M is a metal selected from Ti, Zr, Hf, Sc, Y, V, or La; m is a number sufficient to fill out the valences of metal M; and n is 1 or 2.
    Type: Grant
    Filed: June 11, 1993
    Date of Patent: March 21, 1995
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Bernd Peifer, Syriac J. Palackal
  • Patent number: 5338812
    Abstract: A novel polymerization catalyst system comprising a diluent, a substrate, a nickel compound wherein the nickel is in a zero oxidation state and picolinic acid and a method for making such catalyst system is described. The polymerization catalyst system can be used in a process for the polymerization of polymerizable olefins.
    Type: Grant
    Filed: December 24, 1991
    Date of Patent: August 16, 1994
    Assignee: Phillips Petroleum Company
    Inventors: Ronald D. Knudsen, Gil R. Hawley, Dennis R. Kidd, Randall A. Porter
  • Patent number: 5324800
    Abstract: Catalysts comprising (a) derivatives of mono, bi and tricyclopentadienyl coordination complexes with a transition metal and (b) and an alumoxane are employed in a process of producing polyolefins of controlled molecular weight.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: June 28, 1994
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard C. Welborn, Jr., John A. Ewen
  • Patent number: 5320996
    Abstract: Disclosed is a catalyst system for the homopolymerization and copolymerization of alpha-olefins having 2-8 carbon atoms, said catalyst system comprising a cyclopentadienyl Group 6b metal compound having at least one oxo, thio, imido or phosphido group bonded directly to the Group 6b metal, and at least one organic radical bonded to the Group 6b metal through a carbon atom, said Group 6b metal compound being supported on an inorganic support. The catalyst system may also contain a Group 2 or Group 3 metal alkyl compound cocatalyst.
    Type: Grant
    Filed: November 6, 1992
    Date of Patent: June 14, 1994
    Assignee: Chevron Research and Technology Company
    Inventors: Michael J. Carney, David L. Beach
  • Patent number: 5264506
    Abstract: A process for producing sticky polymers at polymerization reaction temperatures in excess of the softening temperatures of the sticky polymers in a fluidized bed reactor in the presence of an inert particulate material which comprises utilizing as a support material for the catalyst, a support which includes silica having an average particle size of from about 60 to about 200 microns.
    Type: Grant
    Filed: December 30, 1992
    Date of Patent: November 23, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Ronald S. Eisinger, Fathi D. Hussein, David N. Edwards, Kiu H. Lee
  • Patent number: 5241025
    Abstract: This invention relates to catalyst systems, and a method for using such system, for the enhanced production of homo and copolymer products of olefin, diolefin and/or acetylenically unsaturated monomers. This invention catalyst system comprises a Group III-A element compound for improving the productivity of an olefin polymerization catalyst which is the reaction product of a metallocene of a Group IV-B transition metal and an ionic activator compound comprising a cation capable of donating a proton which will irreversibly react with at least one ligand contained in the Group IV-B metal compound and an anion which is bulky, labile and noncoordinateable with the Group IV transition metal cation produced upon reaction of the metallocene and activator compound to form the catalyst component of the catalyst system.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: August 31, 1993
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gregory G. Hlatky, Howard W. Turner
  • Patent number: 5187247
    Abstract: An improved polymerization process for making essentially nonagglomerated ethylene polymers, especially EPR polymers, based on the use of a stage-modified high activity vanadium catalyst, under polymerization conditions that normally would yield an undesirable amount of agglomerated polymer.
    Type: Grant
    Filed: June 26, 1990
    Date of Patent: February 16, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Edgar C. Baker, John H. Moorhouse, Allen Noshay
  • Patent number: 5179178
    Abstract: A process for polymerizing olefins wherin a suitable amount of a fumed refractory oxide is used to improve the flow of particulate catalyst as a slurry of that catalyst is charged to the polymerization zone.
    Type: Grant
    Filed: May 15, 1992
    Date of Patent: January 12, 1993
    Assignee: Phillips Petroleum Company
    Inventors: Elizabeth M. Stacy, M. Bruce Welch, Shirley J. Martin, Max P. McDaniel, Dale E. Pierce
  • Patent number: 5164353
    Abstract: A supported catalyst for ethene polymerization by Phillips catalysis is disclosed. The supported catalyst is prepared by (1) mixing a porous silicate in an inert, organic liquid to produce a silicate suspension, (2) providing an ester of phosphoric acid or phosphorous acid, (3) mixing an organic liquid, a chromium compound, and a trialkylaluminum compound to produce a chromium compound/aluminum compound and combining the silicate suspension, the phosphorus compound and the chromium compound/aluminum compound suspension. This resulting suspension is evaporated to dryness to form a catalyst intermediate. The catalyst intermediate is heated in nitrogen, then heated in an oxygen-containing atmosphere, and then heated again in nitrogen to produce an activated catalyst. The activated catalyst is suspended in an organic liquid and treated with an alkyl boron compound to produce the desired supported catalyst.
