Non-transition Metal To Carbon Atom Bond Compound Contains At Least Two Atoms Of Same Or Different Non-transition Metal Patents (Class 526/165)
  • Patent number: 7179876
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: February 20, 2007
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, James McLeod Farley, Laughlin G. McCullough, Ryan Winston Impelman
  • Patent number: 7172816
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: February 6, 2007
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, James McLeod Farley, Laughlin G. McCullough, Ryan Winston Impelman
  • Patent number: 7173099
    Abstract: The propylene polymer of the present invention satisfies (1) a 25° C. hexane soluble content (H25) of 0–80 wt %; and (2) either no melting temperature (Tm) measurable by differential scanning calorimetry (DSC), or a melting temperature (Tm) satisfying, if measurable by DSC, the following relationship: ?H?3×(Tm?120) wherein ?H is a melting endotherm (J/g). The propylene homopolymer of the present invention satisfies (1) a meso pentad fraction (mmmm) of 30–60 mol %; (2) a racemic pentad fraction (rrrr) satisfying the following relationship: [rrrr/(1?mmmm)]?0.1; (3) a fraction (W25) eluted at a temperatures up to 25° C. by temperature-programmed chromatography, of from 20–100 wt %; and, (4) a pentad fraction (rmrm) of more than 2.5 mol %. The propylene copolymer of the present invention satisfies (1) a stereoregularity index (P) of 55–90 mol % as determined by 13C-NMR measurement; and (2) a fraction (W25) eluted at a temperatures up to 25° C. by temperature-programmed chromatography, of from 20–100 wt %.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: February 6, 2007
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Yutaka Minami
  • Patent number: 7169866
    Abstract: The present invention relates to a process for preparing homopolymers, copolymers and/or block copolymers of 1-olefins by living polymerization, to the use of the homopolymers, copolymers and/or block copolymers obtained for producing high-value materials and to the polymers formed from these homopolymers and/or block copolymers.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: January 30, 2007
    Assignee: Bayer Aktiengesellschaft
    Inventors: Karl-Heinz Aleksander Ostoja Starzewski, Norbert Steinhauser
  • Patent number: 7169865
    Abstract: The present invention relates to compounds in which a transition metal is complexed by at least two ligand systems and at least two of the systems are reversibly joined to one another by at least one bridge comprising a donor and an acceptor, wherein at least one fluorenyl ligand is present and at least one substituent on the acceptor group is an alkyl or aryl radical. The invention further relates to the use of these compounds having a donor-acceptor interaction as polymerization catalysts for preparing high molecular weight elastomers.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: January 30, 2007
    Assignee: Bayer Aktiengesellschaft
    Inventors: Karl-Heinz Aleksander Ostoja Starzewski, Norbert Steinhauser
  • Patent number: 7169864
    Abstract: A process for the preparation of a catalyst system includes the steps of combining a support material with a first composition which includes at least one aluminoxane in a first solvent to provide an aluminoxane loaded support; and, contacting the aluminoxane loaded support with a second composition which includes at least one metallocene compound, a second solvent, and a cocatalyst, wherein the cocatalyst includes a second portion of the at least one aluminoxane alone or in combination with an ionic compound and/or a Lewis acid.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: January 30, 2007
    Assignee: Novolen Technology Holdings, C.V.
