And A Preliminary Unsaturation Step, E.g., Cracking, Dehydrogenation, Etc. Patents (Class 585/330)
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Publication number: 20020026087Abstract: Butene oligomers and di-iso-butane are prepared from field butanes by a process, which comprises:Type: ApplicationFiled: July 31, 2001Publication date: February 28, 2002Applicant: OXENO Olefinchemie GmbHInventors: Franz Nierlich, Paul Olbrich, Wilhelm Droste, Richard Mueller, Walter Toetsch
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Patent number: 6339180Abstract: A process for producing polypropylene from olefins selectively produced from a catalytically cracked or thermally cracked naphtha stream is disclosed herein. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500° C. to 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia.Type: GrantFiled: March 2, 2000Date of Patent: January 15, 2002Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Paul K. Ladwig, John E. Asplin, Gordon F. Stuntz, William A. Wachter, B. Erik Henry
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Patent number: 6339181Abstract: This invention relates to a process to produce propylene from a hydrocarbon feed stream, preferably a naphtha feed stream, comprising C5 and C6 components wherein a light portion having a boiling point range of 120° C. or less is introduced into a reactor separately from the other components of the feed stream.Type: GrantFiled: November 9, 1999Date of Patent: January 15, 2002Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Tan-Jen Chen, Philip A. Ruziska, Gordon F. Stuntz, Paul K. Ladwig
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Patent number: 6307117Abstract: Disclosed is a method for producing ethylene and propylene from a hydrocarbon feedstock by catalytic conversion, which comprises contacting, in a reactor, a hydrocarbon feedstock comprising 20% by weight or more, based on the weight of the hydrocarbon feedstock, of at least one C4-C12 olefin with a zeolite-containing catalyst, wherein the zeolite in the zeolite-containing catalyst satisfies the following requirements: (1) the zeolite is an intermediate pore size zeolite having a pore size of from 5 to 6.5 Å, (2) the zeolite contains substantially no proton, (3) the zeolite contains at least one metal selected from the group consisting of metals belonging to Group IB of the Periodic Table, and (4) the zeolite has an SiO2/Al2O3 molar ratio of from 200 to 5,000, to effect a catalytic conversion reaction of the hydrocarbon feedstock, thereby obtaining a reaction mixture containing ethylene and propylene; and separating the ethylene and propylene from the reaction mixture.Type: GrantFiled: March 3, 2000Date of Patent: October 23, 2001Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Takashi Tsunoda, Mitsuhiro Sekiguchi
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Patent number: 6303839Abstract: The present invention relates to a process for the production of light olefins comprising olefins having from 2 to 4 carbon atoms per molecule from an oxygenate feedstock. The process comprises passing the oxygenate feedstock to an oxygenate conversion zone containing a metal aluminophosphate catalyst to produce a light olefin stream. A propylene stream and/or mixed butylene is fractionated from said light olefin stream and cracked to enhance the yield of ethylene and propylene products. This combination of light olefin product and propylene and butylene cracking in a riser cracking zone or a separate cracking zone provides flexibility to the process which overcomes the equilibrium limitations of the aluminophosphate catalyst. In addition, the invention provides the advantage of extended catalyst life and greater catalyst stability in the oxygenate conversion zone.Type: GrantFiled: June 14, 2000Date of Patent: October 16, 2001Assignee: UOP LLCInventor: Terry L. Marker
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Patent number: 6258990Abstract: A process for producing polymers from C2-C4 olefins selectively produced from a catalytically-cracked or thermally-cracked naphtha stream is disclosed herein. A mixture of the naphtha stream and a stream of steam is feed into a reaction zone where it is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions that include temperatures from about 500° C. to 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia.Type: GrantFiled: March 2, 2000Date of Patent: July 10, 2001Assignee: ExxonMobil Research and Engineering CompanyInventors: Shun C. Fung, Tan-Jen Chen, Marcel J. Janssen, William A. Wachter, B. Erik Henry, John E. Asplin
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Patent number: 6258257Abstract: A process for producing polymers from olefins selectively produced by a two stage process for selectively producing C2 to C4 olefins from a gas oil or resid is disclosed herein. The gas oil or resid is reacted in a first stage comprising a fluid catalytic cracking unit wherein it is converted in the presence of conventional large pore zeolitic catalyst to reaction products, including a naphtha boiling range stream. The naphtha boiling range stream is introduced into a second stage comprising a process unit containing a reaction zone, a stripping zone, a catalyst regeneration zone, and a fractionation zone. The naphtha feed is contacted in the reaction zone with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures ranging from about 500 to 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia.Type: GrantFiled: March 2, 2000Date of Patent: July 10, 2001Assignee: ExxonMobil Research and Engineering CompanyInventors: George A. Swan, III, Michael W. Bedell, Paul K. Ladwig, John E. Asplin, Gordon F. Stuntz, William A. Wachter, B. Erik Henry