    Type: Grant
    Filed: November 14, 1989
    Date of Patent: November 17, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Siegfried Weber, Guido Funk
  • Patent number: 5114990
    Abstract: There is described a process for the production of pigment/plastic premixes characterized by homogeneous distribution of pigment in a polymer matrix. The invention is based on the polymerization of olefins carried out by means of a process using Ziegler catalyst. Significantly the polymerization occurs on the surface of the pigment particles, after the prior activation of the pigment particles.
    Type: Grant
    Filed: May 4, 1990
    Date of Patent: May 19, 1992
    Assignee: Felix Schoeller Jr. GmbH KG
    Inventor: Ralf-Burkhard Dethlefs
  • Patent number: 5079317
    Abstract: A process for producing polyethylene is disclosed in which ethylene is polymerized in the presence of a composite catalyst. The catalyst is made up of a solid catalyst component typified by a selected chromium compound, a modified aluminum compound typified by a trialkylaluminum and an R.sub.n.sup.1 Al(OR.sup.2).sub.3-n compound wherein R.sup.1 and R.sup.2 are represented by selected hydrocarbon groups and n by 0.ltoreq.n.ltoreq.3. The polymer has improved melt index, flow parameter and melt tension characteristics.
    Type: Grant
    Filed: October 11, 1989
    Date of Patent: January 7, 1992
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Yoshino Tajima, Kazutoshi Nomiyama, Nobuyuki Kuroda, Kazuo Matsuura
  • Patent number: 5075394
    Abstract: Olefin polymerization catalysts, processes for preparing the catalysts and processes for producing polyolefins utilizing the catalysts are provided. The catalysts are basically comprised of a pentadienyl derivative-transition metal complex adsorbed on an activated inorganic refractory compound.
    Type: Grant
    Filed: June 7, 1990
    Date of Patent: December 24, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Paul D. Smith
  • Patent number: 5043514
    Abstract: A process for dimerizing ethylene comprising contacting ethylene with an insoluble solid catalyst and a cocatalyst, said catalyst having at least on the surface thereof hydrocarbyl ortho ester groups bonded to vanadium or titanium.
    Type: Grant
    Filed: May 5, 1988
    Date of Patent: August 27, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Douglas D. Klendworth, Paul D. Smith
  • Patent number: 5037911
    Abstract: In one embodiment of this invention a surface silicated alumina composition, as opposed to conventional silica alumina, is provided. Such composition may also be fluorided and/or phosphated or phosphited. The resulting compositions are broadly useful but are of particular applicability as supports for chromium olefin polymerization catalysts. In another aspect alumina is fluorided and used with hexavalent chromium catalyst and a co-catalyst or in the alternative with an organochromium catalyst. If desired the support in this embodiment can also be phosphated or phosphited. In another embodiment, aluminum phosphate is formed in the pores of alumina. In contrast with alumina catalyst supports of the prior art, the supports of this invention allow for the production of olefin polymers at high rates of productivity. Also novel high density ultrahigh molecular weight polymers are produced.
    Type: Grant
    Filed: November 17, 1988
    Date of Patent: August 6, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Paul D. Smith, Donald D. Norwood
  • Patent number: 5026797
    Abstract: A process for producing ethylene copolymers by copolymerizing ethylene with an .alpha.-olefin having 3 to 10 carbon atoms in the gas phase polymerization method in the presence of a catalyst comprising such a solid component, component (A), that a zirconium compound having formed a II-bonding with a conjugated five-membered ring such as bis(cyclopentadienyl)zirconium dichloride is carried on a support of porous particles of a water-insoluble inorganic oxide such as silica which have been preliminarily treated with an alumoxane, and an alumoxane, component (B), characterized in that the alumoxane as the component (B) is in the form of a solution in an aromatic hydrocarbon in a concentration of at least 5% (w/v) and the component (A) and the component (B) are introduced into a polymerization vessel after they have been contacted with each other.
    Type: Grant
    Filed: October 20, 1988
    Date of Patent: June 25, 1991
    Assignee: Mitsubishi Petrochemical Co., Ltd.
