Adding Material To Polymerization Zone In An Incremental Or Sequential Manner Patents (Class 526/66)
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Patent number: 11326003Abstract: Polymerization processes for producing ethylene-based plastomers and elastomers having densities less than 0.91 g/cm3 utilize a metallocene-based catalyst system containing a chemically-treated solid oxide. These polymerization processes can be conducted in a slurry reactor, a solution reactor, and/or a gas phase reactor. Ethylene polymers produced from the polymerization process can be characterized by a density of less than 0.91 g/cm3, a CY-a parameter of less than 0.2, and a ratio of HLMI/MI of at least 30, or a density less than 0.91 g/cm3, a CY-a parameter from 0.25 to 0.75, and a ratio of Mw/Mn from 2 to 3.Type: GrantFiled: September 21, 2021Date of Patent: May 10, 2022Assignee: Chevron Phillips Chemical Company LPInventors: Scott E. Kufeld, Max P. McDaniel, Kenneth A. Dooley
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Patent number: 11267909Abstract: Disclosed herein are oligomerization processes in which ethylene and a catalyst system are first combined for a suitable residence time in an activation vessel, prior to introduction into a reaction zone to oligomerize ethylene to form a desired oligomer product, such as 1-hexene and/or 1-octene. Related oligomerization reaction systems that include the activation vessel also are disclosed. In these oligomerization processes and reaction systems, the catalyst system can be fully activated as it leaves the activation vessel and enters the reaction zone, thus providing greater catalyst utilization and less catalyst waste.Type: GrantFiled: July 15, 2020Date of Patent: March 8, 2022Assignee: Chevron Phillips Chemical Company LPInventors: Steven M. Bischof, James L. Hillier, Uriah J. Kilgore, Steve R. Hutchison, Bruce E. Kreischer, Orson L. Sydora
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Patent number: 11193899Abstract: Provided is a non-destructive method for evaluating the structure of a water-absorbing resin which can be advantageously used for controlling various properties of the water-absorbing resin. This non-destructive method for evaluating the structure of a water-absorbing resin involves non-destructively evaluating the structure of a water-absorbing resin through an X-ray computer tomographic technique, wherein the method comprises a step 1 for installing the water-absorbing resin to be evaluated on a test piece stage of an X-ray computer tomography device, a step 2 for performing X-ray computer tomography on the water-absorbing resin using the X-ray computer tomography device and acquiring tomographic image data of the water-absorbing resin, and a step 3 for analyzing the tomographic image data using image analysis software and obtaining a tomographic image of the water-absorbing resin.Type: GrantFiled: March 2, 2018Date of Patent: December 7, 2021Assignee: SUMITOMO SEIKA CHEMICALS CO., LTD.Inventors: Mikito Chiba, Yuichi Onoda
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Patent number: 11155675Abstract: A method for synthesizing regioregular polyesters, starting from asymmetric diols, may provide the polymer ordered structure and advantageous physical-chemical properties. Such methods can make it is possible to obtain regioregular polyesters having high glass transition temperatures Tg and crystalline properties. In the case in which the asymmetric diols are used in a pure enantiomeric form, with respect to the chiral carbon bound to the secondary hydroxyl, through the above-mentioned method it is possible to obtain regioregular and stereoregular polyesters, which may have thermal and crystalline properties further ameliorative with respect to non-chiral regioregular polymers.Type: GrantFiled: July 26, 2017Date of Patent: October 26, 2021Assignee: versalis S.p.A.Inventors: Mirco Nodari, Aldo Longo, Martino Colonna, Claudio Gioia
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Patent number: 10870718Abstract: The present invention relates to a solid, particulate catalyst component having an mean particle size range of 5 to 200 ?m and comprising a compound of a Group 2 metal, a compound of a transition metal of Group 4 to 6, and at least two internal electron donors being different to each other and being non-phthalic organic compounds selected from (di)esters of non-phthalic carboxylic (di)acids, 1,3-diethers and di-esters of 1,3-diol compounds and derivatives thereof, and wherein the solid particulate catalyst component is free of any external support material. The invention relates also to the preparation of the catalyst component and a polymerization process for producing propylene polymers.Type: GrantFiled: July 14, 2016Date of Patent: December 22, 2020Assignee: Borealis AGInventors: Peter Denifl, Torvald Vestberg, Hanna-Leena Rönkkö, Timo Leinonen
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Patent number: 10202474Abstract: A method for producing a polydiene, the method comprising the steps of (i) forming an active catalyst by combining a lanthanide-containing compound, an alkylating agent, and a halogen source; and (ii) polymerizing conjugated diene monomer in the presence of the active catalyst and a catechol compound.Type: GrantFiled: September 9, 2016Date of Patent: February 12, 2019Assignee: Bridgestone CorporationInventor: Zengquan Qin
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Patent number: 9637602Abstract: The present invention relates to a new biaxially oriented polypropylene (BOPP) film, a process for the preparation of such film as well as the use of a polypropylene for the preparation of such film and an article comprising such film.Type: GrantFiled: December 18, 2014Date of Patent: May 2, 2017Assignee: Borealis AGInventors: Gregory Potter, Dietrich Gloger, Thomas Horill, Antonis Gitsas, Franciscus Jacobs, Matthew Parkinson
