Abstract: This invention relates to a process for catalytic dehydrocyclodimerization wherein the reaction mixture contains from about 10 to about 200 wt. ppm water. Providing water in the reaction mixture allows for an extended life of the zeolitic catalyst thereby increasing the efficiency of the catalytic dehydrocyclodimerization process.

Abstract: In a process for converting a low carbon number aliphatic hydrocarbon to higher hydrocarbons including aromatic hydrocarbons, a feed containing the aliphatic hydrocarbon is contacted with a dehydrocyclization catalyst under conditions effective to convert the aliphatic hydrocarbon to aromatic hydrocarbons and produce an effluent stream comprising aromatic hydrocarbons and hydrogen. The dehydrocyclization catalyst comprises a metal or metal compound and a molecular sieve wherein the ratio of the amount of any Bronsted acid sites in the catalyst to the amount of said metal in the catalyst is less than 0.4 mol/mol of said metal.

Abstract: The present invention provides an upgraded synthetic gasoline having a true boiling point (TBP) range of between 50° C.-300° C., a sulphur content of less than 1 ppm, a nitrogen content of less than 1 ppm, an aromatics content of between 0.01%-35% by weight, an olefins content of between 0.01%-45%, a benzene content of less than 1.00% by weight, an oxygen content of between 0.5-3.0% by weight, a RON of greater than 80, and a MON of greater than 80. The invention also provides processes for the production of the upgraded synthetic gasoline wherein the synthetic products derived from a Fischer-Tropsch reaction are passed to a cracking reactor to produce a synthetic gasoline stream which is subsequently fractionated and upgraded using an oxygenating reactor, and optionally a combination of an MTBE reactor, a dehydrocyclodimerisation reactor and C5 isomerisation reactor. The upgraded synthetic gasoline is useful as a fuel.

Abstract: Process for producing benzene, ethylene and synthesis gas, comprising the steps of: i) introducing a starting gas flow comprising methane and carbon dioxide into a reactor; ii) oxidizing the methane in the reactor at certain reactor conditions optionally using a first catalytic material and/or and additional oxidant; and iii) removing a product gas flow comprising benzene, ethylene and synthesis gas from the reactor.

Abstract: This invention is directed towards an improved process for the selective gas phase oxidation of a organic reactant using a metal oxide redox catalyst, wherein the organic reactant and air feeds are at a substantially continuous level, the improvement comprising adding a fluctuating flow of oxygen at alternating relatively high and relatively low levels. The invention also teaches means by which a gas may be provided to a reaction process on a fluctuating basis.

Abstract: A molybdenum-loaded crystalline aluminosilicate molecular sieve that exhibits the MFI crystal structure and has a silica-to-alumina ratio of about 50:1 is useful for aromatizing a hydrocarbon feed stream. The crystalline aluminosilicate preferably has an external surface acidity selectively passivated by means of an amorphous silica layer. A process for the aromatization of methane comprises a one- or multi-step process that contacts a feed stream comprising at least methane with a catalyst composition comprising the preferred molecular sieve, at hydrocarbon conversion conditions that include a temperature of 600-800° C., a pressure of less than 5 atmospheres absolute and a Weight Hourly Space Velocity (WHSV) of 0.1-10 h−1, with the external surface acidity of the crystalline aluminosilicate preferably selectively passivated by an amorphous silica layer. C6-plus aromatic hydrocarbons are preferably recovered from the process by means of an intermediate separation step.

Abstract: A process for making an improved zeolite catalyst composition comprising acid-treating a zeolite to provide an acid-treated zeolite, ion-exchanging the ions of such acid-treated zeolite with ions of zinc and at least one other metal in the presence of an ion-exchange medium, and then treating such acid-treated, ion-exchanged zeolite in a steam atmosphere. An improved zeolite catalyst composition made by such process is also disclosed. Processes are also disclosed for using the improved zeolite catalyst composition, made by the novel process, in the conversion of hydrocarbons, preferably non-aromatic hydrocarbons, to lower olefins (such as ethylene and propylene) and aromatic hydrocarbons (such as benzene, toluene, and xylene).

Abstract: A novel high stability catalyst composition comprising a mixture of zeolite and zinc spinel that has been treated with a reducing gas under high temperature conditions, a method of making such high stability catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.