    Inventors: Nicola S. Paczkowski, Andreas Winter, Franz Langhauser
  • Patent number: 7163991
    Abstract: A catalyst composition and method for olefin polymerization are provided. In one aspect, the catalyst composition is represented by the formula ?a?b?gMXn wherein M is a metal; X is a halogenated aryloxy group; ? and ? are groups that each comprise at least one Group 14 to Group 16 atom; ? is a linking moiety that forms a chemical bond to each of ? and ?; and a, b, g, and n are each integers from 1 to 4.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: January 16, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Timothy T. Wenzel, Zondra Dee Dixon
  • Patent number: 7157534
    Abstract: The invention provides a process for the preparation of a propylene polymer in which propylene and a comonomer copolymerizable therewith and of greater molecular weight than propylene are polymerized in a single site catalyst catalized polymerization reaction, characterised in that said polymerization reaction is effected at least in part at a temperature of at least 70° C.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: January 2, 2007
    Assignee: Borealis Technology Oy
    Inventors: Petri Lehmus, Kimmo Hakala, Päivi Pitkänen, Manfred Arnold, Andreas Meinecke, Udo Manfred Stehling
  • Patent number: 7144839
    Abstract: A transition metal complex having the following Formula (A): wherein the monovalent groups R1 and R2 are —Ra, —ORb, —NRcRd, and —NHRe; the monovalent groups Ra, Rb, Rc, Rd and Re, and the divalent group R3 are (i) aliphatic hydrocarbon, (ii) alicyclic hydrocarbon, (iii) aromatic hydrocarbon, (iv) alkyl substituted aromatic hydrocarbon (v) heterocyclic groups and (vi) heterosubstituted derivatives of said groups (i) to (v); M is a Group (3) to (11) or lanthanide metal; E is phosphorus or arsenic; X is an anionic group, L is a neutral donor group; n is (1) or (2), y and z are independently zero or integers, such that the number of X and L groups satisfy the valency and oxidation state of the metal M. n is preferably (2) and the two resulting R1 groups are preferably linked.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: December 5, 2006
    Assignee: Innovene Europe Limited
    Inventors: Vernon Charles Gibson, Grant Berent Jacobsen, David John Jones, Richard James Long
  • Patent number: 7141690
    Abstract: A transition metal complex represented by the formula (1): wherein M is a Group 4 transition metal, A is a Group 16 element, B is a Group 14 element, n is an integer of 0 or 1, R1, R2, R3 and R4 may be the same or different and each independently denotes a substituent selected from the group consisting of the groups (I) and (II): group (I): hydrogen, alkyl and so on, group (II): alkoxy, alkylthio and so on, provided that at least one of R1, R2, R3 and R4 is a substituent selected from group (II); R5, R6, R7, R8, R9, R10, X1 and X2 may be the same or different and are each hydrogen, halogen, alkyd or the like; and a catalyst for olefin polymerization comprising said complex, an organoaluminum compound and a boron compound are provided.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: November 28, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hidenori Hanaoka, Taichi Senda, Eiji Yoshikawa, Satoshi Kobayashi
  • Patent number: 7141637
    Abstract: A metallocene compound of formula (I) wherein M is zirconium, hafnium or titanium; X is hydrogen, halogen, or a hydrocarbyl radical optionally containing heteroatoms; R2, R3, R4 and R5, are hydrogen or hydrocarbyl radicals; R6 is a hydrocarbil radical; L is a divalent bridging group T is a radical of formula (II), (III), (IV) or (V), wherein R8 and R9 are a hydrogen atom or a hydrocarbyl radical. with the proviso that at least one group among R1, R5, R6 and R8 is a group of formula C(R11)2R12 wherein R11, equal to or different from each other, is an hydrocarbyl radical; and R12 is hydrogen or an hydrocarbyl radical. These compounds are fit for the preparation of propylene copolymers.
    Type: Grant
    Filed: November 28, 2002
    Date of Patent: November 28, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Michael J. Elder, Robert L. Jones, Jr.
  • Patent number: 7141527
