By Sorber Or Mechanical Separator Patents (Class 60/311)
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Patent number: 8813479Abstract: Various methods for and embodiments of an aftertreatment system which includes a catalyst disposed upstream of a particulate filter are provided. In one example, the method includes, conducting soot regeneration of the particulate filter under a selected operating condition, and determining whether a soot regeneration frequency of the particulate filter is greater than a threshold frequency. The method further includes initiating a sulfur regeneration of the aftertreatment system based on the soot regeneration frequency of the particulate filter being greater than the threshold frequency, determining whether the soot regeneration frequency of the particulate filter is less than the threshold frequency after the sulfur regeneration, and conducting non-regeneration operation of the aftertreatment system based on the soot regeneration frequency of the particulate filter being less than the threshold frequency after the sulfur regeneration of the aftertreatment system.Type: GrantFiled: May 9, 2011Date of Patent: August 26, 2014Assignee: General Electric CompanyInventor: Stephen Mark Geyer
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Patent number: 8813481Abstract: An exhaust emission control device comprises a selective reduction catalyst for reacting NOx in an exhaust gas with ammonia, means for adding a urea water into the exhaust gas upstream of the catalyst and a cylindrical mixing pipe as a connection between the adding means and the catalyst, an entry end of the mixing pipe being formed with circumferential opening sections and provided with guide fins for guiding the exhaust gas to the opening sections tangentially of the entry end to provide a mixer structure, the adding means being arranged centrally on the entry end of the mixing pipe and directed toward an exit end of the mixing pipe for addition of the urea water into a swirling flow of the exhaust gas caused by the mixer structure. The opening sections are formed along the swirling flow.Type: GrantFiled: December 21, 2010Date of Patent: August 26, 2014Assignees: Hino Motors, Ltd., Isuzu Motors LimitedInventor: Minoru Kowada
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Patent number: 8815190Abstract: A wall-flow filter comprises a catalyst for converting oxides of nitrogen in the presence of a reducing agent, which wall-flow filter comprising an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilized ceria, which catalyst comprising at least one metal, wherein: the at least one metal is present throughout the extruded solid body alone or in combination with: is also present in a higher concentration at a surface of the extruded solid body; is also carried in one or more coating layer(s) on a surface of the extruded solid body; or both.Type: GrantFiled: November 12, 2013Date of Patent: August 26, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel
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Publication number: 20140230412Abstract: A diesel engine (10) has an exhaust system (16) containing a diesel particulate filter (18) for trapping soot passing through the exhaust system as the engine operates. A trapped soot estimator (30) estimates soot trapped in the diesel particular filter by repeatedly executing an algorithm that calculates a data value for total soot trapped using Kalman filter processing (48) whose gain is controlled by at least one engine operating parameter.Type: ApplicationFiled: August 25, 2011Publication date: August 21, 2014Applicant: International Engine Intellectual Property Company LLCInventors: Navtej Singh, Adam C. Lack, Gregory Patrick Novak
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Patent number: 8806852Abstract: A method for controlling regeneration within an after-treatment component of a compression-ignition engine includes receiving a value of a parameter associated with an exhaust stream passing through the after-treatment component and determining a rate of change of the parameter. A filtered parameter value is calculated based on the value of the parameter, the rate of change of the parameter, and a predetermined filtering relationship for the parameter. Accumulated particulate matter in the after-treatment component is estimated based, at least, on a soot accumulation model and the filtered parameter value. The estimate of accumulated particulate matter in the after-treatment component is compared to a predetermined threshold associated with the after-treatment component, and a remedial action is initiated when the estimate of accumulated particulate matter in the after-treatment component exceeds the predetermined threshold.Type: GrantFiled: February 8, 2012Date of Patent: August 19, 2014Assignee: GM Global Technology Operations LLCInventors: Christopher C. Swoish, Christopher Whitt, Douglas Christopher Sarsen
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Patent number: 8806855Abstract: The invention relates to an arrangement (1) for operating an exhaust gas aftertreatment device, in particular of a motor vehicle, having a plurality of active sensors (3-8) and a control device (2) that comprises at least one voltage supply unit (9) to which the sensors (3-8) are operatively connected. According to the invention, the voltage supply unit (9) comprises at least two supply benches (13-15) that can be switched independently from each other. The sensors (3-8) are grouped according to the function thereof and are then associated with one of the supply benches (13-15).Type: GrantFiled: August 4, 2010Date of Patent: August 19, 2014Assignee: Robert Bosch GmbHInventors: Bernd Schelling, Patrick Bauer, Mehmet Oencel, Ralph Bauer, Thomas Holst, Georg Hoegele