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Patent number: 6187982Abstract: A process useful in steam cracking is disclosed for selectively converting a feed comprising C4+ dienes and oxygenate to a product comprising increased C2+ monoolefins and para-xylene levels by contacting said feed under diolefin conversion conditions with a catalyst comprising a porous crystalline material having a Diffusion Parameter for 2,2-dimethylbutane of about 0.1-100 sec−1 when measured at a temperature of 120° C. and a 2,2-dimethylbutane pressure of 60 torr (8 kPa), a temperature of 430° C. and 0.5 WHSV.Type: GrantFiled: October 15, 1999Date of Patent: February 13, 2001Assignee: Mobil Oil CorporationInventors: Jeffrey S. Beck, Stephen H. Brown, William A. Weber
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Patent number: 6121333Abstract: Process for the production of hydrocarbons from synthesis gas which comprises:a) feeding to a reactor for Fischer-Tropsch reactions, containing a catalyst based on supported cobalt, a synthesis gas in molar ratios H.sub.2 /CO ranging from 1 to 3;b) discharging from the reactor a hydrocarbon liquid phase containing the catalyst, in suspension;c) feeding the suspension to a hydrocracking reactor operating at a temperature ranging from 200 to 500.degree. C.;d) discharging a vapour phase from the head of the hydrocracking reactor and from the bottom a suspension containing heavier products which is recycled to the Fischer-Tropsch reactor;e) cooling and condensing the vapour phase.Type: GrantFiled: June 18, 1999Date of Patent: September 19, 2000Assignees: AGIP Petroli S.p.A., Institut Francais du PetroleInventors: Gabriele Carlo Ettore Clerici, Vincenzo Piccolo, Giuseppe Belmonte, Paul Broutin, Fran.cedilla.ois Hugues
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Patent number: 6111156Abstract: A combined chain of a high temperature, high conversion steam cracker in combination with a polymerization or oligomerization unit provides capital and operating cost reduction.Type: GrantFiled: November 10, 1998Date of Patent: August 29, 2000Assignee: Nova Chemicals (International) S.A.Inventors: Michael C. Oballa, David Purvis, Andrzej Z. Krzywicki, Leslie W. Benum
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Patent number: 6025533Abstract: This process for the production of heavy oligomers by a combination of dehydrogenation and oligomerization uses a bed of saturation catalyst in a debutanizer to simplify the saturation and recycle of C.sub.4 hydrocarbons to the dehydrogenation zone. The catalytic distillation zone is located in the top of the debutanizer column and may offer further efficiency improvements to the process when used in series with a bed of alkylation or oligomerization catalyst in the distillation zone. The bed of alkylation or oligomerization catalyst reduces the quantity of C.sub.4 hydrocarbons recycled to the dehydrogenation zone by oligomerizing unconverted C.sub.4 olefins in the distillation column. Conversion of C.sub.4 olefins in the distillation column facilitates the operation of the oligomerization zone at lower conversion conditions that favor production of high octane products.Type: GrantFiled: April 10, 1998Date of Patent: February 15, 2000Assignee: UOP LLCInventors: Bipin V. Vora, Harold U. Hammershaimb
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Patent number: 5981818Abstract: A novel process is provided which integrates the cracking of hydrocarbon containing feedstocks with the olefins purification and olefins derivative process utilizing dilute olefin feedstocks.Type: GrantFiled: October 18, 1996Date of Patent: November 9, 1999Assignee: Stone & Webster Engineering Corp.Inventors: David Purvis, Richard H. Mc Cue
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Patent number: 5914433Abstract: The present invention relates to a process for the production of light olefins comprising olefins having from 2 to 4 carbon atoms per molecule from an oxygenate feedstock. The process comprises passing the oxygenate feedstock to an oxygenate conversion zone containing a metal aluminophosphate catalyst to produce a light olefin stream. A propylene stream and/or mixed butylene is fractionated from said light olefin stream and cracked to enhance the yield of ethylene and propylene products. This combination of light olefin product and propylene and butylene cracking in a riser cracking zone or a separate cracking zone provides flexibility to the process which overcomes the equilibrium limitations of the aluminophosphate catalyst. In addition, the invention provides the advantage of extended catalyst life and greater catalyst stability in the oxygenate conversion zone.Type: GrantFiled: July 22, 1997Date of Patent: June 22, 1999Assignee: UOP LLLInventor: Terry L. Marker
