Inorganic Sulfur Reactant Contains At Least One Metal Atom Or Contains An Ammonium Ion Patents (Class 528/388)
  • Patent number: 5032674
    Abstract: The invention relates to molding compounds of polyarylene sulfides (PAS), preferably polyphenylene sulfides (PPS), which have a low ion content and delayed crystallization and to their use as an encapsulating compound for active and passive electronic components.
    Type: Grant
    Filed: December 4, 1990
    Date of Patent: July 16, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Karl-Heinz Kohler, Klaus Reinking, Klaus Kraft
  • Patent number: 5030672
    Abstract: An asymmetric membrane formed from a sulphonated polyarylethersulphone has a salt rejection of at least 99%. Alternatively, a membrane has a good salt rejection and an acceptable water flux such that the ratio ##EQU1## has the value of at least 0.7. The membranes can be obtained using barium salts of the sulphonated polyarylethersulphone, with the proportion of barium being controlled to be at least 85%, preferably at least 86%, and not more than 91%, preferably not more than 90% of the barium required to react with the sulphonic acid groups on the sulphonated polymer.
    Type: Grant
    Filed: October 1, 1990
    Date of Patent: July 9, 1991
    Assignee: Imperial Chemical Industries PLC
    Inventors: Richard A. Hann, David R. Holmes, John W. Smith
  • Patent number: 5026824
    Abstract: A process for preparing a polymer having repeating units corresponding to the structure ##STR1## wherein R is ##STR2## y is in the range of 0.005 to 0.10, x is in the range of 0.01 to 0.50 when R is ##STR3## x is in the range of 0.01 to 0.30 when R is ##STR4## and n is at least 200. The polymer is prepared by reacting a diiodoaromatic compound and elemental sulfur.
    Type: Grant
    Filed: May 14, 1990
    Date of Patent: June 25, 1991
    Assignee: Eastman Kodak Company
    Inventors: Mark Rule, Jerry S. Fauver, David R. Fagerburg, Paul B. Lawrence, Joseph J. Watkins
  • Patent number: 5023315
    Abstract: A process for preparing arylene sulfide polymers which comprises the steps of contacting at least one alkali metal hydroxide, water and at least one lactam to form a first mixture comprising an alkali metal aminoalkanoate, water and lactam, and subsequently contacting said first mixture with at least one sulfur source selected from the group consisting of alkali metal bisulfides, thiolactams, and hydrogen sulfide under reaction conditions of time and temperature sufficient to produce a second mixture comprising a polymerizable complex of an alkali metal aminolkanoate and the sulfur source, lactam, water and metal impurities; separating at least a portion of the metal impurities from the second mixture to form a third mixture; contacting at least one dihaloaromatic compound with the third mixture to produce a polymerization mixture; subjecting the polymerization mixture to polymerization conditions of time and temperature sufficient to produce the arylene sulfide polymer; and recovering the arylene sulfide pol
    Type: Grant
    Filed: April 18, 1990
    Date of Patent: June 11, 1991
    Assignees: Phillips Peteroleum Company, Lacey E. Scoggins
    Inventor: Joseph G. Ceurvorst
  • Patent number: 5017682
    Abstract: The invention relates to a process for the production of linear, unbranched polyarylene sulfides from aromatic dichlorine compounds and alkali sulfides in tetra-alkylated, cyclic ureas as the reaction medium.
    Type: Grant
    Filed: August 14, 1989
    Date of Patent: May 21, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Burkhard Kohler, Rolf-Volker Meyer, Ernst-Ulrich Dorf, Wolfgang Russeler, Manfred Schmidt
  • Patent number: 5015725
    Abstract: A process is provided for the production of aromatic sulfide/sulfone polymers which comprises contacting under suitable polymerization reaction conditions: (1) at least one dihaloaromatic sulfone, (2) water, and (3) a complex comprising at least one alkali metal hydrosulfide.
    Type: Grant
    Filed: August 31, 1989
    Date of Patent: May 14, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Lacey E. Scoggins, Kenneth C. Hoover, Wei-Teh Wade Shang
  • Patent number: 5013822
    Abstract: A process for preparing poly(arylene sulfide sulfone) by contacting a dihaloaromatic sulfone, an organic amide, a sulfur-containing compound, water, and an alkali metal carboxylate, wherein the alkali metal carboxylate is prepared in-situ by contacting at least one carboxylic acid with at least one alkali metal hydroxide.
