Interpolymerized With Aliphatic Hydrocarbon Patents (Class 526/339)
  • Patent number: 7202317
    Abstract: A method is provided for cationically polymerizing olefin monomer by using a novel coinitiator in the presence of water. More specifically, a method is provided for cationically polymerizing olefin monomer by using a novel coinitiator in an aqueous suspension or aqueous emulsion polymerization process.
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: April 10, 2007
    Assignee: The University of Akron
    Inventors: Joseph P. Kennedy, Scott Collins, Stewart P. Lewis
  • Patent number: 7196149
    Abstract: A method is provided for cationically polymerizing olefin monomer by employing the step of using a novel coinitiator in an organic phase or a neat monomer reaction phase. More specifically, a method is provided for cationically polymerizing olefin monomer by employing the step of using a novel coinitiator in an organic phase or a neat monomer reaction phase, wherein the organic phase is a hydrocarbon solution of the monomer or a halogenated-hydrocarbon solution of the monomer and wherein the neat-monomer reaction phase is a liquid monomer.
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: March 27, 2007
    Assignee: The University of Akron
    Inventors: Scott Collins, Warren E. Piers, Stewart P. Lewis
  • Patent number: 7193024
    Abstract: A polymer comprising units (1) derived from an alpha-olefin having at least 3 carbon atoms (1?), units (2) derived from divinylbenzene or C1-10hydrocarbyl substituted derivatives thereof (2?), and units (3) derived from ethylene (3?), the polymer comprising at least 75 mole % of units (1), from 0.01 to 5 mole % of units (2), and up to 20 mole % of units (3), the polymer having a branching factor BF 0.75.
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: March 20, 2007
    Assignee: Dow Global Technology Inc.
    Inventors: Daniel J Arriola, Francis J. Timmers, David D. Devore, Oscar D. Redwine
  • Patent number: 7183364
    Abstract: Disclosed is a method of producing a polyolefin composition comprising contacting a metallocene pre-catalyst with a substoichiometric amount of a co-catalyst; adding a first olefin monomer; and polymerizing the first monomer for a time sufficient to form the polyolefin. The method allows for the use of a minimum amount of activating co-catalyst, and allows for the production of stereoregular and non-stereoregular polyolefins. The use of configurationally stable metallocene pre-catalysts allows for the production of monomodal isotactic polyolefins having narrow polydispersity. The use of configurationally unstable metallocene pre-catalysts allows for the production of monomodal atactic polyolefins having narrow polydispersity. The method of the present invention optionally further comprises contacting the polyolefin with a second amount of said co-catalyst; adding a second olefin monomer; polymerizing said second olefin monomer to form a block-polyolefin composition.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: February 27, 2007
    Assignee: University of Maryland, College Park
    Inventor: Lawrence R. Sita
  • Patent number: 7169870
    Abstract: The present invention relates to a process for the preparation random copolymers of butadiene and isoprene, essentially consisting of reacting a catalytic system in the presence of butadiene and isoprene and using, as catalytic system, a system based on at least:—a conjugated diene monomer,—an organic phosphoric acid salt of one or more rare earth metals,—an alkylating agent consisting of an alkylaluminium of the formula AlR3 or HAlR2, and—a halogen donor consisting of an alkylaluminium halide, said salt being in suspension in at least one inert, saturated and aliphatic or alicyclic hydrocarbon solvent, which is included in said catalytic system, and the “alkylating agent:rare earth salt” molar ratio falls within a range of from 1 to 8, and performing the copolymerization reaction in an inert hydrocarbon polymerisation solvent or without solvent. These copolymers are in particular such that the butadiene and isoprene units which they comprise each have an elevated content of cis-1,4 linkages.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: January 30, 2007
    Assignee: Michelin Recherche et Technique S.A.