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Patent number: 5856604Abstract: A process for the production motor fuel components from isoparaffins by dehydrogenation, oligomerization and saturation uses a single compressor to provide all feed and recycle requirements within the process arrangement. The single compressor can be employed for the integration of all three processes while surprisingly reducing equipment requirements throughout the integrated process arrangement. The compressor raises the effluent pressure of the effluent from the dehydrogenation zone to a level that eliminates the need for any additional compression for the recycle of hydrogen to the saturation zone, eliminates the need for refrigeration to recover butanes from the dehydrogenation zone effluent and allow an essentially complete elimination of heavies from the feed to the oligomerization reaction zone.Type: GrantFiled: September 23, 1997Date of Patent: January 5, 1999Assignee: UOP LLCInventors: Laurence O. Stine, Steven C. Gimre
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Patent number: 5847252Abstract: A process for the production motor fuel components from isoparaffins by dehydrogenation, oligomerization and saturation uses a combination of low severity dehydrogenation, first and second feed input locations and a primary separation column that receives feed and effluent components to deliver a dehydrogenation zone feed and a motor fuel products. A separation column receives the an isobutane input stream and a product containing effluent stream to distill a dehydrogenation zone input steam. The dehydrogenation zone operates at low severity conditions to produce the effluent stream that compliments the operation of an oligomerization zone by delivering an effluent stream that is higher in pressure and contains inert paraffinic diluent materials. The oligomerization effluent passes to a saturation reaction zone that provides a saturated effluent stream.Type: GrantFiled: December 15, 1995Date of Patent: December 8, 1998Assignee: UOP LLCInventors: Laurence O. Stine, Bipin V. Vora, Harold U. Hammershaimb
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Patent number: 5811608Abstract: A process for the production of saturated oligomers by the oligomerization of light olefins to heavier olefins and the saturation of the heavy olefins is improved by the recycle of the heavy paraffins to the oligomerization zone. The recycle of the heavy paraffins improves the selectivity of the oligomerization for C.sub.8 paraffin products and reduces catalyst fouling. The reduced catalyst fouling can be used to operate the oligomerization zone at lower pressure and facilitate its integration with a dehydrogenation zone for the production of the light olefin stream.Type: GrantFiled: December 15, 1995Date of Patent: September 22, 1998Assignee: UOP LLCInventors: Laurence O. Stine, Brian S. Muldoon, Steven C. Gimre, Robert R. Frame
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Patent number: 5792899Abstract: A process for the management of polynuclear aromatic compounds produced in a hydrocarbon dehydrogenation zone wherein the effluent from the hydrocarbon dehydrogenation zone is contacted with an adsorbent to reduce the concentration of polynuclear aromatic compounds. The resulting dehydrogenated hydrocarbon having a reduced concentration of polynuclear aromatic compounds is reacted with methanol to produce an ether. A portion of the ether is contacted with a spent bed of adsorbent to recover at least a portion of the polynuclear aromatic compounds adsorbed thereon to thereby regenerate the adsorbent.Type: GrantFiled: September 27, 1996Date of Patent: August 11, 1998Assignee: UOP LLCInventor: Paul R. Cottrell
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Patent number: 5714661Abstract: A process for the preparation of oligomers which are used in synthetic lubricant base stocks. The oligomers are prepared by contacting a mixture of linear olefins and n-paraffins contained in cracked refinery streams having 6 to 24 carbon atoms with activated Y-zeolites. The oligomers and unreacted monomers are subjected to the step of hydrogenation and the lower saturated paraffins are separated therefrom to produce synthetic lubricant base stock.Type: GrantFiled: May 31, 1996Date of Patent: February 3, 1998Inventors: Deepak Kumar Tuli, Sabyasachi Sinha Ray, Rakesh Sarin, Madan Mohan Rai, Sobhan Ghosh, Akhilesh Kumar Bhatnagar
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Patent number: 5702589Abstract: Disclosed is a process for converting olefinic hydrocarbons using spent FCC catalysts which comprises using spent FCC catalysts, optionally containing spent FCC additives, in the reactor/stripper part of the FCCU, instead of or in addition to a separate olefin upgrader, to upgrade C.sub.2 -C.sub.8 oligomerizable olefins, preferably propylene and ethylene, into C.sub.4 /C.sub.5 olefins and isoparaffins as well as gasoline, wherein feedstock can be product streams of the FCCU containing propylene/ethylene such as, for example, the absorber and depropanizer overheads.Type: GrantFiled: July 3, 1996Date of Patent: December 30, 1997Assignee: ABB Lummus Global Inc.Inventors: Chih-Hao Mark Tsang, Randall Hughes Petty, Glenn Allen Clausen, Charles Henry Schrader