    Inventor: Tadashi Takahashi
  • Patent number: 5025072
    Abstract: There is disclosed a highly active catalyst composition for polymerizing alpha-olefins prepared by treating a support with an organomagnesium composition and contracting the thus formed solid support, containing magnesium, in a liquid medium with a transition metal compound, e.g., a tetravalent titanium compound. This catalyst is particularly useful for the production of linear low density polyethylene polymers. Also disclosed are methods of preparing polymers with the catalyst composition and the resulting polymers.
    Type: Grant
    Filed: November 22, 1985
    Date of Patent: June 18, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Thomas E. Nowlin, Klaus P. Wagner
  • Patent number: 5017665
    Abstract: A process using a high activity supported metallocene-alumoxane catalyst, comprising methylalumoxane and bisindenyl zirconium dichloride on a silica support, for the copolymerization of ethylene and 1,4-hexadiene to produce a copolymer having a high concentration of pendant functionalizeable groups which may also be used to cross-link the copolymer.
    Type: Grant
    Filed: July 25, 1989
    Date of Patent: May 21, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 5010152
    Abstract: Fines are reduced in refractory materials by mixing the refractory material with an acid composition in a liquid polar organic compound and thereafter working the mixture until a decrease in volume occurs. The resulting product can be shaped and subjected to conventional finishing treatments. The resulting product exhibits reduced fines and thus is an improved material for use as a catalyst support. The resulting catalyst is of particular utility in the production of film grade ethylene polymer.
    Type: Grant
    Filed: October 12, 1989
    Date of Patent: April 23, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Emory W. Pitzer
  • Patent number: 4994534
    Abstract: A process for producing sticky polymers at polymerization reaction temperatures in excess of the softening temperature of the sticky polymers in a fluidized bed reactor catalyzed by a transition metal catalyst, which comprises conducting the polymerization reaction above the softening temperatures of the sticky polymers in the presence of about 0.3 to about 60 weight percent, based on the weight of the final product of an inlet particulate material having a mean particle size of from about 0.01 to about 10 micron meters whereby polymer agglomeration of the sticky polymers is maintained at a size suitable for continuously producing the sticky polymers.
    Type: Grant
    Filed: September 28, 1989
    Date of Patent: February 19, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Seung J. Rhee, Edgar C. Baker, David N. Edwards, Kiu H. Lee, John H. Moorhouse, Leonard S. Scarola, Frederick J. Karol
  • Patent number: 4983693
    Abstract: Description of the preparation of a Ziegler type catalyst system through impregnation of a special alumina with 0.8-1.0% by weight of titanium derived from a dilute solution of titanium halide in n-hexane, the activator employed being triisobutylaluminum or triethylaluminum at an (Al)/(Ti) molar ratio of 2.5/1 to 80/1 in the catalyst. The catalyst system has high efficiency and yield, and leads to polyethylenes of excellent physical and mechanical properties which make it particularly suitable for use in engineering plastics.
    Type: Grant
    Filed: December 29, 1988
    Date of Patent: January 8, 1991
    Assignees: Petroleo Brasileiro S.A. -Petrobras, Polialden Petroquimica S.A.
    Inventors: Roberto B. Haag, Jaime C. da Silva, Juan R. Q. Abarca, Odyr do Coutto Filho
  • Patent number: 4983694
    Abstract: An olefin, particularly alpha-olefin, supported catalyst composition, containing a transition metal or a compound thereof and an activator, has an average pore diameter of about 20 to about 300 Angstroms, at a substantially constant catalyst particle size for a given range of average pore diameters. The catalyst produces polymers having gradually decreasing molecular weight distribution with decreasing pore size of the catalyst at a constant particle size.
    Type: Grant
    Filed: September 8, 1989
    Date of Patent: January 8, 1991
    Assignee: Mobil Oil Corporation
    Inventor: Allan B. Furtek
  • Patent number: 4898847
    Abstract: The supported catalyst for the polymerization of 1-alkenes is obtained by a consecutive depositing on the insert inorganic oxide of silicium and/or aluminium at least one organic compound of aluminium, at least one compound of titanium and vanadium and at least one organic compound of aluminium and/or magnesium. It can be phlegmatized by 0.5-50% w/w of the paraffinic hydrocarbon having melting point 25-150.degree. C., which is coated either together with active components of the catalyst or separately. The catalyst polymerize and copolymerize ethylene without any additional activation.