    Inventor: Philippe Laubry
  • Patent number: 7163993
    Abstract: This invention relates to olefin polymers particularly suited to satisfying the dielectric properties required in electrical device use. The olefin polymers can be prepared by contacting polymerizable olefin monomers with catalyst complexes of Group 3–11 metal cations and noncoordinating or weakly coordinating anion compounds bound directly to the surfaces of finely divided substrate particles or to polymer chains capable of effective suspension or solvation in polymerization solvents or diluents under solution polymerization conditions. Thus, the invention includes polyolefin products prepared by the invention processes, particularly ethylene-containing copolymers, having insignificant levels of mobile, negatively charged particles as detectable by Time of Flight SIMS.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: January 16, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Patrick Brant
  • Patent number: 7119157
    Abstract: Disclosed herein is a method of preparing an EP(D)M elastomer, which includes pre-cooling a reactive solvent to ?80 to ?100° C.; and polymerizing ethylene, at least one higher ?-olefin having 3 to 18 carbons, and selectively, at least one conjugated or non-conjugated diene having 5 to 15 carbons, in the presence of the reactive solvent. According to the method of the current invention, the yield of the EP(D)M elastomer is drastically increased even though a conventional preparation device is used unchanged. Further, methods of controlling the yield of the EP(D)M elastomer and of recovering the EP(D)M elastomer are provided.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: October 10, 2006
    Assignee: Kumho Polychem Co., Ltd.
    Inventors: Sang Bae Kim, Hee Ryoung Koo
  • Patent number: 7115693
    Abstract: The present invention relates to a process for the preparation random copolymers of butadiene and isoprene, essentially consisting of reacting a catalytic system in the presence of butadiene and isoprene and using, as catalytic system, a system based on at least:—a conjugated diene monomer,—an organic phosphoric acid salt of one or more rare earth metals,—an alkylating agent consisting of an alkylaluminium of the formula AlR3 or HAlR2, and—a halogen donor consisting of an alkylaluminium halide, said salt being in suspension in at least one inert, saturated and aliphatic or alicyclic hydrocarbon solvent, which is included in said catalytic system, and the “alkylating agent:rare earth salt” molar ratio falls within a range of from 1 to 8, and performing the copolymerisation reaction in an inert hydrocarbon polymerisation solvent or without solvent. These copolymers are in particular such that the butadiene and isoprene units which they comprise each have an elevated content of cis-1,4 linkages.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: October 3, 2006
    Assignee: Michelin Recherche et Technique S.A.
    Inventor: Philippe Laubry
  • Patent number: 7101936
    Abstract: A method of lowering MFR response of a high-melt-flow-rate-polymer-producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of ?,?-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high-melt-flow-rate-polymer-producing metallocene catalyst and a sufficient quantity of ?,?-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: September 5, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Weiqing Weng, Aspy K. Mehta, Pawan K. Agarwal, Armenag Dekmezian
  • Patent number: 7094854
    Abstract: Disclosed are ethylene and butadiene copolymers and a catalytic system usable for the synthesis of these copolymers. The copolymers have a molar content of units resulting from butadiene of ?8%, said units comprising trans-1,2 cyclohexane linkages, and a number-average molecular mass Mn of ?40,000 g/mol. The catalytic system includes: (i) an organometallic complex represented by one of the following formulae A or B: where Ln represents a lanthanide and X a halogen, where, in the formula A, two ligand molecules Cp1 and Cp2 each consisting of a fluorenyl group, are attached to Ln, where, in the formula B, a ligand molecule consisting of two fluorenyl groups Cp1 and Cp2, joined together by a bridge P of formula MR2, where M is an element of column IVa and R is an alkyl with 1 to 20 carbon atoms, is attached to Ln, and (ii) a co-catalyst selected from an alkylmagnesium, an alkyllithium, an alkylaluminium, a Grignard reagent, or a mixture of these constituents.
    Type: Grant
    Filed: April 15, 2005
    Date of Patent: August 22, 2006
    Assignees: Michelin Recherche et Technique S.A., Total Petrochemicals Research Feluy
    Inventors: Vincent Monteil, Roger Spitz, Christophe Boisson
  • Patent number: 7041760
    Abstract: The present invention relates to a process for producing polymers containing repeating units derived from at least one isoolefin monomer, optionally repeating units derived from at least one multiolefin monomer and optionally further copolymerizable monomers in the presence of a zinc compound and optionally an organic halide activator.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: May 9, 2006
    Assignee: Bayer Inc.