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Patent number: 9472317Abstract: A resin composition for wire coating, which is excellent in extrudability, heat deterioration resistance, abrasion resistance, flame retardancy and insulating properties, can achieve low smoke-producing properties and contains no halogen compound and an insulated wire obtained therefrom. The resin composition for wire coating comprises (A) a specific thermoplastic polyester resin (component A), (B) a polyester block copolymer (component B), (C) a polycarbodiimide compound (component C), (D) magnesium hydroxide (component D), (E) an inorganic porous filler (component E), (F) a hindered phenol-based antioxidant (component F) and (G) a phosphorus-based antioxidant (component G) in a specific ratio.Type: GrantFiled: October 5, 2011Date of Patent: October 18, 2016Assignee: TEIJIN LIMITEDInventors: Masaki Mitsunaga, Zenichiro Shidara, Hidenori Nakagawa
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Patent number: 9353203Abstract: A process for the preparation of a polypropylene in a sequential polymerization process including at least two polymerization reactors connected in series. The polymerization takes place in the presence of a Ziegler-Natta catalyst, and said Ziegler-Natta catalyst includes (a) a pro-catalyst that has a compound of a transition metal, a compound of a metal which metal is selected from one of the groups 1 to 3 of the periodic table (IUPAC), and an internal electron donor, (b) a co-catalyst, and (c) an external donor. The ratio of catalyst feed rate to propylene feed rate in the first polymerization reactor is 1.0 to 4.5 g/t.Type: GrantFiled: July 30, 2013Date of Patent: May 31, 2016Assignee: Borealis AGInventors: Wolfgang Neissl, Dietrich Gloger, Thomas Horill, Martina Sandholzer, Gregory Potter
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Patent number: 9074022Abstract: A purpose of the present invention is to reduce odor of a water-absorbent resin during absorption of water. Such the invention is attained by a process for production of a water-absorbent resin by subjecting a water-soluble ethylenically unsaturated monomer to reversed-phase suspension polymerization. The process comprises the following steps (A) to (C): (A) adding an aqueous solution of water-soluble ethylenically unsaturated monomer to a petroleum hydrocarbon dispersion medium to disperse the aqueous solution in the dispersion medium; (B) adding a surfactant to the emulsion to further disperse the emulsion; and (C) performing the reversed-phase suspension polymerization using a water-soluble radical polymerization initiator, optionally in the presence of an internal-crosslinking agent.Type: GrantFiled: April 26, 2007Date of Patent: July 7, 2015Assignee: SUMITOMO SEIKA CHEMICALS CO., LTD.Inventors: Hideki Yokoyama, Yasuhiro Nawata
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Patent number: 8912296Abstract: Provided is a process for preparing polystyrene having a weight average molecular weight (Mw) in the range of 120,000-160,000 g/mol, a polydispersity in the range of 4-6 and a melt flow rate of at least 40 g/10 minutes by feeding styrene into a reaction system through which the styrene passes as a component of a reaction mixture as it is polymerized, the reaction system including an initial reaction zone (100) and a downstream reaction zone (200), comprising the steps of: polymerizing styrene in the initial reaction zone to form polystyrene having a Mw of greater than 300,000 g/mol and a polydispersity in the range 1.5-2.5, 10-30 wt. % of the styrene fed to the initial reaction zone being polymerized there, —and polymerizing styrene remaining in the reaction mixture in the downstream reaction zone, a chain transfer agent being mixed with the reaction mixture at the commencement of this reaction zone and optionally at one or more additional locations within this reaction zone.Type: GrantFiled: December 13, 2012Date of Patent: December 16, 2014Assignee: Styron Europe GmbHInventors: Gilbert Bouquet, Ulrich Reifert, Nicolaas M. A. Hermans
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Patent number: 8841390Abstract: Method for the preparation of a sticky high impact heterophasic polypropylene (HECO) in a reactor facility comprising in series (i) a first reaction system, (ii) a first conveying line connecting the first reactor system with a second reactor system comprising an outlet, (iii) a second conveying line connecting the outlet with a purge bin comprising a feeder, and (iv) a conveying system being connected with the feeder, and the preparation of said heterophasic polypropylene (HECO) comprises the steps in the order of (a) producing in said first reactor system the polypropylene matrix (M), (b) transferring at least a part of said polypropylene to said second reactor system via the first conveying line, (c) producing in said second reactor system the elastomeric copolymer obtaining the heterophasic polypropylene (HECO), (d) discharging said heterophasic polypropylene (HECO) from said second reactor system via the outlet, (e) transferring said discharged heterophasic polypropylene (HECO) via the second conveying lType: GrantFiled: November 18, 2009Date of Patent: September 23, 2014Assignee: Borealis AGInventors: Pauli Leskinen, Olli Tuominen, Veli-Matti Keinänen
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Patent number: 8790579Abstract: Methods and systems for preparing catalyst, such as chromium catalysts, are provided. The valence of at least a portion of the catalyst sent to an activator is changed from Cr(III) to Cr(VI). The catalyst is prepared or activated continuously using a fluidization bed catalyst activator.Type: GrantFiled: December 11, 2012Date of Patent: July 29, 2014Assignee: Chevron Phillips Chemical Company LPInventors: Elizabeth A. Benham, Max P. McDaniel, Ted H. Cymbaluk, Charles K. Newsome, Charles R. Nease, H. Kenneth Staffin, Thomas R. Parr
