To Produce Aromatic Patents (Class 585/319)
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Patent number: 8471083Abstract: A reforming process using a medium pore zeolite under conditions to facilitate the conversion of C8 paraffinic compounds to para-xylene is provided. Para-xylene is produced at greater than thermodynamic equilibrium concentrations using the process.Type: GrantFiled: January 11, 2013Date of Patent: June 25, 2013Assignee: Chevron U.S.A. Inc.Inventors: Cong-Yan Chen, Ann Jia-Bao Liang, Stephen Joseph Miller, James Nathan Ziemer
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Publication number: 20130158319Abstract: A process is presented for the increasing the yields of aromatics from reforming a hydrocarbon feedstream. The process includes splitting a naphtha feedstream into a light hydrocarbon stream, and a heavier stream having a relatively rich concentration of naphthenes. The heavy stream is reformed to convert the naphthenes to aromatics and the resulting product stream is further reformed with the light hydrocarbon stream to increase the aromatics yields. The process includes passing a catalyst stream in a counter-current flow relative to the hydrocarbon process stream.Type: ApplicationFiled: December 15, 2011Publication date: June 20, 2013Applicant: UOP LLCInventors: Mark D. Moser, David A. Wegerer, Kurt M. Vanden Bussche, Manuela Serban, Mark P. Lapinski, Mary Jo Wier, Gregory J. Gajda
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Publication number: 20130146508Abstract: The invention relates to a process for coal conversion, optionally in co-processing with other feedstocks, notably of the biomass type, comprising at least one liquefaction step, followed by a fixed-bed hydrocracking step and a catalytic reforming step. With this process, aromatic compounds can be obtained from a feedstock containing coal.Type: ApplicationFiled: December 6, 2012Publication date: June 13, 2013Applicant: IFP ENERGIES NOUVELLESInventor: IFP Energies Nouvelles
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Patent number: 8461404Abstract: A prolongated silica bound zeolite support comprising from about 85 wt % to about 95 wt % zeolite. A catalyst composition comprising a prolongated silica bound zeolite supporting at least one Group VIII metal and at least one halide. A process of making a prolongated silica bound zeolite support comprising mixing a zeolite, a prolongated silica, and water to form a mixture, and shaping the mixture into the prolongated silica bound zeolite support. A process of making a prolongated silica bound zeolite catalyst comprising mixing a zeolite, a prolongated silica, and water to form a mixture, shaping the mixture into a prolongated silica bound zeolite support, and adding one or more catalytic compounds to the prolongated silica bound zeolite support to form the prolongated silica bound zeolite catalyst.Type: GrantFiled: February 16, 2011Date of Patent: June 11, 2013Assignee: Chevron Phillips Chemical Company LPInventor: Gyanesh P. Khare
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Publication number: 20130130345Abstract: The invention provides a process for producing a variety renewable aromatic compounds such as benzene, toluene, xylenes, and cumene, as well as compounds derived from these including, for example, aniline, benzoic acid, cresol, cyclohexane, cyclohexanone, phenol and bisphenol A, toluene di-isocyanate, isophthalic acid, phthalic anhydride, terephthalic acid and dimethyl terephthalate. The invention also provides for renewable forms of these aromatic compounds.Type: ApplicationFiled: June 28, 2011Publication date: May 23, 2013Applicant: JNF BIOCHEMICALS, LLCInventors: Wendy Thai, David A. Sikkenga, Will Schroeder
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Publication number: 20130109894Abstract: Naphtha compositions with enhanced reformability are provided. The naphtha compositions can be derived from biomass, can exhibit improved N+2A values, and can be used as a reformer feedstock with little or no processing.Type: ApplicationFiled: October 24, 2012Publication date: May 2, 2013Applicant: KIOR, INC.Inventor: KIOR, INC.