    Type: Grant
    Filed: December 7, 1989
    Date of Patent: May 7, 1991
    Assignee: Phillips Petroleum Company
    Inventor: Charles A. Drake
  • Patent number: 5013823
    Abstract: A poly(arylene sulfide) sheet excellent in planarity and smoothness is formed of a poly(arylene sulfide) having a melt viscosity, .eta.* of 1,000-25,000 poises as measured at 310.degree. C. and a shear rate of 200 sec.sup.-1, and a melt crystallization temperature, Tc.sub.2 or 170.degree.-240.degree. C., wherein Tc.sub.2 is an exothermic peak temperature of crystallization which appears upon the measurement by a differential scanning calorimeter at a cooling rate of 10.degree. C./min after the polymer is heated from 23.degree. C. to 380.degree. C. at a rate of 10.degree. C./min and then held for 3 minutes at 380.degree. C. It has a surface roughness, Ra of 0.09 .mu.m or less on at least one side thereof and a degree of crystallization of at least 5%. Its number of flexings to break, Y satisfies the following equation (I):log Y.gtoreq.7.11-2.34log t (I)wherein t means a thickness (.mu.m) of the sheet.
    Type: Grant
    Filed: November 28, 1989
    Date of Patent: May 7, 1991
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Toshiya Mizuno, Yoshikichi Teramoto, Juichi Wakabayashi, Takeshi Saito
  • Patent number: 5010169
    Abstract: This invention relates to new straight chained and branched copolyarylene sulphides with built-in aromatic or araliphatic comonomers containing phosphine groups and to products obtainable from the phosphine group-containing polyarylene sulphides by a special heat treatment.
    Type: Grant
    Filed: November 13, 1989
    Date of Patent: April 23, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Burkhard Kohler, Rolf-Volker Meyer
  • Patent number: 5008370
    Abstract: Disclosed herein is a process for the preparation of a poly(arylene thioether-ketone) improved in melt stability, which comprises subjecting a poly(arylene thioether-ketone) (PTK) to a heat treatment for 5-5.times.10.sup.3 minutes in a powdery state and a temperature range of 200.degree.-350.degree. C. The PTK has predominant recurring units of the formula ##STR1## and has a melting point, Tm of 310.degree.-380.degree. C., a melt crystallization temperature, Tmc (420.degree. C./10 min) of at least 210.degree. C., a residual melt crystallization enthalpy, .DELTA.Hmc (420.degree. C./10 min) of at least 10 J/g and a reduced viscosity of 0.2-2.0 dl/g. PTKs improved in melt stability and prepared in accordance with the above-described preparation process are also disclosed.
    Type: Grant
    Filed: November 3, 1989
    Date of Patent: April 16, 1991
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Ken Kashiwadate, Yoshikatsu Satake, Takashi Kaneko, Masahiro Tada, Takayuki Katto
  • Patent number: 5008369
    Abstract: In a preferred embodiment, poly(4-phenylsulfone) is prepared by self-condensation of sodium 4-fluorophenyl sulfinate. The process is initiated by a small quantity of 4,4'-difluorophenylsulfone. The process is conducted in the presence of a dipolar, aprotic solvent such as dimethylsulfoxide. The reaction is conducted at a mildly elevated temperature, preferably within the range of from about 100.degree. C. to about 200.degree. C.
    Type: Grant
    Filed: November 1, 1989
    Date of Patent: April 16, 1991
    Assignee: Eastman Kodak Company
    Inventors: Douglas R. Robello, Abraham Ulman
  • Patent number: 5008368
    Abstract: A method for producing a poly(arylene sulfide/sulfone) polymer is provided which comprises: contacting reactants comprising a dihalogenated aromatic sulfone, an alkali metal sulfide, a polar organic compound, at least one base, an alkali metal carboxylate, and, optionally water, under suitable conditions to initiate a polymerization reaction; thereafter adding an amount of water while maintaining polymerization conditions; then terminating the reaction; and recovering the polymer.The invention method provides for a polymer product wherein the production of low molecular weight product is minimized and high molecular weight yield is maximized.