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Patent number: 5523502Abstract: A novel process having improved flexibility in olefins production is provided which integrates a deep catalytic cracking process with a steam cracking process, and optionally, also including steps of disproportionation and C.sub.4 hydrocarbon processing including methyl tertiary butyl ether synthesis.Type: GrantFiled: November 10, 1993Date of Patent: June 4, 1996Assignee: Stone & Webster Engineering Corp.Inventor: Jacob N. Rubin
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Patent number: 5506365Abstract: The invention relates to a process for the conversion of petroleum hydrocarbons in the presence of catalyst particles in a fluidized phase in an essentially upflow or downflow tubular reaction zone. The process includes at least one stage of steam cracking of at least one light hydrocarbon fraction and a stage of catalytic cracking of at least one heavy hydrocarbon fraction. The steam cracking is carried out by contacting the light hydrocarbons and a quantity of steam equal to at least 20 percent by weight in a fluidized bed of the catalyst particles, the resulting temperature ranging from 650.degree. to 850.degree. C. The catalytic cracking of the heavy hydrocarbons is carried out by injection of the effluents from the upstream section of the reaction zone into the catalyst suspension in such a way that the temperature of the mixture ranges from 500.degree. to 650.degree. C. and is then reduced to a temperature ranging 475.degree. to 550.degree. C.Type: GrantFiled: May 6, 1993Date of Patent: April 9, 1996Assignee: Compagnie de Raffinage et de Distribution Total FranceInventors: Jean-Louis Mauleon, Jean-Bernard Sigaud, Jean-Claude Courcelle
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Patent number: 5498811Abstract: Polymeric fuels are produced from saturated C.sub.4 hydrocarbons by a process comprising:(A) dehydroisomerizing a gas mixture comprising predominantly of n-butane and hydrogen in a catalytic reactor containing a catalyst (a) of platinum supported on alumina, whose surface is coated with silica, and, optionally, a solid acidic catalyst (b) selected from the group consisting of alumina, whose surface is coated with silica, and Boralite B, with an effluent being obtained which comprises a mixture of predominantly of unreacted n-butane, butenes and isobutene, all of which components of the mixture have a carbon atom content less than 5;(B) separating the mixture of olefins and parafins from hydrogen and aromatic byproducts; and(C) oligomerizing said mixture in the presence of a catalyst consisting of amorphous silica-alumina gel, as determined by X-rays, having a silica:alumina molar ratio within the range of 30:1 to 500:1, with a surface area of from 500 to 1000 m.sup.Type: GrantFiled: April 8, 1994Date of Patent: March 12, 1996Assignees: Eniricerche S.p.A., Enichem Synthesis S.p.A.Inventors: Carlo Perego, Stefano Peratelo
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Patent number: 5481057Abstract: A process for catalytic cracking and C3/C4 olefin alkylation with phosphorus stabilized faujasite catalyst is disclosed. Catalytic cracking produces C3 and C4 olefins, which are alkylated using phosphorus stabilized and water activated cracking catalyst. Spent alkylation catalyst may be discharged into the FCC unit.Type: GrantFiled: March 25, 1994Date of Patent: January 2, 1996Assignee: Mobil Oil CorporationInventors: Weldon K. Bell, Tracy J. Huang, Rudolph M. Lago, Ying-Yen P. Tsao, D. Duayne Whitehurst
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Patent number: 5318689Abstract: A straight run naphtha is fractionated to yield on intermediate naphtha and the heaviest 10 vol % as heavy naphtha. The intermediate naphtha is catalytically reformed to yield reformed naphtha having a 90 vol % temperature (T90) of 310.degree. F. (155.degree. C.). The heavy naphtha is subjected to fluid catalytic cracking (FCC) to yield liquid fuel and lighter, including C.sub.4 olefins and a cracked naphtha having a research octane number suitable for gasoline blending.Type: GrantFiled: November 16, 1992Date of Patent: June 7, 1994Assignee: Texaco Inc.Inventors: Hsu-Hui Hsing, Roy E. Pratt
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Patent number: 5264115Abstract: The invention relates to a process for the conversion of petroleum hydrocarbons in the presence of catalyst particles in a fluidized phase in an essentially upflow or downflow tubular reaction zone, said process comprising at least one stage of steam cracking of at least one light hydrocarbon fraction and a stage of catalytic cracking of at least one heavy hydrocarbon fraction.The steam cracking is carried out by contacting the light hydrocarbons and a quantity of steam equal to at least 20 percent by weight in a fluidized bed of the catalyst particles, the resulting temperature ranging from 650.degree. to 850.degree. C.The catalytic cracking of the heavy hydrocarbons is carried out by contacting them with the effluents from the upstream section of the reaction zone and the catalyst suspension in such a way that the temperature of the mixture ranges from 500.degree. to 650.degree. C. and is then reduced to a temperature ranging from 475.degree. to 550.degree. C.Type: GrantFiled: December 23, 1991Date of Patent: November 23, 1993Assignee: Compagnie de Raffinage et de Distribution Total FranceInventors: Jean-Louis Mauleon, Jean-Bernard Sigaud, Jean-Claude Courcelle