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Patent number: 8431758Abstract: Processes for increasing overall aromatics and xylenes yield in an aromatics complex are provided. A C8+ aromatics stream from an aromatics-rich reformate is separated into a C8 aromatics fraction and a C9+ aromatics fraction comprising higher alkyl group-substituted C9 and C10 aromatics. The C9+ aromatics fraction is separated into a lighter boiling, higher alkyl group-substituted C9 or C9/C10 aromatics fraction and a heavier boiling, C10+ or C11+ aromatics fraction. The lighter boiling, higher alkyl group-substituted C9 or C9/C10 aromatics fraction is isomerized to convert a portion of the higher alkyl group-substituted C9 or C9/C10 aromatics therein into methyl-enriched C9 aromatics or methyl-enriched C9/C10 aromatics. The methyl-enriched C9+ aromatics stream comprising the methyl-enriched C9+ aromatics stream or the methyl-enriched C9/C10 aromatics is transalkylated with a toluene-containing stream.Type: GrantFiled: September 16, 2010Date of Patent: April 30, 2013Assignee: UOP LLCInventors: Stanley J. Frey, Jason T. Corradi, Gregory Werba
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Publication number: 20130060070Abstract: The invention relates to methods for producing fluid hydrocarbon products, and more specifically, to methods for producing fluid hydrocarbon product via catalytic pyrolysis. The reactants comprise solid hydrocarbonaceous materials, and hydrogen or a source of hydrogen (e.g., an alcohol). The products may include specific aromatic compounds (e.g., benzene, toluene, naphthalene, xylene, etc.).Type: ApplicationFiled: August 13, 2012Publication date: March 7, 2013Applicant: UNIVERSITY OF MASSACHUSETTSInventors: George W. Huber, Huiyan Zhang, Torren Carlson
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Publication number: 20130036660Abstract: The present invention provides methods, reactor systems, and catalysts for converting in a continuous process biomass to fuels and chemicals. The invention includes methods of converting the water insoluble components of biomass, such as hemicellulose, cellulose and lignin, to volatile C2+O1-2 oxygenates, such as alcohols, ketones, cyclic ethers, esters, carboxylic acids, aldehydes, and mixtures thereof. In certain applications, the volatile C2+O1-2 oxygenates can be collected and used as a final chemical product, or used in downstream processes to produce liquid fuels, chemicals and other products.Type: ApplicationFiled: May 23, 2012Publication date: February 14, 2013Applicant: Virent, Inc.Inventors: Elizabeth Woods, Ming Qiao, Paul Myren, Randy D. Cortright, John Kania
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Publication number: 20130023706Abstract: This invention relates to compositions comprising fluid hydrocarbon products, and to methods for making fluid hydrocarbon products via catalytic pyrolysis. Some embodiments relate to methods for the production of specific aromatic products (e.g., benzene, toluene, naphthalene, xylene, etc.) via catalytic pyrolysis. Some such methods involve the use of a composition comprising a mixture of a solid hydrocarbonaceous material and a heterogeneous pyrolytic catalyst component. The methods described herein may also involve the use of specialized catalysts. For example, in some cases, zeolite catalysts may be used.Type: ApplicationFiled: August 30, 2012Publication date: January 24, 2013Applicant: University of MassachusettsInventors: George W. Huber, Yu-Ting Cheng, Torren Carlson, Tushar Vispute, Jungho Jae, Geoff Tompsett
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Publication number: 20120330075Abstract: A process for producing a PX-rich product, the process comprising: (a) providing a PX-depleted stream; (b) isomerizing at least a portion of the PX-depleted stream to produce an isomerized stream having a PX concentration greater than the PX-depleted stream and a benzene concentration of less than 1,000 ppm and a C9+ hydrocarbons concentration of less than 5,000 ppm; and (c) separating the isomerized stream by selective adsorption.Type: ApplicationFiled: August 24, 2012Publication date: December 27, 2012Inventors: John Di-Yi Ou, John R. Porter
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Patent number: 8329969Abstract: A process for the conversion of biomass derived pyrolysis oil to liquid fuel components is presented. The process includes the production of diesel, aviation, and naphtha boiling point range fuels or fuel blending components by two-stage deoxygenation of the pyrolysis oil and separation of the products.Type: GrantFiled: April 6, 2009Date of Patent: December 11, 2012Assignee: UOP LLCInventors: Michael J. McCall, Timothy A. Brandvold, Douglas C. Elliott
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Patent number: 8313540Abstract: The present invention provides non-petroleum high-octane fuel derived from biomass sources, and a method of producing same. The method of production involves reducing the biomass feedstocks to sugars, fermenting the sugars using microorganisms or mutagens thereof to produce ethanol or acetic acid, converting the acetic acid or ethanol to acetone, and converting the acetone to mesitylene and isopentane, the major components of the renewable engine fuel. Trimerization of acetone can be carried out in the presence of a catalyst containing at least one metal selected from the group consisting of niobium, iron and manganese. The ethanol can be converted to mesitylene in a dehydration reaction in the presence of a catalyst of zinc oxide/calcium oxide, and unreacted ethanol and water separated from mesitylene by distillation.Type: GrantFiled: March 4, 2010Date of Patent: November 20, 2012Assignee: Swift Fuels, LLCInventors: John J Rusek, Mary-Louise Rusek, Jonathon D Ziulkowski, Justin D Zink
