Ceramic Or Sintered Patents (Class 55/523)
  • Patent number: 11919194
    Abstract: A method of plugging channels of a honeycomb body and a honeycomb body including plugged channels. The method includes applying a shear force to a plugging mixture including a plurality of inorganic particles, clay, and a liquid vehicle to alter the viscosity of the plugging mixture from a first viscosity prior to the vibrating to a second viscosity which is less than the first viscosity. A honeycomb body is placed into contact with the plugging mixture such that a portion of the plugging mixture having the second viscosity flows into the plurality of channels. Application of the shear force is stopped or reduced to increase the viscosity of the portion of the plugging mixture in the plurality of channels to greater than the first viscosity.
    Type: Grant
    Filed: January 29, 2021
    Date of Patent: March 5, 2024
    Assignee: Corning Incorporated
    Inventors: Keith Norman Bubb, Theresa Chang, Joseph Henry Citriniti, Kevin Eugene Elliott, Xinyuan Liu, Robert John Locker, Prashanth Abraham Vanniamparambil, Kevin Lee Wasson, Shu Yuan
  • Patent number: 11872527
    Abstract: A honeycomb filter including: a pillar-shaped honeycomb structure having an inflow end face and an outflow end face and including a porous partition wall disposed so as to surround a plurality of cells, the plurality of cells extending from the inflow end face to the outflow end face; inflow side plugging portions disposed at open ends of predetermined cells on the inflow end face side; and outflow side plugging portions disposed at open ends of residual cells on the outflow end face side, wherein the outflow side plugging portions comprise first outflow side plugging portions and second outflow side plugging portions, the plugging length L1 of the first outflow side plugging portions is 10 to 50% of the overall length L0 of the honeycomb structure, and the plugging length L2 of the second outflow side plugging portions is less than 10% of the overall length L0 of the honeycomb structure.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: January 16, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Koji Fukuyo, Michio Suzuki, Yasutaka Watanabe, Ken Itadu
  • Patent number: 11867109
    Abstract: A novel catalyst constituent material for combustion gas purification, which has an extremely good ratio of contact between each catalyst metal particle and an exhaust gas; and a catalyst device which uses this catalyst constituent material for combustion gas purification; and a method for producing this catalyst constituent material for combustion gas purification. The catalyst constituent obtained by mixing catalyst metal particles and a pore-forming material that disappears at high temperatures into a catalyst supporting material, which is a slurry containing fine ceramic particle. The pore-forming material also contains long fibers of cellulose nanofibers and/or short fibers of cellulose nanofibers.
    Type: Grant
    Filed: February 7, 2020
    Date of Patent: January 9, 2024
    Assignee: Sakura Kogyo Co., LTD.
    Inventors: Hou Peng, Kazuhiro Nishihara, Shoichi Uchiyama, Hiromi Suzuki, Miho Yamashita
  • Patent number: 11845032
    Abstract: An exhaust gas purification filter includes a cell assembly including cells and a partition wall, seal members, and a skin member. The partition wall has a porosity of 50% to 70%. The skin member has a thickness T of 0.3 mm to 1.0 mm. The partition wall includes crossing portions, each cell has at least one part of an outer periphery defined by a corresponding one of the crossing portions, the at least one part of the outer periphery is rounded to have a value of radius of curvature R being 0.02 mm to 0.6 mm A degree of distortion ? being a degree of change in the external dimensions of the filter in axial direction, is greater than 0 and is 1.5 mm or less. A value of a structural variable X, expressed by Equation 1 below, is 0.05 to 6, X=T×R/? . . . Equation 1.
    Type: Grant
    Filed: January 11, 2022
    Date of Patent: December 19, 2023
    Assignee: DENSO CORPORATION
    Inventor: Kana Asaoku
  • Patent number: 11845033
    Abstract: An exhaust gas purification filter includes a cell assembly including cells each having a quadrangular cross-sectional shape and a partition wall, seal members, and a skin member. The partition wall has a porosity P1 of 50% to 70%, and the skin member has a porosity P2 of 50% to 70%, the porosity P1 and the porosity P2 satisfy a relationship P1<P2. A difference between the porosity P2 and the porosity P1 is 20% or less. The partition wall includes crossing portions, each cell has at least one part of an outer periphery defined by a corresponding one of the crossing portions, the at least one part is rounded to have a radius of curvature R, each cell has a radius r of a hydraulic diameter, the radius of curvature R and the radius r of the hydraulic diameter satisfy a relationship 0.2<R [mm]/r [mm]<1.