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Patent number: 5202015Abstract: Process conditions and process configuration have been discovered for the concurrent but independent catalytic reaction of waxy distillate and light olefins feedstocks that simultaneously results in the dewaxing of distillate feedstock and the oligomerization of light olefins to produce olefinic gasoline. In the novel process, under the conditions discovered, the opposing reactions of molecular weight reduction, as exemplified by waxy n-paraffin cracking, and molecular weight growth, as exemplified by olefin oligomerization, have been found to compatibly coexist to achieve the sought after objective of producing olefinic gasoline while dewaxing distillate in a single conversion step. Partial desulfurization and denitrogenation of the distillate feed also occurs.Type: GrantFiled: January 22, 1991Date of Patent: April 13, 1993Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 5053579Abstract: A process for upgrading of unstable olefins, naphthas, and dienes, such as coker naphthas, is disclosed. The olefins in the unstable naphthas are oligomerized over a shape selective zeolite to gasoline and distillate products. The dienes are catalytically converted by the same zeolite. Preferably, hydrogen is added to increase catalyst life. Feed pretreatment, to remove basic nitrogen compounds also improves catalyst life. Water washing of coker naphtha is the preferred method of removing basic nitrogen compounds.Type: GrantFiled: November 16, 1989Date of Patent: October 1, 1991Assignee: Mobil Oil CorporationInventors: James H. Beech, Jr., Francis P. Ragonese, James A. Stoos, Sergei Yurchak
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Patent number: 5043499Abstract: A continuous multistage process for converting normally gaseous olefins containing an amount of ethene to gasoline and/or distillate range hydrocarbons, the process employing at least two fluidized olefins oligomerization reaction zones operating in parallel with one reaction zone operating under high severity reaction conditions effective for converting ethene.Type: GrantFiled: February 15, 1990Date of Patent: August 27, 1991Assignee: Mobil Oil CorporationInventors: Mohsen N. Harandi, Hartley Owen
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Patent number: 5015795Abstract: The thermal stability of synthetic lubricants composed of alpha-olefin oligomers is improved by reaction with an olefin such as decene or the lower molecular weight, non-lubricant range olefins produced in the course of the oligomerization of 1-alkenes. The alkylation of the lube range oligomer is carried out using acidic alkylation catalyst such as solid, open-pore catalyst, e.g., fluorided alumina.The improved lubricant compositions of the present invention comprise a high viscosity index liquid lubricant oligomer composition containing C.sub.30 -C.sub.1300 hydrocarbons with at least one higher alkyl branch per oligomer molecule, said alkyl branch containing between 12 and 40 carbon atoms. In a preferred embodiment the novel alkylated lubricant composition has a methyl to methylene branch ratio of less than 0.19 and pour point below -15.degree. C.Type: GrantFiled: August 3, 1990Date of Patent: May 14, 1991Assignee: Mobil Oil CorporationInventor: Bruce P. Pelrine
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Patent number: 5009851Abstract: A catalytic reactor system for cracking heavy oil in a FCC vertical reactor with lift gas. Olefinic light cracking gas separated from the FCC effluent is upgraded in a catalytic reactor to increase gasoline production. Byproduct light paraffinic gas from the second reactor is recycled to the FCC reactor as lift gas.Type: GrantFiled: February 21, 1989Date of Patent: April 23, 1991Assignee: Mobil Oil CorporationInventors: Amos A. Avidan, Sergei Yurchak
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Patent number: 4973790Abstract: A process for oligomerizing C2 to C10 olefins obtained by catalytic cracking of heavy crude oil is disclosed. The olefins are oligomerized in the presence of added hydrogen over a shape selective zeolite to gasoline and distillate products. Feed pretreatment, to remove basic nitrogen compounds present in light olefin stream in refinery, with water wash or a guard bed is practiced improves catalyst life.Type: GrantFiled: November 16, 1989Date of Patent: November 27, 1990Assignee: Mobil Oil CorporationInventors: James H. Beech, Jr., Francis P. Ragonese, James A. Stoos, Sergei Yurchak
