Ceramic Or Sintered Patents (Class 55/523)
  • Patent number: 8608835
    Abstract: An exhaust gas purification system for an internal combustion engine of a motor vehicle is provided. The system includes a first particulate filter element and a second particulate filter element, which is connected downstream of the first particulate filter element and through which flows the exhaust gas that emanates from the first particulate filter element. The first particulate filter element operates as a system filter and the second particulate filter element operates as a diagnostic filter. A charge of the diagnostic filter can be determined, and the functional capability of the system filter can be deduced based thereon.
    Type: Grant
    Filed: September 18, 2007
    Date of Patent: December 17, 2013
    Assignee: Daimler AG
    Inventor: Michael-Rainer Busch
  • Patent number: 8591614
    Abstract: A method of manufacturing an exhaust gas purifying apparatus includes providing an exhaust gas-treating body. A holding sealing material is provided. The holding sealing material includes inorganic fibers. The holding sealing material has a first end face and a second end face each provided approximately in parallel with a width direction. The holding sealing material is wound around a periphery of the exhaust gas-treating body to form a gap between the first end face and the second end face. The exhaust gas-treating body with the holding sealing material is housed in a casing. At least one of a first electrode member and a first sensor is disposed at the gap of the holding sealing material so that at least one of the first electrode member and the first sensor is connected to the exhaust gas-treating body, passes through the holding sealing material, and penetrates the casing.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: November 26, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Hisashi Ando, Takahiko Okabe
  • Patent number: 8591622
    Abstract: A filter apparatus comprises a filter stack including a plurality of porous ceramic plates that are axially spaced from one another to define plurality of axially spaced apart radial flow areas. In one example, the filter stack is mounted within a housing. In further examples, the plurality of porous ceramic plates alternate between a first set of porous ceramic plates that are nested with a second set of porous ceramic plates. In still further examples, at least one of the sides of the porous ceramic plates defines a plurality of radial flutes arranged in a radial array.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: November 26, 2013
    Assignee: Corning Incorporated
    Inventors: Michael Thomas Gallagher, Keith Leonard House, Steven Bolaji Ogunwumi, Patrick David Tepesch
  • Patent number: 8590158
    Abstract: Methods of making a filter apparatus includes the step of creating a filter stack by axially spacing the porous ceramic plates from one another with a plurality of compliant spacers. In another example, the method includes the step of firing the first filter stack to sinter bond the first plurality of porous ceramic plates together with a first spacing element. In another example, the plurality of plates comprise a composition including catalyst particles and a binder material and the plates are fired to form porous plates without sintering a substantial amount of the catalyst particles. Methods of fabricating a porous ceramic article also include providing a porous substrate with a first material composition including mullite and infiltrating the pores of the substrate with a second material composition including cordierite. The method further includes the step of firing the first composition and the second composition to form the porous ceramic article.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: November 26, 2013
    Assignee: Corning Incorporated
    Inventors: Michael Thomas Gallagher, Keith Leonard House, Douglas Hull Jennings, Steven Bolaji Ogunwumi, Patrick David Tepesch
  • Patent number: 8591623
    Abstract: A method of manufacturing a honeycomb body is disclosed having the steps of mixing inorganic source materials, a nut shell pore former, and forming aids to form a plasticized batch, wherein the nut shell pore former has a particle size distribution with 20 ?m?dp50?70 ?m, and forming the plasticized batch into the honeycomb body having a plurality of channels formed by intersecting walls. Green honeycombs and porous ceramic honeycombs produced by the method are also disclosed.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: November 26, 2013
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, David John Thompson
  • Publication number: 20130305673
    Abstract: A sintered porous body made from a green compact of a flowable air laid mixture of metal particles and metal fibers is disclosed. The green compact is sintered to provide the porous sintered body with an isotropic distribution of metal particles and metal fibers throughout the matrix. The porous sintered body includes metal particles which act as nodes and are sintered to fibers and portions of fibers are sintered to other fibers.
    Type: Application
    Filed: January 24, 2012
    Publication date: November 21, 2013
    Applicant: ENTEGRIS, INC.