    Abstract: A catalyst system for the polymerization of olefins comprising the product obtained by contacting: (A) a metallocene complex; (B) an organometallic aluminium compound of formula (II): Al[CH2—C(Ar)R4R5]xHy??(II) wherein Ar is a substituted or unsubstituted aryl group having from 6 to 20 carbon atoms; R4 is a linear or branched, saturated or unsaturated, C1–C10 alkyl, C6–C20 aryl, C7–C20 arylalkyl or C7–C20 alkylaryl; R5 is hydrogen or a linear or branched, saturated or unsaturated, C1–C10 alkyl, C6–C20 aryl, C7–C20 arylalkyl or C7–C13 alkylaryl group; x=2 or 3; y=3-x; and water; the molar ratio (B)/(C) being between 1:1 and 100:1. These catalysts show an improved activity with respect to known catalysts, wherein different aluminium compounds are used.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: November 28, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Jan F. Van Baar, Andrew D. Horton, Gerard M. M. Van Kessel, Eric Kragtwijk, Max Van De Pas, Peter A. Schut, Johan Stapersma
  • Patent number: 7127853
    Abstract: A polyethylene resin comprising from 35 to 49 wt. % of a first polyethylene fraction of high molecular weight and from 51 to 65 wt. % of a second polyethylene fraction of low molecular weight, the first polyethylene having a density of up to 0.930 g/cm3, and an HLMI of less than 0.6 g/10 min and the second polyethylene fraction comprising a high density polyethylene having a density of at least 0.969 g/cm3 and an MI2 of greater than 10 g/10 min, and the polyethylene resin, having a density of greater than 0.946 g/cm3, an HLMI of from 1 to 100 g/10 min, a dynamical viscosity, measured at 0.01 radians/second, greater than 200,000 Pa·s and a ratio of the dynamical viscosities measured at, respectively 0.01 and 1 radians/second greater than 8.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: October 31, 2006
    Assignee: TOTAL Petrochemicals Research Feluy
    Inventors: Olivier Miserque, Jacques Michel, Marc Dupire, Fabian Sibendt, Jean-Louis Costa, Serge Bettonville, Virgile Rouyer, Eric Damme
  • Patent number: 7129302
    Abstract: Bimetallic catalyst for producing polyethylene resins with a bimodal molecular weight distribution, its preparation and use. The catalyst is obtainable by a process which includes contacting a support material with an organomagnesium component and carbonyl-containing component. The support material so treated is contacted with a non-metallocene transition metal component to obtain a catalyst intermediate, the latter being contacted with an aluminoxane component and a metallocene component, This catalyst may be further activated with, e.g., alkylaluminum cocatalyst, and contacted, under polymerization conditions, with ethylene and optionally one or more comonomers, to produce ethylene homo- or copolymers with a bimodal molecular weight distribution and improved resin swell properties in a single reactor. These ethylene polymers are particularly suitable for blow molding applications.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: October 31, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Robert Ivan Mink, Thomas Edward Nowlin, Pradeep P. Shirodkar, Gary M. Diamond, David Bruce Barry, Chunming Wang, Hitesh A. Fruitwala, Shih-May Christine Ong
  • Patent number: 7119158
    Abstract: A catalyst system useful to polymerize and co-polymerize polar and non-polar olefin monomers is formed by in situ reduction with a reducing agent of a catalyst precursor comprising {Cp*MRR?n}+{A}? wherein Cp* is a cyclopentadienyl or substituted cyclopentadienyl moiety; M is an early transition metal; R is a C1–C20 hydrocarbyl; R? are independently selected from hydride, C1–C20 hydrocarbyl, SiR?3, NR?2, OR?, SR?, GeR?3, SnR?3, and C?C-containing groups (R?=C1–C10 hydrocarbyl); n is an integer selected to balance the oxidation state of M; and A is a suitable non-coordinating anionic cocatalyst or precursor. This catalyst system may form stereoregular olefin polymers including syndiotactic polymers of styrene and methylmethacrylate and isotactic copolymers of polar and nonpolar olefin monomers such as methylmethacrylate and styrene.
    Type: Grant
    Filed: May 10, 2004
    Date of Patent: October 10, 2006
    Assignee: Northwestern University
    Inventors: Tobin J. Marks, Lubin Luo, Sung Cheol Yoon
  • Patent number: 7109284
    Abstract: The present invention provides a novel olefin polymerization catalyst having excellent olefin polymerization activity and, in polymerization with the catalyst comprising a transition metal compound, a polymerization process for preparing a polymer having a low molecular weight with high polymerization activity. The process comprises polymerizing olefin in the presence of an olefin polymerization catalyst comprising (A) a transition metal compound represented by the following [M: a Group 4 or 5 transition metal atom in the Periodic Table, m: 1–4, R1: H, a C1–C5 linear hydrocarbon group, 3- to 5-membered alicyclic hydrocarbon group, bicycloaliphatic hydrocarbon group wherein two alicyclic rings share one or more carbon atoms, R2 to R6: H, a halogen atom, hydrocarbon group etc, X: H, a halogen atom etc, and n is a valence of M], and (B) at least one compound selected from (B-1) an organometallic compound, (B-2) an organoaluminum oxy compound and (B-3) an ionizing ionic compound.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: September 19, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Seiichi Ishii, Makoto Mitani, Junji Saito, Sadahiko Matsuura, Naoto Matsukawa, Kazutaka Tsuru, Terunori Fujita