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Patent number: 8806854Abstract: A method for monitoring the capability of a catalytic converter to convert nitrogen monoxide into nitrogen dioxide in the exhaust gas of an internal combustion engine, the catalytic converter being arranged in an exhaust gas duct of the internal combustion engine and the catalytic converter being followed downstream by a collecting particle sensor. It is in this case provided that, in a monitoring cycle, a decrease in the particle loading of the particle sensor during the operation of the internal combustion engine under predetermined operating conditions is taken to conclude an adequate capability of the catalytic converter to convert from nitrogen monoxide to nitrogen dioxide.Type: GrantFiled: April 5, 2012Date of Patent: August 19, 2014Assignee: Robert Bosch GmbHInventors: Andreas Genssle, Torsten Handler, Tobias Pfister
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Patent number: 8801821Abstract: An exhaust gas after-treatment device has a body containing an after-treatment element and a shield that substantially encloses the outer surface of the after-treatment device. The shield is coupled to the exhaust gas outlet of the after-treatment device such that at least a portion of the exhaust gas exiting the after-treatment device is conducted into the space between the outer surface of the after-treatment device and the shield.Type: GrantFiled: August 27, 2011Date of Patent: August 12, 2014Assignee: Deere & CompanyInventors: James M. Hershbarger, James P. Batzold
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Patent number: 8800268Abstract: Exhaust treatment filters, systems, and methods are disclosed. According to one or more embodiments, a particulate filter is zone coated with an oxidation catalyst and is used in an emission treatment system or method including a NOx reducing catalyst and an optional NH3 destruction catalyst.Type: GrantFiled: November 29, 2007Date of Patent: August 12, 2014Assignee: BASF CorporationInventors: Kenneth Voss, Ingemar Gottberg, Steve Truesdail, Marius Vaarkamp
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Publication number: 20140216008Abstract: Various systems and methods are described for an engine system with an exhaust gas treatment system including a particulate filter. In one example method, accumulated hydrocarbons are removed from the exhaust gas treatment system by increasing an exhaust gas temperature to a first temperature responsive to a particulate filter regeneration request during extended cold idle operation. After a predetermined duration, the exhaust gas temperature is increased to a second, higher temperature to regenerate the particulate filter.Type: ApplicationFiled: February 5, 2013Publication date: August 7, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Shikui Kevin Chen, Kirk Andrew Parrish, Joseph Goode, Jeffrey Malcolm Travis, Norman Hiam Opolsky
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Patent number: 8793980Abstract: Systems and methods for controlling temperature and total hydrocarbon slip in an exhaust system are provided. Control systems can comprise an oxidation catalyst, a particulate filter, a fuel injector, and a processor for controlling a fuel injection based on an oxidation catalyst model. Example system includes a virtual sensor comprising a controller for calculating and providing the total hydrocarbon slip to subsystems for after-treatment management based on modeling the oxidation catalyst. Example methods for controlling the temperature and the total hydrocarbon slip in an exhaust system include the steps of providing an oxidation catalyst model, monitoring a condition of the exhaust system, calculating a hydrocarbon fuel injection flow rate and controlling a fuel injection. The example methods further include the steps of determining an error in the oxidation catalyst model based on the monitored condition and changing the oxidation catalyst model to reduce the error.Type: GrantFiled: March 12, 2013Date of Patent: August 5, 2014Assignee: Corning IncorporatedInventors: Suhao He, Achim Karl-Erich Heibel, Wenbin Qiu
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Patent number: 8793984Abstract: Termination of regeneration of a particulate filter may be based on a variable percent threshold of stored particulate, where the percent threshold of stored particulate depends on a current soot burn rate. In one example approach, a method for controlling regeneration of a diesel particulate filter comprises: terminating regeneration based on a particulate burning rate; wherein the particulate burning rate is based on operating conditions of the diesel particulate filter; the operating conditions including an amount of stored particulate in the diesel particulate filter and a temperature of the diesel particulate filter.Type: GrantFiled: June 18, 2013Date of Patent: August 5, 2014Assignee: Ford Global Technologies, LLCInventors: Kevin Chen, Christopher Oberski, Norman Hiam Opolsky, Peter Mitchell Lyon