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Patent number: 8686095Abstract: An epoxy resin with amine functionality is manufactured continuously through a first reaction zone in which an epoxide-functional resin is made by ring-opening addition, a second reaction zone in which the resin is reacted with amine to make an epoxide-functional product, and a third reaction zone in which the epoxide functional product is reacted with amine to make the epoxy resin with amine functionality. In other embodiments, some amine may be added in the first reaction zone to produce an epoxide functional product, with elimination of the second reaction zone, or all of the amine reactant may be added in the first reaction zone to produce an amine functional product, with elimination of both the second and third reaction zones. Optionally, solvent may be removed in an evaporation zone and recycled into the continuous process and further zones may be included to incorporate crosslinker, additives, and to emulsify the resin.Type: GrantFiled: June 30, 2008Date of Patent: April 1, 2014Assignee: BASF CorporationInventors: Charles L Tazzia, Marco A Villalobos, Paul J Harris
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Patent number: 8633285Abstract: A process for producing water-absorbing polymer particles, comprising the addition of a solid additive to a polymer gel by means of a conveying screw (1), wherein the solid additive and a gas volume flow are fed to the conveying screw (1) by means of an addition channel (2).Type: GrantFiled: December 8, 2008Date of Patent: January 21, 2014Assignee: BASF SEInventors: Rüdiger Funk, Matthias Weismantel, Dominicus van Esbroeck, Filip Mees
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Patent number: 8609792Abstract: The invention relates to A process for the polymerization of ethylene to produce a polyethylene resin in at least two slurry loop reactors connected to each other in series, the resin having a bimodal molecular weight distribution, a molecular weight distribution MWD of at least 7.0, an HLMI of from 1 to 100 g/10 min, and a density of from 0.935 to 0.960 g/cm3, wherein in one reactor 30 to 47 wt % based on the total weight of the polyethylene resin of a high molecular weight (HMW) polyethylene fraction is produced having an HL275 of from 0.05 to 1.8 g/10 min (the equivalent of HLMI of from 0.01 to 1.56 g/10 min), a density of from 0.925 to 0.942 g/cm3 and an MWD of at least 5.0, and in the other reactor a low molecular weight (LMW) polyethylene fraction is produced having an HLMI of from 10 to 1500 g/10 min and a density of from 0.960 to 0.975 g/cm3, in the presence of a Ziegler-Natta catalyst system.Type: GrantFiled: February 7, 2011Date of Patent: December 17, 2013Assignee: Total Research & Technology FeluyInventors: Aurélien Vantomme, Daniel Siraux, Alain Van Sinoy, Jean-Léon Gielens
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Patent number: 8586701Abstract: Disclosed is a process for the preparation of high molecular weight, thermoplastic copolyesters by reacting a diester composition comprising a dialkyl ester of terephthalic acid with a diol composition comprising a first diol component comprising 2,2,4,4-tetramethyl-1,3-cyclobutanediol and a second diol component comprising 1,4-cyclohexanedimethanol. The diester composition can be reacted with the first diol component to produce a polyester oligomer that can be reacted further with the second diol component to produce a modified polyester oligomer. The modified polyester oligomer can then be heated to form a copolyester. The process reduces the precipitation of poly(1,4-cyclohexylene dimethylene) terephthalate in the reaction mixture.Type: GrantFiled: July 3, 2007Date of Patent: November 19, 2013Assignee: Eastman Chemical CompanyInventors: Benjamin Fredrick Barton, Damon Bryan Shackelford
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Patent number: 8466240Abstract: Processes for producing high pressure polyethylene and processes for increasing the crosslinkability of high pressure polyethylene are disclosed. The processes comprise controlling particular reaction parameters that have been found to promote crosslinkability in the resulting high pressure polyethylene. High pressure polyethylenes having improved crosslinkability are also disclosed.Type: GrantFiled: October 4, 2011Date of Patent: June 18, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Scott C. Solis, Danny Van Hoyweghen, Daniel J. Dobson, Arthur G. Voepel, Cindy Dewitte, Paul J. Clymans, Ashley R. Kropf, Joel E. Schmieg
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Patent number: 8455596Abstract: The present invention provides a method for production of a copolymer for photoresists in which the bias of the monomer composition ration is small. This method for production is a method for production of a copolymer for photoresists, which copolymer containing at least two types of repeating units, the method having a supplying step of supplying a monomer solution and a solution containing a polymerization initiator into a polymerization reaction system, wherein the range of fluctuation of the monomer composition ratio of unreacted monomers is within the range between minus 15% and plus 15% or the standard deviation of the monomer composition ratio of unreacted monomers is within 2 in the polymerization reaction system during the period from the start of the polymerization reaction to the end of supplying of the monomer solution.Type: GrantFiled: February 9, 2010Date of Patent: June 4, 2013Assignee: Maruzen Petrochemical Co., Ltd.Inventors: Tomo Oikawa, Eiichi Ikawa