    Inventors: Manfred Bochmann, Shaun Garratt
  • Patent number: 7022789
    Abstract: The present invention relates to telechelic polymers having crosslinkable end groups of the formula and methods for preparing the same wherein n is an integer; is an alkadienyl group; Y is an alkyl group; and Z is crosslinkable end group. In general, the inventive synthesis involves reacting a functionalized chain transfer agent having crosslinkable ends with a cycloalkene in the presence of a ruthenium or osmium catalyst of the formula wherein: M is ruthenium or osmium; X and X1 are independently any anionic ligand; L and L1 are any neutral electron donor ligand; R and R1 are each hydrogen or a substituted or unsubstituted substituent wherein the substituent is selected from the group consisting of C1–C20 alkyl, C2–C20 alkenyl, C2–C20 alkynyl, aryl, C1–C20 carboxylate, C1–C20 alkoxy, C1–C20 alkenyloxy, C2–C20 alkynyloxy, aryloxy, C2–C20 alkoxycarbonyl, C1–C20 alkylthio, C1–C20 alkylsulfonyl and C1–C20 alkylsulfinyl.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: April 4, 2006
    Assignee: California Institute of Technology
    Inventors: Bob R. Maughon, Takeharu Morita, Robert H. Grubbs
  • Patent number: 7022793
    Abstract: A process for the preparation of heterophasic elastomeric polymer comprising the step of polymerizing ethylene, an alpha-olefin CH2?CHL, where L is an alkyl, cycloalkyl or aryl radical with 1–10 carbon atoms and a non-conjugated diene in the presence of a catalyst system comprising a transition metal catalyst component supported on a porous alpha-olefin polymer, characterized in that at least part of the diene is impregnated on the porous alpha-olefin polymer.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: April 4, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Maurizio Galimberti, Angelo Ferraro, Giovanni Baruzzi, Ofelia Fusco
  • Patent number: 7005491
    Abstract: A method of lowering MFR response of a high melt flow rate polymer producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of ?,?-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high melt flow rate polymer producing metallocene catalyst and a sufficient quantity of ?,?-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: February 28, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Weiqing Weng, Eric J. Markel, Main Chang, Armenag H. Dekmezian, Palanisamy Arjunan, Olivier J. Georjon
  • Patent number: 6995228
    Abstract: A cyclic conjugated diene copolymer comprising a main chain comprised of (A) cyclic conjugated diene monomer units, (B) monomer units obtained from vinyl aromatic monomers each having a hydrogen atom at the ?-position thereof, and optionally (C) monomer units obtained from commoners which are other than the monomers used for obtaining the monomer units A and B and which are copolymerizable with at least one of the monomers used for obtaining the monomer units A and B, wherein all monomer units A and the monomer units B together form one or more polymer chains each having an A/B random sequence, wherein the one or more polymer chains each having an A/B random sequence contain at least one polymer chain having a number average molecular weight of from 20,000 to 500,000 and contain no polymer chain having a number average molecular weight of more than 500,000. A process for producing the above-mentioned cyclic conjugated diene copolymer by living anionic polymerization.
    Type: Grant
    Filed: August 16, 2002
    Date of Patent: February 7, 2006
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Junichi Shishido, Kenichi Sanechika
  • Patent number: 6977287
    Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with ?,?-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of ?,?-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations. Desirably, the melting point range of one of the crystalline populations is distinguishable from the melting point range of another crystalline population by a temperature range of from 1° C. to 8° C.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: December 20, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
  • Patent number: 6974851
    Abstract: The present invention relates to a shaped article for high purity applications containing at least one peroxide curable compound containing a substantially gel-free butyl polymer. In another of its aspects, the present invention relates to a sealing material and a medical device containing at least one peroxide-curable compound containing a substantially gel-free butyl polymer. In still another of its aspects, the present invention relates to a fuel cell containing at least one peroxide curable compound containing a substantially gel-free butyl polymer. In still another of its aspects, the present invention relates to halogen-free and sulfur-free shaped articles.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: December 13, 2005
    Assignee: Bayer Inc.