Abstract: A high silica content zeolite-based catalyst for use in a reaction which uses a feedstock containing an aromatic hydrocarbon or which gives a product containing an aromatic hydrocarbon, which catalyst satisfies the following requirements (1), (2), (3) and (4): (1) the zeolite constituting a zeolite-based catalyst has an SiO2/Al2O3 molar ratio of from 20 to 200; (2) the zeolite constituting a zeolite-based catalyst has a primary particle diameter of from 0.3 to 3 &mgr;m; (3) when a zeolite-based catalyst is converted into H type, the H type zeolite-based catalyst has a ratio of the number of surface acid sites to the total number of acid sites is from 0.03 to 0.15; and (4) a zeolite-based catalyst exhibits a pyridine-desorbed amount (B) as measured at a temperature of from 500° C. to 900° C. by a hot desorption method when converted into H type after being subjected to a steam treatment at an H2O partial pressure of 0.8 atm and a temperature of 650° C.

Abstract: A catalyst composition suitable for the conversion of n-butane to butenes. The same catalyst composition that with chlorination is further suitable, when used in the conversion of n-butane, for the production of an increased amount of BTX (benzene-toluene-xylene) and greater selectivity to the production of isobutylenes than attained with the unchlorinated catalyst. A process for the preparation of catalyst compositions suitable for the conversion of n-butane. Use of the catalyst compositions in processes for the conversion of n-butane.

Abstract: A composition is prepared by a method which comprises mixing a first solid material comprising a platinum group metal, a rhenium component, a porous carrier material and, optionally, a halogen component and a second solid material comprising silica and bismuth. The thus-obtained composition is employed as a catalyst in the conversion of hydrocarbons to aromatics. In an alternate embodiment, hydrocarbons are converted to aromatics by sequentially contacting the hydrocarbons with the first solid material and then the second solid material.

Abstract: A novel high stability catalyst composition comprising a mixture of zeolite and zinc spinel that has been treated with a reducing gas under high temperature conditions, a method of making such high stability catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.

Abstract: A dehydrocyclo-oligomerization process is provided for converting aliphatic hydrocarbons to aromatics by contacting the feedstock under conversion conditions which a zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises first zeolite crystals which are bound together by second zeolite crystals. If the zeolite bound zeolite catalyst is selectivated, the process can produce greater than equilibrium amounts of paraxylene.

Abstract: A method for converting methane to higher hydrocarbon products and coproduct water wherein a gas comprising methane and a gaseous oxidant are contacted with a nonacidic catalyst at temperatures within the range of about 700 to 1200.degree. C. A preferred catalyst comprises an alkali component associated with a support material. Results obtained over alkali-promoted solids are enhanced when the contacting is conducted in the presence of halogen promoters.

Abstract: Disclosed is a method for producing aromatic hydrocarbons, which comprises contacting a light hydrocarbon feedstock comprising olefins and/or paraffins with a zeolite catalyst in a fixed-bed, adiabatic reactor containing a fixed catalyst bed comprised of the zeolite catalyst, to thereby effect a catalytic cyclization reaction of the light hydrocarbon feedstock, wherein the catalytic cyclization reaction is performed under conditions which satisfy the following requirements: (1) the zeolite catalyst has an initial stage-catalytic activity of 0.2 (sec.sup.-1) or more in terms of the initial stage, first-order reaction rate constant of the decomposition of n-hexane catalyzed by the zeolite catalyst; (2) the catalyst bed has a temperature of from 450.degree. C. to 650.degree. C.

Abstract: A method for converting methane by an oxidative coupling reaction to longer chain hydrocarbons comprising cofeeding methane and oxygen simultaneously and continuously into a reaction zone to form a mixture, contacting said methane and oxygen mixture under oxidative coupling reaction conditions with a solid catalyst consisting essentially of manganese oxide and silicon oxide, promoted with an alkaline metal and non metal, to form longer chain hydrocarbons wherein the manganese, silicon oxide, alkali metal and non metal are present in a molar ratio 0-0.5:93.2-93.7:4.2:2.1.

Abstract: An improved method for the oxidative conversion of methane into higher hydrocarbons in which methane and oxygen are continuously and simultaneously cofed into a reaction zone under effective oxidative coupling conditions and contacted with a solid catalyst consisting essentially of a catalyst having a composition of empirical formula Ce.sub.a Na.sub.b Ca.sub.100 O.sub.x wherein a is in the range 0.03 to 2.0, b is in the range of 0.7 to 7.0 and oxygen is present in a molar amount sufficient to fulfill the valence requirements of cerium, sodium and calcium.

Abstract: Aliphatic feeds are converted to olefins and/or aromatics in a multi pressure reactor system. A high pressure first stage reactor generates much or all of the hydrogen needed to reduce catalyst coking in lower pressure downstream reactors. High pressure operation protects catalyst stability in the first reactor, while produced hydrogen helps protect downstream catalyst. Low pressure downstream operation improves yields.

Abstract: A method for converting methane to higher hydrocarbon products and coproduct water wherein a gas comprising methane and a gaseous oxidant are contacted with a nonacidic catalyst at temperatures within the range of about 700.degree. to 1200.degree. C. A preferred catalyst comprises an alkali component associated with a support material. Results obtained over alkali-promoted solids are enhanced when the contacting is conducted in the presence of halogen promoters.

Abstract: Zeolite L with flat basal planes, and reduced crystallite size is prepared in a synthesis modified by the addition of small amounts of additional metal such as magnesium, calcium, barium, cobalt, zinc, chromium, manganese or nickel. The addition of these metals also suppresses unwanted zeolite W formation even when the synthesis would otherwise form this zeolite.

Abstract: This invention relates to a process for convening C.sub.5 /C.sub.6 hydrocarbons to aromatic products, e.g., benzene, toluene, etc. The process involves first flowing the C.sub.5 /C.sub.6 feedstream to a first reaction zone where the C.sub.5 /C.sub.6 feed is convened to aromatics and C.sub.3 /C.sub.4 products which are then flowed to a second reaction zone where the C.sub.3 --C.sub.4 compounds are convened to aromatic compound along with formation of hydrogen and fuel gas products. The product stream from the second reaction zone is combined with the products from the first conversion zone and the entire stream separated into the desired components.

Abstract: The invention relates to a crystalline zeolite-like gallosilicate having an atomic ratio of Si/Ga in the outer crystalline surface that is not larger than the average Si/Ga ratio for the whole of the crystal. The invention also relates to a method of making such a gallosilicate comprising the hydrothermal crystallization of a strictly inorganic reaction mixture having the following molar ratios: SiO.sub.2 /Ga.sub.2 O.sub.3 .gtoreq.5; OH.sup.- /SiO.sub.2 =0.05-1.0; and H.sub.2 O/SiO.sub.2 =10-1,000. The invention further relates to the above-described method wherein said reaction mixture is prepared by adding an aged gel to a first mixture, the first mixture preferably having a composition with the following molar ratios: SiO.sub.2 /Ga.sub.2 O.sub.3 .gtoreq.5; OH.sup.- /SiO.sub.2 =0.05 to 1.0; and H.sub.2 O/SiO.sub.2 =20 to 100.

Abstract: Catalytic conversion of organic compounds wherein catalysts come into contact with steam is performed efficiently by using a catalyst which comprises an MFI type zeolite having a ratio of SiO.sub.2 /(Al.sub.2 O.sub.3 +Ga.sub.2 O.sub.3) of 20 to 200 in molar ratio, a ratio of Ga.sub.2 O.sub.3 /Al.sub.2 O.sub.3 of 0 to 50 in molar ratio and a ratio of peak intensity of SiOH, I.sub.SiOH, to peak intensity of acidic OH, I.sub.H.sup.+, determined from .sup.1 H-NMR, I.sub.SiOH /I.sub.H.sup.+, of 0 to 0.5 and loses little catalytic activity on exposure to steam.

Abstract: A process for producing modified crystalline galloalumino silicate having the ZSM-5 crystal structure, and a process for producing aromatic hydrocarbons by the use of a catalyst containing the above modified crystalline galloalumino silicate are disclosed. The modified crystalline galloalumino silicate having the ZSM-5 type crystal structure is produced by calcining galloalumino silicate having the ZSM-5 type crystal structure as obtained by the hydrothermic reaction, at a temperature of 700 to 1,000.degree. C. The aromatic hydrocarbons are produced by contacting hydrocarbons having 2 to 12 carbon atoms with a catalyst containing the above modified crystalline galloalumino silicate.

Abstract: Aromatic compounds such as ethylbenzene and styrene are produced by contacting butadiene or 4-vinylcyclohexene in a flow reactor with a magnesium oxide, zinc oxide, calcium oxide, strontium oxide, or barium oxide. The products of the process contain low levels of xylene.

Abstract: The invention concerns a method of producing liquid hydrocarbons from natural gas, characterized in that:a) the natural gas is separated in (2) into at least two fractions, a first fraction of gas enriched with methane and a second fraction enriched with C2+ alkanesb) the methane is selectively oxidised in (7a) by molecular oxygen in the presence of a catalyst for oxidizing linkage of methanec) the fraction enriched with C2+ alkanes is at least partly mixed with the effluent from selective oxidation, when at least 80% of the molecular oxygen introduced at stage (b) has already been consumed at stage (b)d) the mixture resulting from stage (c) is pyrolysed in (7b)e) when the temperature of the mixture from stage (d) has been brought to a temperature from 300.degree. to 750.degree. C. and more particularly from 420.degree. to 550.degree. C.

Abstract: Butadiene is converted to ethylbenzene or styrene or both by contacting butadiene with a catalyst containing molybdenum.

Abstract: The process of this invention produces high-octane gasoline blending stock advantageously by treating light hydrocarbons mainly comprising of paraffins and/or olefins having 2 to 7 carbon atoms at a hydrogen partial pressure of 5 kg/cm.sup.2 or less and at a temperature of 350.degree. to 650.degree. C. in the presence of a catalyst composition containing ammonia-modified crystalline aluminogallosilicates of high initial activity and long life obtained by contacting hydrogen type aluminogallosilicates with ammonia under a dry condition as catalyst component.

Abstract: Rare earth oxides, such as Nd.sub.2 O.sub.3 disperse onto the surface of SiO.sub.2 /Al.sub.2 O.sub.3 and act as weakly basic titrants. This lowers the acidity of SiO.sub.2 /Al.sub.2 O.sub.3 to close to that of chlorided alumina, as shown by model compound reaction tests. This support also disperses a noble metal such as Pt much better than undoped SiO.sub.2 /Al.sub.2 O.sub.3 and similar to chlorided alumina. Platinum on the rare earth modified silica alumina can function as a hydrocarbon conversion catalyst in reactions where Pt/chlorided Al.sub.2 O.sub.3 is used, such as in reforming, and isomerization, especially wax isomerization.

Abstract: A process for preparing aromatic compounds, wherein a gaseous feed containing C.sub.6 to C.sub.20 hydrocarbons is reacted in the presence of a catalyst, which catalyst comprises a metal from Group VIII of the Periodic Table loaded on a hydrotalcite-type support material having in its uncalcined state the general formulaMe(II).sub.x Me(III).sub.y (CO.sub.3)(OH).sub.2x+3y-2 . aqwith an x-ray diffraction (d003) greater than about 7.4 Angstroms, and whereinMe(II) is at least one divalent metal selected from the group comprising copper, magnesium, manganese, zinc and a metal from Group VIII of the Periodic Table;Me(III) is at least one trivalent metal selected from the group comprising aluminum, chromium and iron; andx and y are positive numbers satisfying the following relationship x/y.gtoreq.0.5.

Abstract: A novel catalyst composition comprising a crystalline aluminosilicate having a molar ratio of silica to alumina of at least 5:1, the aluminosilicate carrying gallium and copper, is useful in the conversion at elevated temperature of a C.sub.2 -C.sub.12 hydrocarbon feedstock into aromatic hydrocarbons.

Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500.degree. C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with an aqueous solution of a weakly acidic ammonium salt or a dilute acid solution at a temperature of about 50.degree. to about 100.degree. C. for a time of about 1 to about 48 hours. An ammonium nitrate solution is preferred. Next the catalyst is calcined at a temperature of about 500.degree. to about 700.degree. C. for a time of about 1 to about 15 hours to provide a reactivated catalyst. The catalyst can be reactivated several times using this process.

Abstract: A solid composition of matter selected from the group consisting of:(a) a component comprising: (1) an oxide of lanthanum and a component comprising: (2) at least one material selected from the group consisting of halogen ions, compounds containing halogen ions, tin and compounds containing tin; and(b) a component comprising: (1) at least one material selected from the group consisting of Group IA metals and compounds containing said metals, a component comprising: (2) at least one metal selected from the group consisting of lanthanum and compounds containing lanthanum and, optionally, a component comprising: (3) at least one material selected from the group consisting of halogen ions, compounds containing halogen ions, tin and compounds containing tin,and a method for the oxidative conversion of organic compounds to other organic compounds, particularly in the presence of a free oxygen containing gas.

Abstract: There is provided a molecular sieve coated with a non-oxide ceramic. The molecular sieve may be a zeolite, such as ZSM-5, and the ceramic coating may be, e.g., boron nitride. The coated molecular sieve may be prepared by contacting the molecular sieve with a ceramic precursor material comprising a thermally decomposable material, such as polyborazylene, and thermally decomposing this thermally decomposable material. The coated molecular sieves may be used as organic conversion catalysts. The non-oxide ceramic coating may alter or enhance the shape-selective properties of the molecular sieve by providing a diffusion barrier to molecules.

Abstract: There is provided a process for converting methane to hydrocarbons having at least two carbon atoms (i.e. higher hydrocarbons). The process involves oxidizing methane with a metal sulfide oxidizing agent. After this conversion of methane, the reduced metal sulfide may be regenerated by oxidation of the reduced metal sulfide.

Abstract: The preferred reforming and/or benzene production catalyst is an intermediate pore size zeolite which has a high degree of crystallinity and a small crystallite size. The reforming or benzene production process using the catalyst is preferably run without added hydrogen, and at low pressures and temperatures.

Abstract: This invention relates to molecular sieve compositions and processes for using the molecular sieves. The molecular sieves have a three-dimensional microporous crystalline framework structure of tetrahedral oxide units of AlO.sub.2, SiO.sub.2, TiO.sub.2 and/or FeO.sub.2. These molecular sieves can be prepared by contacting a starting zeolite with a solution or slurry of a fluoro salt of titanium and/or iron under effective process conditions to extract aluminum from the zeolite framework and substitute titanium and/or iron. The molecular sieves can be used as catalysts in hydrocarbon conversion processes and other processes.

Abstract: A process for the production of olefins and aromatics from hydrocarbon feedstocks by catalytically cracking alone or cracking and dehydrogenating the hydrocarbons in the presence of an entrained stream of catalytic heat carrying solids at short residence times to preferentially produce olefins having three or more carbon atoms and/or to produce aromatics, especially benzene.

Abstract: A method for the oxidative conversion of methane, to higher hydrocarbons, particularly ethylene and ethane, in which a methane-containing gas, such as natural gas, and a free oxygen containing gas are contacted with a contact material selected from the group consisting of:(a) a component comprising: (1) at least one oxide of a metal selected from the group consisting of calcium, strontium and barium and, optionally, a component comprising: (2) at least one material selected from the group consisting of chloride ions, compounds containing chloride ions, tin and compounds containing tin;(b) a component comprising: (1) at least one metal selected from the group consisting of sodium, potassium and compounds containing said metals, a component comprising: (2) at least one metal selected from the group consisting of Group IIA metals and compounds containing said metals, and, optionally, a component comprising: (3) at least one material selected from the group consisting of chloride ions, compounds containing chlori

Abstract: A process is disclosed for catalytically converting light hydrocarbons, such as natural gas, to saturated or unsaturated higher molecular weight hydrocarbons, such as ethylene, propylene, ethyl benzene, and styrene. The process employs gaseous catalyst or a mixture of catalysts selected from hydrogen sulfide, hydrogen halides other then hydrogen fluoride, halogen other than fluorine, sulfur vapor, and/or sulfur containing hydrocarbons.

Abstract: There is provided a vacancy titanate intercalated with a cationic hydroxy aluminum complex, such as Keggin ion. A method for making this material and a process for using this material as a catalyst are also provided.

Abstract: A method for converting methane to higher hydrocarbon products and coproduct water wherein a gas comprising methane and a gaseous oxidant are contacted with a nonacidic catalyst at temperatures within the range of about 700.degree. to 1200.degree. C. in the presence of a halogen promoter, the contacting being conducted in the substantial absence of alkali metals or compounds thereof.

Abstract: The concentration of aromatics in a hydrocarbon feedstock, preferably a diesel oil, is increased by contacting the feedstock in the presence of hydrogen at an elevated temperature and pressure with a catalyst devoid of Group VIB metal components and comprising nickel and/or cobalt components supported on a mixture of one or more amorphous, inorganic, refractory oxide components and an acidic, crystalline, intermediate pore molecular sieve, preferably a mixture of alumina and silicalite.

Abstract: An improvement in the process for the oxidative coupling of methane is provided. Typically, the reaction takes place in a reactor that includes a catalyst zone. A primary CH.sub.4 /O.sub.2 stream is fed into the entrance of the reactor and reacted at a temperature of 600.degree. C.-1000.degree. C. and a pressure of between 101 kPa and 800 kPa. The improvement comprises introducing an auxiliary oxygen stream directly into the catalyst zone and one or more points to thereby selectively increase the yield of C.sub.2+ products.

Abstract: The stability of HVI-PAO olefin oligomers is improved by reaction of the oligomer over an acidic function catalyst which introduces aromatic groups into the oligomer by cracking a portion of the oligomer to form cracking fragments which are then aromatized to aromatics which are subsequently alkylated by the oligomer. This reaction incorporates an aromatic function into the oligomer to produce a modified oligomer product of improved stability. The olefinic oligomers are prepared from 1-alkene by oligomerization in contact with a reduced metal oxide, preferably reduced chromium oxide, catalyst on support such as silica. The products retain the unique features of the olefin oligomer and exhibit high viscosity index and low pour point as well as improved thermal and oxidative stability and additive solvency characteristics resulting from the introduction of aromatic moieties into the structure of the oligomer by the intramolecular dehydrocyclization reaction.

Abstract: A method for the oxidative conversion of feed organic compounds, such as methane and ethane, to product organic compounds, such as ethylene, in the presence of a free oxygen containing gas and a contact material comprising: (1) Group IA and/or Group IIA metals/O.sub.2 /halogen; (2) Group IA metals/La Series metals/O.sub.2 /halogen and, optionally, Group IIA metals; (3) Group IA metals/Zn/O.sub.2 /halogen and, optionally, Group IIA metals; (4) Group IA metals/Ti or Zr/O.sub.2 /halogen and, optionally, Group IIA metals; (5) Group IA and/or IIA metals/phosphate/halogen or (6) Co/Zr, Zn, Nb, In, Pb and/or Bi/P/O.sub.2 halogen, and, optionally, Group IA metals and/or S, in which a contact material containing no halogen or an ineffective amount are activated and/or regenerated by contacting them with a halogen and, when the contact material is contact material (6), with a reducing agent or both a reducing agent and a halogen.

Abstract: There is provided a catalyst and a process for the direct partial oxidation of methane with oxygen, whereby hydrocarbons having at least two carbon atoms are produced. The catalyst used in this reaction is a spinel oxide, such as MgMn.sub.2 O.sub.4 or CaMn.sub.2 O.sub.4, modified with an alkali metal, such as Li or Na.

Abstract: Methane is upgraded to higher molecular weight hydrocarbons in a process using a novel catalyst comprising oxides of boron, tin and zinc. The feed admixture also comprises oxygen. The novel catalyst may comprise one or more Group I-A or II-A elements, preferably potassium and is characterized by its method of manufacture.

Abstract: In an improved method for converting methane to at least one higher hydrocarbon product and coproduct water which comprises contacting a gas comprising methane and at least one added gaseous oxidant with nonacidic solid, the improvement comprising conducting at least a portion of said contacting in the presence of added water.

Abstract: In an improved method for converting methane to at least one higher hydrocarbon product and coproduct water which comprises contacting a gas comprising methane and at least one added gaseous oxidant with nonacidic solid, the improvement comprising conducting at least a portion of said contacting in the presence of added water.