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Patent number: 8431096Abstract: The current invention provides a method of improving the efficiency of one or more heat exchangers used in cooperation with a high temperature solution polymerization process. Addition of surface active agents, such as C6 to C22 carboxylic acids, to a two phase liquid-liquid polymer solution downstream of a reactor system and upstream of a heat exchanger system can increase the efficiency of heat exchange by more than 10 %.Type: GrantFiled: February 15, 2011Date of Patent: April 30, 2013Assignee: Nova Chemicals (International) S.AInventors: Eric Cheluget, Arun Sood
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Patent number: 8431658Abstract: A process for introducing a catalyst powder based on a titanium compound supported on magnesium halide into a gas-phase olefin polymerization reactor, characterized in that it comprises: (a) storing the catalyst powder under an atmosphere of a liquid C3-C12 alkane; (b) withdrawing from step (a) a measured amount of said catalyst powder by means of a rotary valve; (c) transferring said metered amount of catalyst powder to a catalyst activation section by a continuous pick-up flow of a liquid C3-C12 alkane; (d) contacting the catalyst powder with a liquid phase comprising an organo-aluminum compound and optionally an external donor compound, at a temperature ranging from ?20° C. to 60° C.; (e) introducing the activated catalyst powder in one or more gas-phase olefin polymerization reactors, where a gaseous mixture comprising at least one alpha-olefin is subjected to polymerization.Type: GrantFiled: December 23, 2009Date of Patent: April 30, 2013Assignee: Basell Poliolefine Italia S.r.l.Inventors: Pietro Baita, Rainer Karer, Gerhardus Meier, Guido Funk, Gabriele Mei
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Publication number: 20130096267Abstract: A method for preparing a functionalized polymer, the method comprising the steps of (a) polymerizing monomer in the presence of a coordination catalyst to form a polymer, (b) inhibiting said step of polymerizing with a Lewis base, and (c) reacting the polymer with a functionalizing agent.Type: ApplicationFiled: December 4, 2012Publication date: April 18, 2013Applicant: BRIDGESTONE CORPORATIONInventor: BRIDGESTONE CORPORATION
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Patent number: 8389654Abstract: The present invention relates to a polymer composition, comprising (i) a polypropylene homopolymer, (ii) a polypropylene random copolymer, prepared by copolymerization of propylene with an olefin comonomer and having an amount of olefin comonomer units of 0.2 to 5 wt %, and (iii) an elastomeric copolymer of propylene and at least one olefin comonomer, the polymer composition having a tensile modulus, determined according to ISO 527-2/1B at 1 mm/min. and 23° C., of at least 1200 MPa.Type: GrantFiled: July 1, 2010Date of Patent: March 5, 2013Assignee: Borealis Technology OyInventors: Kauno Alastalo, Carl-Gustaf Ek, Bo Malm, Ulf Torgersen, Olli Tuominen
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Patent number: 8383739Abstract: Systems and methods for monitoring a polymerization reactor are provided. The method can include estimating an acoustic condition of a polymer produced in a reactor. The method can also include estimating a stickiness control parameter of the polymer produced in the reactor. The method can further include pairing the acoustic condition with the stickiness control parameter to provide a paired acoustic condition and stickiness control parameter.Type: GrantFiled: May 5, 2010Date of Patent: February 26, 2013Assignee: Univation Technologies, LLCInventors: Michael E. Muhle, Richard B. Pannell, Eric J. Markel, Robert O. Hagerty
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Patent number: 8378033Abstract: The present invention relates to a method of producing water-absorbent resin particles in which a median particle size of primary particles (d) and a median particle size of secondary particles (D) satisfy the relationship of the formula, 5d/3+150<D<5d+150, comprising the steps of: (1) subjecting a water-soluble ethylenically unsaturated monomer to a first-step reversed phase suspension polymerization reaction, in a petroleum hydrocarbon solvent, in the presence of a dispersion stabilizer, to give spherical primary particles having a median particle size (d) of from 30 to 130 ?m; (2) cooling the polymerization reaction solution, to precipitate the dispersion stabilizer; and (3) carrying out a second-step reversed phase suspension polymerization reaction by adding the water-soluble ethylenically unsaturated monomer for the second step to the polymerization reaction solution to agglomerate the primary particles, to give secondary particles having a median particle size (D) of from 200 to 500 ?m.Type: GrantFiled: April 20, 2007Date of Patent: February 19, 2013Assignee: Sumitomo Seika Chemicals Co., Ltd.Inventors: Masayoshi Handa, Yasuhiro Nawata
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Patent number: 8367783Abstract: The present invention relates to a process for improving the polymerization of ethylene and one or more optional co-monomer(s) in a polymerization loop reactor characterized in that said process comprises the step of controlling the hydrogen/monomer ratio along the path of the reactor by multiple, spatially separated, feeding of hydrogen along the path of the loop reactor. In particular, the invention provides a process for controlling, and preferably narrowing, the molecular weight distribution of the produced polymer particles. In another aspect, the invention relates to a polymerization loop reactor suitable for the polymerization process of ethylene and an optional olefin co-monomer, wherein the molecular weight distribution of the produced ethylene polymer can be controlled.Type: GrantFiled: April 3, 2007Date of Patent: February 5, 2013Assignee: Total Petrochemicals Research FeluyInventor: Daan Dewachter