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Patent number: 4966680Abstract: Process and apparatus for upgrading light olefinic crackate gas from a fluidized catalytic cracking unit having a riser reactor for contacting hot solid cracking catalyst with a heavy hydrocarbon feedstock, said light crackate gas containing ethene, propene and other C.sub.1 -C.sub.4 lower aliphatics, comprising the steps of:reacting the light olefinic gas in contact with a fluidized bed of acid medium pore zeolite catalyst particles under oligomerization and/or aromatization conditions to produce a hydrocarbon effluent stream rich in C.sub.5.sup.+ hydrocarbons and a byproduct light gas rich in C.sub.1 -C.sub.4 saturated hydrocarbons;separating the oligomerization reaction effluent stream to provide a second light gas stream and a condensed liquid hydrocarbon product stream; andrecycling at least a portion of the second gas stream to the fluidized catalytic cracking unit as a lift gas for fluidizing solid cracking catalyst particles in a lower riser portion of said cracking unit.Type: GrantFiled: May 31, 1988Date of Patent: October 30, 1990Assignee: Mobil Oil CorporationInventors: Amos A. Avidan, Sergei Yurchak
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Patent number: 4950821Abstract: An improved process is disclosed for the conversion of natural gas into middle distillates. In the process, natural gas is converted into synthesis gas or syngas consisting essentially of carbonmonoxide and hydrogen. The syngas is contacted with a series of three catalyst beds comprising of an admixture of oxides of copper, zinc and aluminium in the first bed, an oxide of aluminium in the second bed and silicate salt of a rare earth metal in the third bed. From the aqueous phase, the olefinic hydrocarbons are separated and then converted into oligomers boiling in the middle distillates range by contacting with solid oligomerization catalyst. The oligiomers in admixture with hydrogen are then converted into middle distillates by contacting the admixture with a hydrogenation catalyst. The middle distillates are well known for their varied applications as fuel and illuminators.Type: GrantFiled: August 11, 1989Date of Patent: August 21, 1990Assignee: Council of Scientific & Industrial ResearchInventors: Paul Ratnasamy, Subramanian Sivasanker
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Patent number: 4950387Abstract: A process is disclosed for increasing the octane number of an FCC unit gasoline pool by upgrading selected gasoline boiling-range streams. FCC gasoline is mixed with the feed to a light olefin upgrading reactor. Upgraded gasoline is then fractionated in an existing FCC gas plant.Type: GrantFiled: October 21, 1988Date of Patent: August 21, 1990Assignee: Mobil Oil Corp.Inventors: Mohsen N. Harandi, Hartley Owen, Francis P. Ragonese, Sergei Yurchak
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Patent number: 4879424Abstract: A moving-bed catalytic process is disclosed for converting C.sub.2 -C.sub.10 aliphatic hydrocarbons to high-octane gasoline. By controlling the reaction severity in sequential reaction zones, yield of high quality gasoline is increased.Type: GrantFiled: September 19, 1988Date of Patent: November 7, 1989Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 4874503Abstract: A catalytic cracking process is described featuring multiple risers in which a variety of hydrocarbon conversion reactions takes place, a stripping unit in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) converting a relatively high boiling hydrocarbon charge material in a first riser in the presence of a catalyst mixture comprising, as a first catalyst component, an amorphous cracking catalyst and/or a large pore crystalline cracking catalyst and, as a second catalyst component, a shape selective medium pore crystalline silicate to provide lighter products including naphtha and C.sub.3 and/or C.sub.4 olefin;(b) converting an ethylene-rich charge material introduced to a second riser at a lower level thereof in the presence of said catalyst mixture to provide heavier products and to increase the temperature of the catalyst in said region; and,(c) converting C.sub.3 and/or C.sub.Type: GrantFiled: December 22, 1988Date of Patent: October 17, 1989Assignee: Mobil Oil CorporationInventors: Joseph A. Herbst, Hartley Owen, Paul H. Schipper
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Patent number: 4870146Abstract: A process for producing a light color high softening point hydrocarbon resin, which comprises polymerizing an oil fraction obtained by condensing a fractionated component withdrawn in a gas phase from a recovery section of a fractionating tower located below the feeding section and above the bottom of the tower during the fractional distillation in the tower of a feed oil fraction having a boiling point within a range of from 140.degree. to 280.degree. C. selected among cracked oil fractions obtained by thermal cracking of petroleum.Type: GrantFiled: June 30, 1988Date of Patent: September 26, 1989Assignee: Tosoh CorporationInventors: Yasushi Sakai, Tetsuo Fujii, Michio Saito, Motoaki Munekata, Akio Kiyohara