    Type: Grant
    Filed: February 3, 2022
    Date of Patent: December 19, 2023
    Assignee: DENSO CORPORATION
    Inventor: Kana Asaoku
  • Patent number: 11839995
    Abstract: A honeycomb body having a honeycomb structure and a peripheral skin, the honeycomb structure having walls defining a plurality of cells including peripheral cells disposed directly adjacent to the peripheral skin. One or more of the peripheral cells is at least partially defined by a first wall surface, a second wall surface, and a skin surface portion extending between the first wall surface and the second wall surface. A continuously-varying radius extends from a first tangent to the first wall surface along the skin surface portion and to a second tangent to the second wall surface. Other honeycomb bodies, structures, and extrusion dies for forming honeycomb structures are disclosed.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: December 12, 2023
    Assignee: Corning Incorporated
    Inventors: Kenneth Richard Miller, Seth Thomas Nickerson, Danhong Zhong
  • Patent number: 11719142
    Abstract: The present disclosure relates to porous ceramic materials and porous ceramic articles, including honeycomb structure bodies and porous ceramic filters comprised of plugged honeycomb bodies. In various embodiments, a particulate filter is disclosed herein, such as suitable as a gasoline particulate filter (GPF) for use with a gasoline engine and treating its exhaust, and/or such as a diesel particulate filter (DPF) suitable for use with a diesel engine and treating its exhaust.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: August 8, 2023
    Assignee: Corning Incorporated
    Inventors: Roychelle Sheneen Ingram-Ogunwumi, Christopher Lane Kerr, Dell Joseph St Julien, Lutz Franz Thomas Kercher, Douglas Richard Wing
  • Patent number: 11691137
    Abstract: A ceramic porous body including: skeleton portions including an aggregate and at least one bonding material; and pore portions formed between the skeleton portions, the pore portions being capable of allowing a fluid to flow therethrough, wherein the pore portions have a pore volume ratio of pores having a pore diameter of from 10 to 15 ?m, of from 4 to 17%.
    Type: Grant
    Filed: March 25, 2020
    Date of Patent: July 4, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Suguru Kodama, Taira Hayakawa
  • Patent number: 11661379
    Abstract: Methods of producing a ceramic article include heating the ceramic green body containing a quantity of one or more organic materials to extract only a fraction of the organic materials from the ceramic green body by exposing the ceramic green body to a process atmosphere which is heated to a hold temperature of from 225° C. to about 400° C. and has from 2% to 7% O2 by volume of the process atmosphere. The method further includes cooling the ceramic green body to a temperature of below 200° C., exposing the ceramic green body to a higher concentration of O2 than in the process atmosphere of the heating step, and firing the ceramic green body to form the ceramic article. Volatile extraction units for implementing the methods are also described.
    Type: Grant
    Filed: July 19, 2018
    Date of Patent: May 30, 2023
    Assignee: Corning Incorporated
    Inventor: Douglas Richard Wing
  • Patent number: 11654592
    Abstract: A particulate filter having a honeycomb structure of a matrix of interconnected porous walls including inlet cells and outlet cells defining a plurality of inlet channels and outlet channels, respectively, wherein at least a portion of the outlet cells are larger than any of the inlet cells, and a cross-sectional shape of at least some of the outlet channels is rectangular. Honeycomb extrusion dies, honeycomb bodies, honeycomb structures, and methods of manufacture are described, as are other aspects.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: May 23, 2023
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Suhao He, Achim Karl-Erich Heibel, Kenneth Richard Miller, Pushkar Tandon, David John Thompson
  • Patent number: 11612844
    Abstract: A pillar-shaped honeycomb structure including a plurality of first cells extending from an inlet side end surface to an outlet side end surface, and a plurality of second cells extending from the inlet side end surface to the outlet side end surface, with a porous partition wall interposed therebetween, wherein a porous film having a porosity higher than that of the partition walls is provided on a surface of each of the first cells, and at a cross-section orthogonal to the direction in which the first cells of the pillar-shaped honeycomb structure filter extend, the average thickness of the porous film in the central portion is larger than the average thickness of the porous film in the outer peripheral portion.
    Type: Grant
    Filed: February 24, 2022
    Date of Patent: March 28, 2023
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshihiro Sato, Shuji Ueda, Koichi Sendo, Yutaka Ishii, Yuichi Tajima, Seiya Nakano, Ken Itazu
  • Patent number: 11578631
    Abstract: A mobile emissions control system is provided for diesel engines operated on ocean-going ships at-berth. The emissions control system comprises two essential elements: an emissions capturing system and an emissions control system. The emissions control system may be mounted on a towable chassis or mounted on a barge, allowing it to be placed alongside ocean-going ships at-berth. The emission capturing system captures exhaust from a ship's diesel engine and conducts it into the emissions control system, which cleans the exhaust and then passes clean air into the atmosphere through an exhaust outlet.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: February 14, 2023
    Assignee: Clean Air-Engineering—Maritime, Inc.
    Inventor: Nicholas G. Tonsich
  • Patent number: 11573052
    Abstract: A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body having volume of 7 L or more; a drying step of drying the manufactured non-fired honeycomb formed body to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The drying step includes: an induction drying step to obtain a first dried honeycomb formed body by removing 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying, and a microwave drying step to obtain a honeycomb dried body by removing the residual water. The honeycomb dried body subjected to this microwave drying step is obtained by removing 90% or more of the entire water that the non-fired honeycomb formed body contained before drying.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: February 7, 2023
    Assignee: NGK Insulators, Ltd.
    Inventor: Kensuke Okumura
  • Patent number: 11440234
    Abstract: In a process for manufacturing a component for an emissions treatment unit, green ceramic product is extruded through a die to form an extrusion having a honeycomb substrate structure with an array of parallel, linear tubular cells extending along its length, the cells bounded by walls dividing adjacent cells from one another. A ceramic unit is obtained by cutting off, curing and firing a length of the extrusion a length of the extrusion. Following the firing, a mixture of a flowable, uncured curable material and a particulate metal component is injected from an end of the ceramic unit into selected ones of the cells so as to block the selected cells over at least a part of their lengths while maintaining all of the walls of the ceramic unit. The injected mixture is then cured to render it solid.
    Type: Grant
    Filed: August 24, 2020
    Date of Patent: September 13, 2022
    Assignee: ADVANCED TECHNOLOGY EMISSION SOLUTIONS INC.
    Inventors: Robin Crawford, John Douglas
  • Patent number: 11364489
    Abstract: An exhaust gas purifying catalyst includes: a wall-flow structure substrate including an inlet cell, an outlet cell, and a porous partition; a first catalyst layer formed inside the partition such that a thickness of the first catalyst layer is between 40% and 60%, inclusive, of an overall thickness Tw of the partition; and a second catalyst layer formed inside the partition such that the second catalyst layer extends across an entire region of the partition in a thickness direction thereof.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: June 21, 2022
    Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Haruka Makino, Yasutaka Nomura, Satoru Inoda, Kenji Nakajima, Naoto Miyoshi, Takeru Yoshida, Akemi Sato
  • Patent number: 11335936
    Abstract: A ceramic sheet including a principal surface having particle marks is disclosed. The average width of the particle marks is 0.2 to 50 ?m, the average depth of the particle marks along the sheet thickness direction is 0.1 to 25 ?m, and the coefficient of variation of the widths of the particle marks is 0.23 or more.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: May 17, 2022
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Norikazu Aikawa, Katsuhiko Sakamoto, Kazuhisa Murakami
  • Patent number: 11312662
    Abstract: A honeycomb structure (110) includes intersecting porous walls (106). Inlet channels (108i) and outlet channels (108o) are formed by the intersecting porous walls (106), wherein the inlet channels (108i) comprise inlet hydraulic diameters (HDi) and the outlet channels (108o) comprise outlet hydraulic diameters (HDo). The inlet channels (108i) comprise inlet corners (220i) with inlet corner radii (Ri) and the outlet channels (108o) comprise outlet corners (2200) with outlet corner radii (Ro). A centerpost (124) is defined by adjacent opposing inlet corners (220i) of two of the inlet channels (108i) and adjacent opposing outlet corners (2200) of two of the outlet channels (108o). A first diagonal length (D1) is a shortest distance between the opposing outlet corners (220o) of the two outlet channels (108o) and a second diagonal length (D2) is a shortest distance between the opposing inlet corners (220i) of the two inlet channels (108i).
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: April 26, 2022
    Assignee: Corning Incorporated
    Inventors: Thomas William Brew, Priyank Paras Jain, Konstantin Vladimirovich Khodosevich, John M Larson
  • Patent number: 11301944
    Abstract: A computer-implemented method modifies physical classroom resources in a classroom. One or more processors identify and quantify physical classroom resources in the classroom based on sensor readings received from sensors in a classroom. The processor(s) determine physical classroom resource constraints that impede learning by students in the classroom based on the sensor readings from the sensors in the classroom. The processor(s) detect one or more of the physical classroom resource constraints in the physical classroom resources identified by the sensor readings, and then adjust the one or more physical classroom resources based on the one or more detected physical classroom resource constraints.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: April 12, 2022
    Assignee: International Business Machines Corporation
    Inventors: Shelby S. Darnell, Sharathchandra U. Pankanti, Nalini K. Ratha, Komminist Weldemariam
  • Patent number: 11274588
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 19 to 26 ?m, and in a pore diameter distribution indicating a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (?m) on an abscissa axis and a log differential pore volume (cm3/g) on an ordinate axis, a first peak including a maximum value of the log differential pore volume has a pore diameter value of 18 ?m or less, the pore diameter value corresponding to a ? value width of the maximum value.
    Type: Grant
    Filed: January 18, 2021
    Date of Patent: March 15, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Fumihiko Yoshioka, Yuji Sasaki, Kimiko Kishine, Sachiko Ishida, Kyohei Kato
  • Patent number: 11260384
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure having porous partition walls provided, surrounding a plurality of cells which serve as fluid through channels extending from an inflow end face to an outflow end face, and a porous plugging portion provided either at an end on the inflow end face or the outflow end face of the cells, wherein the plugging portion is composed of a porous material, the honeycomb structure has a central region and a circumferential region, and a ratio of an area of the circumferential region with respect to that of the central region ranges from 0.1 to 0.5, porosity of a central plugging portion in the central region is lower than that of a circumferential plugging portion in the circumferential region, and the porosity of the central plugging portions ranges from 60% to 68%, and that of the circumferential plugging portions ranges from 70% to 85%.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: March 1, 2022
    Assignee: NGK Insulators, Ltd.
    Inventor: Fumihiko Yoshioka
  • Patent number: 11247161
    Abstract: A support structure for an interior volume of a construction of pleated media is operably oriented in the interior volume and structurally supports the media. The support structure can pass directly through an innermost 60% of the interior volume. It can have a void volume not more than 80%. It can be inner liner-free and extend in a non-curved path. It can include a first sheet and second sheet of porous material. At least a first brace construction secures the first sheet and second sheet together and in spaced apart, opposing relation. The support structure can include a pleated construction having pleats extending in a direction non-parallel and angled to the direction of pleats of the pleated filter media. The support structure can be molded spacers.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: February 15, 2022
    Assignee: Donaldson Company, Inc.
    Inventors: Philip Edward Johnson, Gregory L. LaVallee, Janelle M. Hampton, Daniel E. Adamek, Jonathan G. Parsons, Richard Osendorf
  • Patent number: 11229902
    Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have a porosity (P) as a fraction in a range of about 0.3 to about 0.7; a permeability factor PQ>0.025, wherein PQ is (Kbulk)/(P·d502), Kbulk being bulk permeability in Darcy, and d50 being the mean pore size in micrometers (?m); a tortuosity in a range of about 1.8 to 3; and a median pore size diameter d50 in a range of about 10 ?m to about 35 ?m. The porous ceramic articles can have an interconnected bead microstructure comprising beads and bead connections, PQ is directly proportional to bead size, and wherein in a random cross section through the body, the beads appear as globular portions.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: January 25, 2022
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Boris Nikolayevich Tsvetkov
  • Patent number: 11224840
    Abstract: An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit sufficient purification performance even under a high Ga condition. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: January 18, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATAIER CORPORATION
    Inventors: Hiromasa Suzuki, Masahide Miura, Yoshinori Saito, Satoru Katoh, Toshitaka Tanabe, Tetsuhiro Hirao, Tatsuya Ohashi, Hiroaki Naito, Hirotaka Ori, Michihiko Takeuchi, Keiichi Narita
  • Patent number: 11214524
    Abstract: A honeycomb structure includes a plurality of prismatic columnar shaped honeycomb segments; a bonding layer bonding side faces of the honeycomb segments; and a circumferential wall disposed to surround a honeycomb segment bonded body having the honeycomb segments arranged in a grid pattern and bonded with the bonding layer, wherein the honeycomb segments has a porous partition wall disposed to surround a plurality of cells, the cells in other than outermost circumference have a hexagonal shape in a section orthogonal to the cell extending direction, the honeycomb segments include first and second honeycomb segment, the second honeycomb segment is different from the first in at least one of: a shape in the section; a size; and an arrangement direction of the cells and an extended line of one diagonal line imaginarily depicted in the cells in the first honeycomb segment and that in the second are configured to be orthogonal.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: January 4, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Hirotaka Yamamoto, Yudai Kurimoto
  • Patent number: 11213781
    Abstract: A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L1, width W2, and area A1, a second channel including length L2, the width W2, and area A2, a third channel including the length L1, width W1, and area A3, and a fourth channel including the length L2, the width W1, and A4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W1?W2 and L1?L2, i.e. W1?W2, or L1?L2, or W1?W2 and L1?L2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.
    Type: Grant
    Filed: January 29, 2021
    Date of Patent: January 4, 2022
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Dana Craig Bookbinder, Pushkar Tandon
  • Patent number: 11174178
    Abstract: A method includes mixing seawater with a two-part additive system configured to precipitate sulfate from the seawater; removing the sulfate precipitates from the seawater; and delivering the seawater into an oilfield reservoir.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: November 16, 2021
    Assignee: Saudi Arabian Oil Company
    Inventors: Katherine Leigh Hull, Brent Cooper, Ghaithan A. Al-Muntasheri
  • Patent number: 11168601
    Abstract: Clamping apparatus is provided including clamp means for clamping two or more items together in use. The clamping means are arranged to move between a clamped and an unclamped position in use. Attachment means are provided on or associated with the clamping means for attaching one or more components to said clamping means in use. The components consist of any or any combination of one or more sensor means, one or more dispensing means or one or more electronic components. The clamping means includes at least one band member. The at least one band member forms an outer band and the attachment means are provided on or associated with at least an additional band member in the form of an inner band or segment that is provided with or associated with the outer band.
    Type: Grant
    Filed: March 21, 2018
    Date of Patent: November 9, 2021
    Assignee: TECONNEX LTD.
    Inventor: Darren Bean
  • Patent number: 11167279
    Abstract: A plugged honeycomb structure, including: a pillar-shaped honeycomb structure body including porous partition walls; and plugging portions disposed at open ends of cells at an inflow end face side or at an outflow end face side, wherein a pore diameter corresponding to the cumulative pore volume of 10% is D10, a pore diameter corresponding to the cumulative pore volume of 30% is D30, a pore diameter corresponding to the cumulative pore volume of 50% is D50, a pore diameter corresponding to the cumulative pore volume of 70% is D70, a pore diameter corresponding to the cumulative pore volume of 90% is D90, the pore diameter D10 is 6 ?m or more, the pore diameter D90 is 58 ?m or less, and the plugged honeycomb structure satisfies the relationship of Expression (1). 0.35?(D70?D30)/D50?1.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: November 9, 2021
    Assignee: NGK Insulators, Ltd.
    Inventor: Tatsuyuki Kuki
  • Patent number: 11156241
    Abstract: A diffuser has a cylindrical wall and an arcuate end wall located at an end of the cylindrical wall. The cylindrical wall has a first lattice structure formed of a first plurality of triply periodic surfaces that are periodic in cylindrical coordinates, the first lattice structure having a plurality of passages that extend between an inner surface of the cylindrical wall and an outer surface of the cylindrical wall. The arcuate end wall has a second lattice structure formed of a second plurality of triply periodic surfaces that are periodic in spherical coordinates, the second lattice structure having a plurality of passages that extend between an inner surface of the arcuate end wall and an outer surface of the arcuate end wall.
    Type: Grant
    Filed: March 25, 2020
    Date of Patent: October 26, 2021
    Assignee: FISHER CONTROLS INTERNATIONAL LLC
    Inventors: Daniel J. Eilers, Kyle Thomas McNulty
  • Patent number: 11149604
    Abstract: An exhaust gas purification catalyst device includes a honeycomb base material and an inlet-side coat layer, wherein: the honeycomb base material includes a plurality of cells partitioned by porous partition walls, the plurality of cells including inlet-side cells and outlet-side cells and being configured such that exhaust gas that has flowed into the inlet-side cells passes through the partition walls and is exhausted from the outlet-side cells; and the inlet-side coat layer is present on the surface sides of the partition walls of the inlet-side cells, with the proportion of 4-9 ?m through-pores in the through-pore diameter distribution of the partition walls being at least 80 vol %, and the peak pore diameter measured using a mercury porosimeter being at least 3.0 ?m greater than the peak through-pore diameter measured using a perm porometer.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: October 19, 2021
    Assignee: CATALER CORPORATION
    Inventor: Ko Sugawara
  • Patent number: 11137237
    Abstract: A device includes a cylindrical lattice structure inside of a cylindrical tube. The cylindrical lattice structure includes compartmentalized one or more longitudinal flowable paths formed by an additive manufacturing process. A material is introduced in a flowable state into one or more upper apertures of the one or more longitudinal flowable paths to fill the cylindrical lattice structure in a compartmentalized arrangement that provides stiffness to the device.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: October 5, 2021
    Assignee: United States of America as represented by the Secretary of the Air Force
    Inventors: Philip J. Flater, IV, Charles M. Jenkins
  • Patent number: 11130131
    Abstract: An engineered unit cell is disclosed for flowing a fluid therethrough in three dimensions. The unit cell may have a substrate with a plurality of flow channels around and between struts formed within the substrate. The struts may each be formed with a desired shape and orientation within the substrate to achieve a desired degree of fluid flow through the flow channels, in each of one of three dimensions, through the unit cell.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: September 28, 2021
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Joshua R. Deotte, Sarah Baker, Eric Duoss, Jennifer Marie Knipe, Fang Qian, Samantha Ruelas
  • Patent number: 11118493
    Abstract: An electric heating type support includes: a pillar shaped honeycomb structure being configured to a ceramic, including: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path; an electrode layer disposed on a surface of the outer peripheral wall of the pillar shaped honeycomb structure; two or more underlayers having conductivity, the underlayers being provided on the electrode layer so as to be spaced apart from each other; and a metal electrode provided on the underlayers. A surface of each of the underlayers has a concave portion forming a space between each of the underlayers and the metal electrode.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: September 14, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Naoki Okamoto, Naoya Takase
  • Patent number: 11071937
    Abstract: A ceramic porous body includes skeleton portions; and pore portions formed between the skeleton portions, the pore portions being capable of allowing a fluid to flow therethrough. In a cross section parallel to a flow direction of the fluid, the skeleton portions have a ratio of a skeleton length of 40 ?m or more of 15% or less in a direction orthogonal to the flow direction of the fluid.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: July 27, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Masaki Ishikawa, Takahiro Tomita, Kenji Morimoto
  • Patent number: 10994236
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure having porous partition walls placed, surrounding a plurality of cells which serve as fluid through channels extending from an inflow end face to an outflow end face; and porous plugging portions provided either at the ends on the inflow end face side of the cells or at the ends on the outflow end face side of the cells, wherein the plugging portions include plugging portions that have voids therein, and in the plugging portions having the voids, porosity including the voids as pores ranges from 68% to 83%.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: May 4, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Kimiko Kishine, Fumihiko Yoshioka
  • Patent number: 10981113
    Abstract: Provided is an exhaust gas purification catalyst body that can improve exhaust gas purification performance while maintaining favorable PM collection performance. The exhaust gas purification catalyst body includes a base of a wall flow structure having an inlet side cell, an outlet side cell, and porous partition wall, and a catalyst layer that is formed in the partition wall that is in contact with the inlet side cell or the outlet side cell. The catalyst layer is formed in a region of at least 50% of the thickness of the partition wall from a surface of the partition wall, and held on the surface of internal pores in the partition wall in the region.
    Type: Grant
    Filed: September 3, 2018
    Date of Patent: April 20, 2021
    Assignee: CATALER CORPORATION
    Inventors: Ryota Onoe, Yosuke Toda, Taku Miura
  • Patent number: 10974187
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure having porous partition walls provided, surrounding a plurality of cells which serve as fluid through channels extending from an inflow end face to an outflow end face, and porous plugging portions provided either at the ends on the inflow end face side or the outflow end face side of the cells, wherein the plugging portions are composed of a porous material, the honeycomb structure has a central region and a circumferential region, and a ratio of an area of the circumferential region with respect to that of the central region ranges from 0.1 to 0.5, porosity of a central plugging portion in the central region, is higher than that of a circumferential plugging portion in the circumferential region, and the porosity of the central plugging portion ranges from 76% to 85%, and that of the circumferential plugging portion from 60% to 75%.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: April 13, 2021
    Assignee: NGK Insulators, Ltd.
    Inventor: Fumihiko Yoshioka
  • Patent number: 10940419
    Abstract: A honeycomb filter including: a pillar-shaped honeycomb structure including porous partition walls; and porous plugging portions disposed on either one of end portions of each of the cells, wherein a porosity (%) of the partition walls is defined as P1, a porosity (%) of the plugging portions is defined as P2, an occupancy (%) of the partition walls relative to an area of a cross section orthogonal to an extending direction of the cells of the honeycomb structure is defined as N1, the P1 is 50 to 65%, the P2 is 60 to 70%, the N1 is 22 to 39%, and X represented by Formula (1) satisfies a relation of Formula (2): X=P1/P2×N1,??Formula (1): 18.80??0.19X2+11.33X?121.63?50.50.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: March 9, 2021
    Assignee: NGK Insulators, Ltd.
    Inventor: Yoshiki Konno
  • Patent number: 10941051
    Abstract: A liquid filter apparatus and system is provided. The liquid filter apparatus and system is especially suitable for purifying water. The apparatus and system may have a solid portion and/or a porous filter portion called a monolithic unit. The present apparatus and system is suitable for providing clean water for drinking, cooking, washing and other household, public, medical, agricultural and industrial uses. The present apparatus and system utilizes anti-bacterial, anti-viral, anti-fungal, anti-mold and/or other cleansing elements to purify the liquid. The liquid passing through the system must pass through the monolithic unit which is solid and porous therein contacting the antimicrobial material and/or antimicrobial components located within the monolithic unit. The apparatus and system provide a high hydraulic conductivity as a result of the solid and porous nature of the monolithic unit.
    Type: Grant
    Filed: March 31, 2019
    Date of Patent: March 9, 2021
    Inventors: Marc Kenneth Chason, Rick Latella, Dan Gamota, J Richard Schorr, Suvankar Sengupta, Ramachandra Revur, Timothy A. Marth
  • Patent number: 10940421
    Abstract: A honeycomb body having intersecting porous walls which includes first through fourth cells, wherein the cells extend from inlet to outlet face and are plugged to define a repeating structural unit with three inlets and one outlet channel. Repeating structural unit includes a first channel including length L1, width W2, and area A1, a second channel including length L2, the width W2, and area A2, a third channel including the length L1, width W1, and area A3, and a fourth channel including the length L2, the width W1, and A4, wherein the first through third channels are inlets and the fourth channel is a rectangular outlet and at least one of W1>W2 and L1?L2, i.e. W1>W2, or L1?L2, or W1>W2 and L1?L2. Repeating structural unit has a quadrilateral outer perimeter. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of manufacturing the honeycomb body are provided.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: March 9, 2021
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Dana Craig Bookbinder, Pushkar Tandon
  • Patent number: 10934910
    Abstract: An exhaust gas cleaning catalyst that has: a substrate having a wall flow structure, wherein an entry side cell, in which the end part on an exhaust gas inflow side is open, and an exit side cell, in which the end part on the exhaust gas outflow side is open, are divided by a porous dividing wall; and a first catalyst layer that includes a metal catalyst and is disposed within the dividing wall so as to be in contact with the exit side cell and not in contact with the entry side cell, and no catalyst layer is provided in the region in contact with the entry side cell.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: March 2, 2021
    Assignee: CATALER CORPORATION
    Inventors: Haruka Makino, Yasutaka Nomura, Satoru Inoda, Sho Hoshino, Ryota Onoe
  • Patent number: 10918987
    Abstract: A particulate filter for exhaust-gas aftertreatment in an internal combustion engine has a housing on which an inlet and an outlet are configured on opposite ends. The particulate filter also has a filter element arranged in the housing, said filter element having essentially parallel filter channels that are each alternatingly closed on the inlet side or on the outlet side by a closure in order to prevent gas from passing directly through the filter element. In this context, the filter channels can be divided into a first group of filter channels which are closed on the outlet side by a closure, and into a second group of filter channels which are closed on the inlet side by a gas-tight closure. The filter channels of the second group are additionally closed on the outlet side by a high-porosity closure in order to improve the cleaning effect of the particulate filter.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: February 16, 2021
    Assignee: VOLKSWAGEN AKTIENGESELLSCHAFT
    Inventors: Onur Ulas Car, Markus Paulovsky
  • Patent number: 10883401
    Abstract: An exhaust gas purification filter comprises: a casing; a porous dividing wall which partitions the inside of the casing into a honeycomb shape; and cells enclosed by the dividing wall. A pore path length distribution of the dividing wall, when expressed by a frequency histogram per 10 ?m of the pore path length of the dividing wall, has an integrated frequency of at least 58%. The integrated frequency is a maximum value of a value obtained by summing the frequencies of a total of three adjacent levels which include the maximum peak frequency. The dividing wall preferably has a gas permeability coefficient k of at least 0.8×10?12 m2.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: January 5, 2021
    Assignee: DENSO CORPORATION
    Inventor: Mikio Ishihara
  • Patent number: 10767525
    Abstract: A plugged honeycomb structure has a plurality of cells defined by partition walls to become through channels for fluid, one end of each of the predetermined cells is plugged by a plugging member, the other end of each of the residual cells is plugged by the plugging member, the partition wall is made of a cordierite component as a main component, and a value obtained by dividing Young's modulus of a plugging structure portion formed by the partition walls and the plugging member by Young's modulus of a cell structure portion formed by the partition walls is in a range of 1.05 to 2.00.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: September 8, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayoshi Shibayama, Masaki Houra, Takayuki Sakamoto, Hiroyuki Suenobu
  • Patent number: 10696010
    Abstract: A plugged honeycomb structure includes: a plurality of honeycomb segments, a bonding layer, and a plugging portions to plug open ends of cells of each of the honeycomb segments. The honeycomb segment is configured so that the cells having at least two kinds of different shapes are disposed in a cross section orthogonal to an extension direction of the cells, the honeycomb segment has a center region and an circumferential region located in the circumference of the center region, the center region has a cell arrangement pattern such that inflow cells surround one outflow cell, in the inflow end face of the honeycomb segment, the circumferential region has an open frontal area that is smaller than an open frontal area of the center region, the segment circumferential wall of the honeycomb segment and the bonding layer have a special thickness.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: June 30, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuya Mori, Toshihiro Hirakawa
  • Patent number: 10675591
    Abstract: A honeycomb structure comprising: a honeycomb structure body that includes a plurality of porous partition walls and intersection parts, and a catalyst layer, wherein the porosity of the partition wall is 20 to 70%, the average pore diameter of the pores in the partition wall is 1 to 60 ?m, a plurality of the partition walls includes a notched partition wall having a recessed part in which at least one end is notched, the ratio of the notched partition wall in the partition walls is 1 to 100%, the recessed part of the notched partition wall has a depth of 10 to 200% of the standard length, and the recessed part of the notched partition wall is a part having a width of 33 to 100% of the standard width.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: June 9, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Yudai Kurimoto, Shogo Hirose, Takahiro Kondo
  • Patent number: 10669915
    Abstract: A system for determining accumulation of Silicone dioxide (SiO2) in an aftertreatment system of an engine includes a pressure sensor arrangement having at least one pressure sensor therein. The pressure sensor is fluidly coupled to an exhaust pipe associated with the aftertreatment system. A controller is disposed in communication with the pressure sensor. The controller is configured to monitor back pressure of the aftertreatment system from at least one signal output by the pressure sensor arrangement and determine a level of accumulation of Sift in the aftertreatment system based on the monitored back pressure of the aftertreatment system. Based on the determination of the level of accumulation of Sift in the aftertreatment system by the controller, the controller outputs a signal to a notification device for facilitating the notification device to notify an operator of the level of accumulation of SiO2 in the aftertreatment system.
    Type: Grant
    Filed: October 10, 2018
    Date of Patent: June 2, 2020
    Assignee: Caterpillar Inc.
    Inventors: John B. Edelin, Daniel A. Cockman, II, Gavin D. O. Ripley
  • Patent number: 10655526
    Abstract: A support for an electric heating type catalyst comprises: a honeycomb structure having partition walls that define a plurality of cells, each of cells extending from one end face to other end face to form a fluid path for a fluid; and a pair of electrode layers formed on a side surface of the honeycomb structure, the pair of electrode layers being arranged so as to face each other across a center of the honeycomb structure. The pair of electrode layers is electrically connected to the honeycomb structure. The honeycomb structure side of each of the electrode layers comprises a portion having a thermal expansion coefficient lower than that of the honeycomb structure.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: May 19, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Naoki Okamoto, Takayuki Inoue
  • Patent number: 10605468
    Abstract: A flow sensing ozone converter includes an inlet housing, an outlet housing, and an ozone converter core. The flow sensing ozone converter integrates flow sensing and oxygen removal components. The inlet housing is provided with an inlet housing flange. The outlet housing is provided with an outlet housing flange. The ozone converter core is at least partially received within the inlet housing. The ozone converter is provided with an ozone converter flange that abuts the inlet housing flange and the outlet housing flange.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: March 31, 2020
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Donald E. Army, Gregory L. DeFrancesco, Thomas M. Zywiak
  • Patent number: 10589204
    Abstract: Three dimensional nanoparticle filters are provided herein. In one embodiment a filter device includes a base material, alternating layers of sacrificial material between layers of structural material being deposited onto the base material to create a layered base material, and filter sidewalls etched into the deposited alternating layers of the layered base material to remove the layers of sacrificial material between the layers of structural material to form filter slots in the filter sidewalls as well as create channels between the filter sidewalls, where a size of the filter slots is selectable based on a thickness of the layers of sacrificial material utilized.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: March 17, 2020
    Assignee: Imagine TF, LLC
    Inventor: Brian Edward Richardson