  • Patent number: 7098356
    Abstract: Metal complexes comprising a substituted inden-1-yl group or hydrogenated or partially hydrogenated derivative thereof, said group being substituted at least at the 2-position thereof with a C4-30 ligand group containing a secondary or tertiary substitution pattern at the ?-carbon thereof, polymerization catalysts; and olefin polymerization processes using the same are disclosed.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: August 29, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: David D. Graf, Jorge Soto
  • Patent number: 7078469
    Abstract: Polymeric supports, which have been treated with a halosulfonic acid, increase the activity of single-site catalysts used with aluminoxane co-catalysts, resulting in improved ethylene polymerization. The present invention seeks to provide polymeric catalyst supports which have been treated with halosulfonic acid for improved activity.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: July 18, 2006
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Xiaoliang Gao, Jessie Anne Leighton, Matthew Gerald Kowalchuk
  • Patent number: 7074864
    Abstract: A process for polymerizing I-butene comprising the step of contacting under polymerization “conditions 1-butene and optionally from 0 to 20% by mol of an alpha olefin with a catalyst system obtainable by contacting a bridged metallocene compound of formula (I) wherein R1 and R2 are an hydrocarbon radical A is a carbon atom, a germanium atom or a silicon atom; m is 1, 2; M is a metal of group 4 of the Periodic Table of the Elements; X, is hydrogen, a halogen atom, or a group R, OR, OS02CF2, OCOR, SR, NR2 or PR2, wherein the substituents R are hydrocarbon radical; L is a moiety of formula (IIa), (IIb), or (IIc) wherein T is an oxygen (0) or sulphur (S) atom or a CH2 group; and R3, R4, R5, R6, R7, R8 are hydrogen or hydrocarbon radicals; one or more alumoxanes or compounds able to form an alkylmetallocene cation; and optionally an organo aluminum compound.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: July 11, 2006
    Assignee: Basell Polyolefine GmbH
    Inventor: Luigi Resconi
  • Patent number: 7074736
    Abstract: A hydrozirconated matrix for the production of polyolefins is disclosed. The hydrozirconated matrix is prepared from the reaction of an organozirconium composition and an olefin based material. A process is described for using the hydrozirconated matrix to prepare a range of polyolefin products.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: July 11, 2006
    Assignee: Rohm and Haas Company
    Inventors: Eric Gustave Lundquist, Jennifer Annette Reichl, James Charles Bohling
  • Patent number: 7074863
    Abstract: A metallocene catalyst in which the metal is coordinated by a ?5 cyclopentadienyl ligand which forms part of an indenyl or indenyloid moiety, characterized in that said moiety is directly or indirectly substituted at the 4-, 5-, 6- or 7-position by a pendant siloxy or germyloxy group.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: July 11, 2006
    Assignee: Borealis Technology Oy
    Inventors: Peter Ekholm, Hendrik Luttikhedde, Janne Maaranen, Antti Penninkangas, Carl-Eric Wilen
  • Patent number: 7067604
    Abstract: 1-butene based polymer satisfying following requirements (1?) to (4?) provides formed product having low stickiness, superior flexibility and transparency. (1?) Crystalline resin having melting point (Tm?P), not observed or in the range of 0 to 100° C., wherein said melting point defined as the peak top of the peak observed in the highest temperature zone of the melting heat absorption curve obtained by heating a sample of said polymer at a rate of 10° C./minute using Differential Scanning Calorimeter (DSC), after melting said sample in advance at 190° for 5 minutes under nitrogen atmosphere, followed by cooling it to ?10° C. at a rate of 5° C./minutes, and keeping it at ?10° C. for 5 minutes. (2?) Stereoregularity index {(mmmm)/(mmrr+rmmr)} is at most 20. (3?) Molecular weight distribution (Mw/Mn) measured by Gel Permeation Chromatography (GPC) method is at most 4.0. (4?) Weight average molecular weight (Mw) measured by GPC method is in the range of 10,000 to 1,000,000.