    Type: Grant
    Filed: July 1, 1987
    Date of Patent: February 6, 1990
    Assignee: Vyzkumny Ustav Makromolekularni Chemie
    Inventors: Zdenek Salajka, Odlrich Hamrik, Jan Kratochvila, Mihnea Gheorghiu, Josef Krivanek, Pavel Sindelar, Petr Zaloudik, Vasil Legeza, Ladislav Jansa
  • Patent number: 4892914
    Abstract: Ziegler-Natta catalysts for polymerizing .alpha.-olefins are prepared by the addition of tetrakis(dialkylamide or diarylamide) derivatives of titanium, and a metal-containing reducing agent such as ethyl aluminum dichloride to a suitable support material such as magnesium chloride. Olefins are polymerized in the presence of these supported catalysts and an aluminum containing cocatalyst or activator such as triethylaluminum.
    Type: Grant
    Filed: January 11, 1989
    Date of Patent: January 9, 1990
    Assignee: The Dow Chemical Company
    Inventor: John G. Hefner
  • Patent number: 4855271
    Abstract: A catalyst and its use in polymerizing olefins, wherein the catalyst is prepared by contacting a support with a compound of titanium and/or vanadium.
    Type: Grant
    Filed: June 22, 1987
    Date of Patent: August 8, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Shirley J. Martin
  • Patent number: 4851488
    Abstract: A process for polymerizing or copolymerizing a member of the group consisting of an alpha olefin or mixtures thereof, consisting of the steps of:polymerizing an alpha olefin in a polymerization reactor using a polymerization catalyst, a cocatalyst, and an amount of hydrogen adjusted for molecular weight control as measured by melt flow;rapidly changing the melt flow of the polymerized alpha olefin from high to low melt flow by reacting a portion of the unreacted hydrogen in the reactor with a quantity of the alpha olefin present therein by interaction with a hydrogenation catalyst; andremoving the hydrogenation catalyst from the reactor through continuous exchange of the reactor contents.
    Type: Grant
    Filed: April 23, 1987
    Date of Patent: July 25, 1989
    Assignee: Shell Oil Company
    Inventor: Israel G. Burstain
  • Patent number: 4788171
    Abstract: Alumina is calcined and thereafter given a phosphating treatment. The resulting composition is particularly suitable for a support for a transition metal compound such as chromium oxide to provide an olefin polymerization catalyst. The resulting catalyst is capable of producing polymer at unusually high productivity rates and also gives the ability to produce high melt flow polymer.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: November 29, 1988
    Assignee: Philips Petroleum Company
    Inventor: Douglas D. Klendworth
  • Patent number: 4769429
    Abstract: A supported solid catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier with a transition metal compound. The carrier utilized in the synthesis must have such an average pore diameter that the resulting catalyst composition has an average pore diameter of at least about 170 Angstroms. The catalyst composition has higher productivity than similar catalyst compositions of lower average pore diameter, and it produces polymers of lower density and higher melt and high load melt indexes than such similar catalyst compositions of lower average pore diameter. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.
    Type: Grant
    Filed: October 30, 1986
    Date of Patent: September 6, 1988
    Assignee: Mobil Oil Corporation
    Inventor: Allan B. Furtek
  • Patent number: 4760121
    Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with a liquid solution containing an excess of an organomagnesium composition with respect to the OH groups and contacting the thus-formed magnesium-containing carrier with a solution of at least one transition metal compound. Prior to contacting the magnesium-containing carrier with the transition metal compound, most of the liquid must be removed therefrom, so that it comprises not more than about 6% of the liquid. The amount of the transition metal compound is such that the molar ratio of the transition metal to magnesium in the reaction mixture is about 0.3 to about 0.9. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.
    Type: Grant
    Filed: February 20, 1987
    Date of Patent: July 26, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Frederick Y. Lo, Thomas E. Nowlin, Margaret M. Wu
  • Patent number: 4681924
    Abstract: Copolymerization of ethylene and a C.sub.3 -C.sub.20 alpha-monoolefin at high temperature gives a low density polyethylene having a density of between 0.91 and 0.93 g/cc. The copolymerizations are accomplished with a catalyst made by co-comminuting an anhydrous magnesium halide, an anhydrous aluminum halide, a titanium compound, and at least one electron donor, and a cocatalyst comprising a synergistic mixture of an alkyl aluminum chloride and an oxygen-containing aluminum compound having oxygen attached to at least one aluminum valence.
    Type: Grant
    Filed: December 29, 1982
    Date of Patent: July 21, 1987
    Assignee: National Distillers and Chemical Corporation
    Inventors: James J. Harris, Donald E. Hostetler, G. Stanley Achorn
  • Patent number: 4677087
    Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with a liquid solution containing an excess of an organomagnesium composition with respect to the OH groups and contacting the thus-formed magnesium-containing carrier with a solution of at least one transition metal compound. Prior to contacting the magnesium-containing carrier with the transition metal compound, most of the liquid must be removed therefrom, so that it comprises not more than about 6% of the liquid. The amount of the transition metal compound is such that the molar ratio of the transition metal to magnesium in the reaction mixture is about 0.3 to about 0.9. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.
