Using Metal, Metal Oxide, Or Hydroxide Catalyst Patents (Class 585/467)
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Publication number: 20130011893Abstract: The invention relates to a process for the production of ethylbenzene which comprises: a reaction step in which benzene is reacted with ethanol, or a mixture of ethanol and ethylene, at a pressure higher than atmospheric pressure, preferably in gaseous phase or in mixed gas-liquid phase, in the presence of a catalytic system containing a zeolite belonging to the BEA family, and a separation step of the product obtained. According to a preferred aspect, ethanol deriving from biomasses is used, in particular ethanol obtained from the fermentation of sugars deriving from biomasses.Type: ApplicationFiled: December 23, 2010Publication date: January 10, 2013Applicant: VERSALIS S.P.A.Inventors: Maria Angela Mantegazza, Fabrizio Bordes, Roberto Buzzoni
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Patent number: 8344197Abstract: In a process for the production of para-xylene, methanol is preheated to a first temperature, an aromatic feedstock comprising toluene and/or benzene is preheated to a second temperature and the preheated methanol and aromatic feedstocks are fed to a reactor at a first methanol to aromatic feedstock molar ratio. The preheated aromatic feedstock is contacted with the preheated methanol under alkylation conditions in the reactor in the presence of a catalyst so that the methanol reacts with the aromatic feedstock to produce an effluent comprising para-xylene. During the reaction, a temperature is measured within the reactor and is compared with a predetermined optimal temperature. The methanol to aromatic feedstock molar ratio is then adjusted in a manner to reduce any difference between the measured and predetermined optimal temperatures in the reactor.Type: GrantFiled: September 30, 2010Date of Patent: January 1, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: James R. Lattner, Mark P. Hagemeister, Jon Edmond Randolph Stanat, John Di-Yi Ou, Xiaobo Zheng, Lu Han
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Patent number: 8334419Abstract: The present invention provides an improved process for conversion of feedstock comprising an alkylatable aromatic compound and an alkylating agent to desired alkylaromatic conversion product under at least partial liquid phase conversion conditions in the presence of specific catalyst comprising a porous crystalline material, e.g., a crystalline aluminosilicate, and binder in the ratio of crystal/binder of from about 20/80 to about 60/40. The porous crystalline material of the catalyst may comprise a crystalline molecular sieve having the structure of Beta, an MCM-22 family material, e.g., MCM-49, or a mixture thereof.Type: GrantFiled: March 31, 2011Date of Patent: December 18, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michael C. Clark, Frederick Y. Lo, Christine N. Elia, Matthew J. Vincent
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Patent number: 8329956Abstract: In a process for producing cyclohexylbenzene, benzene and hydrogen are contacted under hydroalkylation conditions with a catalyst system comprising a MCM-22 family molecular sieve and at least one hydrogenation metal. The conditions comprise a temperature of about 140° C. to about 175° C., a pressure of about 135 psig to about 175 psig (931 kPag to 1207 kPag), a hydrogen to benzene molar ratio of about 0.30 to about 0.65 and a weight hourly space velocity of benzene of about 0.26 to about 1.05 hr?1.Type: GrantFiled: March 1, 2012Date of Patent: December 11, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jane C. Cheng, Tan-Jen Chen, Prasenjeet Ghosh
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Patent number: 8318999Abstract: A process is disclosed for making styrene or ethylbenzene by reacting toluene with a C1 source that is selected from the group consisting of methanol, formaldehyde, formalin, trioxane, methylformcel, paraformaldehyde, methylal, and combinations thereof.Type: GrantFiled: April 20, 2010Date of Patent: November 27, 2012Assignee: Fina Technology Inc.Inventors: Sivadinarayana Chinta, Joseph Thorman, James Butler
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Patent number: 8314045Abstract: A porous solid acid catalyst having high concentration of acidic sites and a large surface area includes a porous silica support and a sulfonated carbon layer disposed within the pores of the silica support. The catalyst, in certain embodiments, has a concentration of —SO3H groups of at least about 0.5 mmol/g and a predominant pore size of at least about 300 ?. The catalyst is used to catalyze a variety of acid-catalyzed reactions, including but not limited to alkylation, acylation, etherification, olefin hydration and alcohol dehydration, dimerization of olefin and bicyclic compounds, esterification and transesterification. For example, the catalyst can be used to catalyze esterification of free fatty acids (FFAs) and, in certain embodiments, to catalyze transesterification of triglycerides in fats and oils.Type: GrantFiled: October 27, 2010Date of Patent: November 20, 2012Assignee: Entreprises Sinoncelli S.A.R.L.Inventors: Jacques Sinoncelli, Sergey V. Gurevich