    Type: Grant
    Filed: April 29, 2004
    Date of Patent: June 27, 2006
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Yutaka Minami, Masami Kanamaru, Koji Kakigami, Hideo Funabashi
  • Patent number: 7067603
    Abstract: The invention relates to novel adhesive alpha-olefin inter-polymers which are largely amorphous and have a rheological behavior that makes them suitable for adhesive use, both without and with minimzed amounts of tackifying resins. Specifically, the invention poly-alpha olefin inter-polymer may be composed of A) from 60 to 94% of units derived from one alpha mono-olefin having from 3 to 6 carbon atoms and B) from 6 to 40 mol % of units derived from one or more other mono-olefins having from 4 to 10 carbon atoms and at least one carbon atom more than A); and C) optionally from 0 to 10 mol % of units derived from another copolymerizable unsaturated hydrocarbon, different from A) and B); the diad distribution of component A in the polymer as determined by 13C NMR as described herein showing a ratio of experimentally determined diad distribution over the calculated Bernoullian diad distribution of less than 1.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: June 27, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Anthony G. Karandinos, David J. Lohse, Olivier J. F. Georjon, Kenneth Lewtas, Keith A. Nelson, Jean M. Tancrede, Bruce Allan Harrington
  • Patent number: 7037872
    Abstract: The invention relates to a metallocene catalyst in which the metal is coordinated by any ?5 cyclopentadienyl ligand characterised in that said ligand is directly or indirectly substituted by a pendant siloxy or germyloxy group which contains an olefinic residue.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: May 2, 2006
    Assignee: Borealis Technology Oy
    Inventors: Melanie Aubert, Carl-Eric Wilen
  • Patent number: 7034093
    Abstract: Late transition metal complexes of certain neutral iminophosphine ligands are useful as components of polymerization catalysts for olefins. Useful metals in the complexes include Ni, Pd, Fe and Co. Oligomers and/or polymers of olefins such as ethylene can be made.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: April 25, 2006
    Assignees: E. I. du Pont de Nemours and Company, University of North Carolina
    Inventors: Maurice S. Brookhart, Olafs Daugulis
  • Patent number: 7034173
    Abstract: The invention relates to chemical products which are suited for use as co-catalysts and which can be obtained by reacting a compound of formula (I), M1R1R2(R3)m with a compound of formula (II), (R4X)q-(G)*(M2R5R6)g. In formula (I), R1, R2 and R3 are the same or different and represent a hydrogen atom, C1–C20 alkyl, C1–C20 alkyl halide, C6–C20 aryl, C6–C20 aryl halide, C7–C40 arylalkyl, C7–C40 arylalkyl halide, C7–C40 alkylaryl or C7–C40 alkylaryl halide; M1 represents an element of the second or third main group of the periodic table of elements, and; m equals 0 or 1, whereby m is equal to 1 when M1 represents an element of the third main group, and m is equal to 0 when M1 represents an element of the second main group.
    Type: Grant
    Filed: May 19, 2001
    Date of Patent: April 25, 2006
    Assignee: Basell Polyolefine GmbH
    Inventor: Jörg Schottek
  • Patent number: 7005491
    Abstract: A method of lowering MFR response of a high melt flow rate polymer producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of ?,?-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high melt flow rate polymer producing metallocene catalyst and a sufficient quantity of ?,?-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: February 28, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Weiqing Weng, Eric J. Markel, Main Chang, Armenag H. Dekmezian, Palanisamy Arjunan, Olivier J. Georjon
  • Patent number: 6995218
    Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound which a transition metal is coordinated with a main ligand such as cycloalkanedienyl group and an ancillary ligand. The functional groups of the compound having at least two functional groups are selected from the group consisting of a hydroxy group, a thiol group, a primary amine group, a secondary amine group, etc. The metallocene catalysts according to the present invention have a structure which an ancillary ligand of a metallocene compound is bonded with functional groups. A structure of the metallocene catalysts can be varied according to the metallocene compounds, the compound having at least two functional groups, and the molar ratio of each reactant. The metallocene catalyst is employed with a co-catalyst for styrene and olefin polymerization.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: February 7, 2006
    Assignee: Samsung General Chemicals Co. Ltd.