    Type: Grant
    Filed: August 3, 1989
    Date of Patent: April 16, 1991
    Assignee: Phillips Petroleum Company
    Inventor: Afif M. Nesheiwat
  • Patent number: 5003042
    Abstract: A process is provided for preparing a polymeric resin comprising the steps of: (a) preparing a first slurry, wherein the solid component thereof comprises a first particulate resin selected from the group consisting of poly(arlene sulfide ketone)s and poly(arylene sulfide diketone)s, and wherein the liquid component thereof comprises a polar organic compound; (b) substantially liquifying the first particulate resin to form a mixture comprising the substantially liquified first particulate resin and the polar organic compound; and (c) reducing the temperature of the mixture sufficiently to solidify the substantailly liquified resin and form a second slurry, wherein the solid component thereof comprises a second polymeric resin. The filterability of the slurry containing the second polymeric resin is superior to that of the first slurry.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: March 26, 1991
    Assignee: Phillips Petroleum Company
    Inventor: Afif M. Nesheiwat
  • Patent number: 5003033
    Abstract: A process for preparing a branched, high molecular weight poly(arylene sulfide ketone) by the addition of a polyhaloaromatic compound to a reaction mixture containing a dihaloaromatic ketone, an organic amide, an alkali metal sulfide, and water, and the product produced therefrom.
    Type: Grant
    Filed: April 6, 1990
    Date of Patent: March 26, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Jon F. Geibel, Lacey E. Scoggins, Michael D. Cliffton
  • Patent number: 5001220
    Abstract: This invention relates to new high molecular weight, optionally branched co-polyarylene sulphides prepared by the reaction of halogenated aromatic compounds and dihalogenated phenyl-pyrazole-3-ones in a polar solvent with the addition of 0.2 to 100 mol %, based on the dihalogenated aromatic compound, of an amino acid to the reaction mixture, and to the use of these copolyarylene sulphides as embedding compounds for electronic parts.
    Type: Grant
    Filed: March 3, 1989
    Date of Patent: March 19, 1991
    Assignee: Bayer AG
    Inventors: Karl-Heinz Kohler, Klaus Reinking
  • Patent number: 4988796
    Abstract: A process for preparing poly(arylene sulfide sulfone) by contacting a dihaloaromatic sulfone, an organic amide, a sulfur-containing compound selected from the group consisting of alkali metal bisulfides, hydrogen sulfide and N-methyl-2-pyrrolidinethione, water, and an alkali metal carboxylate.
    Type: Grant
    Filed: February 20, 1990
    Date of Patent: January 29, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Michael D. Cliffton, Jon F. Geibel
  • Patent number: 4983692
    Abstract: Novel epoxy resins are prepared by dehydrohalogenating the reaction product of an epihalohydrin and a hydroxyalkyl containing polysulfide.
    Type: Grant
    Filed: December 12, 1989
    Date of Patent: January 8, 1991
    Assignee: The Dow Chemical Company
    Inventors: Robert E. Hefner, Jr., Paul L. Wykowski
  • Patent number: 4978729
    Abstract: The invention relates to high molecular weight polyarylene sulfides (PAS), preferably polyphenylene sulfides (PPS), produced from polyarylene sulfides, preferably polyphenylene sulfide and aromatic dihalogen compounds.
    Type: Grant
    Filed: August 7, 1989
    Date of Patent: December 18, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Burkhard Kohler, Hans-Detlef Heinz
  • Patent number: 4976825
    Abstract: A process for recovering N-methylpyrrolidone contained in an N-methylpyrrolidone-containing liquid formed in the process for preparing a polyarylene thioether by the dehalogenosulfidation of a dihalogeno-aromatic compound and an alkali metal sulfide in the presence of N-methylpyrrolidone as the polymerization solvent, which comprises (a) subjecting the N-methylpyrrolidone-containing liquid to distillation to distill and recover the majority of contained N-methylpyrrolidone while recovering a distillation residue having such a flowability that flow transferring of the distillation residue is possible, and (b) supplying the distillation residue to an air-tight mixer for a highly-viscous fluid, which has a vent and is provided with a heater, to treat the distillation residue under the conditions of a temperature in the mixer of 190.degree. to 310.degree. C.
    Type: Grant
    Filed: June 23, 1989
    Date of Patent: December 11, 1990
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Takao Iwasaki, Katsumi Horikoshi, Yuzo Yoshiji
  • Patent number: 4973663
    Abstract: A novel thermoplastic poly(arylene thioether) copolymer which may be cross-linked is provided. The copolymer may be prepared by reacting a dihalogenobenzonitrile, a dihalogenophenyl sulfone and a thioetherifying agent in a suitable organic solvent.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: November 27, 1990
    Assignee: Tosoh Corporation
    Inventors: Tomoji Tamai, Tetsuya Asahi, Yozo Kondo
  • Patent number: 4968761
    Abstract: The invention relates to high-molecular polyarylene sulphides (PAS) and a process for producing them.
    Type: Grant
    Filed: April 12, 1989
    Date of Patent: November 6, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Burkhard Kohler, Rolf-Volker Meyer, Hans-Detlef Heinz, Hans-Joachim Traenckner
  • Patent number: 4963651
    Abstract: A method is provided for recovering poly(arylene sulfide) from a liquid reaction mixture, comprising a liquid-phase poly(arylene sulfide) and a polar organic compound which can also function as a solvent for the polymer, and water. The liquid reaction mixture is contacted by an amount of a vaporized phase separation agent at least sufficient to effect or enhance a phase separation of the liquid-phase poly(arylene sulfide) component from the polar organic compound. The poly(arylene sulfide resins recovered according to this invention exhibit greater particle size than those recovered according to prior art methods, and do not tend to adhere to vessel walls during recovery.
    Type: Grant
    Filed: May 8, 1989
    Date of Patent: October 16, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Afif M. Nesheiwat
  • Patent number: 4960841
    Abstract: A process for producing a block copolymer composed of polyphenylene sulfide segments and polyphenylene sulfide sulfone segments comprises reacting a polyphenylene sulfide prepolymer with a mixture of a dihalodiphenyl sulfone and a sulfidization agent, or a polyphenylene sulfide sulfone prepolymer with a mixture of a polyhalogenated aromatic compound and a sulfidization agent.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: October 2, 1990
    Assignee: Dainippon Ink and Chemicals, Inc.
    Inventors: Juheiji Kawabata, Manabu Chiba, Toshinori Sugie, Fumihiro Kobata, Hitoshi Izutsu, Toshio Inoue, Takayuki Mine
  • Patent number: 4960861
    Abstract: A process for producing a polyarylene sulfide polymer, which comprises reacting a polyhaloaromatic compound and a sulfidizing agent in a polar amide solvent in the presence of at least one polymerization additive to form a resinuous liquid consisting of a layer (I) containing a major amount of a polymer having a relatively high molecular weight and a minor amount of a polymer having a relatively low molecular weight and a layer (II) containing a major amount of a polymer having a relatively low molecular weight and a minor amount of a polymer having a relatively high molecular weight, and thereafter fractionating the layer (I) or layer (II) from the resinous liquid.
    Type: Grant
    Filed: June 27, 1988
    Date of Patent: October 2, 1990
    Assignee: Dainippon Ink and Chemicals, Inc.
    Inventors: Kohichi Kotera, Toshinori Sugie, Fumihiro Kobata, Juheiji Kawabata, Sugio Hasegawa
  • Patent number: 4958003
    Abstract: A class of amide group-containing aromatic dihalide compounds are sulfidized together with a class of aromatic dihalide compounds to provide a novel class of aromatic sulfideamide polymers increased in crystalline melting point (T.sub.m). The polymers exhibit excellent resistance to high temperatures, resistance to solvents, flame-retardant properties and improved mechanical properties.
    Type: Grant
    Filed: December 23, 1988
    Date of Patent: September 18, 1990
    Assignee: Tosoh Corporation
    Inventors: Satoshi Tomagou, Toshikazu Kato, Hiroshi Inoue, Kensuke Ogawara
  • Patent number: 4958004
    Abstract: A process is provided for the production of aromatic sulfide/sulfone polymers which involves contacting under suitable polymerization reaction conditions: (1) at least one dihaloaromatic sulfone, (2) at least one organic amide, (3) at least one alkali metal hydrosulfide, (4) water, and (5) at least one member selected from the group consisting of (a) alkali metal carbonates and (b) mixtures of alkali metal carbonates with alkali metal hydroxides wherein said mixtures have at least about 0.5 mole percent alkali metal carbonate.
    Type: Grant
    Filed: July 31, 1987
    Date of Patent: September 18, 1990
    Assignee: Phillips Petroleum Company
    Inventors: Kenneth C. Hoover, Lacey E. Scoggins, Wei-Tech W. Shang, Afif M. Nesheiwat
  • Patent number: 4954554
    Abstract: Aqueous emulsions of curable silicone compositions provide cured coatings having improved gloss and/or water-repellancy and/or adhesive release if formulated to contain polyvinylachohol having a degree of hydrolysis of 90 mol % or more. The extent of improvement is directly related to the degree of hydrolysis of the PVA. PVA having an average degree of hydrolysis of from 94 to 99 mol % is particularly effective for improving these properties of cured coatings. Conveniently, a mixture of two or more commercially available PVAs having different degrees of hydrolysis can be used to arrive at a PVA having a desired degree of hydrolysis.
    Type: Grant
    Filed: February 27, 1989
    Date of Patent: September 4, 1990
    Assignee: Dow Corning Corporation
    Inventor: David J. Bunge
  • Patent number: 4952671
    Abstract: A copoly(arylene sulfide) corresponding to the structure ##STR1## wherein A is a divalent substituted or unsubstituted aromatic radical, T is a monovalent aromatic radical, x is n the range of 0.5 t 0.001 and n is at least 100.
    Type: Grant
    Filed: July 15, 1988
    Date of Patent: August 28, 1990
    Assignee: Eastman Kodak Company
    Inventors: David R. Fagerburg, Joseph J. Watkins, Paul B. Lawrence, Mark Rule
  • Patent number: 4945155
    Abstract: A process comprising heating for a sufficient period of time and at a temperature in the range of the glass transition temperature of the polymer to 5 degrees C below the melting point of the polymer, a solid, comminuted, copoly(arylene sulfide) prepared by reacting at a polymer producing temperature a mixture of a diiodoaromatic compound and elemental sulfur which contains less than 0.05 weight percent carbon, the copoly(arylene sulfide) corresponding to the structure[(--A--S--).sub.1--x (--A--S--S--).sub.x ].sub.nwherein A is a divalent substituted or unsubstituted aromatic radical, x is in the range of 0.2 to 0.005 and n is at least 100.
    Type: Grant
    Filed: May 11, 1989
    Date of Patent: July 31, 1990
    Assignee: Eastman Kodak Company
    Inventors: David R. Fagerburg, Mark Rule, Joseph J. Watkins, Paul B. Lawrence
  • Patent number: 4939236
    Abstract: A process for preparing a copoly(arylene sulfide) corresponding to the structure[(--A--S--).sub.1-x (--A--S--S--).sub.x ].sbsb.nwherein x is in the range of 0.5 to 0.001 by reacting a mixture of a diiodoaromatic compound and elemental sulfur which contains less than 0.05 weight percent carbon.
    Type: Grant
    Filed: September 8, 1989
    Date of Patent: July 3, 1990
    Assignee: Eastman Kodak Company
    Inventors: David R. Fagerburg, Joseph J. Watkins, Paul B. Lawrence, Mark Rule
  • Patent number: 4935473
    Abstract: The present invention discloses a composition comprising a mixture containing 100 parts by weight of substantially linear polyphenylene sulfide which is treated with an aqueous solution of an acid or a salt of a strong acid and a weak base and which has not less than 70 mol % of a repeating unit of ##STR1## 0.05 to 5 parts by weight of at least one aminoalkoxysilane compound and, if necessary, 0.01 to 3 parts by weight of a releasing agent, the mixture being kneaded under heating at a temperature higher than the melting point of the polyphenylene sulfide, said composition exhibiting excellent impact strength and weld strength and providing molded product with small amount of flash generated during molding. The invention also discloses a composition which further comprises a fibrous reinforcing material and/or an inorganic powdered or granular filler, according to necessity, as well as disclosing a method of producing said composition.
    Type: Grant
    Filed: December 2, 1988
    Date of Patent: June 19, 1990
    Assignees: Kureha Kagaku Kogyo Kabushiki Kaisha, Polyplastics Co., Ltd.
    Inventors: Makoto Fukuda, Yukio Ichikawa, Takayuki Katto, Toshikatsu Nitoh
  • Patent number: 4931516
    Abstract: Disclosed herein is a process for producing a medium- or high-molecular-weight polyarylene sulfide which comprises subjecting an alkali metal sulfide, a dihalo aromatic compound and optionally, small amount of tri- or higher polyhalo aromatic compound to dehalogenation and sulfidation reaction at a temperature of from 240.degree. to 270.degree. C. in the presence of a water in amount of from 0.5 to 5 mol per 1 kg of an aprotic organic polar solvent until the conversion of said dihalo aromatic compound reaches from 70 to 98 mol %, thereby forming a polyarylene sulfide prepolymer having a melt viscosity of from 5 to 300 poise (as measured at 310.degree. C. under a shear rate of 200 sec.sup.-1), adding water to the resultant reaction mixture containing the polyarylene sulfide prepolymer so that from 6 to 15 mol of water is present per 1 kg of said solvent, and then continuing the reaction at a temperature of from 240.degree.-290.degree. C.
    Type: Grant
    Filed: January 24, 1989
    Date of Patent: June 5, 1990
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yo Iizuka, Takao Iwasaki, Takayuki Katto, Zenya Shiiki
  • Patent number: 4923971
    Abstract: Improved, stronger poly(arylene sulfide) fibers can be produced by treatment of a crystallizable poly(arylene sulfide) fiber with an organic halide, either before or after annealing. Physical properties, such as density and abrasion resistance, can be increased after said treatment.
    Type: Grant
    Filed: November 17, 1988
    Date of Patent: May 8, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Bruce L. Ramsey
  • Patent number: 4921935
    Abstract: This invention relates to a process for the preparation of polyarylene sulphides, preferably polyphenylene sulphide (PPS), whose fusion viscosities can be adjusted to specified values, from alkali metal sulphides and polyhalogenated aromatic compounds in a polar solvent in the presence of a ketone or pinacone. The resulting polyarylene sulphides which have specified fusion viscosities are distinguished by high stability of the melt and low chlorine content. They cause little corrosion in the reaction vessels used for their preparation.
    Type: Grant
    Filed: November 3, 1988
    Date of Patent: May 1, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Ernst-Ulrich Dorf, Franz Alfes, Hans-Joachim Traenckner
  • Patent number: 4921758
    Abstract: The present invention discloses a molded product which is heat-resistant, has a high elongation and is produced by a process including the steps of (1) curing a substantially linear polyarylene thioether having a melt viscosity of about 1,000 to 15,000 poise, thereby forming a polyarylene thioether resin having a melt viscosity of about 5,000 to 16,000 poise and a non-Newtonian coefficient, n, of about 1.5 to 2.1, (2) melt extruding the formed polyarylene thioether resin, (3) taking off the extruded polyarylene thioether resin at an R.sub.1 (ratio of the taking-off speed to the extruding speed at the nozzle of the melt extruded product) of about 10 to 1,000 and (4) crystallizing the taken off polyarylene thioether resin until its crystallization degree is not lower than 20 wt %; and coated electric wires having the above molded product as a coating layer.
    Type: Grant
    Filed: January 5, 1988
    Date of Patent: May 1, 1990
    Assignee: Kureha Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi Tagaya, Satoshi Hirose, Takao Iwasaki, Toshitaka Kouyama, Yasuo Sakaguchi
  • Patent number: 4920193
    Abstract: An asymmetric membrane formed from a sulphonated polyarylethersulphone has a salt rejection of at least 99%. Alternatively, a membrane has a good salt rejection and an acceptable water flux such that the ratio ##EQU1## has the value of at least 0.7. The membranes can be obtained using barium salts of the sulphonated polyarylethersulphone, with the proportion of barium being controlled to be at least 85%, preferably at least 86%, and not more than 91%, preferably not more than 90% of the barium required to react with the sulphonic acid groups on the sulphonated polymer.
    Type: Grant
    Filed: July 19, 1988
    Date of Patent: April 24, 1990
    Assignee: Imperial Chemical Industries PLC
    Inventors: Richard A. Hann, David R. Holmes, John W. Smith
  • Patent number: 4919911
    Abstract: The present invention provides a method of recovering a lithium chloride, which comprises reacting a dihalogenated aromatic compound and an alkali metal sulfide and/or alkali metal hydrogen sulfide in a polar solvent under the pressure of lithium chloride, separating a solvent insoluble component from the resultant reaction mixture to obtain a solution, and calcinating a residue obtained by removing volatile substances from the resultant solution, as well as a method of recovering a lithium chloride, which comprises reacting a dihalogenated aromatic compound and an alkali metal sulfide and/or alkali metal hydrogen sulfide in a polar solvent under the pressure of lithium chloride, separating the granular polymer ingredient from the resultant reaction mixture subjecting the liquid suspension obtained by said separation to solid-liquid separation and calcinating the residue obtained by removing volatile substances from the resultant solution component.
    Type: Grant
    Filed: December 16, 1988
    Date of Patent: April 24, 1990
    Assignee: Idemitsu Petrochemical Company Limited
    Inventors: Daigo Shirota, Masao Omori, Hiroyasu Yamato, Norio Ogata
  • Patent number: 4920201
    Abstract: This invention relates to a process for the preparation of crystalline polyarylenesulphides. Polyarylenesulphides with a high degree of purity, low electrolyte content and low non-uniformity are obtained. The polyarylenesulphides obtained have improved mechanical and electrical properties.
    Type: Grant
    Filed: August 18, 1988
    Date of Patent: April 24, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Wolfgang Jakob, Erhard Tresper, Wolfgang Alewelt
  • Patent number: 4912180
    Abstract: This invention relates to a process for the preparation of polyarylene sulphides by melt condensation, in which the sulphide bridges of the polymer are formed by the splitting off of a compound which is volatile under the reaction conditions.
    Type: Grant
    Filed: November 3, 1988
    Date of Patent: March 27, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Ernst-Ulrich Dorf, Hans-Rudolph Dicke, Volker Eckhardt, Joachim Genz
  • Patent number: 4910294
    Abstract: Disclosed is a process for producing stably a polyarylene sulfide of high purity and high molecular weight by contacting a dihalogeno aromatic compound with an alkali metal sulfide in a polar solvent which comprises, as a first stage, reacting a dihalogeno aromatic compound with an alkali metal sulfide in a polar solvent in the presence of a lithium compound and in the presence of substantially no water at 200.degree.-270.degree. C. with concentration of remaining alkali metal sulfide being 5.5 g/l-polar solvent or less in terms of sulfur; then adding water in an amount of 1.0-10 mols per 1 mol of said alkali metal sulfide; and, thereafter, as a second stage, carrying out the reaction at 220.degree.-280.degree. C. Preferred dihalogeno aromatic compound is p-dichlorobenzene, preferred alkali metal sulfide is sodium sulfide and/or lithium sulfide and preferred lithium compound is lithium chloride and/or lithium sulfide.
    Type: Grant
    Filed: June 20, 1988
    Date of Patent: March 20, 1990
    Assignee: Idemitsu Petrochemical Company Limited
    Inventors: Norio Ogata, Hiroyasu Yamato
  • Patent number: 4906712
    Abstract: This invention relates to a process for the preparation of polyarylene sulphides by melt condensation, in which the sulphide bridges of the polymer are formed by the splitting off of a compound which is volatile under the reaction conditions.
    Type: Grant
    Filed: November 8, 1988
    Date of Patent: March 6, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Ernst-Ulrich Dorf, Hans-Rudolph Dicke, Wolfgang Russeler, Volker Eckhardt, Joachim Genz
  • Patent number: 4902730
    Abstract: Improved fiber reinforcement of polyarylene sulphides is achieved by preparing the polyarylene sulphides in the presence of reinforcing fibers pretreated with arylsulphonic acid chlorides at elevated temperatures.
    Type: Grant
    Filed: August 15, 1988
    Date of Patent: February 20, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Karl-Heinz Reichert, Ingo Koschinski
  • Patent number: 4900808
    Abstract: The invention relates to a process for the production of high molecular weight, optionally branched polyarylene sulfides from alkali sulfides and aromatic dihalogen compounds, in which the reaction is carried out in a polar solvent, such as an N-alkyl lactam, containing from 0.5 to 100 mole %, based on the moles of aromatic dihalogen compound, of a lactam.
    Type: Grant
    Filed: November 20, 1986
    Date of Patent: February 13, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Karsten Idel, Edgar Ostlinning, Dieter Freitag
  • Patent number: 4895930
    Abstract: The invention relates to a process for purifying and isolating polyarylene sulphides. In this process polyarylene sulphides are obtained with a particularly low electrolyte content.
    Type: Grant
    Filed: June 30, 1988
    Date of Patent: January 23, 1990
    Assignee: Bayer Aktiengesellschaft
    Inventors: Franz Alfes, Wolfgang Alewelt, Wolfgang Eisermann, Erhard Tresper
  • Patent number: 4894434
    Abstract: A highly heat resistant polymer, polycyanoaryl thioether, of formula: ##STR1## where n is a number of not less than 3 is disclosed. A process for preparing the novel polymer is also disclosed.
    Type: Grant
    Filed: May 19, 1988
    Date of Patent: January 16, 1990
    Assignee: Tosoh Corporation
    Inventors: Tetsuya Asahi, Yozo Kondo
  • Patent number: 4892929
    Abstract: Melt stable polymeric resins are provided by process which comprises heating a first particulate resin selected from the group consisting of poly(arylene sulfide ketone) and poly(arylene sulfide diketone), while in the presence of a gaseous oxidizing atmosphere, to a temperature at least about 150.degree. C. (302.degree. F.) but below the melting point of the first particulate resins, for time sufficient to produce a second particulate resin. The thermal stability of the second particulate resin is superior to that of its respective first particulate resin is superior to that of its respective first particulate resin. Moreover, the molecular weight of the second particulate resin is greater than that of its respective first particulate resin.
    Type: Grant
    Filed: November 16, 1988
    Date of Patent: January 9, 1990
    Assignee: Phillips Petroleum Company
    Inventors: Jon F. Geibel, Roger G. Gaughan, Michael D. Cliffton
  • Patent number: 4892930
    Abstract: The melt crystallization temperature (T.sub.mc) of an arylene sulfide polymer is reduced by incorporating therein an effective amount of an organic phosphite.
    Type: Grant
    Filed: July 29, 1988
    Date of Patent: January 9, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Yeon F. Liang
  • Patent number: 4882418
    Abstract: A process is provided for removing solid and liquid impurities from a particulate arylene sulfide polymer recovered from a polymerization reaction mixture slurry, without significantly discoloring the resulting washed polymer. The process of this invention comprises the steps of: (a) preparing a first slurry, wherein the solid component thereof comprises a particulate arylene sulfide polymer recovered from a reaction mixture slurry, and wherein the liquid component thereof comprises a mixture of water and a reducing agent; (b) heating the first slurry to a temperature of at least about 185.degree. C. (365.degree. F.) but below the melting point of the particulate polymer, to wash the polymer contained therein; (c) cooling the first slurry to a temperature below about 100.degree. C. (212.degree. F.), to form a second slurry, wherein the solid component thereof comprises a washed particulate arylene sulfide polymer; and (d) recovering the washed particulate arylene sulfide polymer from the second slurry.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: November 21, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Guy Senatore, Afif M. Nesheiwat, Fred T. Sherk
  • Patent number: 4882416
    Abstract: Arylene sulfide polymers which can be linear, branched or modified are prepared by a process which comprises the steps of: (a) admixing a sulfur source and a cyclic organic amide in the presence of water to form an aqueous admixture wherein the molar ratio of the sulfur source to the cyclic organic amide is at least about 0.6:1 to about 1:1; (b) dehydrating said aqueous admixture to form a dehydrated admixture; (c) admixing with said dehydrated admixture at least one polymerizable halo-substituted aromatic compound to form a polymerization mixture; (d) subjecting the polymerization mixture to polymerization conditions effective to produce the arylene sulfide polymer; and (3) recovering the arylene sulfide polymer.
    Type: Grant
    Filed: June 20, 1988
    Date of Patent: November 21, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Guy Senatore, Wei-Teh W. Shang, Kenneth D. Goetz
  • Patent number: 4880901
    Abstract: A process for the production of an arylene sulfide terpolymer is provided comprising reacting at least one alkali metal sulfide, at least one p-dihalo unsubstituted benzene, at least one polyhalo aromatic compound having more than two halogen substituents per molecule, at least one p-dihalo alkyl substituted benzene, and at least one N-alkyl lactam. Another process is provided comprising first reacting an at least one alkali metal sulfide in hydrated form or in an aqueous mixture with at least one N-alkyl lactam to form a reaction product, thereafter heating the reaction product to form a dehydrated composition, then reacting the dehydrated composition with a mixture consisting essentially of at least one p-dihalo unsubstituted benzene, at least one polyhalo aromatic compound having more than 2 halogen atoms per molecule, at least one p-dihalo alkyl subsituted benzene, and at least one member selected from the group consisting of (a) water in an amount of about 0.2 mole to about 2.
    Type: Grant
    Filed: May 30, 1986
    Date of Patent: November 14, 1989
    Assignee: Phillips Petroleum Company
    Inventor: James W. Cleary