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Publication number: 20120283494Abstract: In a dehydrogenation process a hydrocarbon stream comprising at least one non-aromatic six-membered ring compound and at least one five-membered ring compound is contacted with a first catalyst comprising at least one metal component and at least one support and a second catalyst. The first catalyst is utilized to convert at least a portion of the at least one non-aromatic six-membered ring compound in the hydrocarbon stream to at least one aromatic compound and the second catalyst is utilized to convert at least a portion of the at least one five-membered ring compound in the hydrocarbon stream to at least one paraffin.Type: ApplicationFiled: December 17, 2010Publication date: November 8, 2012Inventors: Charles M. Smith, Tan-Jen Chen, Terry E. Helton, Teng Xu
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Patent number: 8299310Abstract: Processes for conversion of lignin to products such as phenolic compounds and biofuels prepared from such phenolic compounds are disclosed and described. A process for conversion of a lignin material to bio-fuels can include subjecting the lignin material to a base catalyzed depolymerization reaction to produce a partially depolymerized lignin. The partially depolymerized lignin can then be subjected to a stabilization/partial hydrodeoxygenation reaction to form a partially hydrodeoxygenated product. Following partial hydrodeoxygenation, the partially hydrodeoxygenated product can be reacted in a hydroprocessing step to form a bio-fuel. Each of these reaction steps can be performed in single or multiple steps, depending on the design of the process. The production of an intermediate partially hydrodeoxygenation product and subsequent reaction thereof can significantly reduce or eliminate reactor plugging and catalyst coking.Type: GrantFiled: May 6, 2011Date of Patent: October 30, 2012Assignee: University of Utah Research FoundationInventors: Wlodzimierz W. Zmierczak, Jan D. Miller
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Publication number: 20120203042Abstract: This invention relates to compositions and methods for fluid hydrocarbon product, and more specifically, to compositions and methods for fluid hydrocarbon product via catalytic pyrolysis. Some embodiments relate to methods for the production of specific aromatic products (e.g., benzene, toluene, naphthalene, xylene, etc.) via catalytic pyrolysis. Some such methods may involve the use of a composition comprising a mixture of a solid hydrocarbonaceous material and a heterogeneous pyrolytic catalyst component. In some embodiments, an olefin compound may be co-fed to the reactor and/or separated from a product stream and recycled to the reactor to improve yield and/or selectivity of certain products. The methods described herein may also involve the use of specialized catalysts. For example, in some cases, zeolite catalysts may be used. In some instances, the catalysts are characterized by particle sizes in certain identified ranges that can lead to improve yield and/or selectivity of certain products.Type: ApplicationFiled: September 9, 2010Publication date: August 9, 2012Applicants: ANELLOTECH, INC., UNIVERSITY OF MASSACHUSETTSInventors: George W. Huber, Anne Mae Gaffney, Jungho Jae, Yu-Ting Cheng
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Patent number: 8207388Abstract: A catalytic composition is described for the transalkylation of aromatic hydrocarbons comprising a zeolite and an inorganic binder, characterized by an extra-zeolitic porosity, i.e. the porosity obtained by adding the mesoporosity and the macroporosity fractions present in the catalytic composition, higher than or equal to 0.7 cc/g, which is such as to consist for a fraction of at least 30% of pores having a diameter greater than 100 nanometers. These catalytic compositions have a crushing strength not lower than 1.7 kg/mm and an apparent density not higher than 0.5 g/cc. A process is also described for the transalkylation of polyalkylated aromatic hydrocarbons which uses these catalytic compositions.Type: GrantFiled: December 15, 2003Date of Patent: June 26, 2012Assignee: Polimeri Europa S.p.A.Inventors: Elena Bencini, Gianni Girotti
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Publication number: 20120157733Abstract: A method of producing a hydrocarbon product by hydrotreating a feedstock comprising triacylglyceride (TAG) and TAG-derived materials such as free fatty acid (FFA) and fatty acid methyl ester (FAME) in the presence of a nonsulfided hydrotreating catalyst to produce a first product comprising hydrocarbons. A method of producing a transportation fuel by selecting an undoped feedstock comprising virgin TAG, used TAG, FFA, and FAME or a combination thereof; hydrotreating the undoped feedstock in the presence of an unsulfided hydrotreating catalyst to produce a first product and subjecting the first product to at least one process selected from aromatization, cyclization, and isomerization to produce a second hydrocarbon product selected from gasoline, kerosene, jet fuel, and diesel fuels. A method is described by which fatty acids may be converted to hydrocarbons suitable for use as liquid transportation fuels.Type: ApplicationFiled: June 27, 2009Publication date: June 21, 2012Inventors: Joshua R. Strege, Benjamin G. Oster, Paul D. Pansegrau, Chad A. Wocken, Ted R. Aulich, Marc Kurz