    Inventor: Robert S. Zeller
  • Patent number: 8585795
    Abstract: In accordance with the invention there are devices and processes for making ceramic nanofiber mats and ceramic filters for use in high temperature and in corrosive environments. The process for forming a ceramic filter can include electrospinning a preceramic polymer solution into a preceramic polymer fiber having a diameter from about 10 nm to about 1 micron and forming a preceramic polymer fiber web from the preceramic polymer fiber onto a collector. The process can also include pyrolyzing the preceramic polymer fiber web to form a ceramic nanofiber mat having a diameter less than the diameter of the preceramic polymer fiber, the ceramic nanofiber mat comprising one or more of an oxide ceramic and a non-oxide ceramic such that the ceramic fiber mat can withstand temperature greater than about 1000 ° C.
    Type: Grant
    Filed: March 12, 2008
    Date of Patent: November 19, 2013
    Assignee: Univesity of Florida Research Foundation, Inc.
    Inventors: Wolfgang M. Sigmund, Vasana Maneeratana, Paolo Colombo, Chang-Yu Wu, Hyoungjun Park, Qi Zhang
  • Patent number: 8580009
    Abstract: There is provide a honeycomb filter which can suppress generation of cracks in plugged portions due to heat generated by burning of a PM during regeneration and comprises a honeycomb basal body including porous partition walls arranged to form a plurality of cells disposed in parallel with one another and including inflow cells and outflow cells which are formed adjacent to the inflow cells; first plugged portions with which one end of each of the inflow cells is plugged; second plugged portions with which another end of each of the outflow cells is plugged; porous collecting layers formed on the inflow-cells side surfaces of the partition walls; and end aggregate layers made of a particulate aggregate material and formed on the inflow-cells-side surfaces of the first plugged portions, and a thickness of the end aggregate layers is from 0.5 to 5 mm.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: November 12, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takuya Hiramatsu, Fumiharu Sato
  • Patent number: 8574335
    Abstract: A holding sealing material includes inorganic fibers, a mat shape, a first end face and a second end face and a penetration portion. The mat shape has a width direction, a length direction and a thickness direction. The first end face and the second end face are each provided approximately in parallel with the width direction. The penetration portion penetrates the holding sealing material in the thickness direction.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: November 5, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Hisashi Ando, Takahiko Okabe
  • Patent number: 8574334
    Abstract: A mat includes inorganic fibrous substances, first and second main faces, first and second side faces and intertwined portions. The intertwined portions respectively extend from needle piercing points of the first main face to needle piercing points of the second main face. A first virtual straight line and each of second virtual straight lines intersect with each other at a first angle of less than about 90° when viewed from the first side face to the second side face. The first virtual straight line and each of third virtual straight lines intersect with each other at a second angle of more than about 90° when viewed from the first side face to the second side face. The second virtual straight lines and the third virtual straight lines intersect with each other at a third angle when viewed from the first side face to the second side face.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: November 5, 2013
    Assignee: Ibiden Co., Ltd.
    Inventor: Ryoji Uno
  • Patent number: 8562722
    Abstract: A filter assembly is described herein for controlling the air passing therethrough. The filter assembly can include a housing comprising a cavity formed therein. The filter assembly can also include a filter positioned within the cavity and coupled to the housing. Further, the filter assembly can include a reinforcement structure coupled to an end of the housing and adjacent to a top end of the filter.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: October 22, 2013
    Assignee: Cooper Technologies Company
    Inventors: Joseph Michael Manahan, Graig E. DeCarr
  • Publication number: 20130269303
    Abstract: The present invention provides a green molded body capable of easily controlling the porosity of a honeycomb structure. One aspect of the present invention is a green molded body composed of a honeycomb-shaped cylindrical body 70 with a plurality of through holes 70a being formed approximately in parallel with each other, wherein the cylindrical body 70 comprises a ceramic raw material powder and a fluorine source, and wherein the ceramic raw material powder is the one for forming at least one of an aluminum titanate-based ceramics and a cordierite-based ceramics by sintering.