    Inventors: Yi-Yeol Lyu, Jin-Heong Yim
  • Patent number: 6977287
    Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with ?,?-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of ?,?-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations. Desirably, the melting point range of one of the crystalline populations is distinguishable from the melting point range of another crystalline population by a temperature range of from 1° C. to 8° C.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: December 20, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
  • Patent number: 6969748
    Abstract: Complexes of the formula I where M?Ni, Pd; process for preparing the metal complexes and the use of the complexes obtainable in this way for the polymerization and copolymerization of olefins, for example in suspension polymerization processes, gas-phase polymerization processes and bulk polymerization processes.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: November 29, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Marc Oliver Kristen, Peter Preishuber-Pflügl, Benno Bildstein, Alexander Krajete
  • Patent number: 6960634
    Abstract: The melt strength and the melt index ratio of ethylene-based polyolefins are controlled by the lower alkyl substitution pattern of the bridged cyclopentadienyl ligands of metallocene polymerization catalyst precursor compounds.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: November 1, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Donna Jean Crowther, Ching-Tai Lue, Phillip Thomas Matsunaga
  • Patent number: 6958306
    Abstract: A catalyst composition and method for preparing a supported catalyst system for olefin polymerization is provided. In one aspect, the catalyst composition includes a reaction product of a dialuminoxane and a halogen substituted aryl borane, wherein the reaction takes place on a support and at conditions sufficient to exchange one or more ligands on the dialuminoxane for one or more ligands on the halogen substituted aryl borane while on the support. In one embodiment, the method for preparing the supported catalyst system includes combining a dialuminoxane with a support to form a treated catalyst support, and combining a halogen substituted aryl borane with the treated catalyst support at conditions sufficient to exchange one or more ligands on the dialuminoxane for one or more ligands on the halogen substituted aryl borane while on the support to form a supported activator. The method further includes reacting one or more polymerization catalysts with the supported activator.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: October 25, 2005
    Assignee: Univation Technologies, LLC
    Inventor: Matthew W. Holtcamp
  • Patent number: 6939929
    Abstract: The ?-olefin-aromatic vinyl compound copolymer of the present invention is obtained by using a transition metal compound represented by the following Formula (1) and a promoter component to carry out copolymerization, and it is a novel ?-olefin-aromatic vinyl compound copolymer having a low alternating property and a high blocking property, particularly a high blocking property related to the aromatic vinyl compound: wherein A1 and A2 represent a cyclopentadienyl group, a substituted cyclopentadienyl group or the like; Y1 and Y2 represent a substituted or unsubstituted alkylene group or the like, and at least one of them is the substituted or unsubstituted alkylene group; M1 represents titanium or the like; X1 and X2 represent a hydrogen atom, a halogen atom or the like.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: September 6, 2005
    Assignee: Idemitsu Kosan Co. Ltd.
    Inventors: Kiyohiko Yokota, Noriyuki Tani, Takashi Kanesaki, Nobuhide Ishihara
  • Patent number: 6939930
    Abstract: A process for polymerizing olefins is disclosed. The process uses a hydrosilane in a polymerization catalyzed by an open architecture, bridged indenoindolyl organometallic complex and an activator. Polyolefins from the process have increased molecular weight.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: September 6, 2005
    Assignee: Equistar Chemicals, LP
    Inventors: Mark K. Reinking, Gregory G. Hlatky
  • Patent number: 6936675
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: August 30, 2005
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, James McLeod Farley, Laughlin G. McCullough, Ryan Winston Impelman
  • Patent number: 6930158
    Abstract: New polycyclic cyclopentadiene compounds having the formula (II) wherein the various substituents and symbols R1, R2, R3, R4, R5, R6, R7, Z1 and Z2 and “n” have the meaning specified in the description. These compounds can form metallocene complexes with transition metals, which have shown unusual properties in the (co)polymerization of ethylene and alpha-olefins in general.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: August 16, 2005
    Assignee: Polimeri Europa S.p.A.
    Inventors: Paolo Biagini, Diego Vigliarolo, Giampietro Borsotti, Roberto Santi
  • Patent number: 6930160
    Abstract: 1-butene based polymer satisfying following requirements (1?) to (4?) provides formed product having low stickiness, superior flexibility and transparency. (1?) Crystalline resin having melting point (Tm?P), not observed or in the range of 0 to 100° C., wherein said melting point defined as the peak top of the peak observed in the highest temperature zone of the melting heat absorption curve obtained by heating a sample of said polymer at a rate of 10° C./minute using Differential Scanning Calorimeter (DSC), after melting said sample in advance at 190° for 5 minutes under nitrogen atmosphere, followed by cooling it to ?10° C. at a rate of 5° C./minutes, and keeping it at ?10° C. for 5 minutes. (2?) Stereoregularity index {(mmmm)/(mmrr+rmmr)} is at most 20. (3?) Molecular weight distribution (Mw/Mn) measured by Gel Permeation Chromatography (GPC) method is at most 4.0. (4?) Weight average molecular weight (Mw) measured by GPC method is in the range of 10,000 to 1,000,000.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: August 16, 2005
    Assignee: Idemitsu Petrochemical Co. Ltd.