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Publication number: 20120095274Abstract: Technologies to convert biomass to liquid hydrocarbon fuels are currently being developed to decrease our carbon footprint and increase use of renewable fuels. Since sugars/sugar derivatives from biomass have high oxygen content and low hydrogen content, coke becomes an issue during zeolite upgrading to liquid hydrocarbon fuels. A self-sustainable process was designed to reduce the coke by co-feeding sugars/sugar derivatives with the paraffin products from hydrogenation of sugars/sugar derivatives. Paraffins without complete conversion result in products with less aromatics and relatively low density compared with the products directly from zeolite upgrading. Thus, the process is more economically favorable.Type: ApplicationFiled: August 22, 2011Publication date: April 19, 2012Applicant: CONOCOPHILLIPS COMPANYInventors: Yun BAO, Edward L. SUGHRUE, II, Jianhua YAO, TiePan SHI, Kristi A. FJARE, Lisa L. MYERS
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Publication number: 20120095272Abstract: A unique, integrated non-obvious pathway to convert biomass to biofuels using integration of chemical processes is described herein. The present invention is simple, direct, and provides for the shortest or minimum path between biomass and transportation fuels with alcohols as intermediates, while avoiding hydrogen use during processing. Furthermore, the present invention allows the manufacture of “drop-in” substitutable fuels to be used as-is without modifications instead of conventional petroleum based fuels. The processing described herein is done under mild conditions, under relatively low pressures and temperatures, and under non-corrosive conditions obviating use of special equipment or materials.Type: ApplicationFiled: June 18, 2010Publication date: April 19, 2012Applicant: THE TEXAS A&M UNIVERSITY SYSTEMInventors: Mahmoud M. El-Halwagi, Kenneth R. Hall, Harold Dennis Spriggs
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Publication number: 20120088944Abstract: The invention provides a process for the preparation of hydrocarbons comprising the steps of: (a) contacting a mixture of carbon monoxide and hydrogen at an elevated temperature and pressure with a mixture of a methanol synthesis catalyst and a methanol conversion catalyst thereby forming C5+ hydrocarbons; (b) separating at least part of the C5+ hydrocarbons as obtained in step (a) into a light stream and a heavy durene-rich stream; (c) subjecting at least part of the heavy durene-rich stream to a hydrodealkylation treatment in the presence of hydrogen to obtain a stream of hydrocarbons having a reduced durene content; and (d) mixing at least part of the light stream as obtained in step (b) with at least part of the stream of hydrocarbons having a reduced durene content as obtained in step (c).Type: ApplicationFiled: October 7, 2011Publication date: April 12, 2012Applicant: SHELL OIL COMPANYInventors: Andre BUIJS, Chippla Oliver VANDU
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Publication number: 20120078024Abstract: A process and system for dehydrogenating certain hydrocarbons is disclosed. The process includes contacting a dehydrogenatable hydrocarbon with steam in the presence of a dehydrogenation catalyst to form hydrogen and a dehydrogenated hydrocarbon. Some of the hydrogen is then removed and some of the remaining dehydrogenatable hydrocarbon is dehydrogenated.Type: ApplicationFiled: August 30, 2011Publication date: March 29, 2012Applicant: FINA TECHNOLOGY INC.Inventors: James R. Butler, James N. Waguespack, Jason Clark
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Publication number: 20120065412Abstract: The present invention relates to a process for producing hydrocarbons from methane, which comprises, in a first stage (i), reacting methane to form ethylene and, in a later stage (ii), reacting the product mixture obtained in stage (i) which comprises ethylene and methane to give higher-value hydrocarbons. In addition, the present invention relates to a plant for producing hydrocarbons from methane in which, in a single plant strand, a plurality of plant units are arranged successively in series comprising: a first reactor A for carrying out a conversion from methane to ethylene a second reactor B for carrying out a conversion from ethylene to higher-value hydrocarbons.Type: ApplicationFiled: May 10, 2010Publication date: March 15, 2012Applicant: BASF SEInventors: Radwan Abdallah, Torsten Mäurer, Gerhard Theis
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Publication number: 20120059206Abstract: A process for making ethylbenzene and/or styrene by reacting toluene with methane is disclosed. In one embodiment the process can include reacting toluene with methane to form a product stream comprising ethylbenzene and further processing the ethylbenzene to form styrene in an existing styrene production facility.Type: ApplicationFiled: November 7, 2011Publication date: March 8, 2012Applicant: FINA TECHNOLOGY, INC.Inventors: James R. Butler, Joseph E. Pelati
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Publication number: 20120046508Abstract: A process for making ethylbenzene and/or styrene by reacting toluene with methane in one or more microreactors is disclosed. In one embodiment a method of revamping an existing styrene production facility by adding one or more microreactors capable of reacting toluene with methane to produce a product stream comprising ethylbenzene and/or styrene is disclosed.Type: ApplicationFiled: November 1, 2011Publication date: February 23, 2012Applicant: FINA TECHNOLOGY, INC.Inventor: James R. Butler
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Patent number: 8110161Abstract: The invention relates to a process for the production of alkylated aromatic compounds comprising introducing olefin and aromatic compounds into at least first and second vertically spaced catalytic reaction zones in an alkylation unit under alkylation reaction conditions to provide an alkylated product, wherein the second catalytic reaction zone is positioned above the first catalytic reaction zone; wherein aromatic compound from each of the at least first and second catalytic reaction zones are contacted with a cooling means for re-condensing at least a portion of the aromatic compounds vaporized from the exothermic heat of reaction of the alkylation process; and wherein the olefin is introduced into the at least first and second catalytic reaction zones via respective first and second olefin feed streams at respective olefin feed rates such as to maintain olefin partial pressures at inlets to at least first and second catalytic reaction zones which vary by less than about ten percent.Type: GrantFiled: December 11, 2009Date of Patent: February 7, 2012Assignee: Lummus Technology Inc.Inventor: Kevin John Schwint
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Publication number: 20120022306Abstract: A method of producing a hydrocarbon fuel from a hydrocarbon-containing gas is disclosed and described. A hydrocarbon-containing gas is produced (10) containing from about 25% to about 50% carbon dioxide and can be reformed (12) with a steam gas to form a mixture of hydrogen, carbon monoxide and carbon dioxide. The reforming can be a composite dry-wet reforming or a tri-reforming step. The mixture of hydrogen, carbon monoxide and carbon dioxide can be at least partially converted (14) to a methanol product. The methanol product can be converted to the hydrocarbon fuel (18), optionally via DME synthesis (16). The method allows for effective fuel production with low catalyst fouling rates and for operation in an unmanned, self-contained unit at the source of the hydrocarbon-producing gas.Type: ApplicationFiled: December 17, 2009Publication date: January 26, 2012Applicants: Oberon Fuels, Inc., Synch Energy CorporationInventors: Andrew Corradini, Jarod McCormick
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Publication number: 20120004481Abstract: The invention describes a process for the production of middle distillate hydrocarbon bases from an ethanol feedstock that is produced from a renewable source that is obtained from biomass, whereby said process comprises a stage for purification of said feedstock, a stage for transformation of said purified feedstock into a light olefinic effluent that comprises at least 30% by weight of olefins that have between four to six carbon atoms relative to the total mass of the formed hydrocarbon compounds, whereby said stage works in the presence of a catalyst that comprises at least one zeolite that is selected from among the zeolites that have a structural type that appears in the following list: CHA, ERI, MTF, AEI, AEL, FER, EUO, MEL, MFS, TON, MTT and the zeolites ZBM-30, ZSM-48, IM-5 and IZM-2, taken by themselves or in a mixture, a stage for separation of the olefinic effluent that is obtained from stage b) in such a way as to eliminate at least a portion of the water that is formed during stage b) to produceType: ApplicationFiled: May 6, 2011Publication date: January 5, 2012Applicant: IFP Energies nouvellesInventors: Emmanuelle GUILLON, Nicolas Cadran, Natacha Touchais, Laurent Bournay
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Patent number: 8084657Abstract: A process of making p-xylcne comprising processing a mixed feedstock containing benzene, toluene, C8 aromatic hydrocarbons, C9 and higher aromatic hydrocarbons, and non-aromatic hydrocarbons through a series of operations and various units, including a C9 and higher aromatic hydrocarbon dealkylation unit, a toluene selective disproportionate unit, an adsorption separation unit, an isomerization unit, and a crystallization separation unit.Type: GrantFiled: November 20, 2009Date of Patent: December 27, 2011Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Dejin Kong, Hongli Guo, Luping Zhong, Weisheng Yang, Jian Xiao
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Publication number: 20110301392Abstract: A catalyst for the dehydrogenation of alkanes or alkyl substituents of hydrocarbons, is a shaped body having at least one oxide from the elements of the main or secondary group II to IV of the periodic table or of a mixed oxide thereof serving as base material of the shaped body. The catalyst further contains an additional constituent which is an oxide of an element of the main group IV of the periodic table, added during the shaping process. A platinum compound and a compound of an element of the main group IV of the periodic table is used as a surface constituent of the catalyst. The invention further relates to the production of the catalyst and to a method for the dehydrogenation of alkanes using the catalyst.Type: ApplicationFiled: December 15, 2009Publication date: December 8, 2011Applicant: UHDE GMBHInventors: Muhammad Iqbal Mian, Max Heinritz-Adrian, Sascha Wenzel, Oliver Noll, Meinhard Schwefer, Helmut Gehrke
