Using Aluminosilicate Catalyst Patents (Class 585/739)
  • Patent number: 4986894
    Abstract: A process for dewaxing waxy hydrocarbon feedstocks to produce distillate fuels or lubricant stocks having improved pour point properties. The process comprises catalytic hydroisomerization of the feedstock over catalyst comprising a synthetic porous crystalline material characterized in its calcined form by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18.+-.0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms, and an Alpha Value of 10 or less.
    Type: Grant
    Filed: March 19, 1990
    Date of Patent: January 22, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Kathleen M. Keville, Quang N. Le, Wang-Tsee T. Mo, Mae K. Rubin
  • Patent number: 4975177
    Abstract: Lubricant basestocks of high viscosity index, typically with V.I. of at least 130 or higher, and low pour point, typically below 5.degree. F., are produced by hydroisomerizing petroleum waxes such as slack wax or de-oiled wax, over zeolite beta and then dewaxing to target pour point. A preferred process employs a solvent dewaxing after the hydroisomerization step to effect a partial dewaxing with the separated waxes being recycled to the hydroisomerization step; dewaxing is then completed catalytically, typically over ZSM-5 or ZSM-23.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: December 4, 1990
    Assignee: Mobil Oil Corporation
    Inventors: William E. Garwood, Quang N. Le, Stephen S. Wong
  • Patent number: 4967032
    Abstract: A process is disclosed for improving the thermal stability of polyalpha-olefin lubricants by contacting the lubricant with an acidic catalyst for a time and at a temperature sufficient to achieve the skeletal isomerization of the molecular structure of the lubricant. The reaction is carried out preferably on unhydrogenated synthetic lubricants in contact with Lewis acid catalysts. Following the isomerization reaction, the unsaturated lubricant is hydrogenated to produce lubricant with better thermal stability. Surprisingly, when the isomerization reaction is carried out using unsaturated oligomer produced from the oligomerization of alpha-olefins in contact with reduced Group VIB metal oxide catalyst on porous support as starting material the viscometric properties of the lubricant, e.g., viscosity and VI, are not significantly altered, although the thermal stability of the lubricant is substantially increased. The reaction of the present invention may be carried out in the presence of a solvent or neat.
    Type: Grant
    Filed: September 5, 1989
    Date of Patent: October 30, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Suzzy C. Ho, Margaret M. Wu
  • Patent number: 4962269
    Abstract: Long chain (C.sub.7+) paraffins are isomerized over a large pore, highly siliceous zeolite catalyst such as zeolite Y or ZSM-20 having a structural silica:alumina ratio of at least 10:1. The use of the highly siliceous zeolite inhibits the degree of cracking and also permits weaker hydrogenation components such as palladium to be used in the catalyst.
    Type: Grant
    Filed: December 5, 1988
    Date of Patent: October 9, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Rene B. LaPierre, Randall D. Partridge, Stephen S. Wong
  • Patent number: 4956521
    Abstract: This invention relates to processes for separating by adsorption lower octane normal and mono-methyl paraffins from hydrocarbon feeds containing normal, mono-methyl and more highly branched paraffin fractions and isomerizing the normal and mono-methyl paraffins to produce higher octane isopentane and more highly branched paraffins. Adsorbents capable of adsorbing both normal and mono-methyl paraffins are used either alone or in combination with adsorbents capable of adsorbing normal paraffins but not mono-methyl paraffins. Isopentane, although adsorbed along with the mono-methyl paraffins, is preferentially eluted from the adsorber and recovered as an adsorption effluent.
    Type: Grant
    Filed: October 6, 1988
    Date of Patent: September 11, 1990
    Assignee: UOP
    Inventor: Warren K. Volles
  • Patent number: 4944862
    Abstract: Dewaxing, preferably catalytic dewaxing over zeolite beta or ZSM-5, improves the crackability of a heavy, waxy feed to a catalytic cracking unit. When the catalytic dewaxing occurs at temperatures above about 360.degree. C., using ZSM-5 dewaxing catalyst, high octane gasoline is obtained as a by product of catalytic dewaxing.
    Type: Grant
    Filed: October 26, 1988
    Date of Patent: July 31, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, Anil B. Ketkar, Randall D. Partridge
  • Patent number: 4936977
    Abstract: A crystalline zeolite SSZ-24 is prepared using an adamantane quaternary ion as a template.
    Type: Grant
    Filed: April 5, 1989
    Date of Patent: June 26, 1990
    Assignee: Chevron Research Company
    Inventors: Stacey I. Zones, D. L. Holtermann, D. S. Santilli, J. N. Ziemer
  • Patent number: 4935578
    Abstract: The invention concerns a catalyst containing by weight:(a) from 10 to 99.99% of a mordenite being in major part shaped as needles and having a Si/Al atomic ratio of about 5 to 50, a benzene adsorption capacity of more than 5% by weight with respect to the dry mordenite weight, a volume V of elementary mesh from 2.73 to 2.78 nm.sup.3, a sodium content by weight lower than 0.2% and adsorbing molecules of a kinetic diameter larger than about 6.6.times.10.sup.-10 m,(b) from 0 to 89,99% of a matrix,(c) from 0,005 to 15% of at least one metal from group VIII, and(d) from 0,005 to 10% of at least one metal from group IV A.The catalyst is used for hydroisomerizing cuts containing a high proportion of normal paraffins having 4, 5, 6 or 7 carbon atoms per molecule to obtain with a good conversion and selectivity a mixture containing a high proportion of isoparaffins.
    Type: Grant
    Filed: December 22, 1988
    Date of Patent: June 19, 1990
    Assignee: Institut Francais du Petrole
    Inventors: Pierre Dufresne, Jean-Pierre Franck, Francis Raatz, Christine Travers
  • Patent number: 4929795
    Abstract: A process is disclosed for the production of lube oil base stocks or blending stocks by the isomerization of waxes over isomerization catalysts containing a hydrogenating metal component on a fluorided alumina or material containing alumina.The present invention is also directed to a wax isomerization process which process employs a catalyst prepared by a process involving depositing a hydrogenation metal on alumina or material containing alumina support, calcining said metal loaded support and fluoriding said metal loaded support.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: May 29, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Ian A. Cody, Glen P. Hamner, deceased, James T. Schorfheide
  • Patent number: 4929337
    Abstract: A catalytic cracking catalyst mixture and process are disclosed. The mixture comprises (a) a cracking catalyst containing a matrix and a large pore molecular sieve and (b) separate additive catalysts comprising at least one of a shape selective paraffin cracking/isomerization zeolite and a shape selective aliphatic aromatization zeolite. An exemplary catalyst mixture comprises Dealuminized zeolite Y, optionally containing rare earth elements in an alumina-rich matrix, an additive catalyst of HZSM-5 in a matrix, and an additional additive catalyst of gallium ZSM-5 in a matrix. The alumina-rich matrix of the cracking catalyst acts as a sodium and metals sink. The large pore molecular sieve catalyst cracks large hydrocarbons to lighter paraffins and olefins. The shape selective paraffin cracking/isomerization component cracks/isomerizes the paraffins produced by the large pore molecular sieve. The shape selective aliphatic aromatization catalyst converts light paraffins and olefins into aromatics.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: May 29, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Joseph A. Herbst, Hartley Owen, Paul H. Schipper
  • Patent number: 4923592
    Abstract: A process for producing a high octane gasoline from a hydrocarbon feedstock in which the feedstock is contacted in the presence of hydrogen under hydrocracking conditions, preferably ammonia-rich hydrocracking conditions, with a hydrocracking catalyst comprising at least one hydrogenation metal component in combination with a cracking component. The preferred cracking components are Y zeolites and the catalyst preferably contains a nickel hydrogenation metal component, particularly in an amount greater than 13 weight percent, calculated as NiO. The catalyst may also contain a Group VIB metal component, such as a molybdenum component, particularly in a mole ratio greater than about 2 to 1, calculated as NiO to Group VIB metal trioxide. It has been found that such a process produces gasoline fractions having substantially increased research and motor octane numbers.
    Type: Grant
    Filed: December 5, 1988
    Date of Patent: May 8, 1990
    Assignee: Union Oil Company of California
    Inventor: Suheil F. Abdo
  • Patent number: 4919788
    Abstract: A process for producing lubricant oils of low pour point and high viscosity index by first carrying out a partial dewaxing of a lubricant base stock in an initial catalytic dewaxing operation, followed by a selective dewaxing step. The initial catalytic dewaxing step is carried out using a large pore, high silica zeolite dewaxing catalyst such as high silica Y or zeolite beta which dewaxes by isomerizing the waxy components of the base stock to less waxy brance chain isoparaffins but the severity of the operation is controlled so as to effect only a partial removal of the waxy components. Further removal of the waxy components is effected during the subsequent dewaxing step which is selective for the removal of the more waxy n-paraffin components, leaving the branched chain isoparaffins which contribute to a high VI in the product. The selective dewaxing step may be either a solvent, e.g. MEK dewaxing operation or a catalytic dewaxing using a highly shape selective zeolite such as ZSM-22 or ZSM-23.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: April 24, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, William E. Garwood, Tracy J. Huang, Quang N. Le, Stephen S. Wong
  • Patent number: 4915817
    Abstract: An improved process for the flexible production of high-quality gas oil from two crude gas oil feedstocks deriving from primary fractionation consisting of subjecting the heavy crude gas oil feedstock to catalytic dewaxing in the presence of hydrogen, adding a lighter crude gas oil feedstock to the actual effluent from the dewaxing stage and subjecting these feedstocks simultaneously to catalytic desulphurization.
    Type: Grant
    Filed: November 15, 1988
    Date of Patent: April 10, 1990
    Assignee: AGIP Petroli S.p.A.
    Inventors: Gilberto Callera, Antonio Cerase, Luciano Vinti, Andrea D'Alberton
  • Patent number: 4911823
    Abstract: Heavy hydrocarbon oils of high paraffin content are catalytically cracked using zeolite beta. The paraffin content of the oil is at least 20 weight percent or higher. The gasoline cracking products have a high octane rating and the higher boiling products a decreased pour point resulting from the dewaxing activity of the zeolite beta. The use of cracking temperatures above 500.degree. C., preferably above 550.degree. C., also improves iso-butene production.
    Type: Grant
    Filed: May 12, 1989
    Date of Patent: March 27, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, Thomas F. Degnan, Jr., Clinton R. Kennedy, Anil B. Ketkar, Leonard R. Koenig, Robert A. Ware
  • Patent number: 4886935
    Abstract: A hydrocarbon-containing feedstock is desulfurized so as to contain less than 5, and preferably less than 2 ppmw of sulfur, in the first stage of a two-stage process. In the second stage, the feedstock is contacted with an isomerization catalyst useful for promoting n-paraffin isomerization reactions. A dual-function catalyst containing both Group VIII and Group IB metals and effective for simultaneously absorbing sulfur and isomerizing a hydrocarbon feedstock may be employed in the first stage. Alternatively, the dual-function catalyst may be employed in both the first and second stages. Alternatively still, the dual-function catalyst may be used to treat a feedstock containing n-paraffins in a single stage isomerization process.
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: December 12, 1989
    Assignee: Union Oil Company of California
    Inventors: Peter Kokayeff, Suheil F. Abdo
  • Patent number: 4877921
    Abstract: A turbulent super-dense fluid-bed of a medium pore zeolite metallosilicate catalyst is operated at low WHSV, outside a critical region in the phase diagram of the hydrocarbon mixture in the reactor, at or above conditions of pressure P.sub.max and temperature T.sub.max at which a liquid phase may not form. The result is oligomerization of a "light gas" predominantly C.sub.3 -C.sub.5 olefin feed, the remainder being mainly C.sub.3 -C.sub.5 lower alkanes. The oligomerized product is a "heavies" stream, namely, distillate and lube oil range hydrocarbons, with a minor proportion by weight of gasoline range hydrocarbons. The reactor may be operated in either a C.sub.1.sup.+ distillate mode, or, a C.sub.22.sup.+ lubes mode. The superdense fluid bed with a density, measured at the bottom of the reaction zone, greater than 500 kg/m.sup.3, and operates at a temperature in the range from about 204.degree. C. (400.degree. F.) to about 371.degree. C. (700.degree. F.
    Type: Grant
    Filed: April 20, 1988
    Date of Patent: October 31, 1989
    Inventors: Mohsen N. Harandi, Hartley Owen
  • Patent number: 4877581
    Abstract: A paraffin conversion process for hydroisomerizing a nitrogen and wax-containing hydrocarbon feedstock comprising contacting the feedstock with a catalyst including a ZSM-11 zeolite characterized by an alpha value from about 10 to 50, in combination with a Group VIII metal hydrogenation-dehydrogenation component of platinum or palladium at a temperature of about 400.degree. F. to about 850.degree. F. and at a pressure of from about 200 to about 2000 psig.
    Type: Grant
    Filed: September 1, 1988
    Date of Patent: October 31, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, Dennis E. Walsh
  • Patent number: 4869805
    Abstract: Titanium-aluminum-silicon-oxide molecular sieves are disclosed having use as molecular sieves and as catalyst compositions in hydrocarbon conversion and other processes. The molecular sieves have a unit empirical formula on an anhydrous basis ofmR: (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic+emplating agent; "m" represents the moles of "R" present per mole of (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of titanium, aluminum and silicon, respectively, present as tetrahedral oxides.
    Type: Grant
    Filed: July 22, 1988
    Date of Patent: September 26, 1989
    Assignee: UOP
    Inventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen
  • Patent number: 4869803
    Abstract: A hydrocarbon conversion catalyst useful for converting hydrocarbon feeds to midbarrel products is prepared by calcining a crystalline aluminosilicate zeolite having cracking activity in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a. under conditions such that the unit cell size of the zeolite is reduced to a value between about 24.32 and about 25.45 Angstroms while the water vapor sorptive capacity of the zeolite is decreased to a value between about 5 and about 15 weight percent of the zeolite at 25.degree. C. and a p/p.degree. value of 0.10. The moderately steam calcined zeolite is mixed with a porous, inorganic refractory oxide component and the resultant mixture is extruded to form particles which are broken into extrudates normally ranging in length between 1/16 and 1/2 inch. The extruded particles are then calcined in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a.
    Type: Grant
    Filed: May 23, 1988
    Date of Patent: September 26, 1989
    Assignee: Union Oil Company of California
    Inventor: John W. Ward
  • Patent number: 4859312
    Abstract: Using a catalyst comprising a silicoaluminophosphate molecular sieve such as SAPO-11 and SAPO-41, and platinum or palladium, a hydrogenation component, heavy oils are simultaneously subjected to hydrocracking and isomerization reactions. The process selectively produces middle distillates in high yields having good low temperature fluid characteristics, especially reduced pour point and viscosity.
    Type: Grant
    Filed: January 12, 1987
    Date of Patent: August 22, 1989
    Assignee: Chevron Research Company
    Inventor: Stephen J. Miller
  • Patent number: 4855529
    Abstract: This invention relates to a process for increasing the octane of a refinery gasoline pool by segregating components which are increased in value by isomerization from those which are diminished in octane value by isomerization. The preferred feed stream of this process comprises di-branched paraffins, mono-methyl-branched paraffins and normal paraffins from which mono-methyl-branched and normal paraffins are selectively captured by a shape-selective molecular sieve. The preferred separatory shape-selective molecular sieve has a pore size of 5.5.times.5.5 to 4.5.times.4.5A but excluding 4.5.times.4.5A. Mono-methyl-branched paraffins and normal paraffins are removed from the shape-selective molecular sieve and isomerized in an isomerization zone to form di-methyl branched paraffins. An isomerization zone effluent stream is produced comprising unisomerized normal paraffins, mono-methyl-branched paraffins and di-branched paraffins.
    Type: Grant
    Filed: April 25, 1988
    Date of Patent: August 8, 1989
    Assignee: Shell Oil Company
    Inventors: Stephen C. Stem, Wayne E. Evans
  • Patent number: 4855530
    Abstract: Long chain (C.sub.7+) paraffins are isomerized over a large pore, highly siliceous zeolite catalyst such as zeolite Y or ZSM-20 having a structural silica:alumina ratio of at least 10:1. The use of the highly siliceous zeolite inhibits the degree of cracking and also permits weaker hydrogenation components such as palladium to be used in the catalyst.
    Type: Grant
    Filed: April 13, 1988
    Date of Patent: August 8, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Rene B. LaPierre, Randall D. Partridge, Steven S. Wong
  • Patent number: 4851109
    Abstract: An integrated refining scheme for hydroprocessing high boiling fractions such as gas oil and catalytically cracked cycle oils to produce premium quality distillates, especially jet fuels and naphthas suitable for reforming into high octane gasoline. In addition, unconverted, high boiling fractions suitable for processing by conventional refining techniques into high quality, low pour point lube base stocks are obtained. The integrated hydroprocessing comprises a first stage hydrocracking step employing an aromatic selective hydrocracking catalyst based on a large pore size acidic component such as amorphous alumina or silica alumina or a large pore size zeolite such as zeolite X or zeolite Y. The hydrocracking may be operated either in a naphtha directing mode under conditions of moderate to high severity or under conditions of low to moderate severity to produce a relatively higher proportion of product boiling in the middle distillate range.
    Type: Grant
    Filed: May 9, 1988
    Date of Patent: July 25, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, Rene B. LaPierre, Randall D. Partridge, Stephen S. Wong
  • Patent number: 4846959
    Abstract: A process is provided wherein premium fuels are manufactured from a high sulfur, low pour point feed and a low sulfur, high pour point feed. The feeds are treated individually (blocked operation) in a catalytic reactor that desulfurizes or dewaxes the feed, depending on temperature, and the effluents are combined. Since cut point limitations due to sulfur or pour point are removed by the process, yield of a fuel (e.g. jet fuel) is materially enhanced.
    Type: Grant
    Filed: August 18, 1987
    Date of Patent: July 11, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Clinton R. Kennedy, Stuart S. Shih
  • Patent number: 4836911
    Abstract: Crystalline zeolitic aluminosilicates having at least some of its original framework aluminum atoms replaced by extraneous silicon atoms and having a mole ratio of oxides in the dehydrated state of(0.85-1.1)M.sub.2/n O: Al.sub.2 O.sub.3 : xSiO.sub.2wherein M is a cation having a valence of "n"; "x" has a value greater than 6.0; has an x-ray powder diffraction pattern having at least the d-spacings of Table A; and has extraneous silicon atoms in the crystal lattice in the form of framework SiO.sub.4 tetrahedra. These novel zeolite aluminosilicates are employed in hydrocarbon conversion processes.
    Type: Grant
    Filed: June 30, 1986
    Date of Patent: June 6, 1989
    Assignee: UOP
    Inventors: Skeels, Gary W., Donald W. Breck, deceased, by Stephen R. Breck, heir, by George D. Breck, heir
  • Patent number: 4834867
    Abstract: An FCC catalyst is made with a zeolite Beta which contains from about 0.1 to 15 wt % based on the weight of the zeolite Beta of gallium, zinc or mixtures thereof. The catalyst substantially increases the aromatic content of the gasoline compared to just using a catalyst of zeolite Beta. The catalyst can also be made with an inorganic oxide binder for the metal modified zeolite Beta and other catalytically active zeolite components.
    Type: Grant
    Filed: September 17, 1987
    Date of Patent: May 30, 1989
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: Jean-Pierre Gilson
  • Patent number: 4835129
    Abstract: Process for regenerating or activating a catalyst for isomerizing n-paraffins, containing at least one group VIII metal supported on an acid mordenite, wherein, after having lost at least a part of its initial activity, said catalyst is treated in a first step with an oxygen-containing gas at a temperature lower than about 550.degree. C., so as to remove the major part of the catalyst coke content, and in a second step the resultant product from the first step is oxychlorinated to a temperature of about 200.degree.-500.degree. C. by means of a gas mixture containing oxygen, water and chlorine or at least one chlorinated compound, said chlorine or chlorinated compound being used in a total amount of 0.5-10% by weight, calculated as chlorine, in proportion to the mordenite weight.
    Type: Grant
    Filed: March 7, 1988
    Date of Patent: May 30, 1989
    Assignee: Institut Francais du Petrole
    Inventors: Christine Travers, Jean-Paul Bournonville, Jean-Pierre Franck
  • Patent number: 4826792
    Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.
    Type: Grant
    Filed: May 5, 1988
    Date of Patent: May 2, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Quang N. Le, Stephen S. Wong
  • Patent number: 4827076
    Abstract: A hydrocarbon-containing feedstock is desulfurized so as to contain less than 5, and preferably less than 2 ppmw of sulfur, in the first stage of a two-stage process. In the second stage, the feedstock is contacted with an isomerization catalyst useful for promoting n-paraffin isomerization reactions. A dual-function catalyst effective for simultaneously desulfurizing and isomerizing a hydrocarbon oil may be employed in the first stage. Alternatively, the dual-function catalyst may be employed in both the first and second stages. Alternatively still, the dual-function catalyst may be used to treat a feedstock containing n-paraffins in a single stage isomerization process.
    Type: Grant
    Filed: July 16, 1987
    Date of Patent: May 2, 1989
    Assignee: Union Oil Company of California
    Inventors: Peter Kokayeff, Suheil F. Abdo
  • Patent number: 4814543
    Abstract: The present invention includes a process and catalyst composition for paraffinic isomerization of a hydrocarbon feedstock which has a paraffin content having no more than 20 carbon atoms per molecule. The feedstock is contacted with a crystalline aluminosilicate zeolite catalyst having pore openings defined by: (1) a ratio of sorption of n-hexane to o-xylene, on a volume percent basis, of greater than about 3, which sorption is determined at a P/P.sub.o of 0.1 and at a temperature of 50.degree. C. for n-hexane and 80.degree. C. for o-xylene and (2) by the ability of selectively cracking 3-methylpentane (3MP) in preference to the doubly branched 2,3-dimethylbutane (DMB) at 1000.degree. F. and 1 atmosphere pressure from a 1/1/1 weight ratio mixture of n-hexane/3-methyl-pentane/2,3-dimethylbutane, with the ratio of rate constants k.sub.3MP/ k.sub.DMB determined at a temperature of 1000.degree. F. being in excess of about 2, e.g.
    Type: Grant
    Filed: December 28, 1987
    Date of Patent: March 21, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, William E. Garwood, Sharon B. McCullen
  • Patent number: 4795546
    Abstract: A process for improving the storage stability of hydrocracked neutral oil lubricating oil stocks comprising a dewaxing step utilizing a high silica zeolite catalyst to produce a dewaxer effluent and two stabilizing steps utilizing hydrofinishing and nonhydrogenative stabilization by an acidic catalyst.
    Type: Grant
    Filed: July 28, 1987
    Date of Patent: January 3, 1989
    Assignee: Chevron Research Company
    Inventor: Stephen J. Miller
  • Patent number: 4790928
    Abstract: The acidity of a zeolite catalyst is reduced by calcination in an essentially water-free atmosphere at temperatures above 700.degree. C., preferably from 725.degree. to 800.degree. C., to reduce the alpha value to less than about 10 percent of its original value. The low acidity catalysts produced in this way may be used for conversions requiring low acidity, shape selective catalysis, including dewaxing. The calcined, low acidity catalysts exhibit improved dewaxing activity.
    Type: Grant
    Filed: February 8, 1988
    Date of Patent: December 13, 1988
    Assignee: Mobile Oil Corporation
    Inventors: Clarence D. Chang, Nai Y. Chen, Stuart D. Hellring, Ying-Yen P. Tsao, Dennis E. Walsh
  • Patent number: 4788378
    Abstract: A process is provided for dewaxing hydrocarbon feedstock by isomerizing the waxy components of the feedstock over catalyst comprising a siliceous zeolite having been prepared by the method comprising providing a boron-containing zeolite Beta, treating the zeolite with silicon tetrachloride at a temperature and for a time sufficient to replace boron with silicon, and recovering the siliceous zeolite having reduced boron content but substantially preserved initial aluminum content.
    Type: Grant
    Filed: August 6, 1987
    Date of Patent: November 29, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, David S. Shihabi, Paul B. Weisz
  • Patent number: 4778944
    Abstract: Catalytic isomerization of paraffinic feedstocks containing at least about 2 ppm by weight sulfur is effected using an isomerization catalyst comprising a hydrogenation/dehydrogenation catalyst supported on molecular sieve without undue loss of catalytic activity or selectivity by maintaining the water content of the feedstock below about 5 ppm by weight water.
    Type: Grant
    Filed: October 10, 1986
    Date of Patent: October 18, 1988
    Assignee: Union Carbide Corporation
    Inventor: Andrew S. Zarchy
  • Patent number: 4773987
    Abstract: This invention relates to an efficient process for shape-selective conversion of organic feedstock with a catalyst comprising a Clathrate Group tectosilicate such as ZSM-39 and a highly siliceous, shape selective zeolite such as ZSM-5. In one embodiment, a stabilized, dewaxed lube stock is prepared by catalytically dewaxing a hydrocrackate.
    Type: Grant
    Filed: April 10, 1987
    Date of Patent: September 27, 1988
    Assignee: Mobil Oil Corporation
    Inventors: William E. Garwood, John L. Schlenker, James C. Vartuli
  • Patent number: 4764266
    Abstract: An integrated refining scheme for hydroprocessing high boiling fractions such as gas oil and catalytically cracked cycle oils to produce premium quality distillates, especially jet fuels and naphthas suitable for reforming into high octane gasoline. In addition, unconverted, high boiling fractions suitable for processing by conventional refining techniques into high quality, low pour point lube base stocks are obtained. The integrated hydroprocessing comprises a first stage hydrocracking step employing an aromatic selective hydrocracking catalyst based on a large pore size acidic component such as amorphous alumina or silica alumina or a large pore size zeolite such as zeolite X or zeolite Y. The hydrocracking may be operated either in a naphtha directing mode under conditions of moderate to high severity or under conditions of low to moderate severity to produce a relatively higher proportion of product boiling in the middle distillate range.
    Type: Grant
    Filed: February 26, 1987
    Date of Patent: August 16, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Nai Y. Chen, Rene B. LaPierre, Randall D. Partridge, Stephen S. Wong
  • Patent number: 4734539
    Abstract: Naphtha is isomerized using a medium-pore zeolite catalyst.Isomerization is accomplished by contacting the hydrocarbon with the medium-pore zeolite catalyst at a temperature in the range 200.degree. to 400.degree. C., preferably, at a space velocity of 0.05 to 75 v/v/hr, preferably, at a pressure at 14.7 to 1500 psig.The medium zeolite catalyst employed has a silica to alumina ratio in the range of about 5 to >30, preferably 10-20, more preferably 12-17 and a pore size of about 5.5 to 6.8 .ANG.. The preferred medium pore zeolite is a zeolite of the offretite type. The zeolite preferably has associated with it a hydrogenation component which is typically a Group VIII metal, oxide or sulphide, or mixtures thereof, preferably platinum or palladium. The preferred offretite type zeolite may be any of the readily available commercial materials and may have their SiO.sub.2 /Al.sub.2 O.sub.
    Type: Grant
    Filed: October 29, 1986
    Date of Patent: March 29, 1988
    Assignee: Exxon Research and Engineering Company
    Inventors: Lawrence J. Lawlor, William J. Murphy
  • Patent number: 4727217
    Abstract: The invention concerns a new mordenite adsorbing molecules of a kinetic diameter higher than about 0.66 nm, prepared from a mordenite of the so-called small pores type.Said zeolite, admixed with a matrix and at least one group VIII metal can be used in n-paraffins hydroisomerization reactions.
    Type: Grant
    Filed: January 7, 1987
    Date of Patent: February 23, 1988
    Assignee: Institut Francais du Petrole
    Inventors: Christine Travers, Pierre Dufresne, Francis Raatz, Christian Marcilly
  • Patent number: 4724275
    Abstract: Crystalline Group VIII metal aluminosilicate compositions which are prepared by exchanging or impregnating a Group VIII metal onto an aluminosilicate. Conversion of methanol in the presence of a hydrogen cofeed to low molecular hydrocarbons employing these aluminosilicates as catalysts is also disclosed.
    Type: Grant
    Filed: July 1, 1985
    Date of Patent: February 9, 1988
    Assignee: National Distillers and Chemical Corporation
    Inventors: James A. Hinnenkamp, John A. Scheben, Vernon V. Walatka
  • Patent number: 4717784
    Abstract: This invention relates to a process for the production of an isomerate gasoline blending component where the octane value of the isomerate is increased relative to the overall cost of the process. After isomerization, the separatory sieve of this invention selectively adsorbs unreacted normal paraffins and mono-methyl-branched paraffins but not di-methyl-branched paraffins. The preferred separatory sieve is ferrierite. This process is an improvement over prior Total Isomerization Processes (using a calcium-5A separatory sieve) to recycle only n-paraffins to the isomerization zone.
    Type: Grant
    Filed: December 10, 1986
    Date of Patent: January 5, 1988
    Assignee: Shell Oil Company
    Inventors: Stephen C. Stem, Wayne E. Evans
  • Patent number: 4689312
    Abstract: An improved regeneration procedure is described for restoring the hydrogen chemisorption of aged platinum containing zeolite catalyst compositions. The process includes subjecting th catalyst to reactivation, followed by oxygen regeneration. After regeneration, in accordance with the invention, a platinum containing zeolite catalyst composition has a platinum dispersion, illustrated by H.sub.2 chemisorption, equivalent to fresh catalyst.
    Type: Grant
    Filed: March 25, 1986
    Date of Patent: August 25, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Quang Ngoc Le, Stephen J. McCarthy, Kenneth M. Mitchell
  • Patent number: 4678764
    Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.
    Type: Grant
    Filed: November 21, 1985
    Date of Patent: July 7, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Quang N. Le, Ying-Yen P. Tsao, Stephen S. Wong
  • Patent number: 4665273
    Abstract: This invention relates to a process for isomerization of sulfur containing isomerizable hydrocarbons, especially saturated hydrocarbons having from 4 to 7 carbon atoms per molecule. More specifically, this invention relates to a process for isomerizing a sulfur containing combined feed where the sulfur compounds are controlled to achieve a level of from about 5 wt. ppm to about 150 wt. ppm utilizing a catalyst composition containing a hydrogen form crystalline aluminosilicate, a Group VIII metal, a refractory oxide and having a surface area of at least 580 m.sup.2 /g.
    Type: Grant
    Filed: February 14, 1986
    Date of Patent: May 12, 1987
    Assignee: UOP Inc.
    Inventors: James A. Johnson, Robert J. Schmidt
  • Patent number: 4665272
    Abstract: Superior isomerization performance is obtained with a catalytic composite comprising a Group VIII noble metal and a hydrogen-form crystalline alumino-silicate incorporated with a refractory inorganic oxide. The superior performance is a direct result of the catalyst composite having a surface area of at least 580 m.sup.2 /g. A novel method of preparing an isomerization catalyst having a surface area of at least 580 m.sup.2 /g is presented, along with a novel process for the isomerization of isomerizable hydrocarbons.
    Type: Grant
    Filed: February 24, 1986
    Date of Patent: May 12, 1987
    Assignee: UOP Inc.
    Inventors: Steve T. Bakas, Steven W. Cole
  • Patent number: 4650917
    Abstract: The viscosity index of synthetic lubricant stocks such as those produced by olefin oligomerization is increased by contacting such stocks with a solid acidic isomerization catalyst such as boron trifluoride at elevated temperatures, say above about 200.degree. C. The high viscosity index fractions of the resulting product may be sorbed by a shape-selective zeolite such as ZSM-5 and recovered to produce a high VI lubricant.
    Type: Grant
    Filed: August 19, 1985
    Date of Patent: March 17, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Ralph M. Dessau, David H. Olson
  • Patent number: 4565621
    Abstract: Y Zeolites are prepared with rare earth cations and Group VIII metal cations exchanged thereinto, such zeolites being especially useful in hydrocracking catalysts. The zeolites of the invention are prepared by exchanging a sodium Y zeolite with cations of one or more rare earth elements followed by a calcination, an ammonium ion exchange, and a Group VIII metal cation exchange. The resultant zeolite is not only highly active for catalytically promoting hydrocracking reactions but is also, after use in hydrocracking environments resulting in coke deposition, essentially completely regenerable by combustion of the coke.
    Type: Grant
    Filed: January 9, 1984
    Date of Patent: January 21, 1986
    Assignee: Union Oil Company of California
    Inventor: John W. Ward
  • Patent number: 4556478
    Abstract: Hydrocarbon conversion with a catalyst comprising 3 to 40 weight percent of a crystalline aluminosilicate zeolite and 60 to 97 weight percent of an alumina-magnesia matrix having a magnesia content of 2 to 50 weight percent.
    Type: Grant
    Filed: March 15, 1985
    Date of Patent: December 3, 1985
    Assignee: Research Association for Residual Oil Processing
    Inventors: Tomonori Shioiri, Takashi Ino
  • Patent number: 4554065
    Abstract: A process for dewaxing a hydrocarbon feedstock with a relatively high pour point and containing normal and slightly branched paraffins by subjecting said feed to catalytic dewaxing over a noble metal promoted zeolite beta catalyst followed by dewaxing with a base metal promoted zeolite beta catalyst. The feed may be hydrotreated before dewaxing.
    Type: Grant
    Filed: May 3, 1984
    Date of Patent: November 19, 1985
    Assignee: Mobil Oil Corporation
    Inventors: Kenneth R. Albinson, Jonathan E. Child
  • Patent number: 4518485
    Abstract: A process for dewaxing a hydrocarbon feedstock with a relatively high pour point and containing paraffins selected from the group of normal paraffins and slightly branched paraffins and sulfur and nitrogen compounds which comprises subjecting said oil to hydrotreating in a hydrotreating zone operated at hydrotreating conditions sufficient to remove at least a portion of said sulfur and nitrogen compounds and subjecting said hydrotreated oil to catalytic dewaxing by contacting said oil with a catalyst comprising zeolite beta having a silica/alumina ratio of at least 30:1 and a hydrogenation/dehydrogenation component under isomerization conditions.
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: May 21, 1985
    Assignee: Mobil Oil Corporation
    Inventors: Rene B. LaPierre, Randall D. Partridge, Nai Y. Chen, Stephen S. Wong
  • Patent number: 4511752
    Abstract: A process is disclosed for the preparation of a more active paraffin hydrocarbon hydroisomerization catalyst from synthetic mica montmorillonite, preferably a nickel synthetic mica montmorillonite catalyst, which may also contain palladium, by treating the catalyst with one or more compounds comprising chlorine which can further release one or more protons and/or hydrogen chloride, and preferably by treating with hydrochloric acid.
    Type: Grant
    Filed: April 20, 1983
    Date of Patent: April 16, 1985
    Assignee: Shell Oil Company
    Inventor: Jacobus J. L. Heinerman