    Inventors: Adam Gronowski, Susmita Bhattacharjee, Gabor Kaszas
  • Patent number: 6933359
    Abstract: Ethylene, dienes and optionally ?-olefins are copolymerized by selected iron complexes of 2,6-pyridinecarbox-aldehydebis(imines) and 2,6-diacylpyridinebis(imines). The resulting copolymers contain residual olefinic unsaturation from the diene monomers, and some of these copolymers contain cyclic units in the main chain.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: August 23, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Alison Margaret Anne Bennett, Elizabeth Forrester McCord
  • Patent number: 6867274
    Abstract: The present invention relates to telechelic polymers having crosslinkable end groups of the formula and methods for preparing the same wherein n is an integer; is an alkadienyl group; Y is an alkyl group; and Z is crosslinkable end group. In general, the inventive synthesis involves reacting a functionalized chain transfer agent having crosslinkable ends with a cycloalkene in the presence of a ruthenium or osmium catalyst of the formula wherein: M is ruthenium or osmium; X and X1 are independently any anionic ligand; L and L1 are any neutral electron donor ligand; R and R1 are each hydrogen or a substituted or unsubstituted substituent wherein the substituent is selected from the group consisting of C1-C20 alkyl, C2-C20 alkenyl, C1-C20 alkynyl, aryl, C1-C20 carboxylate, C1-C20 alkoxy, C2-C20 alkenyloxy, C2-C20 alkynyloxy, aryloxy, C2-C20 alkoxycarbonyl, C1-C20 alkylthio, C1-C20 alkylsulfonyl and C1-C20 alkylsulfinyl.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: March 15, 2005
    Assignee: California Institute of Technology
    Inventors: Bob R. Maughon, Takeharu Morita, Robert H. Grubbs
  • Patent number: 6858690
    Abstract: The invention relates to a new catalyst system that improves the heat transfer capability of a butyl reactor slurry process system in the production of isobutylene-based polymers in continuous slurry polymerization processes. The process is carried out in an anhydrous polymerization system containing a mixture of the monomers in a polar diluent along with a Lewis acid and a C5 or greater initiator having a tertiary halide.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: February 22, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Robert Norman Webb, Michael Francis McDonald, David Yen-Lung Chung, Yuan-Ju Chen, Richard Dwight Hembree, John Patrick Soisson
  • Patent number: 6844411
    Abstract: The present invention is relates to a process for the preparation of an isoolefin polymer containing repeating units derived from at least one isoolefin, at least one divinyl aromatic monomer and, optionally, additional copolymerizable monomers, wherein the content of unreacted vinyl groups from the aromatic monomer is predicted by means of FTIR measurements. The present invention is related to a process for the preparation of an isoolefin polymer comprising repeating units derived from at least one isoolefin, at least one divinyl aromatic monomer and, optionally, further copolymerizable monomers, wherein the content of unreacted vinyl groups from the aromatic monomer is predicted by means of FTIR measurements and said prediction is subsequently used to alter at least one process parameter.
    Type: Grant
    Filed: October 21, 2003
    Date of Patent: January 18, 2005
    Assignee: Bayer Inc.
    Inventors: Dave Syme, Adam Gronowski, Gabor Kaszas, Kenneth Norman Watson
  • Patent number: 6841642
    Abstract: A butyl polymer having improved processability is described, together with a process for production thereof. The butyl polymer derived from a reaction mixture which contains: (i) a monomer mixture comprising a C4 to C7 monoolefin monomer (preferably isobutylene) and a C4 to C14 multiolefin monomer (preferably isoprene); (ii) a multiolefin cross-linking agent (preferably divinyl benzene); and (iii) a chain transfer agent (preferably diisobutylene (2,2,4-trimethyl-1-pentene)). The subject butyl polymer has an improved balance of cold flow, filler dispersion, extrusion rate and die swell.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: January 11, 2005
    Assignee: Bayer Inc.
    Inventor: Gabor Kaszas
  • Patent number: 6822062
    Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst and a solid support. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: November 23, 2004
    Assignee: Eastman Chemical Company
    Inventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, Gino Georges Lavoie
  • Publication number: 20040230016
    Abstract: Atactic copolymers derived from an alpha-olefin, optionally ethylene and a non-conjugated diene are provided. The units derived front the diene provide pendant groups having internal or terminal double bonds. Suitable dienes for preparing such copolymers include: CH2═C(R1)—R2—C(R3)═CH2, CH2═C(R1)R4—C(R3)═CH—CH3, wherein R1 and R3 are indenpendently selected from hydrogen or an alkly group, R2 and R4 are alkylene moieties having a chain length of at least 3 carbon atoms and at least 1 carbon atom respectively, or a diene having a cyclic ring with one strained ring double bond and a substituent on the ring of the Formulae: ═CR5R6, —CR7═CH2, wherein R5 and R6 and R7 are independently selected from hydrogen or a C1-C3 alkyl. Also provided are processes for the functionalisation of the atactic copolymers and their use as lubricating oil additives.