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Patent number: 8071828Abstract: In a process for producing xylene by transalkylation of a C9+ aromatic hydrocarbon feedstock, the feedstock, at least one C6-C7 aromatic hydrocarbon and hydrogen are supplied to at least one reaction zone containing at least first and second catalyst beds located such that the feedstock and hydrogen contact the first bed before contacting the second bed. The first catalyst bed comprises a first catalyst composition comprising a molecular sieve having a Constraint Index in the range of about 3 to about 12 and at least one metal or compound thereof of Groups 6-10 of the Periodic Table of the Elements, and the second catalyst bed comprises a second catalyst composition comprising a molecular sieve having a Constraint Index less than 3.Type: GrantFiled: December 20, 2010Date of Patent: December 6, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Chunshe Cao, Michel Molinier
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Publication number: 20110270003Abstract: An improved process and a zone reactor for converting a hydrocarbon feedstock into higher hydrocarbons is provided. A first zone in the reactor contains both a material capable of releasing hydrogen halide (HX) and a carbon-carbon coupling catalyst; a second zone is initially empty or contains a halogenation and/or oxyhalogenation catalyst; and a third zone contains both a carbon-carbon coupling catalyst and a material capable of capturing HX. Air or oxygen is introduced into the first zone, a feedstock is introduced into the second zone, and products are produced in the third zone. HX produced during the reaction is reversibly captured and released in zones 1 and 3.Type: ApplicationFiled: July 12, 2011Publication date: November 3, 2011Inventor: Michael Joseph Weiss
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Patent number: 8048388Abstract: This disclosure relates to a process of manufacturing para-xylene, comprising (a) contacting a pygas feedstock and methylating agent with a catalyst under reaction conditions to produce a product having para-xylene, wherein the product has higher para-xylene content than the para-xylene content of the pygas feedstock; and (b) separating the para-xylene from the product of the step (a), wherein the catalyst comprises a molecular sieve having a Diffusion Parameter for 2,2-dimethylbutane of about 0.1-15 sec?1 when measured at a temperature of 120° C. and a 2,2-dimethylbutane pressure of 8 kPa-a and the pygas comprises from about 1 to about 65 wt % benzene and from about 5 to 35 wt % toluene.Type: GrantFiled: October 22, 2009Date of Patent: November 1, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, John Scott Buchanan
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Publication number: 20110257450Abstract: A process is disclosed for making styrene or ethylbenzene by reacting toluene with a C1 source that is selected from the group consisting of methanol, formaldehyde, formalin, trioxane, methylformcel, paraformaldehyde, methylal, and combinations thereof.Type: ApplicationFiled: April 20, 2010Publication date: October 20, 2011Applicant: Fina Technology, Inc.Inventors: Sivadinarayana Chinta, Joseph Thorman, James Butler
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Publication number: 20110257451Abstract: A process is disclosed for making styrene and/or ethylbenzene by reacting toluene with a C1 source over a catalyst in one or more reactors to form a product stream comprising styrene and/or ethylbenzene where the catalyst time on stream prior to regeneration is less than 1 hour.Type: ApplicationFiled: April 20, 2010Publication date: October 20, 2011Applicant: Fina Technology, Inc.Inventors: Joseph Thorman, James Butler, Sivadinarayana Chinta
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Publication number: 20110245543Abstract: Processes and reactor systems are provided for the conversion of oxygenated hydrocarbons to hydrocarbons, ketones and alcohols useful as liquid fuels, such as gasoline, jet fuel or diesel fuel, and industrial chemicals. The process involves the conversion of mono-oxygenated hydrocarbons, such as alcohols, ketones, aldehydes, furans, carboxylic acids, diols, triols, and/or other polyols, to C4+ hydrocarbons, alcohols and/or ketones, by condensation. The oxygenated hydrocarbons may originate from any source, but are preferably derived from biomass.Type: ApplicationFiled: June 17, 2011Publication date: October 6, 2011Applicant: Virent Energy Systems, Inc.Inventors: Randy D. Cortright, Paul G. Blommel
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Publication number: 20110192765Abstract: The present invention relates to a catalyst comprising at least one IZM-2 zeolite, at least one amorphous matrix, at least one hydro-dehydrogenating element selected from the group formed by the elements from group VIB and from group VIII of the periodic table and excluding platinum and palladium. The catalyst also optionally contains a controlled quantity of at least one doping element selected from phosphorus, boron and silicon, optionally at least one element from group VB of the periodic table of the elements, and optionally a group VIIA element. The invention also relates to hydrocracking and hydrotreatment processes implementing this catalyst.Type: ApplicationFiled: July 29, 2009Publication date: August 11, 2011Applicant: IFP Energies nouvellesInventors: Emmanuelle Guillon, Laurent Simon