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Patent number: 8793982Abstract: The present application generally relates to a diesel engine and, more particularly, to a control system and method for an exhaust aftertreatment system for a locomotive diesel engine. In accordance with an embodiment of the present system, a two-stroke uniflow scavenged diesel engine system including an exhaust aftertreatment system is described for reducing NOX emissions and achieving desired fuel economy. More specifically, a system and method for controlling the exhaust aftertreatment system is provided. The present system being adapted to monitor and control select components of the exhaust aftertreatment system. Specifically, the control system may be adapted to control select components of an exhaust aftertreatment system to adaptively regulate filtration based on various operating conditions of the locomotive.Type: GrantFiled: June 30, 2011Date of Patent: August 5, 2014Assignee: Electro-Motive Diesel Inc.Inventors: Ajay Patel, Gary R. Svihla
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Patent number: 8793974Abstract: The present invention relates to an exhaust gas treatment device of a diesel engine that is capable of increasing the concentration of PM in the EGR gas, wherein an exhaust gas separator 2 has electrodes 12 and 13 having different polarities from each other to allow the PM in the exhaust gas 3 to be charged to a given polarity by means of corona discharge between the electrodes 12 and 13 and thus to permit a peripheral wall 14 surrounding the exhaust gas swirl chamber 9 to have the electrode 13 having the opposite polarity to the charged PM, and the charged PM in the exhaust gas 3 swirling the exhaust gas swirl chamber 9 is localizedly positioned around the peripheral wall 14 of the exhaust gas swirl chamber 9 through a centrifugal force and an electrostatic force to allow the exhaust gas 3 containing the localizedly positioned PM to be separated as the EGR gas 4 and sent to a terminal end portion 15 of the exhaust gas swirl chamber 9, while the exhaust gas 3 around the central cylinder 7 is being separated aType: GrantFiled: March 12, 2010Date of Patent: August 5, 2014Assignee: KUBOTA CorporationInventors: Masahiro Aketa, Satoshi Sugimoto, Masato Ueda, Yuki Yoshita, Takuya Yanagimoto, Masayuki Tochimoto
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Patent number: 8789363Abstract: An emission abatement assembly includes a fuel-fired burner having a combustion chamber and a particulate filter positioned downstream of the fuel-fired burner. A mixing baffle is positioned between the fuel-fired burner and the particulate filter.Type: GrantFiled: June 13, 2007Date of Patent: July 29, 2014Assignee: Faurecia Emissions Control Technologies, USA, LLCInventors: Robert J. Iverson, John B. Abel, Navin Khadiya, John P. Nohl, Geoff Morgan, Wilbur H. Crawley
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Patent number: 8789361Abstract: A diesel engine including at least one combustion chamber having an exhaust flow therefrom. An injection pump having a plurality of fuel outlets has a corresponding fuel outlet for each of the plurality of fuel outlets that are in controlled fluid communication with the at least one combustion chamber. At least one aftertreatment device is configured for the exhaust flow to travel therethrough. A fuel injector is positioned to inject fuel into the exhaust flow prior to the exhaust flow reaching the aftertreatment device. A valve receives fuel from at least one of the plurality of fuel outlets and the valve is configured to divert a portion of the fuel received by the valve to the fuel injector.Type: GrantFiled: January 26, 2010Date of Patent: July 29, 2014Assignee: Deere & CompanyInventors: Brian A. Arntson, Eugene R. Theis
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Patent number: 8783021Abstract: A method for operating an internal combustion engine is proposed, in whose exhaust gas zone a particle filter is disposed, which is cyclically loaded with particles and thermally regenerated, as well as an apparatus for the implementation of the method, which prevents thermal overload of the particle filter after turning off the internal combustion engine. A test is made when the internal combustion engine is turned off to determine whether an exothermal reaction takes place. Provided that an exothermal reaction takes place in the particle filter, a butterfly valve is closed, which prevents exhaust gas flow through the particle filter and, if the circumstances arise, a resulting oxygenation ingress in the particle filter.Type: GrantFiled: March 4, 2009Date of Patent: July 22, 2014Assignee: Robert Bosch GmbHInventors: Christian Post, Andreas Nagel
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Patent number: 8783022Abstract: An exhaust aftertreatment system for diesel engines includes a filtration station, a NOx reduction station, a temperature sensor, a pressure data generator, a NOx sensor, a reductant dispenser, and a controller. The filtration station filters particulate material from the exhaust. The NOx reduction station reduces NOx concentration in the exhaust. The temperature sensor generates first data that is representative of a temperature of the exhaust. The pressure data generator generates second data that is indicative of a pressure differential across a control volume that is located at the NOx reduction station. The control volume includes at least one catalyzed substrate. The NOx sensor generates third data that is representative of the NOx concentration in the exhaust. The reductant dispenser dispenses reductant into the exhaust. The controller controls a dosing rate of the reductant dispenser. The controller uses the first, second, and third data to determine the dosing rate.Type: GrantFiled: July 29, 2010Date of Patent: July 22, 2014Assignee: Donaldson Company, Inc.Inventors: Henry Joseph Drasner, III, Andrew Alan Gilb, Paul Anthony Way