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Publication number: 20130023598Abstract: The present invention provides a process for preparing high melt strength propylene polymer by direct polymerization, comprising that a propylene polymer with wide molecular weight distribution and containing “very high molecular weight fraction” can be prepared by controlling the species and ratios of the external electron donors in the Ziegler-Natta catalyst system at different reaction stages according to the requirment for different molecular weight fractions in the different propylene polymerization stage of the series operation, and said polymer has excellent mechnical properties, especially with very high melt strength. The present invention also provides a propylene homopolymer with high melt strength, comprising the following features: (1) the MFR is 0.2-10 g/10 min at 230° C. with a load of 2.16 kg; (2) the molecular weight distribution Mw/Mn is 6-20; (3) the content of the fraction with a molecular weight higher than 5,000,000 is higher than or equal to 0.Type: ApplicationFiled: January 21, 2011Publication date: January 24, 2013Inventors: Wenbo Song, Meifang Guo, Shijun Zhang, Wenjun Wei, Honghong Huang, Luqiang Yu, Tao Liu, Huijie Hu, Huan Xu, Peiqian Yu, Xiaomeng Zhang
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Publication number: 20120252990Abstract: A high pressure polymerization process to form an ethylene-based polymer comprises the steps of: A. Injecting a first feed comprising ethylene and optionally a chain transfer agent system (CTA system) into a first autoclave reactor zone operating at polymerization conditions to produce a first zone reaction product, the CTA system of the first reactor zone having a transfer activity Z1; and B. (1) Transferring at least part of the first zone reaction product to a second reactor zone selected from a second autoclave reactor zone or a tubular reactor zone and operating at polymerization conditions, and, optionally, (2) freshly injecting a second feed into the second reactor zone to produce a second zone reaction product, with the proviso that the second reactor zone contains a CTA system having a transfer activity Z2; and with the proviso that the ratio of Z1/Z2 is less than 1.Type: ApplicationFiled: December 14, 2010Publication date: October 4, 2012Inventors: Otto J. Berbee, Cornelis Den Doelder, Egbert Nijhof, Mehmet Demirors, Sjoerd A. De Vries
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Patent number: 8202485Abstract: Process for providing a flow of particulate matter to a reactor, by intermittently adding the particulate matter and a diluent to a mixing tank, and continuously withdrawing a slurry of particulate matter in diluent from the mixing tank for introduction into the reactor. Prior to each addition of particulate matter and diluent to the mixing tank, the concentration of particulate matter in the diluent already in the mixing tank is measured or calculated, and the amount of particulate matter and diluent subsequently added is measured so as to achieve the same concentration at the end of the addition as that measured or calculated prior to the addition.Type: GrantFiled: December 22, 2009Date of Patent: June 19, 2012Assignee: Ineos Manufacturing Belgium NVInventor: Brent Walworth
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Patent number: 8058366Abstract: Embodiments of our invention relate generally to methods of monitoring and controlling polymerization reactions including reactions producing multimodal polymer products using multiple catalysts in a single reactor. Embodiments of the invention provide methods of rapidly monitoring and controlling polymerization reactions without the need to sample and test the polymer properties. The method uses reactor control data and material inventory data in a mathematical leading indicator function to control the reactor conditions, and thereby the products produced under those conditions.Type: GrantFiled: July 30, 2009Date of Patent: November 15, 2011Assignee: Univation Technologies, LLCInventors: David J. Sandell, Marjorie E. King, Fred D. Ehrman
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Patent number: 7973104Abstract: The present invention relates to rubbery core/shell polymers that have improved heat and ultraviolet light resistance. These polymers can be blended with thermoplastics to make leathery compositions. The core/shell polymers of this invention have an inner core and an outer shell. The inner core is has repeat units which are derived from (a) butyl acrylate, (b) a member selected from the group consisting of methyl methacrylate, ethyl methacrylate, methyl acrylate, and ethyl acrylate, (c) optionally, an alkoxy ethyl acrylate or an alkoxy ethyl methacrylate, (d) acrylonitrile, (f) a cross-linking agent, and (g) a monomer containing reactive cure sites The outer core has repeat units which are derived from (d) acrylonitrile, (e) styrene, and (f) additional cross-linking agent. The outer core of these polymers is void of repeat units that are derived from methyl methacrylate.Type: GrantFiled: June 29, 2006Date of Patent: July 5, 2011Assignee: Eliokem S.A.S.Inventor: Hung Dang Ngoc
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Patent number: 7919568Abstract: The current invention provides a method of improving the efficiency of one or more heat exchangers used in cooperation with a high temperature solution polymerization process. Addition of surface active agents, such as C6 to C22 carboxylic acids, to a two phase liquid-liquid polymer solution downstream of a reactor system and upstream of a heat exchanger system can increase the efficiency of heat exchange by more than 10%.Type: GrantFiled: August 19, 2008Date of Patent: April 5, 2011Assignee: NOVA Chemicals (International) S.A.Inventors: Eric Cheluget, Arun Sood
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Patent number: 7915354Abstract: Disclosed herein is a multimodal polymer composition comprising 45 to 75 wt % of a first polymer fraction, 25 to 55 wt % of a second polymer fraction, and from 10-50 phr of an extender oil. The multimodal polymer composition has an overall Mooney viscosity of less than 90 ML(1+4@125° C.), and each polymer fraction comprises an ethylene, C3-C10 alpha-olefin, non-conjugated diene polymer, wherein the first polymer fraction has a Mooney viscosity of greater than or equal to about 150 ML(1+4@125° C.), the second polymer fraction has a Mooney viscosity from about 20 to about 120 ML(1+4@125° C.). A process for making the multimodal polymer composition comprising a process utilizing two or more reactors in series is also disclosed.Type: GrantFiled: July 10, 2007Date of Patent: March 29, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Guy Joseph Wouters, Periagaram Srinivasan Ravishankar, Giandomenico Stella, Maria Dolores Ellul
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Patent number: 7838605Abstract: Embodiments of our invention relate generally to methods of monitoring and controlling polymerization reactions including reactions producing multimodal polymer products using multiple catalysts in a single reactor. Embodiments of the invention provide methods of rapidly monitoring and controlling polymerization reactions without the need to sample and test the polymer properties. The method uses reactor control data and material inventory data in a mathematical leading indicator function to control the reactor conditions, and thereby the products produced under those conditions.Type: GrantFiled: September 29, 2004Date of Patent: November 23, 2010Assignee: Univation Technologies, LLCInventors: David Jack Sandell, Marjorie E. King, Fred David Ehrman
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Patent number: 7799880Abstract: A multistep process comprising the following steps: step a) polymerizing propylene and optionally one or more monomers selected from ethylene or alpha olefins of formula CH2?CHT1, wherein T1 is a C2-C10 alkyl radical in the presence of a catalyst system supported on an inert carrier, comprising: ii) one or more metallocene compounds of formula (I): ii) an alumoxane or a compound capable of forming an alkyl metallocene cation; and optionally iii) an organo aluminum compound; step b) contacting, under polymerization conditions, in a gas phase, propylene or ethylene with one or more alpha olefins of formula CH2?CHT, wherein T is hydrogen or a C1-C10 alkyl radical, and optionally a non-conjugated diene, in the presence of the polymer obtained in step a) and optionally in the presence of an additional organo aluminum compound; provided that an homopolymer is not produced; wherein: the compound of formula (I) is described in the application.Type: GrantFiled: March 22, 2006Date of Patent: September 21, 2010Assignee: Basell Polyolefine GmbHInventor: Eleonora Ciaccia
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Publication number: 20100206443Abstract: A heterogeneous rubbery polymer is provided that includes a polymer chain derived from a vinyl aromatic monomer and a conjugated diolefin monomer, wherein from greater than 20 weight percent to about 40 weight percent of units in the rubbery polymer are derived from the vinyl aromatic monomer and from about 60 weight percent to about 80 weight percent of units in the rubbery polymer are derived from the conjugated diolefin monomer. The polymer chain is further characterized by having greater than zero and less than about 30 weight percent of the vinyl aromatic units in sequences containing 1 vinyl aromatic unit, from about 5 weight percent to about 20 weight percent of the vinyl aromatic units in sequences containing 5 to 8 vinyl aromatic units, and greater than zero and less than about 5 weight percent of the vinyl aromatic units in sequences containing 9 or more vinyl aromatic units.Type: ApplicationFiled: February 13, 2009Publication date: August 19, 2010Applicant: The Goodyear Tire & Rubber CompanyInventors: Adel Farhan Halasa, Wen-Liang Hsu, Leh-Yeh Hsu, Warren James Busch, David Michael Smith, SR., Jennifer Elizabeth Labbe, Scott Edwards Johnson
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Patent number: 7728086Abstract: A multistep process comprising the following steps: step a) polymerizing propylene and optionally one or more monomers selected from ethylene or alpha olefins of formula CH2?CHT1 wherein T1 is a C2-C10 alkyl radical in the presence of a catalyst system supported on an inert carrier, comprising: ii) one or more metallocene compounds of formula (I): ii) an alumoxane or a compound capable of forming an alkyl metallocene cation; and optionally iii) an organo aluminum compound; step b) contacting, under polymerization conditions, in a gas phase, propylene or ethylene with one or more alpha olefins of formula CH2?CHT, wherein T is hydrogen or a C1-C10 alkyl radical, and optionally a non-conjugated diene, in the presence of the polymer obtained in step a) and optionally in the presence of an additional organo aluminum compound; provided that an homopolymer is not produced; wherein: the compound of formula (I) is described in the application.Type: GrantFiled: March 22, 2006Date of Patent: June 1, 2010Assignee: Basell Polyolefine GmbHInventor: Eleonora Ciaccia
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Publication number: 20100105848Abstract: Disclosed is a propylene impact copolymer comprising a first polypropylene having an MFR1 within the range from 15 to 40 dg/min; a second polypropylene having an MFR2 within the range from 50 to 190 dg/min; an elastomeric polymer; and wherein the propylene impact copolymer has an MFRICP within the range from 6 to 18 dg/min; a 1% Secant Flexural Modulus of greater than 150 kpsi (1030 MPa); and an Izod Impact at 25° C. of greater than 10 ft-lbs/in (530 J/m). The impact copolymer may be produced in a two or three tandem-reactor system wherein the catalyst composition used in the second reactor to produce the second polypropylene is different from the catalyst composition used in the first reactor to produce the first polypropylene.Type: ApplicationFiled: October 27, 2008Publication date: April 29, 2010Inventors: Prasadarao Meka, Kevin Wayne Lawson
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Publication number: 20100028576Abstract: Disclosed is a process for producing a polyester composition which can be obtained by polycondensation of a dicarboxylic acid or ester-forming derivative thereof and a diol or ester-forming derivative thereof in presence of a polycondensation catalyst, in which a polyester having a good color tone can be obtained by adding a specific phosphorus compound after a polycondensation catalyst is added and pressure reduction in polymerization reactor is started and before the polycondensation of the polyester is substantially completed, and at a time in which the polyester reaches 75% or more of the intrinsic viscosity to be finally reached in said polymerization reactor.Type: ApplicationFiled: October 10, 2007Publication date: February 4, 2010Applicant: TORAY INDUSTRIES, INC.Inventors: Gen Hayashi, Kunihiro Morimoto, Tomio Kawaji, Masatoshi Aoyama
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Publication number: 20090326168Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.Type: ApplicationFiled: September 8, 2009Publication date: December 31, 2009Applicant: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zeller, Clay K. Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
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Publication number: 20090326173Abstract: An epoxy resin with amine functionality is manufactured continuously through a first reaction zone in which an epoxide-functional resin is made by ring-opening addition, a second reaction zone in which the resin is reacted with amine to make an epoxide-functional product, and a third reaction zone in which the epoxide functional product is reacted with amine to make the epoxy resin with amine functionality. In other embodiments, some amine may be added in the first reaction zone to produce an epoxide functional product, with elimination of the second reaction zone, or all of the amine reactant may be added in the first reaction zone to produce an amine functional product, with elimination of both the second and third reaction zones. Optionally, solvent may be removed in an evaporation zone and recycled into the continuous process and further zones may be included to incorporate crosslinker, additives, and to emulsify the resin.Type: ApplicationFiled: June 30, 2008Publication date: December 31, 2009Applicant: BASF CorporationInventors: CHARLES L. TAZZIA, Marco A. Villalobos, Paul J. Harris
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Patent number: 7615596Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.Type: GrantFiled: September 30, 2005Date of Patent: November 10, 2009Assignee: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zellers, legal representative, Clay K Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
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Publication number: 20090275709Abstract: Continuous processes for preparing polycarbonates having a weight average molecular weight MW, of 15,000 to 200,000 g/mol, the processes comprising reacting a dihydroxydiarylalkane and phosgene in the presence of a catalyst in a phase boundary process comprising: continuously dispersing in a disperser an organic phase comprising at least a portion of the phosgene and a solvent suitable for the polycarbonate and an aqueous phase comprising the dihydroxydiarylalkane, water and an alkali solution present in an amount of 1.5 to 2.5 moles per mole of the dihydroxydiarylalkane, to form a mixture; reacting the mixture in a first reactor with a residence time of less than 0.5 seconds; further reacting the mixture in a second reactor with addition of further alkali solution and, optionally, a chain terminator; and effecting further condensation in a third reactor with addition of further alkali solution and, optionally, a chain terminator, in the presence of the catalyst.Type: ApplicationFiled: March 5, 2009Publication date: November 5, 2009Applicant: Bayer MaterialScience AGInventors: Wolfgang Ebert, Christian Kords, Rolf Bachmann, Lars Obendorf, Johan Vanden Eynde, Bert Ruytinx, Johann Seeba
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Patent number: 7585923Abstract: Embodiments of our invention relate generally to methods of monitoring and controlling polymerization reactions including reactions producing multimodal polymer products using multiple catalysts in a single reactor. Embodiments of the invention provide methods of rapidly monitoring and controlling polymerization reactions without the need to sample and test the polymer properties. The method uses reactor control data and material inventory data in a mathematical leading indicator function to control the reactor conditions, and thereby the products produced under those conditions.Type: GrantFiled: September 29, 2004Date of Patent: September 8, 2009Assignee: Univation Technologies, LLCInventors: David Jack Sandell, Marjorie E. King, Fred David Ehrman