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Patent number: 8309780Abstract: Provided is a process for oligomerizing n-olefins. The process has the step of reacting (oligomerizing) an amount of one or more n-olefins in the presence of a catalytically effective amount of a two or more metal oxides at a temperature effective to effect oligomerization. The two or more metal oxides are represented by the formula MOn/M?On?. M and M?, are, independently, selected from the group consisting of Al, Ce, Fe, P, W, Zr, and combinations thereof. M and M? are different metals or combinations of metals. “n” and “n?” are positive numbers and vary stoichiometrically depending on the valency of M and M?, respectively. Provided is also a process for alkylation of an alkylatable aromatic compound. The process has the step of contacting an amount of one or more n-olefins with an amount of aromatic compound in the presence of a catalytically effective amount of the two or more metal oxides at a temperature effective to effect alkylation of the aromatic compound.Type: GrantFiled: December 21, 2007Date of Patent: November 13, 2012Assignee: ExxonMobil Research and Engineering CompanyInventors: Jihad Mohammed Dakka, Jeffrey T. Elks, James C. Vartuli
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Publication number: 20120283497Abstract: A process for producing a monoalkylated aromatic compound in an alkylation reaction zone, said process comprising the steps of: (a) providing a first catalytic particulate material which comprises MCM-56 and having a ratio of surface area over surface volume ratio greater than about 79 cm?1; (b) providing said alkylation reaction zone with an alkylatable aromatic compound, an alkylating agent, and said first catalytic particulate material; and (c) contacting said alkylatable aromatic compound and said alkylating agent with said catalytic particulate material in said alkylation reaction zone maintained under alkylation conditions, to form a product comprised of said monoalkylated aromatic compound and polyalkylated aromatic compound(s).Type: ApplicationFiled: June 29, 2012Publication date: November 8, 2012Inventors: Michael C. Clark, Christine N. Elia, Frederick Y. Lo, Yun-Feng Chang
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Publication number: 20120259148Abstract: The present invention relates to a process for the alkylation of an organic compound comprising: (a) providing a catalyst comprising one or more zeolitic materials having a BEA framework structure, wherein the BEA framework structure comprises YO2 and optionally comprises X2O3, wherein Y is a tetravalent element, and X is a trivalent element, (b) contacting the catalyst with one or more alkylatable organic compounds in the presence of one or more alkylating agents in one or more reactors for obtaining one or more alkylated organic compounds, wherein the one or more zeolitic materials is obtainable from a synthetic process which does not employ an organotemplate as structure directing agent.Type: ApplicationFiled: April 3, 2012Publication date: October 11, 2012Applicants: Tokyo Institute of Technology, BASF SEInventors: Bilge Yilmaz, Ulrich Müller, Faruk Özkirim, Dirk de Vos, Feng-Shou Xiao, Takashi Tatsumi, Xinhe Bao, Weiping Zhang, Hermann Gies, Hiroyuki Imai, Bart Tijsebaert
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Patent number: 8258360Abstract: A process for producing a monoalkylated aromatic product in a reactor by reacting a mixed phase mixture of an alkylatable aromatic compound feedstock with another feedstock comprising alkene component in a reaction zone containing an alkylation catalyst. An effluent comprising the monoalkylated aromatic product and polyalkylated aromatic compounds exits from the reaction zone in liquid phase. The polyalkylated aromatic compounds can be separated as feed stream for transalkylation reaction in a transalkylation reaction zone.Type: GrantFiled: March 1, 2006Date of Patent: September 4, 2012Assignees: ExxonMobil Chemical Patents Inc., Stone & Webster, Inc.Inventors: Michael C. Clark, Vijay Nanda, Brian Maerz
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Patent number: 8258359Abstract: A process is disclosed for making styrene and/or ethylbenzene by reacting toluene with a C1 source over a catalyst in one or more reactors to form a product stream comprising styrene and/or ethylbenzene where the catalyst time on stream prior to regeneration is less than 1 hour.Type: GrantFiled: April 20, 2010Date of Patent: September 4, 2012Assignee: Fina Technology, Inc.Inventors: Joseph Thorman, James Butler, Sivadinarayana Chinta
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Patent number: 8252967Abstract: The proposed process uses crystallization technology to purify paraxylene simultaneously of large concentrations of C8 aromatics and also small concentrations of oxygenated species.Type: GrantFiled: April 7, 2010Date of Patent: August 28, 2012Assignee: Exxonmobil Chemical Patents Inc.Inventors: Mark Paul Hagemeister, David Lee Johnson, John Joseph Monson
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Publication number: 20120215046Abstract: Disclosed is a method for aromatic conversion that includes contacting an alkene and an aromatic hydrocarbon with a nanocrystalline zeolite catalyst disposed within a reactor under alkylation conditions, wherein the nanocrystalline zeolite catalyst includes at least one zeolitic material and producing a product stream having a monoalkyl aromatic hydrocarbon.Type: ApplicationFiled: January 18, 2012Publication date: August 23, 2012Applicant: FINA TECHNOLOGY, INC.Inventor: James R. Butler
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Patent number: 8247627Abstract: In a process for producing phenol and/or cyclohexanone, benzene and hydrogen are contacted with a first catalyst in a hydroalkylation step to produce a first effluent stream comprising cyclohexylbenzene, cyclohexane, and unreacted benzene. At least part of the first effluent stream is supplied to a first separation system to divide the first effluent stream part into a cyclohexylbenzene-rich stream and a C6 product stream comprising unreacted benzene and cyclohexane.Type: GrantFiled: March 16, 2009Date of Patent: August 21, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jihad M. Dakka, J. Scott Buchanan, Jane C. Cheng, Tan-Jen Chen, Lorenzo C. DeCaul, Terry E. Helton, Jon E. Stanat, Francisco M. Benitez
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Patent number: 8247629Abstract: A process for producing a monoalkylated aromatic compound in an alkylation reaction zone, said process comprising the steps of: (a) providing a first catalytic particulate material having a ratio of surface area over volume ratio greater than about 79 cm?1, (b) providing said alkylation reaction zone with an alkylatable aromatic compound, an alkylating agent, and said first catalytic particulate material; and (c) contacting said alkylatable aromatic compound and said alkylating agent with said catalytic particulate material in said alkylation reaction zone maintained under alkylation conditions, to form a product comprised of said monoalkylated aromatic compound and polyalkylated aromatic compound(s).Type: GrantFiled: April 17, 2007Date of Patent: August 21, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michael C. Clark, Christine N. Elia, Frederick Y. Lo, Yun-Feng Chang
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Patent number: 8242320Abstract: Cumene production methods are disclosed, based on the alkylation of benzene with propylene, in which byproducts of the alkylation reaction are advantageously reduced to achieve a high cumene selectivity. This may be attained by (i) reducing the portion of the total alkylation effluent that is recycled, after cooling, to the alkylation reaction zone for quenching or direct heat exchange and/or (ii) reducing the benzene:propylene molar ratio of the alkylation feedstock. To manage the temperature differential across catalyst bed(s) in the alkylation reaction zone, indirect heat exchange may be used to remove heat.Type: GrantFiled: March 31, 2010Date of Patent: August 14, 2012Assignee: UOP LLCInventor: Robert J. Schmidt
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Patent number: 8237001Abstract: The present invention refers to a procedure for obtaining a linear monoalkylaromatic compound, with adjustable 2-phenyl isomer content and an extremely low sulphonation color, in which a catalytic system is used based on highly stable and active solid catalysts and with a high selectivity for linear monoalkylaromatic compounds.Type: GrantFiled: December 4, 2007Date of Patent: August 7, 2012Assignee: Cepsa Quimica, S.A.Inventors: José Luis Berna Tejero, José Luis Goncalvez De Almeida
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Patent number: 8227654Abstract: In a process for reducing the amount of benzene produced in a startup procedure for purification of an aromatic feedstream, the improvement comprising a start-up procedure including contacting said catalyst with said feedstream at elevated LHSV for a period of time sufficient to reduce benzene and/or toluene levels to a predetermined level, and proceeding under normal operational conditions.Type: GrantFiled: August 30, 2010Date of Patent: July 24, 2012Assignee: Exxonmobil Chemical Patents Inc.Inventors: Timothy F. Kinn, Michael C. Clark
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Patent number: 8222468Abstract: The present invention provides a process for conversion of feedstock comprising organic compounds to desirable conversion product at organic compound conversion conditions in the presence of catalyst comprising an acidic, porous crystalline material and having a Proton Density Index of greater than 1.0, for example, from greater than 1.0 to about 2.0, e.g. from about 1.01 to about 1.85. The acidic, porous crystalline material of the catalyst may comprise a porous, crystalline material or molecular sieve having the structure of zeolite Beta, an MWW structure type material, e.g. MCM-22, MCM-36, MCM-49, MCM-56, or a mixture thereof.Type: GrantFiled: May 8, 2006Date of Patent: July 17, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michael C. Clark, Teng Xu, Matthew J. Vincent
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Patent number: 8217214Abstract: Disclosed are ethylbenzene processes in which a series-arranged or combined vapor phase alkylation/transalkylation reaction zone is retrofitted to have a vapor phase alkylation reactor and a liquid phase transalkylation reactor, and in which a parallel-arranged vapor phase alkylation reactor and vapor phase transalkylation reactor is retrofitted to have a vapor phase alkylation reactor and liquid phase transalkylation reactor, wherein the xylenes content of the ethylbenzene product is less than 700 wppm.Type: GrantFiled: March 31, 2011Date of Patent: July 10, 2012Assignees: ExxonMobil Chemical Patents Inc., Stone & Weber, Inc.Inventors: Michael C. Clark, Vijay Nanda, Carlos N. Lopez, Brian Maerz, Maruti Bhandarkar
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Patent number: 8217213Abstract: This disclosure relates to a process for manufacturing a mono-cycloalkyl-substituted aromatic compound, said process comprising contacting a feedstock comprising an aromatic compound and hydrogen under hydroalkylation reaction conditions with a catalyst system comprising a molecular sieve and at least one metal with hydrogenation activity, wherein said molecular sieve has, in its as-synthesized form and in calcined form, an X-ray diffraction pattern including peaks having a d-spacing maximum in the range of 14.17 to 12.57 Angstroms, a d-spacing maximum in the range of 12.1 to 12.56 Angstroms.Type: GrantFiled: July 15, 2009Date of Patent: July 10, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wieslaw J. Roth, Terry E. Helton, Jane C. Cheng, Michael J. Brennan
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Patent number: 8212096Abstract: This disclosure relates to a process for manufacturing a mono-cycloalkyl-substituted aromatic compound, said process comprising contacting a feedstock comprising an aromatic compound and hydrogen under hydroalkylation reaction conditions with a catalyst system comprising a molecular sieve, wherein said molecular sieve comprises a framework of tetrahedral atoms bridged by oxygen atoms, the tetrahedral atom framework being defined by a unit cell with atomic coordinates in nanometers shown in Table 2.Type: GrantFiled: July 15, 2009Date of Patent: July 3, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wieslaw J. Roth, Terry E. Helton, Jane C. Cheng, Michael J. Brennan
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Patent number: 8212097Abstract: A process for alkylating aromatic compounds using a family of zeolites, examples of which have been designated UZM-5, UZM-5P and UZM-6, and are represented by the empirical formula: Mmn+Cgh+Rrp+Al(1-x)ExSiyOz where M is an alkali or alkaline earth metal, E is an optional framework element, C organic nitrogen containing cation template, and R is an organic cation crystallization template. The zeolites have at least two x-ray diffraction peaks, one at a d-spacing of 3.9±0.12 ? and one at a d-spacing 8.6±0.20 ?; a tetragonal unit cell; and a micropore volume ranging from about 0.10 cc/g to about 0.18 cc/g.Type: GrantFiled: June 29, 2011Date of Patent: July 3, 2012Assignee: UOP LLCInventors: Deng-Yang Jan, Jaime G. Moscoso, Raelynn M. Miller, Susan C. Koster, Julio C. Marte
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Patent number: 8207388Abstract: A catalytic composition is described for the transalkylation of aromatic hydrocarbons comprising a zeolite and an inorganic binder, characterized by an extra-zeolitic porosity, i.e. the porosity obtained by adding the mesoporosity and the macroporosity fractions present in the catalytic composition, higher than or equal to 0.7 cc/g, which is such as to consist for a fraction of at least 30% of pores having a diameter greater than 100 nanometers. These catalytic compositions have a crushing strength not lower than 1.7 kg/mm and an apparent density not higher than 0.5 g/cc. A process is also described for the transalkylation of polyalkylated aromatic hydrocarbons which uses these catalytic compositions.Type: GrantFiled: December 15, 2003Date of Patent: June 26, 2012Assignee: Polimeri Europa S.p.A.Inventors: Elena Bencini, Gianni Girotti
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Patent number: 8198496Abstract: This disclosure relates to a process for manufacturing a mono-alkylaromatic aromatic compound, said process comprising contacting a feedstock comprising an alkylatable aromatic compound and an alkylating agent under alkylation reaction conditions with a catalyst comprising EMM-13, wherein said EMM-13 is a molecular sieve comprising a framework of tetrahedral atoms bridged by oxygen atoms, the tetrahedral atom framework being defined by a unit cell with atomic coordinates in nanometers shown in Table 3.Type: GrantFiled: July 15, 2009Date of Patent: June 12, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Terry E. Helton, Matthew J. Vincent
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Patent number: 8178728Abstract: In a process for producing cyclohexylbenzene, benzene and hydrogen are contacted under hydroalkylation conditions with a catalyst system comprising a MCM-22 family molecular sieve and at least one hydrogenation metal. The conditions comprise a temperature of about 140° C. to about 175° C., a pressure of about 135 psig to about 175 psig (931 kPag to 1207 kPag), a hydrogen to benzene molar ratio of about 0.30 to about 0.65 and a weight hourly space velocity of benzene of about 0.26 to about 1.05 hr?1.Type: GrantFiled: February 24, 2009Date of Patent: May 15, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jane C. Cheng, Tan-Jen Chen, Prasenjeet Ghosh
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Patent number: 8158839Abstract: A process is presented for the production of linear alkylbenzenes. The process includes contacting an aromatic compound with an olefin in the presence of a selective zeolite catalyst. The catalyst includes two zeolites combined to improve the linearity, and to produce detergent grade LAB. The two zeolites are selected to limit skeletal isomerization while producing a desired 2-phenyl content for the LAB.Type: GrantFiled: May 5, 2011Date of Patent: April 17, 2012Assignee: UOP LLCInventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn, Jaime G. Moscoso
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Publication number: 20120088937Abstract: One exemplary embodiment can be a method for processing polyisopropylbenzene for producing cumene. The method can include passing a transalkylation feed stream to a transalkylation zone, and passing a reaction product to a separation zone. Typically, the separation zone produces a stream including di-isopropylbenzene, tri-isopropylbenzene, and one or more heavy compounds. Moreover, the stream may include at least about 0.7%, by weight, of the one or more heavy compounds based on the weight of the di-isopropylbenzene, tri-isopropylbenzene, and the one or more heavy compounds in the stream, and at least a portion of the stream is recycled to the transalkylation zone.Type: ApplicationFiled: October 12, 2010Publication date: April 12, 2012Applicant: UOP, LLCInventors: Deng-Yang Jan, Christopher Lepine Standing, James Albert Johnson, Margo W. Steward, Mathias P. Koljack
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Patent number: 8143466Abstract: A process for the reduction of benzene in a gasoline stream, the process including: feeding a gasoline fraction including benzene and C6+ hydrocarbons and at least one of an alcohol and an ether to a catalytic distillation column comprising at least one reaction zone containing an alkylation catalyst, wherein the at least one reaction zone is above a gasoline fraction feed location; concurrently in the catalytic distillation column: separating the C6 hydrocarbons from C7+ hydrocarbons, wherein the C6 hydrocarbons and benzene distill upward into the at least one reaction zone; contacting benzene and the at least one of an alcohol and an ether in the at least one reaction zone in the presence of the alkylation catalyst to convert at least a portion of the benzene and alcohol/ether to an alkylate; recovering an overheads fraction including C6 hydrocarbons, any unreacted alcohol and ether, and water; and recovering a bottoms fraction including C7+ hydrocarbons and the alkylate.Type: GrantFiled: February 10, 2009Date of Patent: March 27, 2012Assignee: Catalytic Distillation TechnologiesInventors: Mitchell E. Loescher, Gary G. Podrebarac, Quoc T. Phan
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Publication number: 20120065444Abstract: A method for controlling 2-isomer content in linear alkylbenzene obtained by alkylating benzene with olefins and catalyst used in the method.Type: ApplicationFiled: September 14, 2010Publication date: March 15, 2012Applicant: UOP LLCInventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn
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Patent number: 8134036Abstract: A method for the liquid-phase alkylation of an aromatic substrate is disclosed. A reaction zone has at least one catalyst bed containing a first catalyst modified by the inclusion of a rare earth metal ion.Type: GrantFiled: March 13, 2008Date of Patent: March 13, 2012Assignee: Fina Technology IncInventors: Joseph E. Pelati, James R. Butler, Marcus Ledoux
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Publication number: 20120046509Abstract: This disclosure relates to a process for manufacturing a mono-alkylaromatic compound, said process comprising contacting a feedstock comprising an alkylatable aromatic compound and an alkylating agent under alkylation reaction conditions with a catalyst comprising EMM-12, wherein said EMM-12 is a molecular sieve having, in its as-synthesized form and in calcined form, an X-ray diffraction pattern including peaks having a d-spacing maximum in the range of 14.17 to 12.57 Angstroms, a d-spacing maximum in the range of 12.1 to 12.56 Angstroms, and non-discrete scattering between about 8.85 to 11.05 Angstroms or exhibit a valley in between the peaks having a d-spacing maximum in the range of 10.14 to 12.0 Angstroms and a d-spacing maximum in the range from 8.66 to 10.13 Angstroms with measured intensity corrected for background at the lowest point being not less than 50% of the point at the same XRD d-spacing on the line connecting maxima in the range of 10.14 to 12.0 Angstroms and in the range from 8.66 to 10.Type: ApplicationFiled: July 15, 2009Publication date: February 23, 2012Inventors: Terry E. Helton, Mathew J. Vincent
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Patent number: 8115041Abstract: This invention relates to a process for pretreating a zeolite catalyst, specifically a zeolite which has been modified with phosphorus. The catalyst may be used in a process for alkylation of aromatics, specifically toluene methylation. The pretreatment is first to contact the catalyst with the process reactants used in a process for alkylation of aromatics for at least two hours at conditions to produce an alkylated aromatic product and then with a gaseous stream containing oxygen at a temperature and for a time until there is no oxygen consumption. The zeolite may be a MFI zeolite. This pretreatment procedure for a phosphorus-modified zeolite catalyst produces a catalyst which has increased run time, i.e., decreased deactivation rate, compared to a fresh catalyst, even after successive regenerations.Type: GrantFiled: April 2, 2008Date of Patent: February 14, 2012Assignee: Saudi Basic Industries CorporationInventors: Ashim Kumar Ghosh, Mohammad Shafiei, Manuel Castelan, Pamela Harvey, Neeta Kulkarni
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Patent number: 8110715Abstract: The present disclosure provides a process for selectively producing a desired monoalkylated aromatic compound comprising the step of contacting in a reaction zone an alkylatable aromatic compound with an alkylating agent in the presence of catalyst comprising a porous crystalline material under at least partial liquid phase conditions, said catalyst manufactured from extrudate to comprise catalytic particulate material of from about 125 microns to about 790 microns in size, having an Effectiveness Factor increased from about 25% to about 750% from that of the original extrudate, and having an external surface area to volume ratio of greater than about 79 cm?1.Type: GrantFiled: March 10, 2011Date of Patent: February 7, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michael C. Clark, Christine N. Elia, Frederick Y. Lo, Matthew J. Vincent
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Patent number: 8106243Abstract: In a process for producing cyclohexylbenzene, benzene and hydrogen are contacted with a catalyst under hydroalkylation conditions to produce an effluent containing cyclohexylbenzene. The catalyst comprises a composite of a molecular sieve, an inorganic oxide different from said molecular sieve and at least one hydrogenation metal, wherein at least 50 wt % of said hydrogenation metal is supported on the inorganic oxide and the inorganic oxide has an average particle size less than 40 ?m (microns).Type: GrantFiled: February 23, 2009Date of Patent: January 31, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tan-Jen Chen, Jane C. Cheng, Francisco M. Benitez, Terry E. Helton, Jon E. Stanat
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Publication number: 20120004486Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized designated UZM-45. These zeolites are represented by the empirical formula. Mmn+Rrp+Al(1-x)ExSiyOz where M is an alkali, alkaline earth, or rare earth metal such as lithium and strontium, R is an organoammonium cation such as the choline cation and E is a framework element such as gallium. These zeolites are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes.Type: ApplicationFiled: June 29, 2011Publication date: January 5, 2012Applicant: UOP LLCInventors: Gregory J. Lewis, Mark A. Miller
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Publication number: 20120004487Abstract: This invention relates to a novel catalyst which enables an efficient production of a high-purity para-substituted aromatic hydrocarbon even without conducting isomerization step and/or adsorption separation step, and more particularly to a catalyst for producing a para-substituted aromatic hydrocarbon, which is formed by coating an MFI-type zeolite having an SiO2/Al2O3 ratio (molar ratio) of 20 to 5000 and a primary particle size of not more than 1 ?m with a crystalline silicate and is characterized by having a pKa value as measured by a Hammett indicator of not less than ?8.Type: ApplicationFiled: March 11, 2010Publication date: January 5, 2012Applicant: JX NIPPON OIL & ENERGY CORPORATIONInventors: Naoharu Igarashi, Chikanori Nakaoka
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Patent number: 8084648Abstract: In a process for producing cyclohexylbenzene, hydrogen and a liquid feed comprising benzene are introduced into a reaction zone and are contacted in the reaction zone under hydroalkylation conditions to produce cyclohexylbenzene. An effluent stream comprising cyclohexylbenzene and unreacted benzene is removed from the reaction zone and is divided into at least first and second portions, wherein the mass ratio of the effluent stream first portion to the effluent stream second portion is at least 2:1. The effluent stream first portion is then cooled and the cooled effluent stream first portion is recycled to the reaction zone.Type: GrantFiled: January 13, 2009Date of Patent: December 27, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: John S. Buchanan, Jane C. Cheng, Tan-Jen Chen, James R. Lattner
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Publication number: 20110306809Abstract: The process converts ethylene in a dilute ethylene stream and dilute benzene in an aromatic containing stream via alkylation to heavier hydrocarbons. The catalyst may be a zeolite such as UZM-8. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, and hydrogen and selectively converts benzene. At least 40 wt-% of the ethylene in the dilute ethylene stream and at least 20 wt-% of the benzene in the dilute benzene stream can be converted to heavier hydrocarbons.Type: ApplicationFiled: June 11, 2010Publication date: December 15, 2011Applicant: UOP LLCInventors: Christopher P. Nicholas, Alakananda Bhattacharyya
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Publication number: 20110306813Abstract: Methods of forming ethylbenzene are described herein. In one embodiment, the method includes contacting dilute ethylene with benzene in the presence of an alkylation catalyst to form ethylbenzene, wherein such contact occurs in a reaction zone containing a gaseous phase and recovering ethylbenzene from the reaction zone.Type: ApplicationFiled: July 7, 2011Publication date: December 15, 2011Applicant: Fina Technology, Inc.Inventor: James R. Butler
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Publication number: 20110301397Abstract: Alkylation processes such as the alkylation of aromatics, are catalyzed by the UZM-35 family of crystalline aluminosilicate zeolites represented by the empirical formula: Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These UZM-35 zeolites are active and selective in alkylation processes.Type: ApplicationFiled: June 2, 2011Publication date: December 8, 2011Applicant: UOP LLCInventors: Christopher P. Nicholas, Deng-Yang Jan, Jaime G. Moscoso
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Patent number: 8071830Abstract: Alkylation processes such as the alkylation of aromatics, are catalyzed by the UZM-35 family of crystalline aluminosilicate zeolites represented by the empirical formula: Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These UZM-35 zeolites are active and selective in alkylation processes.Type: GrantFiled: June 2, 2011Date of Patent: December 6, 2011Assignee: UOP LLCInventors: Christopher P. Nicholas, Deng-Yang Jan, Jaime G. Moscoso
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Patent number: 8058495Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized. These zeolites are represented by the empirical formula. Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the propyltrimethylammonium cation and E is a framework element such as gallium. These zeolites are similar to MWW but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out alkylation processes.Type: GrantFiled: June 9, 2011Date of Patent: November 15, 2011Assignee: UOP LLCInventors: Deng-Yang Jan, Jaime G. Moscoso
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Patent number: 8058494Abstract: A process for the production of phenylalkanes comprising at least two catalytic alkylation reactors placed in parallel among which are present in reaction zones that each contain at least one acidic solid catalyst, whereby n is greater than or equal to 2, is described. One of the reactors carries out the alkylation of at least one aromatic compound by at least one olefin that has 9 to 16 atoms. An olefin fraction is introduced at the inlet of each of the reaction zones of the reactor that operates in alkylation mode. While one of the reactors carries out the alkylation, the other reactor carries out the reactivation of each catalyst, partially deactivated, that it contains. The functions of each reactor are switched regularly so as to limit the deactivation of catalysts in each of the reactors. The phenylalkanes that are obtained by the process according to the invention are particularly suitable for the production of detergents.Type: GrantFiled: October 4, 2005Date of Patent: November 15, 2011Assignee: IFP Energies NouvellesInventors: Emmanuelle Guillon, Eric Sanchez
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Patent number: 8057664Abstract: The present invention relates to a process for reducing the Bromine Index of a hydrocarbon feedstock having at least 50 wt. % of C8 aromatics, comprising the step of contacting the hydrocarbon feedstock with a catalyst at conversion conditions, wherein the catalyst includes a molecular sieve having a zeolite structure type of MWW.Type: GrantFiled: November 17, 2005Date of Patent: November 15, 2011Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Stephen H. Brown, James R. Waldecker, Khavinet Lourvanij
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Patent number: 8053617Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized. These zeolites are represented by the empirical formula. Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the propyltrimethylammonium cation and E is a framework element such as gallium. These zeolites are similar to MWW but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes.Type: GrantFiled: June 9, 2011Date of Patent: November 8, 2011Assignee: UOP LLCInventors: Jaime G. Moscoso, Deng-Yang Jan
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Patent number: 8052938Abstract: The present invention provides a reactor system having: (1) a first reactor receiving an oxygenate component and a hydrocarbon component and capable of converting the oxygenate component into a light olefin and the hydrocarbon component into alkyl aromatic compounds; (2) a separator system for providing a first product stream containing a C3 olefin, a second stream containing a C7 aromatic, and a third stream containing C8 aromatic compounds; (3) a first line connecting the separator to the inlet of the first reactor for conveying the second stream to the first reactor; (4) a second line in fluid communication with the separator system for conveying the C3 olefin to a propylene recovery unit, and (4) a third line in fluid communication with the separator system for conveying the C8 aromatic compounds to a xylene recovery unit.Type: GrantFiled: October 12, 2010Date of Patent: November 8, 2011Assignee: UOP LLCInventors: Andrea G. Bozzano, Timur V. Voskoboynikov, Tom N. Kalnes, Paul T. Barger, Gavin P. Towler, Bryan K. Glover
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Patent number: 8053618Abstract: A new family of crystalline aluminosilicate zeolitic compositions, UZM-35 compositions, has been synthesized. These zeolitic compositions are represented by the empirical formula. Mmn+Rr+Al1-xExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These compositions comprise a MSE zeolite, a MFI zeolite and an ERI zeolite. The compositions are similar to MCM-68 but are characterized by unique x-ray diffraction patterns and have catalytic properties for carrying out various hydrocarbon conversion processes.Type: GrantFiled: June 2, 2011Date of Patent: November 8, 2011Assignee: UOP LLCInventors: Jaime G Moscoso, Deng-Yang Jan
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Patent number: 8048294Abstract: A process for reducing the Bromine Index of a hydrocarbon feedstock, the process comprising the step of contacting the hydrocarbon feedstock with a catalyst at conversion conditions, wherein the catalyst includes at least one molecular sieve and at least one clay, and wherein said catalyst is sufficient to reduce more than 50% of the Bromine Index of a hydrocarbon feedstock.Type: GrantFiled: April 23, 2010Date of Patent: November 1, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, Gary David Mohr, Michael Christopher Clark, Selma Lawrence
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Patent number: 8048295Abstract: A process for reducing the Bromine Index of a hydrocarbon feed containing bromine-reactive contaminants that has improved cycle length and utilizes a crystalline molecular sieve catalyst. The process is carried out by contacting the hydrocarbon feed under conversion conditions with a catalyst shaped in the form of an elongated aggregate comprising a crystalline molecular sieve having a MWW or *BEA framework type. The shortest cross-sectional dimension of the elongated aggregate is less about 1/10 inch (2.54 millimeters).Type: GrantFiled: December 5, 2006Date of Patent: November 1, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen H. Brown, Jose G. Santiesteban, Bryson J. Sundberg, Terry E. Helton, Daria N. Lissy, Jean W. Beeckman, Arthur P. Werner