    Type: Grant
    Filed: January 3, 1986
    Date of Patent: June 30, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Frederick Y. Lo, Thomas E. Nowlin, Margaret M. Wu
  • Patent number: 4675369
    Abstract: A catalyst composition for polymerizing alpha-olefins in a gas phase continuous process is prepared by combining a catalyst precursor with a catalyst activator in such proportions that the polymer product comprises about 9.times.10.sup.-7 to about 18.times.10.sup.-7 gram-moles of the activator per gram of the polymer produced. The use of the activator in these proportions lowers the partial pressure of the monomers used in the process without sacrificing quality of the product. The catalyst precursor is prepared by reacting a carrier having OH groups with a stoichiometric excess, with respect to the OH groups, of an organomagnesium composition, and subsequently reacting the product with a transition metal compound.
    Type: Grant
    Filed: October 4, 1985
    Date of Patent: June 23, 1987
    Assignee: Mobil Oil Corporation
    Inventors: John E. Cook, Thomas J. Giacobbe, Robert O. Hagerty
  • Patent number: 4672096
    Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with an organomagnesium composition and contacting the thus-formed magnesium-containing carrier with a solution of at least one tetravalent vanadium compound. Alternatively, the solution may also contain at least one tetravalent titanium compound in addition to the vanadium compound, thereby producing catalysts containing both, vanadium and titanium. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalysts of the invention.
    Type: Grant
    Filed: October 16, 1985
    Date of Patent: June 9, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Thomas E. Nowlin
  • Patent number: 4670413
    Abstract: A supported solid catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier with a transition metal compound. The carrier utilized in the synthesis must have such an average pore diameter that the resulting catalyst composition has an average pore diameter of at least about 170 Angstroms. The catalyst composition has higher productivity than similar catalyst compositions of lower average pore diameter, and it produces polymers of lower density and higher melt and high load melt indexes than such similar catalyst compositions of lower average pore diameter. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.
    Type: Grant
    Filed: December 6, 1985
    Date of Patent: June 2, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Allan B. Furtek
  • Patent number: 4666990
    Abstract: A suspension which comprises an inert liquid medium, a solid material, and a transition metal compound is dried using a spray-drying technique. The spray-drying is effected under conditions of temperature and pressure which are such as to cause evaporation of the liquid medium. The solid material is preferably in a finely-divided form. The solid material may consist essentially of a transition metal compound or may be a transition metal compound which is supported on a suitable solid inert matrix material. Alternatively, a suspension of a solid support material in a solution of a transition metal compound may be used. The dried solid is obtained as an agglomerate. The agglomerated solid can be mixed with an organic compound of a non-transition metal to give an olefin polymerisation catalyst system.
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: May 19, 1987
    Assignee: Imperial Chemical Industries PLC
    Inventors: John P. Candlin, John W. Kelland, Peter L. Law
  • Patent number: 4665046
    Abstract: The specification discloses pentaalkylcyclopentadienyl actinide complexes and their use as catalysts for polymerizing lower molecular weight alkenes.
    Type: Grant
    Filed: October 21, 1985
    Date of Patent: May 12, 1987
    Assignee: The Dow Chemical Company
    Inventor: Richard E. Campbell, Jr.
  • Patent number: RE35289
    Abstract: A process for production of styrene polymers of high syndiotactic configuration is disclosed, comprising polymerizing styrene or styrene derivatives by the use of a catalyst comprising: (A) a titanium compound, e.g., at least one compound selected from those represented by the formulae: TiR.sup.1.sub.a R.sup.2.sub.b R.sup.3.sub.c X.sup.1.sub.4 -(a+b+c) and TiR.sup.1.sub.d R.sup.2.sub.e X.sup.1.sub.3-(d+e) (all the symbols are as defined in the appended claims); and (B) a contact product of an organoaluminum compound and a condensation agent, e.g., a product resulting from modification of trimethylaluminum with water. Because of such high syndiotactic configuration, the styrene polymers are greater in thermal resistance and solvent resistance than conventional atactic polystyrene.
    Type: Grant
    Filed: June 1, 1993
    Date of Patent: July 2, 1996
    Assignee: Idemitsu Kosan Company Limited
    Inventors: Nobuhide Ishihara, Masahiko Kuramoto, Michitake Uoi