    Type: Application
    Filed: December 13, 2011
    Publication date: October 17, 2013
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Kousuke Uoe, Osamu Yamanishi
  • Patent number: 8557010
    Abstract: Fused particles containing, by weight percent: more than 15% but less than 55% of Al2O3; more than 20% but less than 45% of TiO2; more than 3% but less than 30% of SiO2; less than 20%, in total, of at least one oxide selected from the group consisting of ZrO2, Ce2O3, and HfO2; less than 1% of MgO; and more than 1% but less than 15%, in total, of at least one selected from the group consisting of CaO, Na2O, K2O, SrO, B2O3, and BaO. Also, a ceramic product or material obtained by sintering the fused particles.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: October 15, 2013
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventor: Stephane Raffy
  • Patent number: 8557012
    Abstract: Fused particles having the following chemical composition, as a percentage by weight on the basis of the oxides: more than 15% but less than 55% of Al2O3; more than 25% but less than 60% of TiO2; less than 20%, in total, of at least one oxide of an element M1, chosen from MgO and CoO; more than 0.7% but less than 20%, in total, of at least one oxide of an element M2, chosen from the group formed by Fe2O3, Cr2O3, MnO2, La2O3, Y2O3 and Ga2O3; less than 20%, in total, of at least one oxide of an element M3, chosen from the group formed by ZrO2, Ce2O3 and HfO2; and less than 30% of SiO2. Ceramic product or material obtained by sintering said particles.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: October 15, 2013
    Assignee: Saint-Gobain Centre de Recherches Et d'Etudes Europeen
    Inventor: Stephane Raffy
  • Patent number: 8557011
    Abstract: The invention relates to a honeycomb structure including a set of adjacent channels, each channel being in communication with upstream and downstream surfaces, respectively, via upstream and downstream openings, such that said set of channels forms cross-sectional upstream and downstream patterns on said upstream and downstream surfaces, respectively. According to the invention, at least one of the upstream and downstream surfaces has an error-proofing mark extending over fewer than 50 channels and making it impossible to completely stack any one of the upstream and downstream patterns onto the other, the outer perimeter of the upstream and/or downstream pattern being symmetrical or having an asymmetry that extends over fewer than 10 channels. The invention can be used in the filtration of particles contained it the exhaust gases of internal combustion engines, in particular diesel engines.
    Type: Grant
    Filed: July 9, 2010
    Date of Patent: October 15, 2013
    Assignee: General Electric Company
    Inventor: Bernard Bouteiller
  • Patent number: 8557009
    Abstract: A method of manufacturing a ceramic diesel particle filter (DPF) and a DPF manufactured by the method, the DPF having a ceramic filter body (1) including gas channels (18, 18?) with planar and porous filter segments (3), which are provided for the exhaust gas stream (2) to flow through them transversely to the face of the filter segments (3). The filter body (1) is formed by sintering at least one ceramic-impregnated fiber web (4) in a firing step under heat such that fibers (5) of the fiber material are burned off and the ceramic material (6) is sintered together to form the porous filter segment (3) between its two surfaces (7, 8). At least one fiber web (4) is corrugated to form the gas channels (18, 18?) and rolled up to form the filter body (1), and the cross section of at least a portion of the gas channels (18, 18?) changes from an inlet end (33) to a discharge end (34).
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: October 15, 2013
    Assignee: Mann+Hummel GmbH
    Inventors: Karin Gerlach, Stefan Tudyka, Jochen Linhart, Andreas Franz
  • Publication number: 20130264276
    Abstract: Filter media is treated with a composition comprising cationic fluorinated ether silanes to provide durable water- and/or oil-repellency properties.
    Type: Application
    Filed: December 20, 2011
    Publication date: October 10, 2013
    Applicant: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Stewart H. Corn, Chetan P. Jariwala, Suresh S. Iyer
  • Patent number: 8551205
    Abstract: The invention relates to a gas filter insert (1), particularly an air filter insert for a fresh air system of an internal combustion engine, having a filter body (2) which extends in its longitudinal direction (4) in a U-shape around an inner chamber (5), and having a connector (3) which communicates with the inner chamber (5) and is arranged on the filter body on the open end-face side (7) thereof. In order to simplify the construction of the filter insert (1), the filter body (2) is sealed transversally to its longitudinal direction (4), with an end plate (9) on at least one end side (8).