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Publication number: 20110152593Abstract: A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C5 to C12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C5 to C12 carbon backbone range.Type: ApplicationFiled: April 17, 2009Publication date: June 23, 2011Inventors: Karen Sue Kelly, Larry Jack Melnichuk
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Patent number: 7964761Abstract: Processes for conversion of lignin to liquid products such as bio-fuels and fuel additives are disclosed and described. A process for conversion of a lignin material to bio-fuels can include subjecting the lignin material to a base catalyzed depolymerization reaction to produce a partially depolymerized lignin. The partially depolymerized lignin can then be subjected to a stabilization/partial hydrodeoxygenation reaction to form a partially hydrodeoxygenated product. Following partial hydrodeoxygenation, the partially hydrodeoxygenated product can be reacted in a hydroprocessing step to form a bio-fuel. Each of these reaction steps can be performed in single or multiple steps, depending on the design of the process. The production of an intermediate partially hydrodeoxygenation product and subsequent reaction thereof can significantly reduce or eliminate reactor plugging and catalyst coking.Type: GrantFiled: October 31, 2007Date of Patent: June 21, 2011Assignee: University of Utah Research FoundationInventors: Wlodzimierz W. Zmierczak, Jan D. Miller
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Patent number: 7897825Abstract: This disclosure relates to a catalyst system adapted for transalkylation a C9+ aromatic feedstock with a C6-C7 aromatic feedstock, comprising: (a) a first catalyst comprising a first molecular sieve having a Constraint Index in the range of 3-12 and 0.01 to 5 wt. % of at least one source of a first metal element of Groups 6-10; and (b) a second catalyst comprising a second molecular sieve having a Constraint Index less than 3 and 0 to 5 wt. % of at least one source of a second metal element of Groups 6-10, wherein the weight ratio of the first catalyst over the second catalyst is in the range of 5:95 to 75:25 and wherein the first catalyst is located in front of the second catalyst when they are brought into contacting with the C9+aromatic feedstock and the C6-C7 aromatic feedstock in the present of hydrogen.Type: GrantFiled: December 17, 2009Date of Patent: March 1, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventor: Doron Levin
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Publication number: 20110004037Abstract: Methods are disclosed for the dehydrogenation of feed streams, such as in the manufacture of styrene from ethylbenzene, using a catalyst bed having catalyst with differing activities. In particular, the use of upstream and downstream catalyst beds of relatively low and high activities, respectively, can reduce the production of unwanted byproducts, especially in styrene production processes employing an oxidative reheat step (oxidation zone) prior to ethylbenzene dehydrogenation. The methods allow the maximum temperature in the oxidation zone to be decreased, thereby reducing the formation of unwanted oxygenated byproducts (e.g., phenol).Type: ApplicationFiled: June 29, 2010Publication date: January 6, 2011Applicants: UOP LLC, SUD-CHEMIE, INCORPORATEDInventors: Michael A. Schultz, Daniel A. Kauff, Kyle D. Mankin
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Publication number: 20100331590Abstract: Processes for the conversion of both straight- or branched-chain (e.g., paraffinic) as well as cyclic (e.g., naphthenic) hydrocarbons of a hydrocarbon feedstock into value added product streams are disclosed. The processes involve the use of both dehydrogenation and olefin cracking to produce both light olefins and aromatics in varying proportions depending on the feedstock composition and particular processing scheme. The processes are especially applicable to naphtha feedstocks comprising paraffins and naphthenes in the C5-C11 carbon number range.Type: ApplicationFiled: June 25, 2009Publication date: December 30, 2010Inventors: Debarshi Majumder, Bryan K. Glover
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Patent number: 7847137Abstract: A process for aromatic transalkylation and olefin reduction of a feed stream is disclosed. Transalkylation conditions provide a product having increased xylene concentration and reduced olefin concentration relative to the feed. The process may be used in a xylene production facility to minimize or avoid the necessity of feedstock pretreatment such as hydrotreating, hydrogenation, or treating with clay and/or molecular sieves.Type: GrantFiled: July 30, 2007Date of Patent: December 7, 2010Assignee: UOP LLCInventors: Antoine Negiz, Edwin P. Boldingh, James E. Rekoske, Eric J. Baker
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Publication number: 20100305376Abstract: In a process for producing synthetic fuels from an educt mixture containing hydrogen and oxygenates, such as methanol and/or dimethyl ether, the educt mixture is reacted on a catalyst in a first process stage to obtain a hydrocarbon product containing olefins with preferably 2 to 8 carbon atoms. In a second process stage the hydrocarbon product is oligomerized to long-chain olefins, from which gasoline and Diesel products are obtained. The hydrocarbon product obtained in the first process stage is separated into a liquid phase and a gaseous phase. The gaseous phase is supplied to the second process stage. The liquid phase is separated into a mixture rich in C6? hydrocarbons and a mixture containing C7+ hydrocarbons and aromatics. The mixture rich in C6? hydrocarbons is supplied to the second process stage. The mixture containing C7+ hydrocarbons ?+ and aromatics can be admixed to the gasoline product for quality improvement.Type: ApplicationFiled: April 29, 2008Publication date: December 2, 2010Inventors: Martin Rothaemel, Uwe Fincke, Holger Dropsch, Henning Buchold