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Patent number: 4865718Abstract: A fluid catalytic cracking method which comprises:(a) cracking a hydrocarbon feed stock in the presence of a mixed catalyst system which comprises particles of a first, amorphous cracking catalyst and/or large crystalline cracking catalyst component which requires frequent regeneration in a catalyst regeneration zone and particles of a second, shape selective crystalline silicate zeolite catalyst component which is less coke deactivated than the first catalyst component and requires less frequent regeneration than the latter, there being a sufficient difference between one or more of the characterizing physical properties of each catalyst component that the rate of circulation of particles of second catalyst component through the regeneration zone is, on the average, less than that of particles of first catalyst component, said cracking providing a product rich in C.sub.2-6 olefins; and,b) catalytically converting C.sub.2 -C.sub.6 olefins obtained from step (a) to a product containing gasoline and distillate.Type: GrantFiled: February 8, 1988Date of Patent: September 12, 1989Assignee: Mobil Oil CorporationInventors: Joseph A. Herbst, Hartley Owen, Paul H. Schipper
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Patent number: 4859308Abstract: Lower alkanes are converted to olefins in a `third bed` external catalyst cooler (ECC) in which hot catalyst, from a first regenerator (`second bed`) operating in conjunction with a fluid catalytic cracker (`first bed`), thermally cracks and dehydrogenates the alkanes. Because this is an endothermic reaction, the catalyst is autogeneously cooled before it is recirculated to the FCC regenerator. The cracking catalyst is the catalyst of choice in the FCC reactor. Maximum conversion of alkanes to olefins is sought, and can be maintained because the FCC regenerator burns the coke made during alkane dehydrogenation. The olefins produced are then oligomerized in an oligomerization reactor ("fourth" bed) operating in conjunction with a second regenerator ("fifth" bed) to produce a gasoline range stream.Type: GrantFiled: January 19, 1988Date of Patent: August 22, 1989Assignee: Mobil Oil CorporationInventors: Mohsen N. Harandi, Hartley Owen
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Patent number: 4826586Abstract: There is provided a catalytic cracking operation featuring a single riser reaction zone having a lower and an upper section wherein a variety of hydrocarbon conversion reactions takes place, a stripping zone in which entrained hydrocarbon material is removed from catalyst and a regeneration zine in which spent cracking catalyst is regnerated, which comprises:(a) thermally cracking a C.sub.Type: GrantFiled: September 3, 1986Date of Patent: May 2, 1989Assignee: Mobil Coil CorporationInventors: Joseph A. Herbst, Hartley Owen, Paul H. Schipper
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Patent number: 4788364Abstract: An improved two-step process for the conversion of lower molecular weight paraffins, the process comprising contacting in a first step a C.sub.2 -C.sub.10 alkane-rich feedstock with a siliceous zeolite catalyst in a primary fluidized bed reaction zone under high temperature dehydrogenation conditions to obtain an intermediate product comprising oligomerizable olefinic hydrocarbons and aromatics; and then contacting in a second step the intermediate product with a siliceous zeolite catalyst in a secondary fluidized bed reaction zone under low temperature oligomerization conditions to obtain a final product comprising gasoline boiling range aliphatic and aromatic hydrocarbons.Type: GrantFiled: December 22, 1987Date of Patent: November 29, 1988Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 4752375Abstract: There is provided a catalytic cracking operation featuring a single riser reaction zone having a lower and an upper section wherein a variety of hydrocarbon conversion reactions takes place, a stripping zone in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) cracking a C.sub.Type: GrantFiled: September 3, 1986Date of Patent: June 21, 1988Assignee: Mobil Oil CorporationInventors: Joseph A. Herbst, Hartley Owen, Paul H. Schipper
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Patent number: 4749820Abstract: Disclosed is a method and apparatus for producing gasoline and distillate grade products which employs integrating catalytic (or thermal) dehydrogenation of paraffins with MOGD to minimize interstage compression and gas plant separation cost. The process cascades the product from a low temperature propane or butane dehydrogenation zone into a first catalytic reactor zone which operates at low pressure and contains zeolite oligomerization catalysts, where the low molecular weight olefins are reacted to primarily gasoline range materials. These gasoline range materials can then be pressurized to the pressure required for reacting to distillate in a second catalytic reactor zone operating at high pressure and containing zeolite oligomerization catalyst. The first catalytic reactor zone also acts to remove the olefins from the dehydrogenation reactor effluent to allow recycle of the unreacted paraffins.Type: GrantFiled: September 14, 1984Date of Patent: June 7, 1988Assignee: Mobil Oil CorporationInventors: James C. Kuo, Samuel A. Tabak
