Having Means For Regenerating, Replacing, Or Feeding Liquid Or Solid Reagent Or Catalyst Patents (Class 60/295)
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Patent number: 9021788Abstract: In an internal combustion engine, inside of an engine exhaust passage, a hydrocarbon feed valve (15) and an exhaust purification catalyst (13) are arranged. At the time of engine operation, the amplitude of change of the concentration of hydrocarbons which flow into the exhaust purification catalyst (13) is made to become within a predetermined range of amplitude by control of the injection amount of hydrocarbons from the hydrocarbon feed valve (15), the concentration of hydrocarbons flowing into the exhaust purification catalyst (13) is made to vibrate by a predetermined range of period by control of the injection period of hydrocarbons from the hydrocarbon feed valve (15), and thereby the NOx contained in the exhaust gas and the NOx stored in the exhaust purification catalyst (13) are reduced.Type: GrantFiled: April 15, 2011Date of Patent: May 5, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mikio Inoue, Kohei Yoshida, Yuki Bisaiji, Kazuhiro Umemoto
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Patent number: 9021794Abstract: According to one embodiment, described herein is an apparatus for decomposing diesel exhaust fluid into ammonia for an internal combustion engine (ICE) system having a selective catalytic reduction system. The apparatus includes an outlet cover, an inlet cover coupled to the outlet cover, and a support plate disposed between the outlet cover and the inlet cover. The support plate forms an outlet channel with the outlet cover and an inlet channel with the inlet cover. The inlet channel is fluidly coupled to the outlet channel. Additionally, the inlet channel may be adjacent to the outlet channel.Type: GrantFiled: March 15, 2013Date of Patent: May 5, 2015Assignee: Cummins Intellectual Property, Inc.Inventors: James Goss, Duncan Engeham, Ryan M. Johnson
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Patent number: 9021790Abstract: A device and method relating to the storage and delivery of ammonia for use in an after-treatment device for NOx reduction in an exhaust stream, is disclosed. The device includes a cartridge having an ammonia adsorbing and desorbing material contained therein, and a recharging device for use in recharging the material with ammonia after the ammonia is released to a pre-determined level. The method includes providing a sealable cartridge having an interior, providing a predetermined amount of an ammonia-containing material within the interior of the container, positioning a recharging device within the interior of the sealable cartridge, releasing ammonia gas from the ammonia-containing material into an after-treatment device for use in the exhaust system of a vehicle for the reduction of NOx, introducing liquid ammonia into the recharging device, and recharging the ammonia-containing material for re-use in the exhaust system.Type: GrantFiled: April 21, 2011Date of Patent: May 5, 2015Assignee: International Engine Intellectual Property Company, LLc.Inventors: George D. Boyd, Ramon A. Mella, Donald Brent Odom
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Patent number: 9021791Abstract: A method for diagnosing a metering valve for metering a reagent into the exhaust gas region of an internal combustion engine. The metering valve is actuated by a pulse-width-modulated metering valve actuation signal with a certain duty factor for setting the metering rate. A reagent pump places the reagent at a reagent pressure, and the reagent pump is operated with a pulse-width-modulated pump actuation signal with a certain duty factor. Diagnosis of the metering valve is carried out on the basis of an evaluation of the increase in the metering valve actuation signal pulse duty factor after a predefined increase in the metering rate. The reagent filling level of an SCR catalytic converter arranged in the exhaust gas region is taken into account. At the start of the diagnosis, the reagent storage capacity of the SCR catalytic converter is checked.Type: GrantFiled: April 19, 2013Date of Patent: May 5, 2015Assignee: Robert Bosch GmbHInventors: Buelent Barcin, Christian Walz, Tobias Pfister
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Patent number: 9021789Abstract: A NOx amount capable of being absorbed by a criteria catalyst as a boundary between degradation and normality is supplied to a NOx storage reduction catalyst and thereafter, a reducer amount corresponding to the NOx amount is supplied by a rich spike operation. Degradation of the NOx catalyst is determined based upon the output of the NOx sensor at this time. Since the degradation of the NOx catalyst is determined only by a magnitude of the NOx sensor output, the degradation diagnosis can be performed with high precision. While the catalyst is normal, the excessive reducers are not supplied and therefore, deterioration of the fuel consumption can be prevented.Type: GrantFiled: March 6, 2008Date of Patent: May 5, 2015Assignees: Toyota Jidosha Kabushiki Kaisha, Denso CorporationInventors: Hiroshi Sawada, Yasushi Iwazaki, Toru Kidokoro, Shinichiro Imamura
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Patent number: 9021792Abstract: A selective catalytic reduction catalyst capable of reducing the NOx in exhaust gas to N2 is arranged in an exhaust pipe of an engine. Fluid feed has a fluid injecting nozzle facing the exhaust pipe on the exhaust gas upstream side from the selective catalytic reduction catalyst. The fluid feed is configured such that a urea fluid that functions as a reducing agent is fed with the selective catalytic reduction catalyst from the fluid injecting nozzle to the exhaust pipe. Ozone feed includes an ozone injecting nozzle that faces the exhaust pipe on the exhaust gas upstream side from the selective catalytic reduction catalyst, and on the exhaust gas upstream side or the exhaust gas downstream side from the fluid injecting nozzle. The ozone feed is configured such that ozone is fed from the ozone injecting nozzle to the exhaust pipe.Type: GrantFiled: March 6, 2012Date of Patent: May 5, 2015Assignee: Hino Motors, Ltd.Inventors: Mitsuru Hosoya, Yoshihiro Kawada, Shinya Sato
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Patent number: 9021786Abstract: The present disclosure describes systems and methods for recharging a storage catalyst of an internal combustion engine. A method is described, comprising: while operating an engine in a substoichiometric operating mode when the engine is under medium load and responsive to an LNT condition, assisting the engine with an electric machine connected to an engine crankshaft. The electric machine provides an auxiliary drive to assist the engine in maintaining the substantially steady state substoichiometric operating mode which may be used to reduce NOx or SOx build up in a storage catalytic convertor or to assay the condition of a storage catalytic convertor.Type: GrantFiled: February 6, 2013Date of Patent: May 5, 2015Assignee: Ford Global Technologies, LLCInventor: Yasser Mohamed sayed Yacoub
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Publication number: 20150113961Abstract: An engine system for treating nitrogen oxides present in an exhaust gas generated by the combustion of fuel. The engine system includes one or more long breathing lean nitrogen oxide traps that is/are configured to store at least a portion of the nitrogen oxide in the exhaust gas when the lean nitrogen oxide trap operates in an absorption mode. The lean nitrogen oxide trap is also configured for the conversion of the nitrates stored by the lean nitrogen oxide trap during a regeneration event. The engine-out nitrogen oxide levels may be reduced to extend the duration of the absorption process, thereby reducing both the frequency of regeneration events and the associated fuel penalty. The system may include primary and secondary exhaust gas recirculation systems, with exhaust gas from the secondary system being returned to the engine cylinder to reduce the level of nitrogen oxides in that exhaust gas.Type: ApplicationFiled: October 31, 2013Publication date: April 30, 2015Inventors: William de Ojeda, Ming Zheng, Xiaoye Han, Marko Jeftic, Meiping Wang
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Publication number: 20150113952Abstract: The present disclosure relates to a controller apparatus for regenerating a particulate matter sensor. The controller apparatus includes a sensing module configured to detect a soot loading on a particulate matter sensor and generate a regeneration request indicating a desired regeneration temperature and a heating module configured to receive the regeneration request and send a heating command signal to a heating element based on the regeneration request. The controller apparatus further includes an electrical resistance module configured to detect an electrical resistance in the heating element and determine an actual temperature of the heating element and a temperature feedback module configured to modify the heating command signal according to the difference between the desired regeneration temperature and the actual temperature. The present disclosure also includes a related method and system.Type: ApplicationFiled: October 31, 2013Publication date: April 30, 2015Applicant: Cummins IP, Inc.Inventors: Xiao Lin, Jinqian Gong, Clyde Xi
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Patent number: 9016050Abstract: An aftertreatment system is disclosed. The aftertreatment system can include a hydrolysis catalyst disposed within a first canister adjacent to a downstream end of the first canister and a nozzle positioned to inject reductant into the first canister upstream of the hydrolysis catalyst. A particulate collection device, which may be catalyzed to promote NOX reduction in the presence of the reductant, can be disposed within a second canister of the aftertreatment system adjacent to an upstream end thereof. An exhaust conduit can extend from the downstream end of the first canister to the upstream end of the second canister. An interior volume within the exhaust conduit can extend from an upstream end adjacent to and in fluid communication with the hydrolysis catalyst to a downstream end adjacent to and in fluid communication with the particulate collection device.Type: GrantFiled: December 19, 2012Date of Patent: April 28, 2015Assignee: Caterpillar Inc.Inventors: Amy E. Fischer, Matthew E. Leustek, Justin W. McMenamy, Brandon T. Shull, Ronald G. Silver
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Patent number: 9016046Abstract: A method, comprising purging a storage catalytic converter of stored NOx by diverting only a portion of incoming exhaust flow around the catalytic device while increasing injection of reductant to the storage catalytic converter; and responsive to the diverting, adjusting injection of an ammonia-containing fluid into recombined exhaust flow upstream of an SCR catalytic converter. Bypass of the storage catalytic converter reduces available oxygen and air flow through the storage catalytic converter, providing a more advantageous environment for reduction of NOx in the storage catalytic converter.Type: GrantFiled: January 2, 2013Date of Patent: April 28, 2015Assignee: Ford Global Technologies, LLCInventors: Jan Harmsen, Frank Linzen
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Patent number: 9016244Abstract: Methods and systems are provided for injecting water during an engine cylinder deactivation event so as to reduce an exhaust catalyst regeneration requirement following the cylinder deactivation. In one example, water is injected at one or more deactivated engine cylinders to reduce oxidation of the exhaust catalyst. Then, during engine cylinder reactivation, a degree of richness of a combustion air-to-fuel ratio may be reduced to decrease fuel penalty to the engine while reducing NOx emission.Type: GrantFiled: April 23, 2013Date of Patent: April 28, 2015Assignee: Ford Global Technologies, LLCInventors: Thomas G. Leone, Joseph Norman Ulrey, Mark Allen Dearth
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Patent number: 9016047Abstract: In one embodiment, a method for controlling nitrogen oxides in an exhaust gas received by an exhaust system, the exhaust system including a first selective catalytic reduction device, an exhaust gas heat recovery device and a second selective catalytic reduction device is provided. The method includes flowing the exhaust gas from an internal combustion engine into the first selective catalytic reduction device, receiving the exhaust gas from the first selective catalytic reduction device into the exhaust gas heat recovery device and directing the exhaust gas to a heat exchanger in the exhaust gas heat recovery device based on a temperature of the internal combustion engine proximate moving engine components. The method includes adsorbing nitrogen oxides from the exhaust gas via a nitrogen oxide adsorbing catalyst disposed in the heat exchanger and flowing the exhaust gas from the exhaust gas heat recovery device into the second selective catalytic reduction device.Type: GrantFiled: February 15, 2013Date of Patent: April 28, 2015Assignee: GM Global Technologies Operations LLCInventors: Eugene V. Gonze, Chang H. Kim, Michael J. Paratore, Jr., George M. Claypole
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Patent number: 9016049Abstract: A method is presented for controlling an internal combustion engine (10), which includes an exhaust gas system (12) having an exhaust gas aftertreatment component (22) that temporarily stores exhaust gas constituents and can be regenerated, wherein an expected value for a temperature of the exhaust gas aftertreatment component (22) is formed as a function of an increase in temperature, which arises as a result of exothermal reactions during the duration of an operating mode (BA2) of the internal combustion engine (10) which is set for the regeneration of said exhaust gas aftertreatment component (22), wherein the expected value is compared with an upper threshold value (T_max) and the control of said internal combustion engine (10) is changed when the threshold value (T_max) is exceeded, such that an expected value formed while taking the changed control into account does not exceed said threshold value (T_max).Type: GrantFiled: September 23, 2010Date of Patent: April 28, 2015Assignee: Robert Bosch GmbHInventors: Matthias Loehr, Stefan Scherer, Wolfram Faas, Rolf-Dieter Koch, Holger Ziegler
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Publication number: 20150107226Abstract: An internal combustion engine system of the present application includes a spark-ignited internal combustion engine that is powered by a gaseous fuel. The engine system also includes an exhaust system that is in exhaust gas receiving communication with the internal combustion engine. The exhaust system includes an exhaust treatment component. Additionally, the exhaust system includes a liquid fuel injection system in liquid fuel injecting communication with the exhaust system to inject liquid fuel into exhaust gas upstream of the exhaust treatment component.Type: ApplicationFiled: October 18, 2013Publication date: April 23, 2015Inventors: Tamas Szailer, Joseph P. McIntier
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Publication number: 20150107231Abstract: This disclosure relates to a method for controlling a system for regenerating a diesel particulate filter. The method includes monitoring an engine run time that has lapsed since a previous regeneration event. The method also includes monitoring backpressure behind the diesel particulate filter. The method further includes triggering a regeneration flag if the engine run time that lapsed since the previous regeneration event reaches a predetermined time limit and the backpressure exceeds a minimum value.Type: ApplicationFiled: June 24, 2014Publication date: April 23, 2015Inventors: John Hiemstra, Eivind Stenersen, Wenzhong Zhang, Allan T. Hovda, Gary Dale Reeves, Josh Kundert, Wayne M. Wagner, Todd R. Taubert
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Patent number: 9010086Abstract: A device for treating exhaust gas containing soot particles, includes at least one ionization element for ionizing soot particles and at least one separation device having a surface precipitator for depositing ionized soot particles. The at least one surface precipitator includes at least two at least partially electrically conductive neutralization regions that are electrically insulated from each other in order to neutralize ionized soot particles. A method for converting soot particles of an exhaust gas includes applying different electric potentials. A motor vehicle includes the device and carries out the method.Type: GrantFiled: March 14, 2012Date of Patent: April 21, 2015Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Peter Hirth, Rolf Brück
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Patent number: 9010090Abstract: In an internal combustion engine, inside of an engine exhaust passage, a hydrocarbon feed valve (15) and an exhaust purification catalyst (13) are arranged. The concentration of hydrocarbons which flow into the exhaust purification catalyst (13) is made to vibrate within 200 ppm or more predetermined amplitude and within a 5 second or more predetermined period. At this time, when a predetermined amount or more of NOx is stored in the exhaust purification catalyst (13) or can be stored, the concentration of hydrocarbons flowing into the exhaust purification catalyst (13) is temporarily increased to desorb NOx which is stored at the exhaust purification catalyst (13).Type: GrantFiled: October 18, 2010Date of Patent: April 21, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yuki Bisaiji, Kohei Yoshida, Mikio Inoue, Kazuhiro Umemoto
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Patent number: 9010088Abstract: A load application means, which applies a load to an engine such that a temperature of exhaust gas is raised to a temperature required to burn particulate matter, is comprised of an electric load application means for applying the load to the engine to raise the temperature of the exhaust gas by operating an electric assist motor to generate electric power and a hydraulic load application means for applying the load to the engine to raise the temperature of the exhaust gas by increasing a delivery pressure of a variable displacement hydraulic pump, and a selection control unit is provided for performing control processing to selectively actuate the electric load application means and/or the hydraulic load application means.Type: GrantFiled: August 24, 2011Date of Patent: April 21, 2015Assignee: Hitachi Construction Machinery Co., Ltd.Inventors: Kouji Ishikawa, Hidetoshi Satake, Shinji Nishikawa, Takatoshi Ooki
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Patent number: 9010091Abstract: A system for storing ammonia in and releasing ammonia from a storage material capable of binding and releasing ammonia reversibly by adsorption or absorption for a process with a gradual ammonia demand that can vary over the time. The system has a container capable of housing the ammonia-containing storage material; a heating source arranged to supply heat for the desorption of ammonia from the solid storage medium; and a controller arranged to control the heating source to release ammonia. The heating source may be arranged inside the container and surrounded by ammonia storage material. A controllable dosing valve is arranged to dose released ammonia according to the ammonia demand. The controller comprises a feed-forward control arranged to control the heat supplied by the heating source, based on the ammonia demand.Type: GrantFiled: May 24, 2012Date of Patent: April 21, 2015Assignee: Amminex Emissions Technology A/SInventors: Tue Johannessen, Henning Schmidt
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Patent number: 9010092Abstract: A method is provided for controlling a urea injection amount of a vehicle that controls urea injection in consideration of a difference between an internal temperature change rate and a regeneration temperature of an SCR integral diesel particulate filter.Type: GrantFiled: October 28, 2013Date of Patent: April 21, 2015Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Daesu Jun
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Patent number: 9010087Abstract: Various systems and method for detecting exhaust NOx sensor degradation are disclosed. In one example, degradation of the NOx sensor is indicated responsive to reductant injection in an exhaust passage under engine off conditions. For example, degradation of the NOx sensor is indicated when an actual NOx sensor output differs from an expected NOx sensor output by more than a threshold amount.Type: GrantFiled: November 13, 2013Date of Patent: April 21, 2015Assignee: Ford Global Technologies, LLCInventors: Devesh Upadhyay, In Kwang Yoo, Michiel J. Van Nieuwstadt, David John Kubinski
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Patent number: 9010094Abstract: An engine command override may occur when a diesel particulate filter (DPF) requires regeneration. The need for regeneration may be indicated by regeneration level. The engine may be operated in a normal mode when the DPF regeneration level is below a regeneration level threshold, wherein the engine command is based on the throttle input. Additionally, the engine may be operated in an override mode when the DPF regeneration level is above a regeneration level threshold and the engine is operating in the idle state, wherein the engine command is based on a predetermined throttle regeneration setting.Type: GrantFiled: January 29, 2013Date of Patent: April 21, 2015Assignee: Caterpillar Inc.Inventors: Kevin A. O'Neil, Arick M. Bakken, Andrew P. Bachle, John E. Preble, Jr.
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Patent number: 9010089Abstract: A reductant delivery unit (10) includes a fluid injector (12) and a flange (20) coupled with the fluid injector. An exhaust boss (28) has a surface (39) defining a through-hole (40) that communicates with a vehicle's exhaust flow path. The flange is coupled to a mounting surface such that the outlet of the fluid injector communicates with the exhaust flow path so as to control injection of urea solution into the exhaust gas flow path. A gasket (32) is sandwiched between the flange and the mounting surface. The gasket has a surface (37) defining a through-hole (38) therein that communicates with the through-hole in the exhaust boss to permit the urea solution to pass from the fluid outlet to the exhaust flow path. Gasket shielding structure (44) covers the surface defining the through-hole in the gasket to prevent the urea solution from contacting the gasket.Type: GrantFiled: August 18, 2011Date of Patent: April 21, 2015Assignee: Continental Automotive Systems, Inc.Inventors: Stephen C. Bugos, Michael J. Hornby
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Patent number: 9010097Abstract: In an internal combustion engine, inside of an engine exhaust passage, a hydrocarbon feed valve (16), an exhaust purification catalyst (13), a particulate filter (14), and an NO2 reduction catalyst (15) are arranged. At the time of engine operation, the amplitude of change of the concentration of hydrocarbons which flow into the exhaust purification catalyst (13) is made to become within a predetermined range of amplitude by control of the injection amount of hydrocarbons from the hydrocarbon feed valve (16). When the NO2 which is produced at the particulate filter (14) should be reduced to NO, the injection amount of hydrocarbons is increased whereby the pass through amount of hydrocarbons which pass straight through the exhaust purification catalyst (13) is increased.Type: GrantFiled: March 17, 2011Date of Patent: April 21, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mikio Inoue, Kohei Yoshida, Yuki Bisaiji, Kazuhiro Umemoto, Masahide Iida
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Publication number: 20150101316Abstract: Heater assemblies and other electrical components are provided having protective coatings that allow for use in high temperature and highly corrosive environments. Methods for applying protective coatings are also provided. In one embodiment, a component is provided and includes a protective coating that encapsulates at least a portion thereof. The component can be, for example, a heating assembly that includes a heating element and at least one lead operably coupled to the heating element, or a component that is disposed within a dosing tank in a selective catalyst reduction system having an engine that is configured to emit an exhaust stream. Methods for coating components are also provided.Type: ApplicationFiled: October 14, 2013Publication date: April 16, 2015Applicant: GENERAL ELECTRIC COMPANYInventor: John David Seaton
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Patent number: 9003779Abstract: A wheel loader includes an engine, a selective catalyst reduction device, and an injection device accommodated in an engine room defined by a vehicle body cover. The wheel loader further includes a partition plate, a reducing agent tank, a reducing agent pump, and a reducing agent pipe. The selective catalyst reduction device is for treating exhaust gas from the engine. The injection device is for injecting reducing agent into the exhaust gas fed from the engine toward the selective catalyst reduction device. The partition plate is disposed between the selective catalyst reduction device and the vehicle body cover. The reducing agent tank stores reducing agent. The reducing agent pump supplies the reducing agent from the reducing agent tank to the injection device. The reducing agent pipe connects the reducing agent pump and the injection device, and extends between the vehicle body cover and the partition plate inside the engine room.Type: GrantFiled: March 26, 2013Date of Patent: April 14, 2015Assignee: Komatsu Ltd.Inventor: Shirou Kanamori
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Patent number: 9005558Abstract: An exhaust gas control apparatus for an internal combustion engine includes: a NOx purification catalyst arranged in an exhaust passage of the internal combustion engine; a degradation degree estimating unit estimating a degradation degree of the NOx purification catalyst; and an air-fuel ratio control unit adjusting an air-fuel ratio of exhaust gas flowing into the NOx purification catalyst, wherein, until the estimated degradation degree of the NOx purification catalyst reaches a predetermined degradation degree, the air-fuel ratio control unit adjusts the air-fuel ratio of the exhaust gas to a rich air-fuel ratio, and, when the estimated degradation degree of the NOx purification catalyst exceeds the predetermined degradation degree, the air-fuel ratio control unit changes the air-fuel ratio of the exhaust gas from the rich air-fuel ratio to a lean air-fuel ratio so that the NOx purification catalyst is regenerated.Type: GrantFiled: May 30, 2012Date of Patent: April 14, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masao Watanabe, Shigeharu Takagi, Keisuke Kishita, Noboru Otake, Akira Morikawa, Takuto Hirose, Yasutaka Nagai
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Patent number: 9003771Abstract: The invention relates to a static mixer for an exhaust gas system of an internal combustion engine-driven vehicle, with a plurality of flow guide elements which influence the flow of an exhaust gas stream and which are inclined at a given angle relative to the mixer plane and are held in the exhaust gas channel by means of at least one retaining strip. According to the invention the at least one retaining strip is made resilient at least in partial regions and/or is elastically supported in the plane of the mixer.Type: GrantFiled: October 7, 2008Date of Patent: April 14, 2015Assignee: Audi AGInventors: Axel Peters, Marko Buder, Stefan Gerdon, Stefan Kohrs, Manfred Doll
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Patent number: 9003792Abstract: In an exemplary embodiment, an internal combustion engine includes an oxidation catalyst configured to receive an exhaust gas flow from the internal combustion engine, a urea injector positioned downstream of the oxidation catalyst to inject a urea flow into the exhaust gas flow and a mixer positioned downstream of the urea injector to mix the exhaust gas flow and the urea flow to form a mixed exhaust gas and urea flow. The engine also includes a particulate filter and catalytic reduction assembly positioned downstream of the mixer to receive the mixed exhaust and urea flow from the mixer to form a treated exhaust gas flow and an exhaust gas recirculation system coupled to the particulate filter to receive a portion of the treated exhaust gas flow and recirculate the portion of the exhaust gas flow to be mixed with a fresh air flow for the internal combustion engine.Type: GrantFiled: April 5, 2012Date of Patent: April 14, 2015Assignee: GM Global Technology Operations LLCInventors: Manuel Angel Gonzalez Delgado, Julian C. Tan, Joshua Clifford Bedford, Yong Miao, Naser I. Hineiti, Steven M. Yocum
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Patent number: 9003775Abstract: A mounting arrangement for attaching a pump arrangement to an exhaust pipe at a boss includes a delivery nozzle section and a remaining section including a pump body. The mounting arrangement includes a packing for supporting the pump body at the remaining section of the pump arrangement.Type: GrantFiled: May 20, 2010Date of Patent: April 14, 2015Assignee: Delphi International Operations Luxembourg S.A.R.L.Inventors: Keith E. Wright, Michael Peter Cooke, Phillip D. Thompson, Simon Coster, Nick J. Oldfield, Martin Paul Hardy
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Patent number: 9003777Abstract: Various systems and methods are described for an engine system with an exhaust gas treatment system including a particulate filter. In one example method, accumulated hydrocarbons are removed from the exhaust gas treatment system by increasing an exhaust gas temperature to a first temperature responsive to a particulate filter regeneration request during extended cold idle operation. After a predetermined duration, the exhaust gas temperature is increased to a second, higher temperature to regenerate the particulate filter.Type: GrantFiled: February 5, 2013Date of Patent: April 14, 2015Assignee: Ford Global Technologies, LLCInventors: Shikui Kevin Chen, Kirk Andrew Parrish, Joseph Goode, Jeffrey Malcolm Travis, Norman Hiam Opolsky
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Patent number: 9003773Abstract: A vehicle and method of updating aging of a selective catalytic reduction filter (SCRF) of an exhaust treatment system of the vehicle are disclosed. The method includes determining a desorption rate estimate of a catalyst of the SCRF and determining an ash volume estimate representative of an amount of ash collected inside the SCRF. The method also includes determining an ash correction factor from the ash volume estimate and calculating, via a controller, a corrected desorption rate value by multiplying the ash correction factor with the desorption rate estimate to update the aging of the SCRF.Type: GrantFiled: August 15, 2013Date of Patent: April 14, 2015Assignee: GM Global Technology Operations LLCInventors: Thomas Larose, Jr., Christopher Whitt, Christopher C. Swoish, Joshua Clifford Bedford
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Patent number: 9003772Abstract: A method for metering fuel from a high pressure system, comprising at least one high pressure pump, one pressure accumulator and one high pressure injection valve, into an exhaust gas duct of an internal combustion engine in order to regenerate a nitrogen oxide storage catalyst (NSC) disposed in the exhaust gas duct, wherein a higher pressure of the fuel is generated by the electrically actuated high pressure pump, which discretely delivers fuel and has a constant stroke volume, wherein the fuel is supplied to the pressure accumulator comprising a pressure measuring device for determining the fuel pressure and wherein the fuel is injected into the exhaust gas duct via the downstream, electrically actuated high pressure injection valve.Type: GrantFiled: March 19, 2013Date of Patent: April 14, 2015Assignee: Robert Bosch GmbHInventor: Andreas Kellner
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Patent number: 9003776Abstract: Methods and systems for regenerating an after treatment device are disclosed. In one example, the possibility of introducing fuel to oil during after treatment device regeneration is reduced. The methods and systems may reduce engine degradation and improve engine emissions.Type: GrantFiled: July 30, 2012Date of Patent: April 14, 2015Assignee: Ford Global Technologies, LLCInventor: Eric Kurtz
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Patent number: 9003778Abstract: A dosing control system for an exhaust system includes: a reductant fluid tank operable to contain a reductant solution comprising urea; an injector disposed in operable communication between a reductant tank and an SCR apparatus, the injector being operable to inject the reductant solution from the reductant tank into a flow of exhaust upstream of the SCR apparatus; a urea quality sensor (UQS) configured and disposed to sense a concentration of the urea in the reductant solution; and, a control module disposed in signal communication with the UQS and in operable communication with the injector, the control module being operable to adjust a dosing of the reductant solution injected by the injector based on a concentration of the urea in the reductant solution.Type: GrantFiled: September 9, 2013Date of Patent: April 14, 2015Assignee: GM Global Technology Operations LLCInventors: Janean E. Kowalkowski, Igor Anilovich, Robert J. Sutschek, Jeffrey F. Loo
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Patent number: 8997455Abstract: A method and a device for treating exhaust gas containing particles, include a particle separator and at least one particle agglomeration device positioned upstream of the particle separator in exhaust gas flow direction. The particle agglomeration device includes at least one apparatus for forming an electrical field and a particle buffer storage device, through which the exhaust gas can flow. The particles are stored on top of each other at the particle buffer storage device in such a way that particle agglomerates are formed, which are removed from the particle buffer storage device again after a short period of time and supplied to the particle separator for conversion. A motor vehicle having the device and performing the method is also provided.Type: GrantFiled: December 19, 2011Date of Patent: April 7, 2015Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Wolfgang Maus
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Patent number: 8997466Abstract: A mixing and/or evaporating device (12) for an exhaust system (5) of a combustion engine (1), in particular of a motor vehicle, includes a support body (19), which encloses a flat cross section through which a flow can flow running transversely to the axial direction (20) of the device (12) in the circumferential direction (32). The support body (19) comprises two long side walls (21, 22) located opposite each other and two short side walls (23, 24) located opposite each other, wherein the short side walls (23, 24) each connect the two long side walls (21, 22) with each other. At least on one long side wall (21, 22) at least on one axial end (26, 27), a plurality of guide blades (25) is arranged. The guide blades (25) stand away in a direction of the other long side wall (21, 22) and are angled relative to the axial direction (20).Type: GrantFiled: September 27, 2012Date of Patent: April 7, 2015Assignee: Eberspächer Exhaust Technology GmbH & Co. KGInventors: Sebastian Leicht, Felix Neumann, Benjamin Arlt, Oleksandr Semenov, Silvia Calvo, Joachim Braun, Tobias Wolf
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Patent number: 8997467Abstract: A machine includes an engine having a coolant system, an electrical system, and an exhaust system. A diesel exhaust fluid (DEF) injector provides DEF into the exhaust system. The DEF injector includes a housing that forms a coolant passage therethrough. The coolant passage is adapted to accommodate a flow of coolant through the coolant passage for cooling the DEF injector. A DEF pump is arranged to provide DEF to the DEF injector from a reservoir during operation of the engine. A power management module is associated with the electrical system, the DEF injector and the DEF pump. An auxiliary power unit is associated with the power management module and is configured to remain active after the engine electrical system has been deactivated. The power management module is configured to cause a purge of the DEF from the DEF injector when the engine is shut down.Type: GrantFiled: March 15, 2013Date of Patent: April 7, 2015Assignee: Caterpillar Inc.Inventors: Rebecca Grzesiak, Michael J. Braun
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Patent number: 8999277Abstract: A Diesel Exhaust Fluid (DEF) that includes urea, demineralized water and between 5 and 300 ppm formaldehyde, acetaldehyde, propianaldehyde, or butyraldehyde, and this formulation of DEF include less than 0.6 ppm of phosphates, calcium, iron, aluminum, magnesium, sodium, and potassium, the formulation also includes less than 0.3 ppm copper, zinc, chromium, and nickel. This formulation of DEF reduces the accumulation of urea deposit in the diesel exhaust system relative to other formulation of specification grade DEF that include less formaldehyde.Type: GrantFiled: January 15, 2014Date of Patent: April 7, 2015Assignee: Deere & CompanyInventors: Ponnaiyan Ayyappan, Danan Dou, Thomas Miller Harris
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Patent number: 8997463Abstract: A reductant delivery unit for selective catalytic reduction (SCR) after-treatment for vehicles includes a solenoid operated fluid injector associated with an exhaust gas flow path upstream of a SCR catalytic converter. The fluid injector has a fluid inlet and a fluid outlet. The fluid inlet receiving a source of reducing agent and the fluid outlet communicating with the exhaust gas flow path so that the fluid injector controls injection of urea solution into the exhaust gas flow path. The fluid injector has an inlet tube for directing the reducing agent between the fluid inlet and the fluid outlet. A shield is fixed with respect to the fluid injector and surrounds at least portions of the fluid injector. A coil heater is integral with the fluid injector and is constructed and arranged, when energized, to inductively heat the inlet tube to thereby heat the reducing agent within the inlet tube.Type: GrantFiled: April 17, 2013Date of Patent: April 7, 2015Assignee: Continental Automotive Systems, Inc.Inventors: Stephen C. Bugos, Michael J. Hornby, Perry Czimmek, Keith Shaw, Willem Nicolaas van Vuuren
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Patent number: 8997465Abstract: The invention provides a method for purification of exhaust gas from a diesel engine in a system, which comprises a device for selective catalytic reduction and a diesel particulate filter preferably at least partially covered by a catalytic layer installed downstream of the device for selective catalytic reduction. A device for catalytic oxidation is installed upstream of the device for selective catalytic reduction and/or between the device for selective catalytic reduction and the diesel particulate filter. A device for injection of a controlled amount of reductant is installed inlet of the device for selective catalytic reduction, and a device for injection of a controlled amount of hydrocarbon is installed inlet of the catalytic oxidation.Type: GrantFiled: December 16, 2009Date of Patent: April 7, 2015Assignee: Haldor Topsoe A/SInventors: Ioannis Gekas, Keld Johansen
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Patent number: 8997460Abstract: A mixing device comprises a circular disc of fin sections positioned so as to create openings in the inner and outer regions of the mixing device that generate oppositely rotating flows of exhaust gas. Each fin section may be identical, and may be created by a stamping process. The smooth surface of each fin section reduces creases, and thus, is less prone to urea buildup.Type: GrantFiled: August 13, 2012Date of Patent: April 7, 2015Assignee: Ford Global Technologies, LLCInventor: Xiaogang Zhang
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Patent number: 8997468Abstract: A radiator is arranged behind an engine, a selective catalytic reduction apparatus, and a connecting pipe. A partition wall partitions first and second accommodation spaces. The engine, the selective catalytic reduction apparatus, and the connecting pipe are arranged in the first space. The radiator is arranged in the second space. A reducing agent tank is arranged behind the partition wall. A reducing ejection apparatus attached to the pipe ejects reducing agent into the pipe. A reducing agent hose connects the tank and the apparatus. The hose has a boundary portion positioned at a boundary between the first and second spaces. A height position of the boundary portion is between top and bottom sections of the connecting pipe. The boundary portion and the reducing agent ejection apparatus are arranged on a left or right side of a center line extending in a front and back direction of the partition wall.Type: GrantFiled: December 26, 2012Date of Patent: April 7, 2015Assignee: Komatsu Ltd.Inventors: Yosuke Kondo, Yuki Arai
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Patent number: 8997461Abstract: A system and method includes an internal combustion engine capable of producing an exhaust stream and an aftertreatment system operationally coupled to the exhaust stream. The aftertreatment system includes an upstream selective reduction catalyst (SCR) component and a downstream SCR component that are positioned in substantially different thermal environments. The upstream and downstream SCR components are sized to fully treat the entire exhaust stream at a low temperature highest NOx conversion condition, and the downstream SCR component is sized to fully treat the entire exhaust stream at a high temperature highest NOx conversion condition.Type: GrantFiled: September 25, 2012Date of Patent: April 7, 2015Assignee: Cummins Emission Solutions Inc.Inventors: Cary Henry, Michael Ruth
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Publication number: 20150089929Abstract: An exhaust system for diesel vehicles is described, which includes at least one metering device for introducing and metering a pollutant-reducing medium into an exhaust gas flowing through a flow pipe of an exhaust tract of an internal combustion engine, in particular for the purpose of introducing a reduction agent and/or a reduction agent precursor, for example urea and/or an aqueous urea solution, the exhaust tract having at least one flexible flange connection.Type: ApplicationFiled: September 30, 2014Publication date: April 2, 2015Inventors: Manfred Pister, Joern Ohmann
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Publication number: 20150089925Abstract: The present invention provides a diesel engine capable of preventing a PM accumulation amount from increasing excessively. If DOC inlet exhaust gas temperature (“IEGT”) does not reach a predetermined value T0, a control unit carries out air intake amount feedback control (“AIAFC”), and a target value of intake throttling is set to a predetermined air intake amount. If the DPF regenerating processing is not started even if elapsed time reaches a predetermined value t after AIAFC is started in a state where the DOC IEGT does not reach the predetermined value T0, the control unit changes AIAFC to exhaust gas temperature feedback control (“EGTFC”). In EGTFC, the control unit changes a target value of intake throttling to a predetermined DOC IEGT T0. If application of a load exceeding a predetermined amount is detected before the DOC IEGT reaches the predetermined value T0, the control unit returns EGTFC to AIAFC.Type: ApplicationFiled: September 5, 2014Publication date: April 2, 2015Inventors: Kentarou KITA, Tamotsu KUNO, Katsushi INOUE, Yuuji TAKEMURA, Yuuki ISHII, Yusuke KOMEMUSHI, Tomoya HASEGAWA
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Patent number: 8991157Abstract: An exhaust treatment system for an engine includes a regeneration device being in receipt of exhaust from the engine and positioned upstream of a diesel particulate filter. A compressor provides a source of compressed air. An air/fuel nozzle is coupled to the regeneration device, in receipt of a fuel supply as well as the compressed air. The fuel and compressed air are forced through an orifice of the nozzle to atomize the fuel. A bypass line provides compressed air from the compressor to the regeneration device without passing through the orifice of the nozzle. A valve is operable to allow compressed air to flow through the bypass line when a predetermined condition exists.Type: GrantFiled: January 30, 2012Date of Patent: March 31, 2015Assignee: Woodward, Inc.Inventors: Daniel B. Mastbergen, Clark Fraser Paterson, John Michael Williams, Lawrence Dalimonte, Nicholas Morley, Tom DePotter, Jagandeep Sandhu
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Patent number: 8991153Abstract: A method and system for treating emissions includes charging particles in an exhaust stream, producing one or more radicals, and oxidizing at least a portion of the charged particles with at least a portion of the produced radicals. At least a portion of the charged particles in the exhaust stream are then attracted on at least one attraction surface which is one of oppositely charged from the charged particles and grounded. The attracted particles are oxidized with another portion of the one or more produced radicals to self regenerate the at least one attraction surface. Downstream from where the attracted particles are oxidized, at least a portion of one or more first compounds in the exhaust stream are converted to one or more second compounds downstream from the attracting. Additionally, at least a portion of any remaining charged particles are oxidized into one or more gases.Type: GrantFiled: September 2, 2011Date of Patent: March 31, 2015Assignee: Rochester Institute of TechnologyInventors: Ali Ogut, Chen Cheng
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Patent number: 8991159Abstract: An exhaust gas system of an internal combustion engine, in particular for a vehicle, includes an exhaust gas conveying duct, at least one insert disposed in the exhaust gas conveying duct for purifying the exhaust gas, an injection system disposed upstream of the insert in the flow path and a turbulizer disposed between the injection system and the insert. A flow rectifier is provided in the exhaust gas conveying duct between the turbulizer and the insert.Type: GrantFiled: May 3, 2013Date of Patent: March 31, 2015Assignee: Bayerische Motoren Werke AktiengesellschaftInventor: Christian Krenn