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Publication number: 20100268005Abstract: The present invention provides non-petroleum high-octane fuel derived from biomass sources, and a method of producing same. The method of production involves reducing the biomass feedstocks to sugars, fermenting the sugars using microorganisms or mutagens thereof to produce ethanol or acetic acid, converting the acetic acid or ethanol to acetone, and converting the acetone to mesitylene and isopentane, the major components of the renewable engine fuel. Trimerization of acetone can be carried out in the presence of a catalyst containing at least one metal selected from the group consisting of niobium, iron and manganese. The ethanol can be converted to mesitylene in a dehydration reaction in the presence of a catalyst of zinc oxide/calcium oxide, and unreacted ethanol and water separated from mesitylene by distillation.Type: ApplicationFiled: March 4, 2010Publication date: October 21, 2010Applicant: SWIFT ENTERPRISES, LTD.Inventors: John J. Rusek, Mary-Louise Rusek, Jonathon D. Ziulkowski, Justin D. Zink
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Publication number: 20100234656Abstract: Aromatic by-products are sorbed from mono-olefin-containing feedstocks of olefins having from about 6 to 22 carbon atoms per molecule that contain aromatic by-products having from 7 to 22 carbon atoms per molecule. A benzene-containing regenerant displaces and desorbs the aromatic by-products from the sorbent and a regeneration effluent is provided. The regeneration effluent is treated in a regeneration effluent distillation system to provide a benzene-rich stream and an aromatic by-products-containing stream. The latter is subjected to benzene-forming conditions and recycled to the regeneration effluent distillation system where benzene is recovered.Type: ApplicationFiled: May 24, 2010Publication date: September 16, 2010Applicant: UOP LLCInventors: Bryan K. Glover, Andrea G. Bozzano, Antoine Negiz
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Publication number: 20100168486Abstract: A process is disclosed for making styrene by converting methanol to formaldehyde in a reactor then reacting the formaldehyde with toluene to form styrene in a separate reactor.Type: ApplicationFiled: December 29, 2008Publication date: July 1, 2010Applicant: Fina Technology, Inc.Inventors: James R. Butler, Joseph E. Pelati
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Publication number: 20100168347Abstract: A method for the separation of hydrocarbon compounds utilizing a dividing wall distillation column is described. The dividing wall distillation column enables one or more side draw stream to be removed from the dividing wall distillation column in addition to an overhead stream and a bottoms stream.Type: ApplicationFiled: December 31, 2008Publication date: July 1, 2010Applicant: Fina Technology, Inc.Inventor: James R. Butler
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Publication number: 20100105971Abstract: Disclosed is a method for separating aromatic compounds using a simulated moving bed adsorptive chromatography and a crystallization process, comprising a sulfolan process that is a non-aromatic compound removing process, a benzene/toluene fractionation process, an aromatic compound fractionation process, a selective toluene disproportionation process, a transalkylation process, a crystallization process for para-xylene separation, a simulated moving bed para-xylene separation process and a xylene isomerization process, wherein the method is characterized by further comprising a simulated moving bed xylene mixture pre-treatment process and an additional xylene isomerization process. The separation method of aromatic compounds according to the present invention can make significant improvement in para-xylene and benzene production in the overall process, as compared to the conventional aromatic compound separation process.Type: ApplicationFiled: October 31, 2007Publication date: April 29, 2010Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Jin-Suk Lee, Hyun-Chul Kim
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Publication number: 20100087686Abstract: An integrated process for producing aromatic hydrocarbons and ethylene and/or propylene and optionally other lower olefins from low molecular weight hydrocarbons, preferably methane, which comprises: (a) contacting at least one low molecular weight alkane, preferably methane, with a halogen, preferably bromine. under process conditions sufficient to produce a monohaloalkane, preferably monobromomethane, (b) reacting the monohaloalkane in the presence of a coupling catalyst to produce aromatic hydrocarbons and C2+ alkanes, (c) separating the aromatic hydrocarbons from the product mixture of step (b) to produce aromatic hydrocarbons, and (d) cracking at least part of the C2+ alkanes in an alkane cracking system to produce ethylene and/or propylene and optionally other lower olefins.Type: ApplicationFiled: October 5, 2009Publication date: April 8, 2010Inventors: Howard Lam Ho FONG, Richard Dale SWAIN