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: October 8, 2013
    Assignee: Mahle International GmbH
    Inventors: Bashkim Berisha, Matthias Stegmüller, Jürgen Stehlig, Hans Waibel
  • Patent number: 8551272
    Abstract: The invention concerns a method for producing a ceramic filter body (1) for filtering an exhaust gas stream (2) of a diesel engine. The filter body (1) has planar and porous filter sections (3) that are designed to be passed by the exhaust gas flow (2) in a direction transverse to the face of the filter sections (3). A planar permeable fiber web (4, 4?), in particular of filter paper, is first impregnated with finely ground ceramic material (6) only across sections under formation of a non-impregnated section (12). The only partially ceramic-impregnated fiber web (4, 4?) is subsequently brought into the shape of a blank of the filter body (1) in such a way that the impregnated areas of the fiber web (4, 4?) assume the shape of the filter body (1).
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: October 8, 2013
    Assignee: Mann + Hummel GmbH
    Inventors: Jochen Linhart, Andreas Franz
  • Publication number: 20130255211
    Abstract: [Problem] To provide a filter whose initial collection efficiency can be increased and whose pressure loss increase can be suppressed. [Means to solve the problem] A ceramic filter includes: numerous crystalline masses bound to one another each formed of aggregation of columnar crystals, wherein a number of large diameter pores are present between the numerous crystalline masses, and small diameter pores are present between the numerous columnar crystals forming the crystalline mass.
    Type: Application
    Filed: March 28, 2012
    Publication date: October 3, 2013
    Applicant: KUBOTA CORPORATION
    Inventors: Atsushi Sugai, Hiroshi Yamaguchi
  • Patent number: 8540793
    Abstract: An exhaust processing device includes a main body tube portion and a closing tube portion. The main body tube portion includes an opening in an axial end thereof, houses a main body exhaust path in an inside thereof, which allows an exhaust gas to pass therethrough. The closing tube portion includes a plate portion and a tubular portion. The plate portion covers the opening of the axial end of the main body tube portion. The tubular portion radially outwardly protrudes from an outer peripheral surface of the main body tube portion, and is integrated with the plate portion. The tubular portion houses an exhaust path in an inside thereof, which communicates with the main body exhaust path. The tubular portion of the closing tube portion includes a first split half portion integrally molded with the plate portion, and a second split half portion joined to the first split half portion.
    Type: Grant
    Filed: May 8, 2009
    Date of Patent: September 24, 2013
    Assignee: Komatsu Ltd.
    Inventors: Yuuki Kasaoka, Tatsushi Itou, Shouhei Nagasaka, Hirofumi Takanuki
  • Patent number: 8535405
    Abstract: The honeycomb structure is provided with a honeycomb structural section, a pair of lateral electrodes on the side face of the honeycomb structural section, and at least one intermediate layer between the honeycomb structural section and the lateral electrodes. The honeycomb structural section has silicon carbide particles having an average particle diameter of 3 to 40 ?m and silicon, and the ratio (Si/SiC) of silicon (Si) to silicon carbide (SiC) is 10/90 to 40/60. The lateral electrodes have an average particle diameter of the silicon carbide particles of 10 to 70 ?m and a Si/SiC ratio of 20/80 to 50/50. The intermediate layer has an average particle diameter of silicon carbide particles and Si/SiC between those of the honeycomb structural section and those of the lateral electrodes. The electric resistance between the lateral electrodes of the honeycomb structural section is 2 to 100?.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: September 17, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Noguchi, Atsushi Kaneda, Takayuki Inoue
  • Patent number: 8530030
    Abstract: There is disclosed a honeycomb structure including a honeycomb structure section including: porous partition walls to divide and form a plurality of cells which extend from one end surface to the other end surface and become through channels of a fluid; and an outer peripheral wall positioned in an outermost periphery. The partition walls and the outer peripheral wall contain silicon carbide particles as an aggregate, and silicon as a binder to bind the silicon carbide particles, thicknesses of the partition walls are from 50 to 200 ?m, a cell density is from 50 to 150 cells/cm2, an average particle diameter of silicon carbide as the aggregate is from 3 to 40 ?m, and a volume resistivity at 400° C. is from 1 to 40 ?cm.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: September 10, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Noguchi, Atsushi Kaneda, Takayuki Inoue
  • Patent number: 8529652
    Abstract: A soot particle filter according to the invention can be particularly used in motor vehicles or heating systems using liquid and solid fuels. The device is particularly characterized by a time controlled variable regeneration of the soot particle storage (10) and soot particle burn-off. The device is in particular catalytic. The device comprises at least one filter housing (2) having an input (3), an output (4) and a filter element (6). A soot particle storage chamber (10) is further provided in the filter housing (2) and comprises an access (19) that is particularly angled and tapered toward the inside. The inner chamber of the soot particle storage (10) is lined with precious metal discs (11). Said discs have holes, are angled and/or corrugated. The precious metal discs and/or a precious metal mesh (11) are at least partially catalytically coated. An ignition device (12) is arranged in the filter housing (12), for example a glow plug and/or a glow filament.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: September 10, 2013
    Inventor: Roswitha Burkhardt
  • Patent number: 8529675
    Abstract: An air filter system with an air filter element having an inflow and an outflow face and comprising alternating flat and pleated layers, which are configured to form channels. The channels are alternately sealed in inflow and outflow direction, such that the medium to be filtered must pass through one of the layers as it flows from the inflow face through the filter to the outflow face. An adsorber element made of an activated carbon coated honeycomb structure is disposed adjacent the air filter element.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: September 10, 2013
    Assignee: Mann+Hummel GmbH
    Inventors: Michael Durst, Nikolaus Moser, Andreas Pelz, Olaf Weber
  • Patent number: 8518855
    Abstract: A honeycomb structure includes aluminum titanate, cell walls, and pore portions. The cell walls extend along a longitudinal direction of the honeycomb structure to define cells between the cell walls. The pore portions have an average pore diameter of about 10 ?m to about 20 ?m. A length of a longest pore portion among the pore portions in a binary image including substrate portions and the pore portions is about 8 times or less of the average pore diameter. The binary image is converted from a microscopic image of a cross section of the cell walls in parallel with the longitudinal direction. The length is measured along a line drawn in a direction perpendicular to a thickness direction of the cell walls.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: August 27, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazunori Yamayose
  • Patent number: 8518161
    Abstract: An apparatus and a system is provided that may be utilized to provide stability to air flow through a hood scoop. The present invention may also be utilized to straighten and smooth out air flow through a hood scoop and accompanying air filter media. The present invention utilizes an air filtration media which may be inserted into at least a portion of a vehicle hood scoop and may filter out particulate and may also slow air flow down temporarily in order to straighten and/or smooth turbulent air flow through the air filtration media. Additionally, the present invention may provide an apparatus that may facilitate more uniform pressure inside the hood scoop of the vehicle.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: August 27, 2013
    Assignee: K&N Engineering, Inc.
    Inventors: Jonathan Richard Fiello, Steve Williams
  • Patent number: 8518143
    Abstract: The invention relates to a method for producing a ceramic filter element in an exhaust gas filter for an internal combustion engine, in particular a diesel particulate filter, wherein a base paper carrier web is soaked with a ceramic slip and then burnt out. The base paper carrier web uses a thickness and/or structure that varies over the width and/or length of the base paper carrier web.
    Type: Grant
    Filed: August 10, 2011
    Date of Patent: August 27, 2013
    Assignee: Mann+Hummel GmbH
    Inventors: Jochen Linhart, Sabine Otterbach, Kathrin Lichtenwalter
  • Patent number: 8512452
    Abstract: The present invention provides a hot-trap device (1) comprising an enclosure (2) with at least one inlet (3), at least one outlet (5) at least one heating means (7) and at least one collector means (10) for the conversion of reaction by-products into products, wherein the collector means is arranged within the enclosure between the inlet and the outlet has a diameter that substantially matches the diameter of the enclosure and has at least one opening (18).
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: August 20, 2013
    Assignee: Tel Solar AG
    Inventors: Tobias Fischer, Stefan Schneider, Hagen Göttlich, Kavreet Bhangu, Benjamin Vogler, Christoph Widmeier, Arno Zindel
  • Patent number: 8512433
    Abstract: Disclosed are ceramic honeycomb articles which possess a unique microstructure characterized by porosity between 40% and 70%, and the presence of coarse pores exhibiting a depth equivalent to the thickness of the cell wall and a dimensional width, in the plane of the cell wall, exhibiting a diameter that is at least as large as the thickness of the cell wall. The articles exhibits reduced filtration efficiency coupled with low pressure drop across the filter, and a reduced regeneration need. Such ceramic articles are particularly well suited for filtration applications, such as off-road and retro-fit diesel exhaust filters or DPFs. Also disclosed is a method for manufacturing the ceramic article wherein the pore former is capable of forming coarse pores.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: August 20, 2013
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon, David John Thompson
  • Patent number: 8506663
    Abstract: A filter element and a soot filter in which the temperature distribution over the cross-section of the filter element can be kept constant in first approximation.
    Type: Grant
    Filed: September 7, 2006
    Date of Patent: August 13, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Teruo Komori, Bernd Reinsch, Lars Thuener
  • Patent number: 8500883
    Abstract: A filter media for use in an inlet air filtration system includes a woven glass material and an amount of carbon impregnated within the woven glass material.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: August 6, 2013
    Assignee: General Electric Company
    Inventor: Karmin Lorraine Olson
  • Patent number: 8500840
    Abstract: A cordierite-based ceramic honeycomb filter comprising a honeycomb structure having a large number of flow paths partitioned by porous cell walls, and plugs alternately formed in said flow paths on the exhaust-gas-inlet side or the exhaust-gas-outlet side for permitting an exhaust gas to pass through said porous cell walls to remove particulate matter from the exhaust gas, said porous cell walls having porosity of 45-58%, an average pore size of 15-30 ?m, the volume of pores having pore sizes exceeding 50 ?m being more than 10% and 25% or less of the total pore volume, the volume of pores having pore sizes of 100 ?m or more being 1-8% of the total pore volume, the volume of pores having pore sizes of less than 10 ?m being 3-10% of the total pore volume, and said pores having a pore size distribution deviation ? [=log(D20)?log(D80)] of 0.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: August 6, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventors: Shunji Okazaki, Toshitaka Ishizawa
  • Patent number: 8497009
    Abstract: A honeycomb structure 10 of the present invention is provided with porous partition walls 12 made of a ceramic material containing cordierite as a main crystal phase and separating and forming a plurality of cells 14 functioning as fluid passages. The partition walls 12 contain sodium at 0.08 to 0.15 mass % in terms of sodium oxide. A honeycomb structure having a large average pore size can be provided.
    Type: Grant
    Filed: September 14, 2009
    Date of Patent: July 30, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Noguchi, Yukari Nakane
  • Patent number: 8496724
    Abstract: A plugged honeycomb structure including particulate matter (PM) trapping layers disposed on the surfaces of the partition walls extending up to inflow side end faces of the plugging portions that plug outflow cells so that adjacent PM-trapping layers with the partition walls and the plugging portion therebetween are disposed so as to continue on the inflow side end faces of the plugging portions. The PM-trapping layers are extended up to the inflow side end faces of the plugging portions to form protruding portions having a protrusion height corresponding with 0.1 to 2 times the length of a side of the outflow cells from the inflow side end faces of the plugging portions toward the outside of the cell extension direction.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: July 30, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Yoshimasa Kondo
  • Patent number: 8491684
    Abstract: Z-filters capable of cleaning particulate matter from airflow streams in dust collectors, including reverse flow, reverse air, and reverse pulse systems.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: July 23, 2013
    Assignee: Donaldson Company, Inc.
    Inventors: Thomas Donald Raether, Brian Zauner, Mark Belcher, Gabriel Safarian
  • Patent number: 8486173
    Abstract: A collapsible underhood container for mounting under a vehicle hood with a portion of the collapsible underhood container extending into an area between the hood and an underhood safety plane when in an extended position, the container comprising: a lower housing, an upper container portion and a locking feature. The lower housing is fixed relative to the vehicle and has a bottom and side walls. The upper container portion has walls adjacent to and telescopically slidable on the side walls of the lower housing and a top, with the top located in the area between the hood and the safety plane. The locking feature maintains the upper container relative to the lower housing when in the extended position and releases the upper container portion to slide downward relative to the lower housing to a collapsed position when the hood contacts the upper container.
    Type: Grant
    Filed: June 10, 2010
    Date of Patent: July 16, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Philip J. Fikany, Michael A. Vieau, II
  • Patent number: 8481454
    Abstract: A honeycomb structure includes aluminum titanate and cell walls. The cell walls extend along a longitudinal direction of the honeycomb structure to form a plurality of cells between the cell walls. A porosity of the honeycomb structure is from about 40% to about 60%. In a binary image of substrate portions and pore portions of each of the cell walls, an area ratio (%) of the pore portions to a whole area in a rectangularly-divided image is in a range from (the porosity?about 25%) to (the porosity+about 25%). The binary image is converted from a microscopic image of a cross section of each of the cell walls in parallel with the longitudinal direction. The rectangularly-divided image is formed by dividing the binary image in a direction parallel to a thickness direction of each of the cell walls at a predetermined width.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: July 9, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazunori Yamayose
  • Patent number: 8480780
    Abstract: A honeycomb filter includes a ceramic laminated body including columnar porous ceramic members and an adhesive layer combining the columnar porous ceramic members with one another. The columnar porous ceramic members each have a partition wall and through holes, the through holes extend in parallel with one another in a length direction of the columnar porous ceramic members, the partition wall separates the through holes and filters particulates in an exhaust gas, and the adhesive layer includes an inorganic binder, an inorganic fiber, inorganic particles and an inorganic balloon.
    Type: Grant
    Filed: January 27, 2012
    Date of Patent: July 9, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Atsushi Kudo, Masafumi Kunieda
  • Patent number: 8480781
    Abstract: A ceramic honeycomb structure comprised of at least two separate smaller ceramic honeycombs that have been adhered together by a cement comprised of inorganic fibers and a binding phase wherein the smaller honey-combs and fibers are bonded together by the binding phase which is comprised of an silicate, aluminate or alumino-silicate. The fibers have a multi-modal size distribution in which some fibers have lengths of up to 1000 micons and other fibers have lengths in excess of 1 mm. The cement composition may be made in the absence of other inorganic and organic additives while achieving a shear thinning cement, for example, by mixing oppositely charged inorganic binders in water together so as to make a useful cement composition for applying to the smaller honeycombs to be cemented.
    Type: Grant
    Filed: June 24, 2010
    Date of Patent: July 9, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Jun Cai, Aleksander J. Pyzik, Michael T. Malanga, Kwanho Yang
  • Patent number: 8475557
    Abstract: Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.
    Type: Grant
    Filed: August 26, 2011
    Date of Patent: July 2, 2013
    Assignee: Corning Incorporated
    Inventors: Thorsten Rolf Boger, Willard Ashton Cutler, Kenneth Joseph Drury, Todd Parrish St Clair, Patrick David Tepesch, John Forrest Wight, Jr.
  • Patent number: 8475574
    Abstract: An exhaust treatment system comprises a particulate matter filter, a first heater element, and a second heater element. The particulate matter (PM) filter filters PM from exhaust gas and includes N zones. Each of the N zones includes an inlet area that receives a portion of the exhaust gas. N is an integer greater than one. The first heater element includes a contact area that heats exhaust gas input to an inlet area of a first one of the N zones. The second heater element includes a second contact area that heats exhaust gas input to an inlet area of a second one of the N zones. A ratio of the contact area of the first heater element to the inlet area of the first zone is greater than a ratio of the contact area of the second heater element to the inlet area of the second zone.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: July 2, 2013
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Garima Bhatia
  • Patent number: 8475573
    Abstract: The present invention relates generally to the field of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.) and, in particular to a new and useful method and apparatus for preventing the plugging, blockage and/or contamination of an SCR catalyst. In another embodiment, the method and apparatus of the present invention is designed to protect an SCR catalyst from plugging and/or blockage from large particle ash that may be generated during combustion.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: July 2, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: Steven P. Iannacchione
  • Publication number: 20130160412
    Abstract: The invention is directed to a honeycomb comprising cordierite and ?-spudomene, the honeycomb having a having total porosity of greater than 30% and a mean pore diameter of less than 5 ?m. The honeycomb is made from a mixture of activated kaolin and a mineral selected from the group consisting of lithium fluorhectorite, lithium hydroxyhectorite and mixtures thereof. In one embodiment up to 20 wt % weight SiO2, based on the total weight of the kaolin and minerals (fluorhectorite, hydroxyhectorite) is added and mixed therein prior to the formation of the green body. In another embodiment the amount of added SiO2 is up to 10 wt %. In one embodiment the total porosity is greater than 50% and the mean pore diameter is less than 5 ?m.
    Type: Application
    Filed: February 25, 2013
    Publication date: June 27, 2013
    Inventors: George Halsey Beall, Steven Alvin Tietje
  • Patent number: 8470430
    Abstract: Provided is a honeycomb structure in which as compared with partition walls of an end face side portion of all inlet of a fluid, partition walls of an end face side portion of an outlet of the fluid satisfy at least one of conditions of (1) a heat conductivity being relatively high, (2) a heat capacity being relatively large, (3) a bending strength being relatively high and (4) a porosity being relatively low. In this honeycomb structure, the melting or thermal shock breakdown of the partition walls does not easily occur, and the structure is suitably used as a DPF.
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: June 25, 2013
    Assignee: NGK Insulators, Inc.
    Inventor: Takuya Hiramatsu
  • Patent number: 8470070
    Abstract: Detecting ash in a diesel particulate filter includes receiving data indicative of signal attenuation for ash-responsive and ash-insensitive RF signals transmitted through a diesel particulate filter containing trapped soot and ash. A difference between the RF signals, such as a difference in signal attenuation, may be leveraged to detect a relative ash loading state or a change in relative ash loading state of the diesel particulate filter, and responsively indicate that filter cleaning is needed.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: June 25, 2013
    Assignee: Caterpillar Inc.
    Inventors: Vadiraj P. Kulkarni, Matthew E. Leustek, Sara K. Michels, Rajesh N. Nair, Michael A. Snopko, Andrew A. Knitt
  • Publication number: 20130152532
    Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.
    Type: Application
    Filed: February 15, 2013
    Publication date: June 20, 2013
    Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
  • Patent number: 8465648
    Abstract: A ceramic pervaporation membrane and a ceramic vapor-permeable membrane where the total aperture length of discharge channels parallel to the channel direction of water collection cells is at least 10% of the length of filtration cells and where the ratio m/n of the number m of rows of filtration cells to the number n of rows of water collection cells is between 1 and 4 have a high water permeation rate and a high separation coefficient.
    Type: Grant
    Filed: November 4, 2011
    Date of Patent: June 18, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Teranishi, Hideyuki Suzuki, Satoshi Sakashita, Manabu Isomura
  • Patent number: 8465566
    Abstract: A honeycomb body includes at least one housing and metal foils forming a channel structure. The channel structure is fastened to the housing by a multiplicity of linear brazed connections. A production method for providing the linear brazed connections between the channel structure and the housing and an exhaust gas treatment component having the honeycomb body in an exhaust system of a motor vehicle, are also provided.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: June 18, 2013
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Wolfgang Maus, Rolf Brück, Peter Hirth
  • Publication number: 20130145735
    Abstract: A honeycomb filter includes a tubular honeycomb structure having porous partition walls with which there are formed a plurality of cells extending from one end surface to the other end surface to become through channels of a fluid; and plugged portions arranged in one open end portion of each of predetermined cells and the other open end portion of each of the remaining cells, porosities of the partition walls are 46% or less, a pore volume ratio of pores having pore diameters of 40 ?m or more is 7.5% or less, and a pore volume ratio of pores having pore diameters of 10 ?m or less is 25% or less, a permeability of the honeycomb structure is 0.8 ?m2 or more, and a coefficient of thermal expansion of the honeycomb structure in a range of 40 to 800° C. is 1.0×10?6/° C. or less.
    Type: Application
    Filed: February 11, 2013
    Publication date: June 13, 2013
    Applicant: NGK INSULATORS, LTD.
    Inventor: NGK INSULATORS, LTD.