Polymerization With Metallocene Catalysts Patents (Class 526/943)
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Patent number: 8076259Abstract: A process for the preparation of a catalyst paste comprising the following steps: a) obtaining a slurry in an organic solvent containing at least: a1) a support bearing functional groups; a2) a trialkylaluminum of formula (Ra)3Al wherein Ra, equal to or different from each other is a C1-C20 hydrocarbon radical optional containing heteroatoms belonging to groups 13-17 of the periodic table of the elements; a3) a compound of formula (I) (R1)x-A-(OH)y??(I) wherein: A is an atom of group 13 or 15 of the Periodic Table; R1 equal to or different from each other, are C1-C40 hydrocarbon radicals optionally containing heteroatoms belonging to groups 13-17 of the periodic table of the elements; Y is 1 or 2; X is 1 or 2; provided that x+y=3; a4) a transition metal organometallic compound; b) washing the resulting slurry one or more times with oil.Type: GrantFiled: October 1, 2008Date of Patent: December 13, 2011Assignee: Basell Polyolefine GmbHInventors: Bodo Richter, Gregorius Heike
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Patent number: 8071700Abstract: A borohydride metallocene complex of a lanthanide, its process of preparation, a catalytic system incorporating a borohydride metallocene complex and a process for the copolymerization of olefins employing this catalytic system.Type: GrantFiled: October 31, 2006Date of Patent: December 6, 2011Assignees: Michelin Recherche et Technique S.A, Total Petrochemicals France, Centre National de la Recherche Scientifique, Ecole Superieure de Chimie-Physique-Electronique de Lyon (CPE)Inventors: Julien Thuilliez, Christophe Boisson, Roger Spitz
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Patent number: 8071800Abstract: A borohydride metallocene complex of a lanthanide, its process of preparation, a catalytic system incorporating it, a process for the copolymerization of olefins employing this catalytic system and an ethylene/butadiene copolymer obtained by this process, the butadiene units of which comprise 1,2-cyclohexane or 1,2- and 1,4-cyclohexane links.Type: GrantFiled: October 31, 2006Date of Patent: December 6, 2011Assignees: Michelin Recherche et Technique S.A., Total Petrochemicals France, Centre National de la Recherche Scientifique, Ecole Superieure de Chimie-Physique-Electronique de Lyon (CPE)Inventors: Julien Thuilliez, Christophe Boisson, Roger Spitz
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Patent number: 8067652Abstract: The invention relates to a process for forming a polyalphaolefin, the process comprising the step of polymerizing at least one C8-C12 monomer, preferably a decene such as 1-decene, in the presence of an aluminoxane, an activator and a metallocene to form the polyalphaolefin, wherein the molar ratio of the aluminoxane to the metallocene is less than 250:1. The invention also relates to a process for forming a polyalphaolefin having a desired kinematic viscosity from at least one monomer in the presence of an aluminoxane, an organoboron compound and a metallocene. The process comprises the steps of, inter alia, providing a correlation between (i) the molar ratio of the aluminoxane to at least one of the organoboron compound and the metallocene, and (ii) the kinematic viscosity of the polyalphaolefin to form polyalphaolefins having predictable viscosities.Type: GrantFiled: August 13, 2009Date of Patent: November 29, 2011Assignee: Chemtura CorporationInventors: Willie C. Bburton, E. Brian Fox
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Patent number: 8067518Abstract: Ethylene alpha-olefin copolymers formed by contacting at least one supported metallocene catalyst, ethylene, and an alpha-olefin in a gas phase reactor are disclosed. In some embodiments, the polymer may have: a density of between 0.890 and 0.970 g/cc; a melt index of between 0.7 and 200 dg/min; a melt index ratio of less than 30; an ESCR value of greater than 1000 hours; and a 1% secant modulus of greater than 75,000 psi. In other embodiments, the polymer may have: a density of between 0.930 g/cc and 0.970 g/cc; a melt index of between 10 dg/min and 200 dg/min; a melt index ratio of between 10 and 25; a part weight of greater than 3 g and a part length of greater than 38 cm in a spiral flow test, and; a zero shear viscosity of less than 150 Pa·s. Processes to produce these polymers are also disclosed.Type: GrantFiled: June 7, 2007Date of Patent: November 29, 2011Assignee: Univation Technologies, LLCInventors: Christopher R. Davey, James M. Farley, Rainer Kolb, Mark P. Ossowski
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Patent number: 8067511Abstract: Provided are ethylene copolymers and a process for preparing the same. More specifically, provided are ethylene copolymers exhibiting excellent processibility and physical properties due to its multimodal molecular weight distribution index, through a multi-stage process by using reactors connected in series or in parallel in the presence of catalyst composition containing transition metal catalyst, and a process for preparing the same.Type: GrantFiled: September 11, 2009Date of Patent: November 29, 2011Assignee: SK Innovation Co., Ltd.Inventors: Daeho Shin, Choonsik Shim, Jisu Jeong, Sungseok Chae, Myungahn Ok, Seungbum Kwon, Dong-Cheol Shin, Ho-Seong Lee
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Patent number: 8058461Abstract: This invention relates to transition metal compounds, catalyst systems comprising said compounds and polymerization processes using such catalyst systems, where the transition metal compound is represented by the formula: This invention also relates to process to produce such compounds.Type: GrantFiled: March 1, 2010Date of Patent: November 15, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Alexander Z. Voskoboynikov, Mikhail V. Nikulin, Aleksey A. Tsarev, Andrey F. Asachenko, Alexander V. Babkin, Garth R. Giesbrecht, Jo Ann M. Canich
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Patent number: 8048973Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.Type: GrantFiled: March 7, 2011Date of Patent: November 1, 2011Assignee: LG Chem, Ltd.Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A Lee, Bun Yeoul Lee
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Patent number: 8044155Abstract: A catalyst system obtainable by the process comprising the steps of contacting an adduct of formula (I) MgT2.yAlQj(OR?)3-j??(I) wherein T is chlorine, bromine, or iodine; R? is a linear or branched C1-C10 alkyl radical; y ranges from 1.00 to 0.05; and j ranges from 0.01 to 3.00; with at least one metallocene compound having titanium as central metal and at least one ligand having a cyclopentadienyl skeleton.Type: GrantFiled: May 1, 2008Date of Patent: October 25, 2011Assignee: Stichting Dutch Polymer InstituteInventors: John Richard Severn, John Clement Chadwick
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Patent number: 8039565Abstract: A catalytic system usable for the copolymerization of at least one conjugated diene and at least one monoolefin, a process for preparing this catalytic system, a process for preparing a copolymer of a conjugated diene and at least one monoolefin using said catalytic system, and said copolymer are described.Type: GrantFiled: May 7, 2009Date of Patent: October 18, 2011Assignees: Michelin Recherche et Technique S.A., Total Petrochemicals Research-FeluyInventors: Christophe Boisson, Vincent Monteil, Roger Spitz
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Patent number: 8034886Abstract: The present invention relates to a process of manufacturing high, very high, and ultra high molecular weight polymers comprising predominantly ethylene monomers. Ethylene is reacted in the presence of a catalyst system to produce a polymer having a viscosimetrically-determined molecular weight of at least 0.7×106 g/mol. The catalyst system generally includes a bridged metallocene catalyst compound, optionally with a co-catalyst. The catalyst is characterized by a zirconium dichloride central functionality and a dimethyl silandiyl bridge between five-membered rings of indenyl groups. Both rings of the metallocene compound are substituted at the 2-position with respect to the dimethyl silandiyl bridge with a C1-C20 carbonaceous group.Type: GrantFiled: August 31, 2009Date of Patent: October 11, 2011Assignee: Ticona GmbHInventors: Tim Dickner, Jens Ehlers, Jörg Schottek, Jens Panitzky
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Patent number: 8030241Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: October 29, 2009Date of Patent: October 4, 2011Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Patent number: 8030421Abstract: A process for polymerizing 1-butene comprising the step of contacting under polymerization conditions 1-butene and optionally from 0 to 20% by mol of an alpha olefin with a catalyst system obtainable by contacting a bridged metallocene compound of formula (I) wherein R1 and R2 are an hydrocarbon radical A is a carbon atom, a germanium atom or a silicon atom; m is 1, 2; M is a metal of group 4 of the Periodic Table of the Elements; X, is hydrogen, a halogen atom, or a group R, OR, OSO2CF3, OCOR, SR, NR2 or PR2, wherein the substituents R are hydrocarbon radical; L is a moiety of formula (IIa) or (IIb) wherein T is an oxygen (O) or sulphur (S) atom or a CH2 group; and R3 and R4 are hydrogen atoms or hydrocarbon radicals; one or more alumoxanes or compounds able to form an alkylmetallocene cation; and optionally an organo aluminum compound.Type: GrantFiled: October 22, 2008Date of Patent: October 4, 2011Assignee: Basell Polyolefine GmbHInventor: Luigi Resconi
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Patent number: 8026323Abstract: Ethylene propylene copolymers, substantially free of diene, are described. The copolymers will have a uniform distribution of both tacticity and comonomer between copolymer chains. Further, the copolymers will exhibit a statistically insignificant intramolecular difference of tacticity. The copolymers are made in the presence of a metallocene catalyst.Type: GrantFiled: April 19, 2007Date of Patent: September 27, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Sudhin Datta, Bruce A. Harrington, Weiguo Hu, Periagaram S. Ravishankar, George Rodriguez
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Patent number: 8022005Abstract: This invention relates to an activator, catalyst system, and the use thereof. In one aspect, the catalyst system includes one or more polymerization catalysts and at least one activator. The activator comprises one or more heterocyclic heteroatom containing ligands coordinated to an alumoxane, wherein the activator is a reaction product of one or more alumoxanes and one or more heterocyclic heteroatom containing compounds, the one or more heterocyclic heteroatom containing ligands represented by the formula: where Y is O, S, PH or NH; wherein each substituent X2, X3, X4, X5, X6, and X7 is independently selected from the group consisting of hydrogen, chlorine, fluorine, iodine, and bromine, provided at least one of X2, X3, X4, X5, X6 and X7 is not hydrogen when Y is NH; and wherein the ratio of the heterocyclic heteroatom containing ligand to aluminum is between about 0.01 and about 10 molar equivalents. The catalyst system may be supported or non-supported.Type: GrantFiled: November 8, 2007Date of Patent: September 20, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Renuka N. Ganesh
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Patent number: 8021759Abstract: The present invention is directed to a heat-shrinkable, thermoplastic film or bag which contains at least one homogeneous ethylene alpha-olefin copolymer having a density of at least 0.90 g/cc. Oriented films made in accordance with the present invention exhibit improved optics and improved impact resistance. A homogeneous ethylene alpha-olefin may be present in a monolayer film either alone or in a blend or may be included in one or more layers of a multilayer film in accordance with the present invention.Type: GrantFiled: December 22, 1997Date of Patent: September 20, 2011Assignee: Cryovac Inc.Inventors: Kelly R. Ahlgren, Robert Babrowicz, Solomon Bekele, Blaine C. Childress, Marvin R. Havens, Vincent W. Herran, Ronald D. Moffitt, Gautam P. Shah, George D. Wofford
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Patent number: 8017705Abstract: Disclosed is a method for producing a syndiotactic propylene polymer having a syndiotactic pentad fraction (rrrr fraction) of not less than 85%, a melting point (Tm) within the range of 145-170° C. and a limiting viscosity [?] within the range of 0.1-10 dl/g by a solution polymerization method using a group 4 crosslinked metallocene compound, which is not accompanied by precipitation of a polymer (excluding white turbidity). Also disclosed is a production method which enables to continuously perform such a production.Type: GrantFiled: November 16, 2007Date of Patent: September 13, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Tomohiro Yamaguchi, Junpei Tanaka, Shiro Otsuzuki, Yasushi Tohi, Kouji Nagahashi, Nobukazu Yamahira, Shigenobu Ikenaga, Sunil Krzysztof Moorthi, Kazunori Kamio
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Patent number: 8013177Abstract: The present techniques relates generally to polyolefin catalysts and, more specifically, to preparing a precursor compound for an unsymmetric metallocene catalyst, for using the precursor compound to prepare catalysts, and for employing the precursor compounds to prepare catalysts for polyolefin polymerizations.Type: GrantFiled: May 14, 2009Date of Patent: September 6, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Richard M. Buck, Rex E. Murray
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Patent number: 8013086Abstract: Provided is a process for preparing copolymers of ethylene with ?-olefin. More specifically, provided are transition metal compound being useful as catalyst for preparing those copolymers, a catalyst composition comprising the same, and a process for preparing elastic copolymers of ethylene with ?-olefin, having the density of not more than 0.910, which can be adopted to a wide variety of applications including film, electric wires, and hot-melt adhesives. The catalyst composition is a catalytic system which comprises transition metal catalyst comprising a cyclopentadiene derivative and at least one anionic ligand(s) of aryloxy group with an aryl derivative at ortho-position, and boron or aluminum compound as an activator. Provided is a process for copolymerizing ethylene with ?-olefin to produce copolymer having narrow molecular weight distribution and uniform density distribution with the density of not more than 0.910, with high activity and excellent reactivity on higher ?-olefin.Type: GrantFiled: November 4, 2009Date of Patent: September 6, 2011Assignee: SK Energy Co., Ltd.Inventors: Myungahn Ok, Daeho Shin, Seungbum Kwon, Jongsok Hahn, Hoseong Lee, Choonsik Shim, Hyeongtaek Ham, Jisu Jeong, Sungseok Chae
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Patent number: 8008413Abstract: A method for the preparation of copolymers of ethylene and ?-olefins having a fraction (%) of the molecular weight component of >1,000,000 of less than 6% comprises polymerising ethylene and an ?-olefin in the presence of a supported polymerisation catalyst system comprising (a) a transition metal compound (b) a porous support material, and (c) an activator characterized in that the support material has been (i) dried at a temperature in the range 0° C. to 195° C. in an inert atmosphere, and (ii) treated with an organometallic compound. The resultant supported catalyst systems show improved productivity and allow for control of the resultant polymer properties. Particularly preferred supported catalyst systems are those comprising metallocene complexes.Type: GrantFiled: November 23, 2007Date of Patent: August 30, 2011Assignee: Ineos Europe LimitedInventors: Sergio Mastroianni, Stefan Klaus Spitzmesser
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Patent number: 8003740Abstract: Method of preparing olefin polymers, which comprises the polymerization of at least one ?-olefin in the presence of a hybrid catalyst to produce a polymer comprising at least a higher molecular weight polymer component and a lower molecular weight polymer component in the presence of water in an amount of from 2 to 100 mol ppm and/or carbon dioxide in an amount of from 2 to 100 mol ppm, in each case based on the total reaction mixture, in order to alter the ratio of the higher molecular weight polymer component to the lower molecular weight polymer component. This enables the ratio of the higher molecular weight component to the lower molecular weight component to be controlled selectively.Type: GrantFiled: July 13, 2006Date of Patent: August 23, 2011Assignee: Basell Polyolefine GmbHInventors: Shahram Mihan, Rainer Karer, Harald Schmitz, Dieter Lilge
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Patent number: 8003739Abstract: Embodiments of the invention generally include multi-component catalyst systems, polymerization processes and heterophasic copolymers formed by the processes. The multi-component catalyst system generally includes a first catalyst component selected from Ziegler-Natta catalyst systems including a diether internal electron donor and a metallocene catalyst represented by the general formula XCpACpBMAn, wherein X is a structural bridge, CpA and CpB each denote a cyclopentadienyl group or derivatives thereof, each being the same or different and which may be either substituted or unsubstituted, M is a transition metal and A is an alkyl, hydrocarbyl or halogen group and n is an integer between 0 and 4.Type: GrantFiled: October 17, 2007Date of Patent: August 23, 2011Assignee: Fina Technology, Inc.Inventors: Tim J. Coffy, Michel Daumerie, Kenneth P. Blackmon, William J. Gauthier, Jun Tian, Joseph L. Thorman
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Patent number: 7994267Abstract: The present invention provides a novel catalyst composition comprising a metallocene complex, and a novel producing method for various polymer compounds. Preferably, the invention provides a novel polymer compound, and a producing method thereof. Specifically, the invention provides a polymerization catalyst composition, comprising: (1) a metallocene complex represented by the general formula (I), including: a central metal M which is a group III metal atom or a lanthanoid metal atom; a ligand Cp* bound to the central metal and including a substituted or unsubstituted cyclopentadienyl derivative; monoanionic ligands Q1 and Q2; and w neutral Lewis base L; and (2) an ionic compound composed of a non-ligand anion and a cation: where w represents an integer of 0 to 3.Type: GrantFiled: July 1, 2005Date of Patent: August 9, 2011Assignee: RikenInventors: Zhaomin Hou, Yunjie Luo, Xiaofang Li, Jens Baldamus
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Patent number: 7985816Abstract: The present application relates to a new catalyst system for the polymerization of olefins, comprising a new ionic activator having the formula: [R1R2R3AH]+ [Y]?, wherein [Y]? is a non-coordinating anion (NCA), A is nitrogen or phosphorus, R1 and R2 are hydrocarbyl groups or heteroatom-containing hydrocarbyl groups and together form a first, 3- to 10-membered non-aromatic ring with A, wherein any number of adjacent ring members may optionally be members of at least one second, aromatic or aliphatic ring or aliphatic and/or aromatic ring system of two or more rings, wherein said at least one second ring or ring system is fused to said first ring, and wherein any atom of the first and/or at least one second ring or ring system is a carbon atom or a heteroatom and may be substituted independently by one or more substituents selected from the group consisting of a hydrogen atom, halogen atom, C1 to C10 alkyl, C5 to C15 aryl, C6 to C25 arylalkyl, and C6 to C25 alkylaryl, and R3 is a hydrogen atom or C1 to C10 alkyType: GrantFiled: August 3, 2010Date of Patent: July 26, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Donna J. Crowther, Peijun Jiang, George Rodriguez
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Patent number: 7977444Abstract: A process for preparing a polymer containing derived units of one or more alpha olefins of formula CH2?CHW wherein W is a C3-C10 hydrocarbon radical and optionally from 0 to 81% by mol of derived units of propylene or 1-butene, comprising contacting under polymerization conditions one or more alpha olefins of formula CH2?CHW and optionally propylene or 1-butene in the presence of a catalyst system obtainable by contacting: a) a metallocene compound of formula (I) wherein M, X, L, T, R1, R2, R7 and R8 are described in the text; and (b) an alumoxane or a compound capable of forming an alkyl metallocene cation.Type: GrantFiled: March 8, 2005Date of Patent: July 12, 2011Assignee: Basell Polyolefine GmbHInventors: Luigi Resconi, Eleonora Ciaccia, Friederike Morhard, Giampaolo Pellegatti
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Patent number: 7972987Abstract: The present invention relates to a novel cyclopentadienyl compound, a fourth group transition metal compound having the cyclopentadienyl compound, a method of preparing the fourth group transition metal compound, a method of preparing an olefin polymer by using the fourth group transition metal compound, and an olefin polymer prepared by using the method.Type: GrantFiled: February 13, 2008Date of Patent: July 5, 2011Assignee: LG Chem, Ltd.Inventors: Jung-A Lee, Bo-Ram Lee, Eun-Jung Lee, Seung-Whan Jung, Choong-Hoon Lee
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Patent number: 7973113Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.Type: GrantFiled: December 21, 2009Date of Patent: July 5, 2011Assignee: Fina Technology, Inc.Inventors: Jun Tian, William Gauthier, Joseph Thorman, Shady Henry
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Patent number: 7968665Abstract: A 1-butene polymer satisfying the following (1), (2) and either (3) or (3?): a process for producing the polymer; a resin modifier comprising the polymer; and a hot-melt adhesive containing the polymer. (1) The intrinsic viscosity [?] as measured in tetralin solvent at 135° C. is 0.01 to 0.5 dL/g. (2) The polymer is a crystalline resin having a melting point (Tm-D) of 0 to 100° C., the melting point being defined as the top of the peak observed on the highest-temperature side in a melting endothermic curve obtained with a differential scanning calorimeter (DSC) in a test in which a sample is held in a nitrogen atmosphere at ?10° C. for 5 min and then heated at a rate of 10° C./min. (3) The stereoregularity index {(mmmm)/(mmrr+rmmr)} is 30 or lower. (3?) The mesopentad content (mmmm) determined from a nuclear magnetic resonance (NMR) spectrum is 68 to 73%.Type: GrantFiled: September 21, 2007Date of Patent: June 28, 2011Assignee: Idemitsu Kosan Co., Ltd.Inventors: Yutaka Minami, Masami Kanamaru, Toyozo Fujioka, Tomoaki Takebe, Masao Inoue
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Patent number: 7964679Abstract: A process for preparing 1-butene polymers, comprising polymerizing 1-butene or copolymerizing 1-butene with ethylene, propylene or an alpha-olefin of formula CH2?CHT wherein T is a C3-C10 alkyl group, in the presence of a catalyst system obtainable by contacting: A) a metallocene compound belonging to formula (I): wherein M is zirconium titanium or hafnium; X, equal to or different from each other, is a hydrogen atom, a halogen atom, a hydrocarbon radical, optionally containing heteroatoms; R4, R5, R6, R7, R8, R9, R10, R11, R12 and R13 are hydrogen atoms, or C1-C4O hydrocarbon radicals optionally containing heteroatoms; R1, R2 and R3, are linear or branched, C1-C20-alkyl radicals, optionally containing heteroatoms: B) a lumoxane or a compound capable of forming an alkyl metallocene cation; and optionally C) organo aluminum compound.Type: GrantFiled: April 12, 2006Date of Patent: June 21, 2011Assignee: Basell Poliolefine Italia s.r.l.Inventors: Luigi Resconi, Simona Guidotti, Iolanda Santoriello
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Patent number: 7960487Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.Type: GrantFiled: October 1, 2009Date of Patent: June 14, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
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Patent number: 7956138Abstract: This invention relates to a catalyst system comprising: an activator, such as an aluminum alkyl, alumoxane or combinations thereof; a first catalyst precursor prepared by contacting compound (I) represented by the formula: with an optionally substituted alkyl or optionally substituted aryl alcohol; wherein Z—O is a support material, where O is oxygen and Z is Si, Ti, Al, Sn, Fe, Ga, Zr, B, Mg or Cr; each X is, independently, nitrogen, oxygen phosphorous, or sulfur, provided that both X's are not each oxygen; each n is, independently, 1 or 2, provided the total of n=3; each R is, independently, an alkyl group, a substituted alkyl group, an aryl group, or a substituted aryl group, provided at least one R group is an aryl or substituted aryl group; and a second catalyst precursor, wherein the second catalyst precursor is a metallocene compound. This invention also relates to the use of the above catalyst system to polymerize olefins and other monomers.Type: GrantFiled: April 9, 2008Date of Patent: June 7, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventor: Matthew William Holtcamp
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Patent number: 7956148Abstract: The present invention relates to a process for the preparation of polypropylene using a catalyst system of low porosity, the catalyst system comprising an asymmetric catalyst, wherein the catalyst system has a porosity of less than 1.40 ml/g.Type: GrantFiled: April 16, 2007Date of Patent: June 7, 2011Assignee: Borealis Technology OyInventors: Eberhard Ernst, Manfred Stadlbauer
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Patent number: 7947367Abstract: A fiber is obtainable from or comprises an ethylene/?-olefin interpolymer characterized by an elastic recovery, Re, in percent at 300 percent strain and (1) cycle and a density, d, in grams/cubic centimeter, wherein the elastic recovery and the density satisfy the following relationship: Re>1481?1629(d). Such interpolymer can also be characterized by other properties. The fibers made therefrom have a relatively high elastic recovery and a relatively low coefficient of friction. The fibers can be cross-linked, if desired. Woven or non-woven fabrics can be made from such fibers.Type: GrantFiled: March 15, 2006Date of Patent: May 24, 2011Assignee: Dow Global Technologies LLCInventors: Benjamin C. Poon, Yunwa W. Cheung, Shih-Yaw Lai, Ashish Sen, Hongyu Chen, Yuen-Yuen D. Chiu, Rajen M. Patel, Andy C. Chang, Antonios K. Doufas, Hong Peng
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Patent number: 7943807Abstract: The invention relates to a polyalphaolefin formed from a decene and propene and having a branch level greater than 19% and to a process for forming such polyalphaolefins. The invention also relates to a process for forming a polyalphaolefin from at least two monomers, the two monomers comprising a decene and propene, the process comprising the steps of, inter alia, providing a correlation between the total amount of propene used to form the polyalphaolefin and at least one of branch level or viscosity of the polyalphaolefin to make polyalphaolefins comprising decene and propene with predictable branch levels and viscosities.Type: GrantFiled: February 6, 2008Date of Patent: May 17, 2011Assignee: Chemtura CorporationInventors: Willie Charles Burton, E. Brian Fox
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Patent number: 7943711Abstract: In a process for producing an elastomer composition, ethylene, at least one alpha-olefin, and at least one diene is contacted with a catalyst system comprising at least two metallocene catalyst compounds and a non-coordinating anion activator wherein one of the metallocene catalyst compounds is an indenyl complex having the general formula: (In1R1m)R3(In2R2p)MXq, and at least one metallocene catalyst compound comprises a compound having the general formula: wherein M is a transition metal from Group 3, 4, or 5 of the Periodic Table of the Elements and other deatures defined herein.Type: GrantFiled: May 14, 2007Date of Patent: May 17, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventor: Periagaram Srinivasan Ravishankar
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Patent number: 7943716Abstract: A process for preparing a polymer containing derived units of one or more alpha olefins of formula CH2?CHW wherein W is a C3-C10 hydrocarbon radical and optionally from 0 to 81% by mol of derived units of propylene or 1-butene, comprising contacting under polymerization conditions one or more alpha olefins of formula CH2?CHW and optionally propylene or 1-butene in the presence of a catalyst system obtainable by contacting: a) a metallocene compound of formula (I) wherein M, X, L, T1, T2, T3 and R1 are described in the text; and (b) an alumoxane or a compound capable of forming an alkyl metallocene cation.Type: GrantFiled: March 8, 2005Date of Patent: May 17, 2011Assignee: Basell Polyolefine GmbHInventors: Luigi Resconi, Eleonora Ciaccia, Friederike Morhard, Giampaolo Pellegatti
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Patent number: 7928173Abstract: Provided are transition metal catalytic systems for preparing ethylene homopolymers or copolymers of ethylene with ?-olefins. More specifically, provided are Group 4 transition metal catalysts, which is characterized in that the catalyst comprises around the Group 4 transition metal a cyclopentadiene derivative, and at least one aryloxide ligand(s) having a fluorenyl group or a derivative thereof (which is ready to be substituted at 9-position) that functions as an electron donor and serves to stabilize the catalytic system by surrounding an oxygen atom that links the ligand to the transition metal at ortho-position, and there is no cross-linkage between the ligands; catalytic systems comprising such transition metal catalyst and aluminoxane cocatalyst or boron compound cocatalyst; and processes for preparing ethylene homopolymers or copolymers of ethylene with ?-olefins by using the same.Type: GrantFiled: September 23, 2009Date of Patent: April 19, 2011Assignee: SK Energy Co., Ltd.Inventors: Myungahn Ok, Dongcheol Shin, Jisu Jeong, Hoseong Lee, Jongsok Hahn, Choonsik Shim
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Patent number: 7928256Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.Type: GrantFiled: March 22, 2007Date of Patent: April 19, 2011Assignee: LG Chem, Ltd.Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A. Lee, Bun Yeoul Lee
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Patent number: 7919569Abstract: The present invention relates to a process for the polymerization of olefins, comprising the steps of introducing at least one olefin, at least one polymerization catalyst, at least one cocatalyst and at least one cocatalyst aid, and optionally a scavenger, into a polymerization reactor, and polymerizing the olefin, wherein the cocatalyst aid is a reaction product prepared separately prior to the introduction into the reactor by reacting at least one metal alkyl compound of group IIA or IIIA of the periodic system of elements and at least one compound (A) of the formula RmXR?n, wherein R is a branched, straight, or cyclic, substituted or unsubstituted, hydrocarbon group having 1 to 30 carbon atoms, R? is hydrogen or any functional group with at least one active hydrogen, X is at least one heteroatom selected from the group of O, N, P or S or a combination thereof, and wherein n and m are each at least 1 and are such that the formula has no net charge.Type: GrantFiled: May 12, 2006Date of Patent: April 5, 2011Assignee: Saudi Basic Industries CorporationInventors: Wei Xu, Vugar O. Aliyev, Sirajudeen Mohamed, Atieh Abu-Raqabah
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Patent number: 7919639Abstract: The present invention provides polymerization catalyst compositions employing novel heterodinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization of olefins are also provided.Type: GrantFiled: June 23, 2009Date of Patent: April 5, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin, Gary L. Glass
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Patent number: 7915359Abstract: A propylene resin composition which is a three-component material is improved in rigidity, heat resistance, and impact resistance while maintaining a satisfactory balance among these and further improved in low-temperature (about ?30° C.) impact resistance. A propylene resin composition as described in the specification.Type: GrantFiled: September 22, 2006Date of Patent: March 29, 2011Assignee: Japan Polypropylene CorporationInventors: Shinichi Kitade, Hideshi Uchino, Jun Shinozaki, Kuninori Takahashi, Kenji Masuda
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Patent number: 7915360Abstract: The present invention provides a new supported catalyst for olefin polymerization prepared by reacting a novel transition metal compound on a cocatalyst-supported support, in which the transition metal compound is coordinated with a monocyclopentadienyl ligand to which an amido-quinoline group is introduced, a method for preparing the same, and a method for preparing a polyolefin using the same. The transition metal catalyst compound used in the present invention is configured such that an amido group is linked in a cyclic form via a phenylene bridge. Thus, a pentagon ring structure of the transition metal compound is stably maintained, so that monomers easily approach the transition metal compound and the reactivity is also high.Type: GrantFiled: November 15, 2007Date of Patent: March 29, 2011Assignee: LG Chem, Ltd.Inventors: Dae-Sik Hong, Ki-Soo Lee, Yong-Gyu Han, Heon-Yong Kwon, Jong-Sang Park, Joon-Hee Cho, Seon-Kyoung Kim, Choong-Hoon Lee, Eun-Jung Lee, Seung-Whan Jung, Ki-Su Ro
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Patent number: 7906599Abstract: Disclosed is a novel transition metal compound which is used for forming a metallocene catalyst for olefin polymerization. Specifically disclosed is a novel transition metal compound represented by the general formula below which enables to form a metallocene catalyst that has a balanced reactivity with ethylene and a comonomer selected from ?-olefins having 3-20 carbon atoms and enables to produce an ?-olefin polymer having a high molecular weight. Also specifically disclosed are a catalyst for olefin polymerization containing such a transition metal compound, and a method for producing a propylene/ethylene-?-olefin block copolymer wherein such a catalyst is used.Type: GrantFiled: April 17, 2007Date of Patent: March 15, 2011Assignee: Japan Polypropylene CorporationInventors: Hisashi Ohtaki, Naoshi Iwama, Masami Kashimoto, Tomohiro Kato, Tsutomu Ushioda
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Patent number: 7897539Abstract: A method of preparing a composition comprising dry mixing commercial grade alumina and a solid sulfating agent to form a mixture and calcining the mixture to form a sulfated alumina support.Type: GrantFiled: May 16, 2007Date of Patent: March 1, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Elizabeth A. Benham, Randall S. Muninger
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Patent number: 7897707Abstract: A composition useful for activating catalysts for olefin polymerization is provided. The composition is derived from at least: carrier; organoaluminoxy compound; N,N-dimethylaniline and pentaflurophenol in amounts such that them are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.Type: GrantFiled: July 2, 2007Date of Patent: March 1, 2011Assignee: Albemarle CorporationInventors: Lubin Luo, Zhike Wang, Steven P. Diefenbach
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Patent number: 7884165Abstract: The present invention provides polymerization catalyst compositions employing half-metallocene compounds with a heteroatom-containing ligand bound to the transition metal. Methods for making these hybrid metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.Type: GrantFiled: July 14, 2008Date of Patent: February 8, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Matthew G. Thorn, Elizabeth A. Benham
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Patent number: 7879960Abstract: A high molecular weight propylene polymer exhibiting high stereoregularity (isotactic) and high position selectivity can be effectively produced by polymerizing at least one monomer selected from propylene, ?-olefins and polyenes in the presence of a catalyst for olefin polymerization comprising: (A) a bridged metallocene compound represented by the General Formula [I] given in claims (diphenylmethylene(3-tert-butyl-5-ethyl-cyclopentadienyl)(fluorenyl)zirconium dichloride, etc.); and (B) one or more compound(s) selected from (b-1) an organoaluminumoxy compound (b-2) a compound which reacts with the bridged metallocene compound (A) to form an ion pair, and (b-3) an organoaluminum compound.Type: GrantFiled: August 29, 2005Date of Patent: February 1, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Munehito Funaya, Naritoshi Hirota, Mayumi Hiwara, Yasushi Tohi, Koji Kawai, Ryoji Mori, Masahiko Okamoto, Shigenobu Ikenaga, Hiromasa Marubayashi
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Patent number: 7868197Abstract: Halogen substituted metallocene compounds are described and comprise one or more monocyclic or polycyclic ligands that are pi-bonded to the metal atom and include at least one halogen substituent directly bonded to an sp2 carbon atom at a bondable ring position of the ligand, wherein the or at least one ligand has one or more ring heteroatoms in its cyclic structure. When combined with a suitable activator, these compounds show activity in the polymerization of olefins, such as ethylene and propylene.Type: GrantFiled: December 14, 2005Date of Patent: January 11, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Alexander Z. Voskoboynikov, Alexey N. Ryabov, Mikhail V. Nikulin, Alexander V. Lygin, Dmitry V. Uborsky, Catalina L. Coker, Jo Ann M. Canich
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Patent number: 7868107Abstract: A process for producing a cycloolefin addition polymer comprising addition-polymerizing a cycloolefin in the presence of a catalyst comprising a combination of a specific transition metal compound of Group 4 of the Periodic Table, with an organoaluminum oxy compound, and/or a compound capable of reacting with the Group 4 transition metal compound to form an ion pair. The specific group 4 transition metal compound preferably has a structure such that the group 4 transition metal is bonded to a cyclopentadienyl ring in an ?1 mode. The above-mentioned catalyst exhibits high activity for both of addition homopolymerization of a cycloolefin and addition copolymerization of a cycloolefin with an ?-olefin.Type: GrantFiled: March 7, 2008Date of Patent: January 11, 2011Assignee: Zeon CorporationInventors: Kei Nishii, Sigetaka Hayano, Yasuo Tsunogae
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Patent number: RE42957Abstract: A process for producing an olefin polymer is provided, in which ethylene and at least one kind or more of monomers selected from ?-olefins are polymerized by a high temperature solution polymerization in a temperature range between 120 and 300° C., in the presence of an olefin polymerization catalyst composed of a bridged metallocene compound represented by general formula [I] described below and at least one kind or more compounds (B) selected from (b-1) an organoaluminum oxy-compound, (b-2) a compound capable of forming an ion pair in a reaction with the bridged metallocene compound mentioned above, and (b-3) an organoaluminum compound.Type: GrantFiled: March 30, 2005Date of Patent: November 22, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Yasushi Tohi, Kenji Sugimura, Toshiyuki Tsutsui