    Type: Application
    Filed: June 25, 2004
    Publication date: November 18, 2004
    Applicant: BP Chemicals Limited
    Inventors: John Richard Blackborow, Richard Henry Weatherhead
  • Patent number: 6809168
    Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: October 26, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
  • Patent number: 6806336
    Abstract: This invention relates to olefin polymerization processes for polymerizing ethylene, higher alpha-olefin comonomer and dienes, especially vinyl norbornene, and especially process for producing amorphous or semi-crystalline polymers such as EPDM. The invention also relates to the novel polymers produced by such processes. The invention furthermore relates to articles of manufacture with an improved balance of toughness and curing properties.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: October 19, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Periagaram S. Ravishankar
  • Patent number: 6770723
    Abstract: The invention provides olefin polymerization catalyst exhibiting excellent polymerization activities, a process for olefin polymerization using the catalyst, a novel transition metal compound useful for the catalyst, and an &agr;-olefin/conjugated diene copolymer having specific properties. The olefin polymerization catalyst of the invention comprises (A) a transition metal compound of formula (I) or (II), and (B) an organometallic compound, an oranoaluminum oxy-compound or an ionizing ionic compound. The novel transition metal compound of the invention is a compound of formula (I) wherein M is a transition meal atom of Group 3 or 4 of the periodic table; m is an integer of 1 to 3; R1 is a hydrocarbon group, etc.; R2 to R5 are each H, a halogen, a hydrocarbon group, etc.; R6 is a halogen, a hydrocarbon group, etc.; n is a number satisfying a valence of M; and X is a halogen, a hydrocarbon group, etc.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: August 3, 2004
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Terunori Fujita, Yasushi Tohi, Makoto Mitani, Shigekazu Matsui, Junji Saito, Masatoshi Nitabaru, Kiyoaki Sugi, Haruyuki Makio, Toshiyuki Tsutsui
  • Publication number: 20040138395
    Abstract: Ethylene, dienes and optionally &agr;-olefins are copolymerized by selected iron complexes of 2,6-pyridinecarbox-aldehydebis(imines) and 2,6-diacylpyridinebis(imines). The resulting copolymers contain residual olefinic unsaturation from the diene monomers, and some of these copolymers contain cyclic units in the main chain.
    Type: Application
    Filed: January 5, 2004
    Publication date: July 15, 2004
    Inventors: Alison Margaret Anne Bennett, Elizabeth Forrester McCord
  • Patent number: 6740724
    Abstract: An ethylene styrene copolymer having isolated styrene monomer units separated by 5 or 6 methylene groups as determined by 13C-NMR may be polymerized in the presence of an activator and a transition metal catalyst containing a phosphinimine ligand.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: May 25, 2004
    Assignee: Nova Chemicals (International) S. A.
    Inventors: Qinyan Wang, Patrick Lam, Gail Baxter, James Arthur Auger
  • Patent number: 6737484
    Abstract: Substantially linear olefin polymers having a melt flow ratio, I10/I2, ≧5.63, a molecular weight distribution, Mw/Mn, defined by the equation: Mw/Mn≦(I10/I2)−4.63, and a critical shear stress at onset of gross melt fracture of greater than about 4×106 dyne/cm2 and their method of manufacture are disclosed. The substantially linear olefin polymers preferably have at least about 0.01 long chain branches/1000 carbons and a molecular weight distribution from about 1.5 to about 2.5. The new polymers have improved processability over conventional olefin polymers and are useful in producing fabricated articles such as fibers, films, and molded parts.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: May 18, 2004
    Assignee: Dow Global Technologies Inc.
    Inventors: Shih-Yaw Lai, John R. Wilson, George W. Knight, James C. Stevens, Pak-Wing Steve Chum
  • Publication number: 20040087750
    Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further indude at least two crystalline populations.
    Type: Application
    Filed: June 24, 2003
    Publication date: May 6, 2004
    Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
  • Publication number: 20040087749
    Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.
    Type: Application
    Filed: April 2, 2003
    Publication date: May 6, 2004
    Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Armenag H. Dekmezian, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
  • Patent number: 6723774
    Abstract: The invention relates to a method for producing caoutchouc particles (K) by means of emulsion polymerisation in the presence of an emulsifier and a polymerisation initiator. Said particles contain A) 80 to 100 wt. % of one or more conjugated diene monomers (A) in relation to (K) and B) 0 to 20 wt. % of one or more monoethylenically unsaturated comonomers (B) in relation to (K) in the polymerised form. The inventive method is characterised in that 1) a mixture (M1) containing water and an emulsifier is provided, 2) a mixture (M2) containing one or more monomers in the monomer or polymerised form selected from styrole, &agr;-methylstyrole, butadiene, n-butylacrylate, MMA and acrylnitrile and optionally comonomers is added, 3) polymerisation of the obtained mixture starts in the presence of a polymerisation initiator at temperature of 5 to 95° C., 4) a mixture (M3) containing 0 to 100 wt. % of the comonomers (B) in relation to (B) and 0 to 25 wt.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: April 20, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Norbert Güntherberg, Bernhard Czauderna, Michael Breulmann, Sabine Oepen, Wil Duijzings, Norbert Niessner
  • Patent number: 6706830
    Abstract: The present invention relates to a process for the copolymerization of conjugated diolefins with non-conjugated olefins in the presence of rare earth metal catalysts. The advantages of the process according to the invention are in particular the high selectivity, good space-time yield and the possibility of being able to vary the reaction conditions within a wide range.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: March 16, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Heike Windisch, Gerd Sylvester, Rudolf Taube, Steffen Maiwald, Jürgen Giesemann, Thomas Rosenstock
  • Patent number: 6699950
    Abstract: A process for producing a copolymer of an isoolefin and at least one other comonomer comprising the step of polymerizing a reaction mixture comprising an isoolefin, a catalyst and at least one of a cycloconjugated muitiolefin and an unconjugated cyclic olefin in the presence of an activator comprising a carbo cation producing species, a silica cation producing species and mixtures thereof. The process can be practiced using a slurry polymerization approach. One of the main benefits achieved with the present invention is the conversion of the monomers over a shorter period of time and higher percent conversion than when the activator is not used.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: March 2, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Juergen Ismeier, Carsten Kreuder, Oskar Nuyken
  • Patent number: 6699955
    Abstract: Ethylene, dienes and optionally &agr;-olefins are copolym-erized by selected iron complexes of 2,6-pyridinecarbox-aldehydebis(imines) and 2,6-diacylpyridinebis(imines). The resulting copolymers contain residual olefinic unsaturation from the diene monomers, and some of these copolymers contain cyclic units in the main chain.
    Type: Grant
    Filed: November 14, 2000
    Date of Patent: March 2, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Alison Margaret Anne Bennett, Elizabeth Forrester McCord
  • Patent number: 6686419
    Abstract: This invention relates generally to synthetic polymers, generally with improved balance of processability, resilience and durability. These polymers are generally of the ethylene, alpha-olefin, diene terpolymer type.
    Type: Grant
    Filed: February 7, 2003
    Date of Patent: February 3, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Guy Joseph Wouters, Periagaram S Ravishankar, Kent L. Chasey, Eric P. Jourdain
  • Publication number: 20040009399
    Abstract: Disclosed is a binder for a lithium-sulfur battery including a butadiene-based copolymer. The binder exhibits chemical resistance to polysulfides, is stable a battery working temperatures, forms an emulsion in organic solvents and exhibits high adherence to positive active materials and electrodes used in the lithium-sulfur battery. The disclosed binder compositions, due to their high adherence to positive active materials allow for higher relative amounts of positive active materials to be used in the battery resulting in a high capacity lithium-sulfur battery.
    Type: Application
    Filed: July 9, 2003
    Publication date: January 15, 2004
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Seok Kim, Yongju Jung, Ji-Seong Han, Jan-Dee Kim
  • Patent number: 6635727
    Abstract: The ethylenic copolymer rubber according to the present invention is a novel and useful ethylenic copolymer rubber which can be cross-linked at a high velocity and is superior in scorching stability, in workability and in moldability, of which cross-linked product is superior in the mechanical properties, such as the cross-linked rubber strength etc., and in the form-preservability. A cross-linkable rubber composition containing this ethylenic copolymer rubber is utilized for producing, for example, cross-linked molded rubber product for use as sealing element and automobile weather strip sponge.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: October 21, 2003
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Taku Koda, Kotaro Ichino, Masaaki Kawasaki, Keiji Okada
  • Publication number: 20030187173
    Abstract: A butyl polymer having improved processability is described, together with a process for production thereof. The butyl polymer derived from a reaction mixture which contains: (i) a monomer mixture comprising a C4 to C7 monoolefin monomer (preferably isobutylene) and a C4 to C14 multiolefin monomer (preferably isoprene); (ii) a multiolefin cross-linking agent (preferably divinyl benzene); and (iii) a chain transfer agent (preferably diisobutylene (2,2,4-trimethyl-1-pentene)). The subject butyl polymer has an improved balance of cold flow, filler dispersion, extrusion rate and die swell.
    Type: Application
    Filed: May 23, 2003
    Publication date: October 2, 2003
    Inventor: Gabor Kaszas
  • Patent number: 6627720
    Abstract: A method is provided for producing hyperbranched polymers comprising heating a polymerizable reaction charge comprising (a) a monomer mixture comprising 50-99.1% by weight of at least one monoethylenically unsaturated monomer and 0.1-50% by weight of one or more multiethylenically unsaturated monomers and (b) if at least one ethylenically unsaturated monomer of the monomer mixture is not a thermally initiating monomer, a free radical polymerization initiator, to a temperature in the range from about 250° C. to about 400° C. in a continuous reactor which allows mixing of the reactor contents for a residence time of from about 2 minutes to about 60 minutes, provided that if the total amount of multiethylenically unsaturated monomer is less than 3% by weight of the monomer mixture than at least one of said one or more multiethylenically unsaturated monomers must be tri- or greater ethylenically unsaturated. The hyperbranched polymers prepared by this process are also described.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: September 30, 2003
    Assignee: Johnson Polymer, LLC
    Inventors: J. David Campbell, Fouad Teymour
  • Patent number: 6596798
    Abstract: The present invention provides a method of forming a functionalized polymer. The method includes the steps of providing a living lithium polymer and terminating the polymer with an oxazoline compound selected from an organic halide oxazoline and a branched or unbranched vinyl oxazoline compound. The present invention also provides a compounded rubber article wherein carbon black is compounded with a terminated rubber that is the reaction product of a living lithium polymer and such oxazoline compounds.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: July 22, 2003
    Assignee: Bridgestone Corporation
    Inventors: Christine M. Rademacher, William L. Hergenrother, Daniel F. Graves, James D. Ulmer
  • Patent number: 6566465
    Abstract: Conjugated diolefins, optionally in combination with other unsaturated compounds which may be copolymerized with the diolefins, are polymerized by performing the polymerization of the diolefins in the presence of catalysts based on monocyclopentadienyl compounds of vanadium and alumoxanes in the presence of aromatic vinyl compounds as the solvent at temperatures of −30 C. to +80 C. By means of the process according to the invention, it is possible to straightforwardly produce solutions of polydiolefins, such as polybutadiene, having 1,2 unit contents of 10 to 30% in aromatic vinyl compounds, which solutions may then, for example, be further processed to yield ABS or HIPS.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: May 20, 2003
    Assignee: Bayer Atkiengesellschaft
    Inventors: Heike Windisch, Werner Obrecht, Gisbert Michels, Norbert Steinhauser
  • Patent number: 6562920
    Abstract: This invention relates to olefin polymerization processes suitable for limiting or eliminating aromatic solvents or diluents. The invention processes can be conducted by contacting polymerizable olefin monomers with catalyst complexes of Group 3-11 metal cations and noncoordinating or weakly coordinating anions bound directly to the surfaces of finely divided substrate particles or to polymer chains capable of effective suspension or solvation in polymerization solvents or diluents under polymerization conditions. These processes minimize problems associated with using largely insoluble organometallic or organometalloid catalysts and cocatalysts in aliphatic, solution, or diluent polymerization processes.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: May 13, 2003
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Patrick Brant
  • Patent number: 6531556
    Abstract: A radical (co)polymerization of ethylene is carried out under high pressure in the presence of at least one initiating free radical (Z•) and of at least one controlling stable free radical (SFR•) which comprises the indoline nitroxide backbone represented by the formula (I). A is a hydrocarbonaceous chain forming an aromatic ring with the two carbon atoms to which it is attached, this ring being able to carry substituents or being able to carry one or more rings placed side by side, which rings are aromatic or aliphatic and optionally substituted, the carbon atoms forming the nitrogenous ring and in the alpha- and beta-position with respect to the nitrogen atom being able to carry hydrogen atoms or substituents.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: March 11, 2003
    Assignee: Atofina
    Inventors: Eric Minaux, Lucedio Greci, Michael Buback, Paul Tordo, Thierry Senninger, Pierluigi Stipa, Patricia Carloni, Elisabetta Damiani, Giampaolo Tommasi
  • Patent number: 6506866
    Abstract: Disclosed is a novel ethylene copolymer by copolymerizing an ethylene and at least one comonomer selected from a compound represented by the formula H2C═CHR wherein R is an alkyl group or an aryl group, and a diene, by slurry polymerization process in the presence of a solid catalyst system comprising a support, a transition metal compound and an activator capable of converting the transition metal compound into a catalytically active transition metal complex. The produced copolymer has a density of from 0.870 to 0.
    Type: Grant
    Filed: May 16, 1997
    Date of Patent: January 14, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Grant B. Jacobsen, Fumio Matsushita, Lee Spencer, Peter L. Wauteraerts
  • Patent number: 6482907
    Abstract: Olefins containing selected functional groups such as silyl, ether and alkenyl, and often containing a blocking group, may be copolymerized with unsubstituted olefins such as ethylene and propylene in the presence of certain coordination compounds of nickel or palladium. The resulting polymers are useful as molding resins, elastomers, in adhesives and for films.
    Type: Grant
    Filed: February 1, 2000
    Date of Patent: November 19, 2002
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Lin Wang, Samuel David Arthur, Elizabeth Forrester McCord, Yueli Wang, Peter Arnold Morken, Lynda Kaye Johnson
  • Patent number: 6476172
    Abstract: A fiber product drawn from an isotactic propylene copolymer of a C2, C4, C5, C6, C7 or C8 &agr;-olefin monomer produced in the presence of a metallocene catalyst characterized by a bridged chiral and stereorigid cyclopentadienyl or substituted cyclopentadienyl ligand structure of a transitional metal selected from group 4b, 5b, or 6b metals of the Periodic Table of Elements, the copolymer having a MFR less than 35, suitably about 30 or less. The copolymer is heated to a molten state and extruded to form a fiber preform. The preform is subjected to spinning at a spinning speed of at least 300 meters per minutes and subsequent drawing at a speed of up to about 1500 meters per minute to provide a draw ratio of at least 1.5 up to 5:1 to produce a continuous fiber having high tenacity of about 3.5 grams per denier and greater and good hand.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: November 5, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Darek Wachowicz, Cyril Chevillard, Lisa K. Albe
  • Patent number: 6465590
    Abstract: The present invention relates to telechelic polymers having crosslinkable end groups of the formula and methods for preparing the same wherein n is an integer; is an alkadienyl group; Y is an alkyl group; and Z is crosslinkable end group. In general, the inventive synthesis involves reacting a functionalized chain transfer agent having crosslinkable ends with a cycloalkene in the presence of a ruthenium or osmium catalyst of the formula wherein: M is ruthenium or osmium; X and X1 are independently any anionic ligand; L and L1 are any neutral electron donor ligand; R and R1 are each hydrogen or a substituted or unsubstituted substituent wherein the substituent is selected from the group consisting of C1-C20 alkyl, C2-C20 alkenyl, C2-C20 alkynyl, aryl, C1-C20 carboxylate, C1-C20 alkoxy, C2-C20 alkenyloxy, C2-C20 alkynyloxy, aryloxy, C2-C20 alkoxycarbonyl, C1-C20 alkylthio, C1-C20 alkylsulfonyl and C1-C20 alkylsulfinyl.
    Type: Grant
    Filed: March 17, 1999
    Date of Patent: October 15, 2002
    Assignee: California Institute of Technology
    Inventors: Bob R. Maughon, Takeharu Morita, Robert H. Grubbs
  • Publication number: 20020143122
    Abstract: Ethylene-based polymer blends having an MWD of at least about 2 are made in a single reactor using a mixed constrained geometry catalyst (CGC) system. The process comprises the steps of contacting under polymerization conditions and in a single reaction vessel (i) ethylene, (ii) at least one C3-C20 &agr;-olefin, (iii) optionally, at least one polyene, and (iv) a mixed CGC system.
    Type: Application
    Filed: January 3, 2002
    Publication date: October 3, 2002
    Inventors: Michael K. Laughner, Debra J. Mangold, Deepak R. Parikh