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Patent number: 4720600Abstract: An oligomerization process is provided for upgrading lower olefins to distillate hydrocarbons, especially useful as high quality jet or diesel fuels. The olefinic feedstock is reacted over a shape selective acid zeolite, such as ZSM-5, to oligomerize feedstock olefins and further convert recycled hydrocarbons. Reactor effluent is fractionated to recover a light-middle distillate range product stream and to obtain gasoline and heavy hydrocarbon streams for recycle.Type: GrantFiled: February 8, 1985Date of Patent: January 19, 1988Assignee: Mobil Oil CorporationInventors: James H. Beech, Jr., Hartley Owen, Michael P. Ramage, Samuel A. Tabak
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Patent number: 4684756Abstract: The waxy liquid phase of an oil suspension of Fischer-Tropsch catalyst containing dissolved wax is separated out and the wax is converted by hydrocracking, dewaxing or by catalytic cracking with a low activity catalyst to provide a highly olefinic product which may be further converted to premium quality gasoline and/or distillate fuel.Type: GrantFiled: May 1, 1986Date of Patent: August 4, 1987Assignee: Mobil Oil CorporationInventors: W. Rodman Derr, Jr., William E. Garwood, James C. Kuo, Tiberiu M. Leib, Donald M. Nace, Samuel A. Tabak
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Patent number: 4678645Abstract: A method and apparatus for producing distillate and/or lubes employs integrating catalytic (or thermal) dehydrogenation of paraffins with MOGDL. The process feeds the product from a low temperature propane and/or butane dehydrogenation zone into a first catalytic reactor zone, which operates at low pressure and contains zeolite oligomerization catalysts, where the low molecular weight olefins are reacted to primarily gasoline range materials. These gasoline range materials can then be pressurized to the pressure required for reacting to distillate in a second catalytic reactor zone operating at high pressure and containing a zeolite oligomerization catalyst. The distillate is subsequently sent to a hydrotreating unit and product separation zone to form lubes and other finished products.Type: GrantFiled: May 30, 1985Date of Patent: July 7, 1987Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joe E. Penick, Richard F. Socha
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Patent number: 4675461Abstract: Disclosed is a method and apparatus for conversion of LPG hydrocarbons into distillate fuels by integrating LPG dehydrogenation with catalytic oligomerization and recovering the distillates produced. The described method and apparatus may comprise an H.sub.2 separation zone, wherein a lean oil stream contacts a dehydrogenation effluent stream to produce a C.sub.3.sup.+ rich liquid stream to feed oligomerization. An energy efficient separation zone comprising dual debutanizers is disclosed. In addition, a method and apparatus is disclosed for a fluid bed dehydrogenation reactor zone using an FCC catalyst contaminated with a metal, such as nickel and/or vanadium.Type: GrantFiled: March 5, 1986Date of Patent: June 23, 1987Assignee: Mobil Oil CorporationInventors: Hartley Owen, John C. Zahner
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Patent number: 4618737Abstract: High viscosity lubricants are formed by oligomerizing olefins in two stages. The first stage converts a lower olefin feed to distillate range hydrocarbons in the presence of an aluminosilicate zeolite such as ZSM-5. The distillate effluent from the first stage is further polymerized to lubricant range hydrocarbons at elevated temperatures in the presence of a ditertiary alkylperoxide catalyst.Type: GrantFiled: December 13, 1985Date of Patent: October 21, 1986Assignee: Mobil Oil CorporationInventors: Arthur W. Chester, William E. Garwood, Samuel A. Tabak
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Patent number: 4567307Abstract: A method of synthesizing hydrocarbons from a methane source which includes the steps of contacting a methane with an oxide of a metal which oxide when contacted with methane at between about 500.degree. and 1000.degree. C. is reduced and produces higher hydrocarbon products and water, recovering ethylene from the effluent of the contacting and oligomerizing the ethylene to produce higher hydrocarbon products.Type: GrantFiled: April 16, 1984Date of Patent: January 28, 1986Assignee: Atlantic Richfield CompanyInventors: C. Andrew Jones, John J. Leonard, John A. Sofranko
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Patent number: RE34189Abstract: An improved two-step process for the conversion of lower molecular weight paraffins, the process comprising contacting in a first step a C.sub.2 -C.sub.10 alkane-rich feedstock with a siliceous zeolite catalyst in a primary fluidized bed reaction zone under high temperature dehydrogenation conditions to obtain an intermediate product comprising oligomerizble olefinic hydrocarbons and aromatics; and then contacting in a second step the intermediate product with a siliceous zeolite catalyst in a secondary fluidized bed reaction zone under low temperature oligomerization conditions to obtain a final product comprising gasoline boiling range aliphatic and aromatic hydrocarbons.Type: GrantFiled: January 11, 1991Date of Patent: March 2, 1993Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi