Moving Catalyst Or Plural Stage Patents (Class 585/628)
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Patent number: 9688591Abstract: Ethylene separation processes are described herein. The ethylene separation processes generally include introducing a feed stream including ethylene and butene into a de-ethenizer; and separating the ethylene from the butene via fractional distillation within the de-ethenizer to form an overhead stream including separated ethylene and a bottoms stream including separated butene, wherein the de-ethenizer operates at a pressure of less than 350 psig.Type: GrantFiled: January 10, 2013Date of Patent: June 27, 2017Assignees: Equistar Chemicals, LP, Lyondell Chemical Technology, L.P.Inventors: Gary A. Sawyer, Robert S. Bridges, Steven T. Coleman, Allen David Hood, Jr.
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Patent number: 8222472Abstract: A method of producing 1,3-butadiene by the oxidative dehydrogenation of n-butene using a continuous-flow dual-bed reactor designed such that two kinds of catalysts charged in a fixed-bed reactor are not physically mixed. More particularly, a method of producing 1,3-butadiene by the oxidative dehydrogenation of n-butene using a C4 mixture including n-butene and n-butane as reactants and using a continuous-flow dual-bed reactor in which a multi-component bismuth molybdate catalyst and a zinc ferrite catalyst having different reaction activity in the oxidative dehydrogenation reaction of n-butene isomers (1-butene, trans-2-butene, cis-2-butene).Type: GrantFiled: February 9, 2009Date of Patent: July 17, 2012Assignees: SK Innovation Co., Ltd., SNU R&DB FoundationInventors: Young Min Chung, Yong Tak Kwon, Tae Jin Kim, Seong Jun Lee, Yong Seung Kim, Seung Hoon Oh, In Kyu Song, Hee Soo Kim, Ji Chul Jung, Ho Won Lee
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Patent number: 8088962Abstract: A process for preparing butadiene, comprising A) providing a stream (a) comprising n-butane; B) feeding stream (a) comprising into at least one first dehydrogenation zone and nonoxidatively catalytically dehydrogenating n-butane to obtain a stream (b) comprising n-butane, 1-butene, 2-butene, butadiene, hydrogen and low-boiling secondary constituents; C) feeding stream (b) and an oxygenous gas into at least one second dehydrogenation zone and oxidatively dehydrogenating n-butane, 1-butene and 2-butene to obtain a stream (c) comprising n-butane, 2-butene, butadiene, low-boiling secondary constituents, carbon oxides and steam, wherein stream (c) has a higher content of butadiene than stream (b); D) removing the low-boiling secondary constituents and steam to obtain a stream (d) substantially consisting of n-butane, 2-butene and butadiene; E) separating stream (d) into a stream (e1) consisting substantially of n-butane and 2-butene and a stream (e2) consisting substantially of butadiene by extractive distillationType: GrantFiled: January 16, 2006Date of Patent: January 3, 2012Assignee: BASF SEInventors: Catharina Klanner, Götz-Peter Schindler, Sven Crone, Frieder Borgmeier, Mark Duda, Falk Simon
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Publication number: 20110004041Abstract: A method of producing 1,3-butadiene by the oxidative dehydrogenation of n-butene using a continuous-flow dual-bed reactor designed such that two kinds of catalysts charged in a fixed-bed reactor are not physically mixed. More particularly, a method of producing 1,3-butadiene by the oxidative dehydrogenation of n-butene using a C4 mixture including n-butene and n-butane as reactants and using a continuous-flow dual-bed reactor in which a multi-component bismuth molybdate catalyst and a zinc ferrite catalyst having different reaction activity in the oxidative dehydrogenation reaction of n-butene isomers (1-butene, trans-2-butene, cis-2-butene).Type: ApplicationFiled: February 9, 2009Publication date: January 6, 2011Applicants: SK ENERGY CO., LTD., SNU R&DB FOUNDATIONInventors: Young Min Chung, Yong Tak Kwon, Tae Jin Kim, Seong Jun Lee, Yong Seung Kim, Seung Hoon Oh, In Kyu Song, Hee Soo Kim, Ji Chul Jung, Ho Won Lee
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Patent number: 7518024Abstract: A process for preparing 1-butene from 1-butane, which includes providing a n-butane-containing feed gas stream; introducing of the n-butane-containing feed gas stream into at least one dehydrogenation zone and nonoxidative catalytic dehydrogenation of n-butane; removing hydrogen, the low-boiling secondary constituents and optionally water vapor to give a C4 product gas stream containing 10-80% by volume of n-butane, 5-40% by volume of 1-butene, 10-50% by volume of 2-butene, 0-40% by volume of butadiene and 0-10% by volume of further gas constituents; introducing the C4 product gas stream containing 10-80% by volume of n-butane, 10-60% by volume of 1-butene, 15-60% by volume of 2-butene, 0-5% by volume of butadiene and 0-10% by volume of further gas constituents, into a selective hydrogenation zone and selective hydrogenation of butadiene to 1- and/or 2-butene to give stream consisting essentially of n-butane, 1-butene and 2-butene; and separating of the stream distillation into a desired product.Type: GrantFiled: October 27, 2004Date of Patent: April 14, 2009Assignee: BASF AktiengesellschaftInventors: Götz-Peter Schindler, Andreas Brodhagen, Thorsten Johann, Thomas Hill
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Patent number: 7495138Abstract: A process for preparing butadiene, comprising nonoxidatively dehydrogenating n-butane from a stream (a) in a first dehydrogenation zone to obtain stream (b) comprising 1-butene, 2-butene, and butadiene; oxidatively dehydrogenating the 1-butene and 2-butene of (b) in the presence of an oxygenous gas in a second dehydrogenation zone to obtain stream (c) comprising n-butane, butadiene, hydrogen, and steam; compressing and cooling (c) to obtain stream (d2) comprising n-butane, butadiene, hydrogen, and steam; extractively distilling (d2) into stream (e1) comprising butadiene and stream (e2) comprising n-butane, hydrogen, and steam; optionally compressing and cooling (e2) to obtain stream (f1) comprising n-butane and water and stream (f2) comprising n-butane and hydrogen and optionally recycling (f1) into the first dehydrogenation zone; separating (f2) into stream (g1) comprising n-butane and stream (g2) comprising hydrogen by contacting (f2) with a high boiling absorbent and subsequently desorbing the gas constituType: GrantFiled: December 19, 2005Date of Patent: February 24, 2009Assignee: BASF AktiengesellschaftInventors: Sven Crone, Catharina Klanner, Götz-Peter Schindler, Mark Duda, Frieder Borgmeier
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Patent number: 7488857Abstract: The disclosure involves a process for the preparation of butadiene and 1-butene. The process includes at least a first catalytic dehydrogenation of n-butane to obtain a gas stream which is followed by at least a second oxidative dehydrogenation to form a second gas stream. The second gas stream is then subjected to distillation and isomeration steps to obtain butadiene and 1-butene.Type: GrantFiled: December 30, 2004Date of Patent: February 10, 2009Assignee: BASF AktiengesellschaftInventors: Thorsten Johann, Götz-Peter Schindler, Andreas Brodhagen, Sven Crone, Regina Benfer, Marcus Sigl, Mark Duda
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Patent number: 7488858Abstract: The disclosure involves a process for preparing butadiene from n-butane. In the process, n-butane is first dehydrogenated autothermally under nonoxidative conditions to form a gas stream. The gas stream is then oxidatively dehydrogenated to form a second gas stream. From the second gas stream, a third gas stream containing n-butane, 2-butene and butadiene is obtained. From the third gas stream, a butadiene/butaine product stream is obtained and remaining n-butane and 2-butene is recycled into the first dehydrogenation zone.Type: GrantFiled: December 30, 2004Date of Patent: February 10, 2009Assignee: BASF AktiengesellschaftInventors: Thorsten Johann, Götz-Peter Schindler, Andreas Brodhagen, Sven Crone, Mark Duda
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Patent number: 7485761Abstract: A process for preparing 1-butene, which includes nonoxidatively, catalytically dehydrogenating n-butane to obtain a product gas stream of n-butane, 1-butene, 2-butene, butadiene, hydrogen, and secondary constituents; removing hydrogen and the secondary constituents to obtain a C4 product gas stream; separating the C4 product stream into a recycle stream of n-butane and a stream of 1-butene, 2-butene and butadiene by extractive distillation, and recirculating the recycle stream to the dehydrogenation zone; introducing the 1 -butene, 2-butene and butadiene stream into a selective hydrogenation zone and selective hydrogenation of butadiene to 1-butene and/or 2-butene to obtain a stream of 1-butene and 2-butene; introducing the 1-butene and 2-butene stream, and a circulating stream of 1-butene and 2-butene into a distillation zone and isolation of a product stream; and introducing the 2-butene-containing stream into an isomerization zone to obtain a circulating stream of 1-butene and 2-butene, and recirculating tType: GrantFiled: October 27, 2004Date of Patent: February 3, 2009Assignee: BASF AktiengesellschaftInventors: Götz-Peter Schindler, Andreas Brodhagen, Thorsten Johann, Thomas Hill, Marcus Sigl, Regina Benfer
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Patent number: 7482500Abstract: The disclosure relates to a process for preparing butadiene. The process involves nonoxidatively catalytically dehydrogenating butane to obtain a product gas stream containing butane, 1-butene, 2-butene, butadiene, hydrogen and secondary constituents. The 1-butene and 2-butene of the product gas stream is then oxidatively dehydrogenated to give a second gas stream containing butane,2-butene, butadiene, hydrogen, steam and secondary constituents. Next, the butane,2-butene and butadiene are separated from the second gas stream and the butane and 2-butene are then separated from the butadiene product. The butane and 2-butene are then recycled into the nonoxidative catalytic dehydrogenating zone.Type: GrantFiled: December 30, 2004Date of Patent: January 27, 2009Assignee: BASF AktiengesellschaftInventors: Thorsten Johann, Götz-Peter Schindler, Andreas Brodhagen, Sven Crone, Regina Benfer, Thomas Hill, Mark Duda
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Patent number: 7435860Abstract: A process for preparing butadiene, comprising nonoxidatively dehydrogenating n-butane from a stream (a) in a first dehydrogenation zone to obtain stream (b) comprising 1-butene and 2-butene; oxidatively dehydrogenating the 1-butene and 2-butene of (b) in the presence of an oxygenous gas in a second dehydrogenation zone to obtain stream (c) comprising n-butane, butadiene, hydrogen, carbon dioxide, and steam; compressing and cooling (c) to obtain stream (d2) comprising n-butane, butadiene, hydrogen, carbon dioxide, and steam; extractively distilling (d2) into stream (e1) comprising butadiene and stream (e2) comprising n-butane, hydrogen, carbon dioxide, and steam; compressing and cooling (e2) to obtain stream (f1) comprising n-butane and water and stream (f2) comprising n-butane, hydrogen, and carbon dioxide; cooling (f2) to obtain stream (g1) comprising n-butane and stream (g2) comprising carbon dioxide and hydrogen; phase separating water from (f1) to obtain stream (h1) comprising n-butane; and recycling (h1)Type: GrantFiled: December 7, 2005Date of Patent: October 14, 2008Assignee: BASF SEInventors: Sven Crone, Catharina Klanner, Götz-Peter Schindler, Mark Duda, Frieder Borgmeier
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Patent number: 7417173Abstract: Processes for producing butadiene from n-butane comprising: (a) providing a feed gas stream comprising n-butane; (b) non-oxidatively dehydrogenating the feed gas stream in the presence of a catalyst in a first dehydrogenation zone to form a first intermediate gas stream comprising n-butane, 1-butene, 2-butene, butadiene and hydrogen; (c) oxidatively dehydrogenating the first intermediate gas stream in the presence of an oxygenous gas having an oxygen content of at least 75% by volume in a second dehydrogenation zone to form a second intermediate gas stream comprising n-butane, butadiene, hydrogen, carbon dioxide and steam; (d) compressing and cooling the second intermediate gas to form a first condensate stream comprising water and a third intermediate gas stream comprising n-butane, butadiene, hydrogen, carbon dioxide and steam; (e) compressing and cooling the third intermediate gas to form a second condensate stream comprising n-butane, butadiene and water and a fourth intermediate gas stream comprising n-bType: GrantFiled: November 11, 2005Date of Patent: August 26, 2008Assignee: BASF AktiengesellschaftInventors: Sven Crone, Catharina Klanner, Götz-Peter Schindler, Mark Duda, Frieder Borgmeier
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Patent number: 5315056Abstract: In a dehydrogenation process wherein catalyst is regenerated off-stream by use of heated air, at least two reactors are in the regeneration cycle, with regeneration air being heated to regeneration catalyst temperature for introduction into the first reactor, and thereafter being reheated to catalyst regeneration temperature and introduced into the second reactor. Such air may also be employed for preheating feed to the dehydrogenation reactor and/or for steam generation by heating such air to the temperature required for such procedure.Type: GrantFiled: February 14, 1992Date of Patent: May 24, 1994Assignee: ABB Lummus Crest Inc.Inventors: Robert J. Feldman, Joseph M. Dufallo, William A. Schwartz, Theodore S. Williams
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Patent number: 4709070Abstract: A process for improving the activity of tellurium containing metal oxide catalysts useful as catalysts for oxidation, ammoxidation or oxidative dehydrogenation of organic compounds by heating the catalysts together with an activity-improving agent to a temperature up to about 900.degree. C. in a gaseous atmosphere. The process can be effectively applied to deteriorated or spent catalysts, the activity of which has been deteriorated due to use for a long period of time.Type: GrantFiled: November 9, 1984Date of Patent: November 24, 1987Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Yutaka Kiyomiya, Toshio Nakamura
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Patent number: 4532083Abstract: Certain multiply promoted Sn/Sb oxides are superior catalysts for the ammoxidation of olefins to the corresponding unsaturated nitriles, the selective oxidation of olefins to unsaturated aldehydes and acids, and the oxydehydrogenation of olefins to diolefins.Type: GrantFiled: October 29, 1982Date of Patent: July 30, 1985Assignee: The Standard Oil CompanyInventors: Dev D. Suresh, Robert K. Grasselli, James F. Brazdil, Frances I. Ratka
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Patent number: 4341717Abstract: The present invention is a reactor that consists of a single shell that contains a reaction zone and a regeneration zone. The reaction zone and regeneration zone are arranged in such a manner that (a) a particulate solid may be transferred by flow of gases from the regeneration zone to the reaction zone by a first route and then back to the regeneration zone by a second route; and (b) the gases passing through the regeneration zone are not transferred to the reaction zone and the gases passing through the reaction zone are not transferred to the regeneration zone.Type: GrantFiled: December 8, 1978Date of Patent: July 27, 1982Assignee: The Standard Oil CompanyInventors: James L. Callahan, Harley F. Hardman, Ernest C. Milberger
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Patent number: 4322368Abstract: Oxide complexes comprising copper-promoted antimony phosphates have been found to exhibit significant catalytic activity in various oxidation-type reactions such as the ammoxidation of propylene to produce acrylonitrile.Type: GrantFiled: December 28, 1979Date of Patent: March 30, 1982Assignee: The Standard Oil Co.Inventors: Andrew T. Guttmann, Robert K. Grasselli
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Patent number: 4316856Abstract: Molybdenum-promoted antimony phosphates also containing at least one of tellurium and bismuth have been found to exhibit significant catalytic activity in various oxidation-type reactions.Type: GrantFiled: December 28, 1979Date of Patent: February 23, 1982Assignee: The Standard Oil Co.Inventors: Andrew T. Guttmann, Robert K. Grasselli
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Patent number: 4316855Abstract: Certain multiply promoted Sn-Sb oxides are superior catalysts for the ammoxidation of olefins to the corresponding unsaturated nitriles, the selective oxidation of olefins to unsaturated aldehydes and acids, and the oxydehydrogenation of olefins to diolefins.Type: GrantFiled: December 28, 1979Date of Patent: February 23, 1982Assignee: The Standard Oil Co.Inventors: Robert K. Grasselli, Dev D. Suresh, James F. Brazdil, Frances I. Ratka
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Patent number: 4309361Abstract: Oxide complex catalysts comprising Fe-Sb-Bi-O.sub.x promoted with a wide variety of different elements have been found to be especially useful in the ammoxidation of olefins to nitriles such as acrylonitrile and methacrylonitrile. Not only are the desired nitriles obtained with high yields when these catalysts are used, but also the production of unwanted liquid byproducts such as acrolein, acrylic acid and acetonitrile is significantly reduced.Type: GrantFiled: December 28, 1979Date of Patent: January 5, 1982Assignee: Standard Oil CompanyInventors: Dev D. Suresh, Robert K. Grasselli, David A. Orndoff
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Patent number: 4229604Abstract: A process for producing unsaturated hydrocarbons which comprises contacting a paraffin, monoolefin and/or alkylaromatic compounds with a catalyst at a temperature within the range of from 400.degree. to 700.degree. C. in the presence of an inert gas and/or steam. The catalyst comprises a carrier having deposited thereonto an oxide of molybdenum in an amount of from 5 to 35% by weight of the catalyst. As the carrier, use is made of a granulated porous crystalline silica modified with magnesia in an amount of from 1 to 20% by weight of the carrier; a granulated magnesium-titanium carrier consisting of 50 to 95% by weight of MgO and 50 to 5% by weight of TiO.sub.2, or a granulated magnesium-aluminum carrier consisting of 70 to 95% by weight of MgO and 5 to 30% by weight of Al.sub.2 O.sub.3. Through the spent catalyst an oxygen-containing gas is passed at a temperature within the range of from 400.degree. to 700.degree. until catalytic activity is restored to the catalyst.Type: GrantFiled: February 5, 1979Date of Patent: October 21, 1980Inventors: Dzantemir N. Tmenov, Nikolai I. Svintsov, Lidia P. Shapovalova, Albert V. Tabakov, Mikhail L. Dvoretsky, Gavril I. Vasiliev, Gennady P. Zhestovsky, Valentina D. Kandalova, Boris S. Korotkevich, Anatoly I. Lukashov, Valery P. Lukyanenko, Roman I. Polataiko, Evgeny A. Malov, Jury A. Shmuk