    Inventors: Yutaka Minami, Masami Kanamaru, Koji Kakigami, Hideo Funabashi
  • Patent number: 6930156
    Abstract: A single-site catalyst is disclosed. The catalyst comprises a transition metal complex, an activator, and an allylic alcohol-containing polymer. The catalyst has high activity and great capability to incorporate higher ?-olefins into polyethylene. The polyethylene produced has high molecular weight and low density.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: August 16, 2005
    Assignee: Equistar Chemicals, LP
    Inventors: Shaotian Wang, Shao-Hua Guo
  • Patent number: 6919413
    Abstract: The present invention provides a catalyst precursor and catalyst system comprising the precursor, an embodiment of the precursor is selected from the following structures: wherein T is a bridging group; M is selected from Groups 3 to 7 atoms; Z is a coordination ligand; each L is a monovalent, bivalent, or trivalent anionic ligand; X and Y are each independently selected from nitrogen, oxygen, sulfur, and phosphorus; R is a non-bulky substituent that has relatively low steric hindrance with respect to X; and R? is a bulky substituent that is sterically hindering with respect to Y.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: July 19, 2005
    Assignee: Univation Technologies, LLC
    Inventor: Rex Eugene Murray
  • Patent number: 6916893
    Abstract: Transition metal complexes having bulky ligand systems and the formula (I) where R2, R4 are C4-C16-heteroaryl or C6-C16-aryl bearing C4-C16-heteroaryl or C6-C16-aryl substituents in the two vicinal positions relative to the point of linkage to Na or Nb and M is a metal of group VIIIB of the Periodic Table of the Elements, are described.
    Type: Grant
    Filed: February 9, 2004
    Date of Patent: July 12, 2005
    Assignee: Ser. V. GmbH
    Inventors: Bernhard Rieger, Markus Schmid, Robert Eberhardt, Michael Geprägs, Joachim Queisser
  • Patent number: 6908974
    Abstract: The invention concerns a metallocene catalyst composition for preparing linear isotactic polymers, wherein said catalyst composition contains a metal complex and an activator. The invention also concerns a process for preparing linear, isotactic polymers which have a structure of which the tacticity varies within the range of between 25 and 60 % of [mmmm] pentad concentration, an arbitrary or rather regular sequence of isotactic and atactic blocks being excluded, in which process a C2 to C20 olefin is reacted with the catalyst composition.
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: June 21, 2005
    Inventor: Bernhard Rieger
  • Patent number: 6908876
    Abstract: The present invention relates to a supported catalyst system for olefin polymerization which comprises at least one metallocene component and a support of an inorganic oxide of silica, aluminum or a polymer containing hydroxyl groups. The support is modified with an organogermane and/or organotin compound. The inventive catalyst system produces minimal reactor fouling, has excellent productivity and good hydrogen responsiveness. The present invention also relates to a process for preparing the catalyst system and to the slurry/suspension or gas-phase polymerization of olefins using the catalytic system, optionally with a small amount of aluminoxane cocatalyst.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: June 21, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Muhammad Atiqullah, Akhlaq Moman, Muhammad Naseem Akhtar, Atieh Abu-Raqabah, Syriac J. Palackal, Muhammad A. Al-Saleh, Faizur Rahman, Muhammad Ibrahim, Javaid H. Khan
  • Patent number: 6894131
    Abstract: Provided is a process for polymerizing olefins in the presence of a metallocene catalyst compound having at least one fluoride or fluorine containing leaving group. More particularly, the present invention is directed to a process and catalyst composition having improved reactor performance, reducing or eliminating the need for anti-fouling additives to the catalyst composition and/or the reactor. In one embodiment, the invention is a process of polymerizing olefins comprising contacting ethylene and at least one comonomer with a supported catalyst system comprising a metallocene catalyst compound, the metallocene catalyst compound comprising at least one fluoride ion or fluorine containing leaving group; and wherein the supported catalyst system comprises an inorganic oxide support having an average particle size of from 35 ?m or less and a pore volume of from 1 to 2 cm3/g. The polymer product resulting therefrom is, in one embodiment, a copolymer having a density in the range of from 0.910 g/cm3 to 0.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: May 17, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Laughlin G. McCullough, Agapios K. Agapiou
  • Patent number: 6884748
    Abstract: The present invention relates to a process of producing a fluorided catalyst compound, catalyst compositions, and polymerization methods including such. At least one specific embodiment of the invention includes contacting a chlorinated metallocene catalyst component with a fluorinated inorganic salt, for a time sufficient to form a fluorinated metallocene catalyst component such as described in the following example: wherein R are substituent groups selected from the group consisting of C1 to C10 alkyls in a particular embodiment, and p is 0 or an integer from 1 to 5. The fluorinated inorganic salt is characterized in a particular embodiment as a compound that provides at least one fluoride ion when contacted with a diluent comprising at least 50 wt % water.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: April 26, 2005
    Assignee: Univation Technologies, LLC
    Inventor: Laughlin G. McCullough
  • Patent number: 6884749
    Abstract: Olefin polymerization in the presence of heterogeneous supported catalysts is improved by incorporating into the supported catalyst a unifunctional hydrophobic tether comprising a hydrophobic portion containing no basic nitrogen and a univalent reactive group. The unifunctional hydrophobic tether reduces fouling and sheeting in gas phase polymerization processes and improves polymer morphology and bulk density in slurry polymerization processes, while substantially maintaining or enhancing catalyst polymerization activity.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: April 26, 2005
    Assignee: Equistar Chemicals L.P.
    Inventors: Karen L. Neal-Hawkins, Sandor M. Nagy, William J. Sartain, Kiran Gupte, Kenneth W. Johnson
  • Patent number: 6869904
    Abstract: New ligands, compositions, metal-ligand complexes and arrays with bridged bis-aromatic ligands are disclosed that catalyze the polymerization of monomers into polymers. These catalysts with metal centers have high performance characteristics, including higher comonomer incorporation into ethylene/olefin copolymers, where such olefins are for example, 1-octene, propylene or styrene. The catalysts also polymerize propylene into isotactic polypropylene.
    Type: Grant
    Filed: April 23, 2003
    Date of Patent: March 22, 2005
    Assignee: Symyx Technologies, Inc.
    Inventors: Thomas R. Boussie, Gary M. Diamond, Christopher Goh, Anne M. LaPointe, Margaret K. Leclerc, James A. W. Shoemaker
  • Patent number: 6858558
    Abstract: The invention relates to a catalyst component and a catalyst system for the preparation of high molecular weight ethylene or alpha-olefin homopolymers, ethylene-alpha-olefin copolymers, terpolymers or tetrapolymers, in a polymerization process, which is expediently effected in solution, at elevated temperature, preferably at least 80 DEG C. The catalyst system comprises a group 4-6 metal, preferably group 4 metal, a cyclic ligand (such as a cyclopentadienyl-type ligand), which forms a delocalized pi-bond with the metal M, a monohapto bonded 1,3-diaza-2-imino heterocyclic ligand (such as an iminoimidazolidine-type ligand) and anionic ligands and a catalyst activator coupound.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: February 22, 2005
    Assignee: Stichting Dutch Polymer Institute
    Inventor: Winfried Peter Kretschmer
  • Patent number: 6858689
    Abstract: New polymerization catalyst activators are disclosed which include a heterocyclic compound, which may or may not be substituted, and an aluminum alkyl or an aluminoxane. Supported activators of the invention include the heterocyclic compound, combined with an alkylaluminum or aluminoxane, and a support material, preferably a silica support material. Also disclosed are methods for preparing these catalyst activators and polymerization processes utilizing same.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: February 22, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Matthew W. Holtcamp, David Arthur Cano
  • Patent number: 6855784
    Abstract: The present invention provides a method of synthesizing fluorided metallocene catalyst components comprising contacting at least one fluoriding agent comprising fluorine with one or more alkylated metallocene catalyst components comprising one or more non-halogen leaving groups to produce a fluorided catalyst component; wherein from less than 3 equivalents of fluorine are contacted for every equivalent of leaving group. The method of the invention is exemplified by the following reaction which takes place in a non-coordinating diluent such as pentane: wherein one or both of the “Cp” rings may be substituted with an R group as described herein, and may be bridged. The reaction can be run at any desirable temperature, desirably between 10° C. and 35° C. The reaction product of the BF3 and dimethyl zirconocene is the fluorided zirconocene. The mole ratio of the BF3 fluoriding agent and the starting metallocene is less than 2:1 (fluoriding agent:metallocene) in one embodiment, and less than or equal to 1.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: February 15, 2005
    Assignee: Univation Technologies, LLC
    Inventor: Phillip T. Matsunaga
  • Publication number: 20040260046
    Abstract: Melt-processible, thermoplastic polyethylene compositions of high resistance against wear are disclosed and methods for making and processing same. Additionally, products comprising these compositions are described.
    Type: Application
    Filed: July 13, 2004
    Publication date: December 23, 2004
    Applicant: Eidgenossische Technische Hochschule Zurich
    Inventors: Paul Smith, Jeroen Visjager, Theo Tervoort