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Publication number: 20090082529Abstract: Disclosed is a polyester produced from an aluminum compound and a phosphorus compound in the presence of a polycondensation catalyst. The polyester contains a polyester-insoluble, aluminum-containing insoluble particle in an amount of 1000 ppm or less as quantified by the method disclosed in the description, and contains an acid terminal group at a ratio of 10 to 50 eq/ton. The polyester can provide a highly transparent molded article produced through drawing (e.g., a film or hollow molded article) and is useful in the fields of highly transparent optical films, ultra-highly transparent molded articles or the like.Type: ApplicationFiled: September 12, 2006Publication date: March 26, 2009Inventors: Katsuhiko Kageyama, Haruo Matsumoto, Katsuaki Kuze, Gaku Maruyama
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Patent number: 7504141Abstract: A shrink film comprising a polyethylene film, characterized in that said polyethylene is an ethylene copolymer mixture having a molecular weight distribution in the range 10 to 35, a density of 915 to 940 kg/m3, a weight average molecular weight of at least 100000 D and an MFR2.16 (190° C.) of 0.1 to 0.9 kg/m3, which copolymer mixture is produced by a two or more stage copolymerization of ethylene and 2 to 10% mole (relative to ethylene) of a C3-12 alpha-olefin comonomer in a series of reactors including at least one slurry loop reactor and at least one gas phase reactor using a heterogeneous Ziegler-Natta catalyst.Type: GrantFiled: July 29, 2003Date of Patent: March 17, 2009Assignee: Borealis Technology OyInventors: Ole Jan Myhre, Merete Skar, Hans Georg Daviknes, Kjetil Larsen Brove, Geir Morten Johansen
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Publication number: 20090048406Abstract: A continuously variable composition copolymer is prepared in a reaction system, by (a) providing a reaction vessel comprising a first monomer composition; (b) providing a feed vessel comprising a second monomer composition; (c) initiating a polymerization reaction in the reaction vessel; (d) continuing the polymerization reaction during the gradual addition of the second monomer composition from the feed vessel to the reaction vessel, wherein the gradual addition of the second monomer composition is performed such that the continuously variable composition copolymer is obtained; (e) maintaining the polymerization until at least 90% of the total monomer composition has been converted to the copolymer; wherein the copolymer has a weight average molecular weight from 10,000 to 1,000,000; wherein the copolymer is soluble in lubricating oil, wherein the monomers of the first monomer composition provided in the reaction vessel comprise at least 50% by weight of all the monomers used to prepare the copolymer.Type: ApplicationFiled: July 14, 2008Publication date: February 19, 2009Applicant: EVONIK ROHMAX ADDITIVES GMBHInventors: Nadine Iroff, Peter Moore
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Publication number: 20090043055Abstract: A method for quenching an active polymerization mixture, the method comprising introducing a polyhydroxy compound to an active polymerization mixture.Type: ApplicationFiled: August 7, 2007Publication date: February 12, 2009Inventors: Steven Luo, Timothy L. Tartamella, Mark W. Smale, Kevin M. McCauley, Zhong-Ren Chen
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Publication number: 20080139759Abstract: A continuous production process, which can allow polymerization to proceed at a milder polymerization temperature and a higher polymerization speed as compared with the conventional method while maintaining a high level of living properties and can produce an (meth)acrylic ester (co)polymer having a narrow molecular weight distribution in a high yield with good productivity. The continuous production process for producing an (meth)acrylic ester (co)polymer comprises the step of continuously feeding an organoaluminum compound-containing polymerization initiator solution and an (meth)acrylic ester into a reactor to continuously obtain a living polymer-containing polymer reaction liquid.Type: ApplicationFiled: August 11, 2005Publication date: June 12, 2008Applicant: Kuraray Co., Ltd.Inventors: Kenichi Hamada, Yoshihiro Morishita, Tatsufumi Watanabe, Kazushige Ishiura
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Patent number: 7265190Abstract: There is disclosed a process to uniformly and rapidly carry out the mixing of a monomer liquid and a polymerization initiator and thus for the resulting polymer not to adhere to the inner surface of the piping or the inside of the apparatus in an art of producing a water-absorbent resin by continuously mixing the monomer liquid and the polymerization initiator together and thereby carrying out polymerization. This process comprises the steps of: (a) continuously supplying a monomer liquid 20 to such as a supply pipe 10 to continuously stir the monomer liquid 20 in the supply pipe 10 with such as a stirring apparatus 12; (b) causing a polymerization initiator 30 to join into a flow of the monomer liquid 20 being in a stirred state, thereby obtaining a mixed liquid 40 of the monomer liquid 20 and the polymerization initiator 30; and (c) continuously supplying the mixed liquid 40 from the supply pipe line 10 to a polymerization apparatus to cause the mixed liquid 40 to run a polymerization reaction.Type: GrantFiled: October 24, 2003Date of Patent: September 4, 2007Assignee: Nippon Shokubai Co., Ltd.Inventors: Yorimichi Dairoku, Yasuhiro Fujita, Shinichi Fujino, Hirofumi Shibata, Kenji Tada, Yoshio Irie