And A Preliminary Unsaturation Step, E.g., Cracking, Dehydrogenation, Etc. Patents (Class 585/330)
  • Patent number: 4565898
    Abstract: Dehydrogenatable hydrocarbons may be subjected to a dehydrogenation reaction in which the hydrocarbons are treated with a dehydrogenation catalyst comprising a modified iron compound in the presence of steam in a multicatalyst bed system. The reaction mixture containing unconverted hydrocarbons, dehydrogenated hydrocarbons, hydrogen and steam is then contacted with an oxidation catalyst whereby hydrogen is selectively oxidized in preference to carbon dioxide and carbon monoxide or hydrocarbons. The selective oxidation of hydrogen will improve the combustion thereof and supply the necessary heat which is required for a subsequent dehydrogenation treatment. The selective oxidation catalyst which is used will comprise a noble metal of Group VIII of the Periodic Table and, if so desired, a metal of Group IA or IIA of the Periodic Table composited on a porous inorganic support. The inorganic support will have been calcined prior to impregnation thereof at a temperature in the range of from about 900.degree.
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: January 21, 1986
    Assignee: UOP Inc.
    Inventors: Mark J. O'Hara, Tamotsu Imai, Jeffery C. Bricker, David E. Mackowiak
  • Patent number: 4556749
    Abstract: A process for converting normally gaseous olefins to higher hydrocarbons by catalytic oligomerization is disclosed wherein a feedstock comprising said olefins and containing a major amount of alkane diluent is contacted with a heterogeneous acid catalyst to produce said higher hydrocarbons.
    Type: Grant
    Filed: April 16, 1984
    Date of Patent: December 3, 1985
    Assignee: Atlantic Richfield Company
    Inventor: Edward A. Hazbun
  • Patent number: 4547602
    Abstract: An integrated process is provided for converting methanol or the like to heavy hydrocarbon products, especially distillate range hydrocarbons. In a first stage catalytic process oxygenate feedstock is converted to lower olefins, which are passed through a second stage oligomerization reactor. A reactor sequencing technique is useful for multi-stage catalytic conversion systems employing a number of fixed bed catalytic reactors at various process temperatures and catalytic activity levels.
    Type: Grant
    Filed: August 28, 1984
    Date of Patent: October 15, 1985
    Assignee: Mobil Oil Corporation
    Inventor: Samuel A. Tabak
  • Patent number: 4543435
    Abstract: A process for converting oxygenated feedstock comprising methanol, dimethyl ether or the like to liquid hydrocarbons comprising the steps ofcontacting the feedstock with zeolite catalyst in a primary catalyst stage at elevated temperature and moderate pressure to convert feedstock to hydrocarbons comprising C.sub.2 -C.sub.4 olefins and C.sub.5.sup.+ hydrocarbons;cooling and separating effluent from the primary stage to recover a liquid hydrocarbon stream and a light hydrocarbon vapor stream rich in C.sub.2 -C.sub.4 olefins;compressing the olefinic light hydrocarbon stream to condense a liquid olefinic hydrocarbon stream rich in C.sub.3.sup.
    Type: Grant
    Filed: January 17, 1985
    Date of Patent: September 24, 1985
    Assignee: Mobil Oil Corporation
    Inventors: Ronald M. Gould, Samuel A. Tabak
  • Patent number: 4542247
    Abstract: Disclosed is a method and apparatus for producing distillate and/or lubes which employ integrating catalytic (or thermal) dehydrogenation of paraffins with MOGDL. The process feeds the product from a low temperature propane and/or butane dehydrogenation zone into a first catalytic reactor zone, which operates at low pressure and contains zeolite oligomerization catalysts, where the low molecular weight olefins are reacted to primarily gasoline range materials. These gasoline range materials can then be pressurized to the pressure required for reacting to distillate in a second catalytic reactor zone operating at high pressure and containing a zeolite oligomerization catalyst. The distillate is subsequently sent to a hydrotreating unit and product separation zone to form lubes and other finished products.
    Type: Grant
    Filed: September 14, 1984
    Date of Patent: September 17, 1985
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Joe E. Penick, Richard F. Socha
  • Patent number: 4538017
    Abstract: A process for producing aromatic compounds from a paraffin containing feedstock in which the feedstock is passed to a reaction zone into contact with a multi-component catalyst system. The catalyst system comprises a discreet physical mixture of a silicalite homologation catalyst and a metal or metal oxide dehydrogenation catalyst. The process is carried out to cause the dehydrogenation of paraffins to olefins, the oligomerization of olefins to cyclic napthenes and the aromatization of the napthenes. Reaction conditions and relative catalyst concentrations to provide a relationship between the thermodynamic constraint for the dehydrogenation of the paraffins and the balancing of the kinetics of the dehydrogenation and oligomerization reactions to limit the olefin concentration to a value which does not result in substantial coking of the catalyst system.
    Type: Grant
    Filed: August 1, 1984
    Date of Patent: August 27, 1985
    Assignee: Cosden Technology, Inc.
    Inventors: James R. Butler, James M. Watson
  • Patent number: 4533780
    Abstract: A method of synthesizing hydrocarbons from a methane source which includes the steps of separating a mixture of lower alkanes to form a first fraction containing predominately methane and at least one second fraction containing predominately C.sub.2 + alkanes; dehydrogenating the second C.sub.2 + fraction to form an effluent comprising C.sub.2 + olefins; contacting the methane fraction with an oxide of a metal which oxide when contacted with methane at between about 500.degree. and 1000.degree. C. is reduced and produces higher hydrocarbon products and water; and oligomerizing the C.sub.2 + olefin fraction and the methane contacting effluent to produce higher hydrocarbon products.
    Type: Grant
    Filed: April 16, 1984
    Date of Patent: August 6, 1985
    Assignee: Atlantic Richfield Company
    Inventor: Gennaro J. Maffia
  • Patent number: 4528411
    Abstract: Process for producing high quality gasoline and diesel fuel from C.sub.3 and C.sub.4 olefinic cuts, such as those obtained by dehydrogenation of lower alkanes, comprising the steps of (a) polymerizing a C.sub.3 olefinic cut to obtain a polymer gasoline fraction, (b) reacting a C.sub.4 olefinic cut with an alkanol such as methanol to form methyltertiarybutyl ether and unreacted C.sub.4 hydrocarbons, and (c) quenching the polymerization reaction in (a) with the unreacted C.sub.4 hydrocarbons obtained in (b). The polymer gasoline fraction in (a) can be subjected to fractionation and hydrogenation to obtain additional streams for recycle and diesel fuel product.
    Type: Grant
    Filed: September 24, 1982
    Date of Patent: July 9, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Thomas Hutson, Jr.
  • Patent number: 4482772
    Abstract: An integrated process is provided for converting methanol or the like to heavy hydrocarbon products, especially distillate range hydrocarbons. In a first stage catalytic process oxygenate feedstock is converted to lower olefins. Byproduct aromatics are passed through a second stage oligomerization reactor with olefins. Distillate range hydrocarbons are recovered and hydrotreated to provide an improved fuel product.
    Type: Grant
    Filed: November 3, 1983
    Date of Patent: November 13, 1984
    Assignee: Mobil Oil Corporation
    Inventor: Samuel A. Tabak
  • Patent number: 4393259
    Abstract: A multi-step hydrocarbon conversion process for producing gasoline from propane or butane is disclosed. The feed hydrocarbon is passed into a dehydrogenation zone and the entire dehydrogenation zone effluent including hydrogen and light by-products is then passed into a catalytic condensation zone wherein the resulting olefins are converted into dimers and trimers. The condensation zone effluent stream is passed into a separation zone in which the dimers and trimers are concentrated into a product stream, with unconverted feed hydrocarbon and hydrogen being recycled to the dehydrogenation zone.
    Type: Grant
    Filed: August 5, 1981
    Date of Patent: July 12, 1983
    Assignee: UOP Inc.
    Inventors: Dennis J. Ward, Bipin V. Vora
  • Patent number: 4357147
    Abstract: A process for the production of an oxygenated fuel blending composition which contains isopropanol by the hydration of propylene in which the by-product diisopropyl ether is subjected to a reversion reaction and the resulting propylene is oligomerized to form olefinic gasoline.
    Type: Grant
    Filed: October 30, 1981
    Date of Patent: November 2, 1982
    Assignee: Chevron Research Company
    Inventor: Susan A. Bezman
  • Patent number: 4324936
    Abstract: An improved butane isomerization process which decreases the rate of catalyst deactivation is disclosed. A normal butane feed stream which contains small amounts of isobutylene is passed through a polymerization zone wherein the isobutylenes are converted into heavier hydrocarbons. The polymerization zone effluent is passed into the deisobutanizer column in which the isomerization zone effluent is separated for the recovery of the product isobutane. Heavy hydrocarbons are removed as a net bottoms stream and the remaining fresh feed components become part of the normal butane recycle stream removed from the deisobutanizer as a sidecut stream.
    Type: Grant
    Filed: December 29, 1980
    Date of Patent: April 13, 1982
    Assignee: UOP Inc.
    Inventor: Michael Z. Mikulicz
  • Patent number: 4309272
    Abstract: A process and system for sequentially cracking hydrocarbons in a TRC system. A first hydrocarbon feed is cracked at high severity low residence times and the cracked effluent is quenched by a second hydrocarbon feed which is coincidentally cracked at low severity.
    Type: Grant
    Filed: August 15, 1980
    Date of Patent: January 5, 1982
    Assignee: Stone & Webster Engineering Corporation
    Inventors: Axel R. Johnson, Herman N. Woebcke
  • Patent number: 4304948
    Abstract: A multi-step hydrocarbon conversion process for producing gasoline from butane is disclosed. Butane is passed into a dehydrogenation zone and the entire dehydrogenation zone effluent is then passed into a catalytic condensation zone wherein butylene is converted into C.sub.8 and C.sub.12 hydrocarbons. The condensation zone effluent, a stripper overhead stream and an absorber bottoms stream are commingled and then separated into vapor and liquid portions. The liquid is passed into the stripper, and the vapor portion is contacted with stripper bottoms liquid in an absorber. The absorber overhead stream is contacted with liquid butane in a second absorber to remove C.sub.8 hydrocarbons and is then recycled to the dehydrogenation zone. Debutanizing a portion of the stripper bottoms yields the liquid butane and a gasoline product.
    Type: Grant
    Filed: June 27, 1980
    Date of Patent: December 8, 1981
    Assignee: UOP Inc.
    Inventors: Bipin V. Vora, Dennis J. Ward
  • Patent number: 4293722
    Abstract: A multi-step hydrocarbon conversion process for producing gasoline from propane is disclosed. Propane is passed into a dehydrogenation zone and the entire dehydrogenation zone effluent is then passed into a catalytic condensation zone wherein propylene is converted into C.sub.6 and C.sub.9 hydrocarbons. The condensation zone effluent, a stripper overhead stream and an absorber bottoms stream are commingled and then separated into vapor and liquid portions. The liquid is passed into the stripper, and the vapor portion is contacted with stripper bottoms liquid in an absorber. The absorber overhead stream is contacted with liquid propane in a second absorber to remove C.sub.6 hydrocarbons and is then recycled to the dehydrogenation zone. Depropanizing a portion of the stripper bottoms yields the liquid propane and a gasoline product.
    Type: Grant
    Filed: February 14, 1980
    Date of Patent: October 6, 1981
    Assignee: UOP Inc.
    Inventors: Dennis J. Ward, Bipin V. Vora
  • Patent number: 4268375
    Abstract: A process and system for sequentially cracking hydrocarbon. A first hydrocarbon feed is cracked at high severity low residence times and the cracked effluent is quenched by a second hydrocarbon feed which is coincidentally cracked at low severity.
    Type: Grant
    Filed: October 5, 1979
    Date of Patent: May 19, 1981
    Inventors: Axel R. Johnson, Herman N. Woebcke