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Patent number: 8783016Abstract: A system may include a hydrocarbon (HC) absorber positioned in an exhaust flow path and an electrically heated catalyst (EHC) positioned in the exhaust flow path downstream of the HC absorber.Type: GrantFiled: May 15, 2007Date of Patent: July 22, 2014Inventors: Eugene V. Gonze, Halim G Santoso, Frank Ament
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Patent number: 8783015Abstract: In systems in which there is insufficient pressure difference between the intake and the exhaust to drive the EGR, an EGR pump is provided. In a dual-engine system, disclosed herein, the EGR system, i.e., the EGR cooler and EGR pump, is shared to obviate the need for two of each. Shutoff valves may be provided between the EGR system and a secondary of the two engines to isolate the secondary engine when it is not operating. When the engines are OPOC engines, exhaust aftertreatment devices, such as diesel oxidation catalysts and/or diesel particulate filters, may be placed upstream of where the EGR gases tee off from the engine's exhaust to thereby maintain a high pressure ratio across an exhaust turbine located downstream in the engine's exhaust.Type: GrantFiled: December 12, 2012Date of Patent: July 22, 2014Assignee: EcoMotors, Inc.Inventor: Peter Hofbauer
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Patent number: 8783011Abstract: Detecting particulate matter in an exhaust filter includes receiving data indicative of a time delay between transmission and reception of electromagnetic energy propagated through trapped particulate matter, and outputting a signal indicative of an amount of the trapped particulate matter responsive to the data.Type: GrantFiled: December 15, 2011Date of Patent: July 22, 2014Assignee: Caterpillar Inc.Inventor: Sergey Korenev
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Publication number: 20140196437Abstract: An ambient air intake duct of a static gas turbine is provided, having at least one filter, which is arranged in the intake duct, for cleaning the ambient air (A) that can flow through the intake duct. A method for operating a static gas turbine which is equipped with a filter for cleaning the ambient air (A) is also provided. To rapidly provide a higher level of gas turbine power to a generator, it is provided that, by means of a bypass or by means of flaps arranged downstream of the filter, partially to completely unfiltered ambient air (A) can temporarily flow into the compressor inlet.Type: ApplicationFiled: July 13, 2012Publication date: July 17, 2014Applicant: SIEMENS AKTIENGESELLSCHAFTInventor: Oliver Schneider
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Patent number: 8776504Abstract: An exhaust treatment system for a vehicle includes an intake conduit adapted to receive pressurized intake air provided from a turbocharger compressor and supply the pressurized intake air to an internal combustion engine. An uninterrupted bypass conduit bypasses the internal combustion engine and includes upstream and downstream ends. The upstream end branches from the intake conduit. An exhaust conduit includes an upstream end adapted to receive exhaust from the internal combustion engine. An upstream end of a mixing tube is fixed to and in fluid communication with a downstream end of the exhaust conduit and the downstream end of the bypass conduit at a tubular joint, wherein the exhaust and the pressurized intake air are mixed within the mixing tube. An exhaust treatment device is in fluid communication with a downstream end of the mixing tube.Type: GrantFiled: June 29, 2011Date of Patent: July 15, 2014Assignee: Tenneco Automotive Operating Company Inc.Inventor: Christopher J. Kleinfeld
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Patent number: 8776501Abstract: A power system comprising an engine that produces exhaust, a fuel system that injects a fuel into the engine, an aftertreatment system that treats the exhaust, and is controller. The aftertreatment system includes an oxidation catalyst that converts NO from the engine into NO2, a particulate filter that traps soot from the engine, and a sensor that provides an indication of the amount of soot in the particulate filter. The controller increases an engine fuel injection pressure when the amount of soot in the particulate filter is above a threshold.Type: GrantFiled: July 15, 2013Date of Patent: July 15, 2014Assignee: Perkins Engines Company LimitedInventors: Tom W. Carlill, Jason Soilleux, Alistair C. Farman, Guy Blundell, Anthony C. Rodman
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Patent number: 8776507Abstract: A system for regenerating a particulate filter mounted on an exhaust pipe of a gasoline engine including a plurality of cylinders and an ignition device for igniting fuel and air in the cylinder, a three-way catalyst device mounted on the exhaust pipe connected to the gasoline engine, and to oxidize or reduce exhaust gas, the particulate filter mounted on the exhaust pipe downstream of the three-way catalyst device to trap particulate matter and regenerate the particulate matter using heat of the exhaust gas, a differential pressure sensor mounted upstream and downstream of the particulate filter and to measure a pressure difference of the particulate filter, and a control portion to receive the measured pressure difference and control parameters to determine an amount of non-ignited fuel which is not ignited and flows to the three-way catalyst device among the fuel flowing into the plurality of cylinders.Type: GrantFiled: June 26, 2012Date of Patent: July 15, 2014Assignee: Hyundai Motor CompanyInventors: Chibum In, Ki Young Yoon
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Patent number: 8776502Abstract: This disclosure relates to a method for controlling a system for regenerating a diesel particulate filter. The method includes monitoring an engine run time that has lapsed since a previous regeneration event. The method also includes monitoring backpressure behind the diesel particulate filter. The method further includes triggering a regeneration flag if the engine run time that lapsed since the previous regeneration event reaches a predetermined time limit and the backpressure exceeds a minimum value.Type: GrantFiled: July 1, 2009Date of Patent: July 15, 2014Assignee: Donaldson Company, Inc.Inventors: John Hiemstra, Eivind Stenersen, Wenzhong Zhang, Allan T. Hovda, Gary Dale Reeves, Josh Kundert, Wayne M. Wagner, Todd R. Taubert
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Patent number: 8769938Abstract: The present disclosure relates to a diesel exhaust treatment device including a catalytic converter positioned upstream from a diesel particulate filter. An electric heater is positioned between the catalytic converter and the diesel particulate filter. A shore station can be used to provide power and combustion air to the diesel exhaust treatment device during regeneration of the diesel particulate filter.Type: GrantFiled: February 21, 2012Date of Patent: July 8, 2014Assignee: Donaldson Company, Inc.Inventors: Wayne M. Wagner, John T. Herman, Mary J. Lorenzen, Wenzhong Zhang
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Patent number: 8769931Abstract: A low pressure exhaust gas recirculation (EGR) cooler efficiency diagnosis method for an EGR system includes measuring speed and load of an engine, setting a difference threshold between model temperature and detected temperature downstream of the low pressure EGR cooler according to speed and load of the engine, measuring a pressure difference between upstream and downstream sides of the EGR valve, calculating a mass flow rate of an exhaust gas passing through the low pressure EGR cooler based on the measured pressure difference, calculating the efficiency of the low pressure EGR cooler based on the calculated mass flow rate, calculating the model temperature downstream of the low pressure EGR cooler based on the calculated efficiency, and comparing the model temperature downstream of the low pressure EGR cooler with the detected temperature downstream of the low pressure EGR cooler. A low pressure EGR system is also disclosed.Type: GrantFiled: December 8, 2011Date of Patent: July 8, 2014Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Kihoon Nam
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Patent number: 8769937Abstract: A control method for monitoring a soot sensor of an exhaust treatment system is provided. The control method includes: determining when regeneration has completed; comparing soot sensor data to an estimated soot data based on the determining; and generating a message based on the comparing.Type: GrantFiled: January 31, 2012Date of Patent: July 8, 2014Assignee: GM Global Technology Operations LLCInventors: Ognyan N. Yanakiev, David E. Winn, Eric M. Hall, Christopher P. Musienko
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Patent number: 8771392Abstract: A device for separating particles from an exhaust gas of an internal combustion engine includes at least a pot with a base having a multiplicity of openings, at least one nonwoven layer positioned on the base of the pot, and a cover. The at least one nonwoven layer is positioned between the base and the cover. A motor vehicle having the device is also provided.Type: GrantFiled: December 28, 2012Date of Patent: July 8, 2014Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Carsten Kruse, Thomas Nagel, Ferdi Kurth
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Patent number: 8763366Abstract: In a method for operating an air-compressing fuel-injection internal combustion engine having an exhaust gas post-treatment system with a particle filter and a nitrogen oxide reduction catalytic converter, a plurality of internal combustion engine operating settings are provided, each having respective predefined values for predefined internal combustion engine operating parameters. A heating operating setting is set when the internal combustion engine is warming up, while a basic operating setting is set in the warmed-up state. When the temperature in the exhaust gas system exceeds a predefinable first value, the heating operating setting is changed over to the basic operating setting. In the warmed-up state, at least one further (third) operating setting, with an exhaust gas recirculation rate that is reduced compared to the basic operating setting, is provided in addition to the basic operating setting.Type: GrantFiled: March 14, 2013Date of Patent: July 1, 2014Assignee: Daimler AGInventors: Bernd Christner, Alexander Kaiser, Berthold Keppeler, Holger Kissling, Markus Paule
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Patent number: 8763375Abstract: The present invention relates to an exhaust gas cleaning device (2) of an exhaust system (1) of a combustion engine, more preferably of a motor vehicle, with a catalytic converter unit (3) having a catalytic converter support pipe (7) and at least one oxidation catalytic converter element (8) mounted in the catalytic converter support pipe (7), and with a particle filter unit (4) having a particle filter support pipe (11) and at least one particle filter element (12) mounted in the particle filter support pipe (11). A simple handling with simple construction can be achieved with a receiving pipe (5) in which one of the support pipes (7, 11) is axially inserted, and with a clamp connection (6) which sets the receiving pipe (5), the catalytic converter support pipe (7) and the particle filter support pipe (11) against one another.Type: GrantFiled: August 19, 2011Date of Patent: July 1, 2014Assignee: J. Eberspaecher GmbH & Co. KGInventors: Arthur Wieland, Michael Krause, Felix Neumann
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Patent number: 8764866Abstract: An engine device is disclosed in which a gas purifying filter can be disposed, with high rigidity, in an engine as one constituent part of the engine and the need of countermeasures against exhaust gas for each of the devices of a vehicle is eliminated, and general versatility of the engine can be enhanced. The engine device includes a diesel engine having an exhaust manifold, and an exhaust gas purifying device which purifies exhaust gas discharged from the diesel engine. A plurality of filter supporting bodies which support the exhaust gas purifying device are provided on an upper portion of a flywheel housing in the diesel engine. The exhaust gas purifying device is connected to the exhaust manifold and connected to the flywheel housing through the plurality of filter supporting bodies.Type: GrantFiled: September 7, 2009Date of Patent: July 1, 2014Assignee: Yanmar Co., Ltd.Inventors: Masataka Mitsuda, Takayuki Onodera
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Patent number: 8763382Abstract: The present invention generally relates to methods and apparatus for use in exhaust manifold assemblies of large diesel engines, such as ships, locomotives and the like. In one aspect, a screen for use in an exhaust manifold assembly is provided. The screen includes a plate formed in a concave shape. The plate has a plurality of apertures and a plurality of radially oriented closed slots formed therein. The screen further includes a band on an outer perimeter of the plate. In another aspect, a reducer assembly for use in an exhaust manifold assembly is provided. In yet a further aspect, a method of using a screen in an exhaust manifold assembly is provided.Type: GrantFiled: October 14, 2011Date of Patent: July 1, 2014Assignee: Parker Hannifin CanadaInventors: Sylvain Champoux, Alfin Leo, Ilko Paunov
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Patent number: 8763378Abstract: An exhaust system that processes exhaust generated by an engine is provided. The system generally includes a particulate filter (PF) that filters particulates from the exhaust wherein an upstream end of the PF receives exhaust from the engine and wherein an upstream surface of the particulate filter includes machined grooves. A grid of electrically resistive material is inserted into the machined grooves of the exterior upstream surface of the PF and selectively heats exhaust passing through the grid to initiate combustion of particulates within the PF.Type: GrantFiled: October 22, 2007Date of Patent: July 1, 2014Inventors: Eugene V. Gonze, Mark R. Chapman
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Patent number: 8756917Abstract: An exhaust gas treatment system for an internal combustion engine comprises a particulate filter assembly configured to receive exhaust gas from the engine. The particulate filter assembly comprises an electrically heated catalyst, a particulate filter disposed downstream of the electrically heated catalyst, a hydrocarbon injector, in fluid communication with the exhaust gas, upstream of the electrically heated catalyst and configured to inject excess hydrocarbon into the exhaust gas, an air pump in fluid communication with the exhaust gas upstream of the electrically heated catalyst and configured to deliver air to the exhaust gas to increase the volumetric gas flow rate through, and to decrease the heat residence time in, the particulate filter and a controller configured to operate the hydrocarbon injector, the electrically heated catalyst and the air pump based on predetermined exhaust gas flow rates, temperature thresholds and particulate loadings within the particulate filter.Type: GrantFiled: August 29, 2011Date of Patent: June 24, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr., Garima Bhatia
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Patent number: 8758471Abstract: A mat includes a first main face and a second main face opposite to the first main face. At least two layers include a first layer occupying a first area from the first main face along a thickness direction of the mat. The first layer includes a first long fibrous substance which includes an inorganic fibrous substance. A second layer is adjacent to the first layer. The second layer includes a short fibrous substance which includes an inorganic fibrous substance and which has an average fiber length shorter than an average fiber length of the first long fibrous substance. An intertwined portion extends from the first main face to the second main face. The intertwined portion includes the first long fibrous substance and the short fibrous substance being more closely intertwined with each other than the inorganic fibrous substances in a portion except the intertwined portion.Type: GrantFiled: May 11, 2011Date of Patent: June 24, 2014Assignee: Ibiden Co., Ltd.Inventor: Hiromitsu Tsuji
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Publication number: 20140165542Abstract: An emission control device for air intake system includes an extending conduit (400) and an adsorbing element (300) disposed about the conduit, wherein the adsorbing element comprises a substrate and an adsorbent material disposed substantially throughout the substrate. When the conduit includes an indentation portion (403) and an opening (404) located about the indentation portion, the adsorbing element may be disposed on at least a portion of the indention to cover at least a portion of the opening, and the closure element (105) may be used to secure the adsorbing element to the indentation portion. The air intake tube of the air intake system may be designed to include an indentation portion and an opening located about the indentation portion such that an adsorbent sheet with adsorbent material disposed substantially therethrough may wrap around at least a portion of the indentation and cover at least a portion of the opening.Type: ApplicationFiled: June 28, 2012Publication date: June 19, 2014Inventors: Caleb S. Loftin, Kyle Schumaker, Erik Versen
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Publication number: 20140165543Abstract: A construction machine hydraulic drive system that performs load sensing control is capable of efficiently burning and removing deposits on a filter in an exhaust gas purifying device through pump output increasing control and to be free from faults in the pump output increasing control even when an actuator is operated during the pump output increasing control. A solenoid switching valve is switched so that output pressure of an engine speed detecting valve is guided to a pressure receiving portion of an LS control valve and a pressure receiving portion of an unloading valve when a start of regeneration is not directed, and delivery pressure of a pilot pump is guided to the pressure receiving portion and the pressure receiving portion when the start of the regeneration is directed, to thereby disable load sensing control to increase capacity of a main pump and increase set pressure of the unloading valve.Type: ApplicationFiled: October 2, 2012Publication date: June 19, 2014Applicant: Hitachi Construction Machinery Co., Ltd.Inventors: Yoshifumi Takebayashi, Kiwamu Takahashi, Kazushige Mori, Natsuki Nakamura
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Patent number: 8745971Abstract: A system includes an internal combustion ignition engine with an exhaust gas flow, a particulate filter in the exhaust gas flow, a NOx reduction catalyst in the exhaust gas flow downstream of the particulate filter, a first oxygen sensor coupled to the exhaust gas flow downstream of the NOx reduction catalyst, and a second oxygen sensor coupled to the exhaust gas flow between the particulate filter and the NOx reduction catalyst. A controller includes an exhaust conditions module that interprets a first oxygen signal from the first oxygen sensor and a second oxygen signal from the second oxygen sensor and a combustion control module that commands a high engine-out air-fuel ratio when the first oxygen signal indicates a low oxygen content and commands a low engine-out air-fuel ratio when the first oxygen signal indicates a high oxygen content.Type: GrantFiled: March 10, 2011Date of Patent: June 10, 2014Assignee: Cummins Inc.Inventors: Aleksey Yezerets, Timothy R. Frazier, Marten H. Dane, Samuel C. Geckler, Govindarajan Kothandaraman
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Patent number: 8747527Abstract: A method for converting soot particles of an exhaust gas includes providing at least nitrogen dioxide or oxygen in the exhaust gas, ionizing soot particles with an electric field, depositing electrically charged soot particles on inner channel walls of at least one surface precipitator, and bringing at least nitrogen dioxide or oxygen into contact with the deposited soot particles on the inner channel walls of the at least one surface precipitator. A device for carrying out the method includes at least one surface precipitator having a plurality of channels through which the exhaust gas can flow and extending between an inlet region and an outlet region, and at least one deposit inhibitor for electrically charged soot particles provided in at least part of the inlet region, especially allowing the soot particles to be evenly deposited and the surface precipitator to be continuously regenerated.Type: GrantFiled: March 14, 2012Date of Patent: June 10, 2014Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Peter Hirth, Rolf Brueck
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Publication number: 20140150413Abstract: A trough filter integrated with a thermoelectric generator includes annular filter modules having a support structure at its inner circumference, a filter element, and a support structure at its outer circumference. The filter elements may be configured to form troughs. An annular exhaust gas outlet channel or gas inlet channel may be formed between filter modules. The thermoelectric generator may be positioned in the exhaust gas outlet or inlet channel. A vehicle includes the trough filter integrated with a thermoelectric generator downstream from an internal combustion engine. A method of treating exhaust gas uses a trough filter with an integrated thermoelectric generator.Type: ApplicationFiled: November 30, 2012Publication date: June 5, 2014Inventors: Monika Backhaus-Ricoult, Thomas Dale Ketcham
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Patent number: 8739518Abstract: Methods and systems for controlling operation of exhaust of an engine including a particulate filter are described. One example method includes generating compressed air during engine operation, and storing the compressed air. The method further includes, during or after engine shutdown, pushing the compressed air through the particulate filter using a pressure of the compressed air.Type: GrantFiled: January 8, 2013Date of Patent: June 3, 2014Assignee: Ford Global Technologies, LLCInventor: Michiel J. Van Nieuwstadt
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Patent number: 8739517Abstract: A method is provided for controlling regeneration of an SCR catalyst. The method includes coordinating the regeneration duration and temperature (e.g., longer/shorter regenerations and/or lower/higher temperatures) to the urea deposit loading. In this way, improved regeneration may be achieved due to the particular nature of urea deposits on SCR catalysts.Type: GrantFiled: May 7, 2012Date of Patent: June 3, 2014Assignee: Ford Global Technologies, LLCInventors: Lifeng Xu, Williams Lewis Henderson Watkins, Shane Elwart, George Wade Graham
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Patent number: 8726638Abstract: The reduction of a NOx trap upon engine shutdown is disclosed. One disclosed embodiment comprises adjusting a timing of creating a reductive environment in the exhaust conduit upstream of the lean NOx trap based upon the determined engine stop position. The creation of a reductive environment in the exhaust conduit upstream of the lean NOx trap may help to at least partially reactivate the lean NOx trap during engine shutoff.Type: GrantFiled: January 10, 2012Date of Patent: May 20, 2014Assignee: Ford Global Technologies, LLCInventors: John William Hoard, Lifeng Xu, Robert Walter McCabe, Karen Marie Adams
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Patent number: 8726642Abstract: A method of regenerating a particulate filter that includes an electric heater is provided. The method includes determining a location of particulate matter that remains within at least one region of the particulate filter based on a regeneration event being extinguished; and selectively controlling current to a zone of a plurality of zones of the electric heater to initiate a restrike of the regeneration event based on the location of particulate matter.Type: GrantFiled: November 22, 2011Date of Patent: May 20, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr.
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Patent number: 8720192Abstract: An exhaust gas treatment system for an internal combustion engine is provided. The internal combustion engine has an engine off condition. The exhaust gas treatment system includes particulate filter (“PF”) device in fluid communication with an exhaust gas conduit, an electric heater, a primary energy storage device, a plurality of secondary energy storage devices, and a control module. The PF device has a filter structure for removal of particulates in the exhaust gas, and is selectively regenerated based on an amount of particulates trapped within the filter structure of the PF device. The electric heater is disposed upstream of the filter structure and is selectively energized to provide heat for regeneration of the PF device. The plurality of secondary energy storage devices are selectively connected to the primary energy storage device. The secondary energy storage devices selectively energize the electric heater.Type: GrantFiled: May 3, 2012Date of Patent: May 13, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr., Michael G. Reynolds
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Patent number: 8722000Abstract: Catalytic articles, systems and methods for treating exhaust gas streams are described. A catalytic article comprising a wall flow filter having gas permeable walls, a hydrolysis catalyst, an optional soot oxidation catalyst, a selective catalytic reduction catalyst permeating the walls, an ammonia oxidation catalyst and an oxidation catalyst to oxidize CO and hydrocarbons is described. Methods of treating exhaust gas streams comprising soot, an ammonia precursor such as urea, ammonia, NOx, CO and hydrocarbons are also provided.Type: GrantFiled: March 29, 2012Date of Patent: May 13, 2014Assignee: BASF CorporationInventor: R. Samuel Boorse
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Patent number: 8720191Abstract: An object is to provide a diesel engine that eliminates discomfort when an operator of a working, machine coupled to the diesel engine is at work while a particulate filter is being regenerated. A diesel engine includes an exhaust emission purifier and selecting means capable of selecting any one control method from isochronous control and droop control. The exhaust emission purifier includes a particulate filter and a pressure regulation valve. The particulate filter is disposed along an exhaust stream to purify exhaust gas. The pressure regulation valve is configured to apply a load onto the diesel engine so as to raise a temperature of the particulate filter so that a particulate accumulable in the particulate filter is forcibly removed and that the particulate filter is regenerated. The selecting means is configured to select the isochronous control to control the diesel engine when the load is applied by the pressure regulation valve.Type: GrantFiled: June 5, 2009Date of Patent: May 13, 2014Assignee: Yanmar Co., Ltd.Inventors: Hiroshi Masuda, Michihiko Hara
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Patent number: 8715601Abstract: A method and apparatus are provided for reducing emissions of particulates from diesel engines. Exhaust is passed through a diesel particular filter having at least two stages comprised of (a) a catalyst section having a platinum group metal catalyst on contact surfaces within the catalyst section and (b) a filter section comprised of passages effective to remove particulates from a moving stream of combustion gases generated by combusting the fuel in the engine and holding them therein to permit their oxidation. Carbon removal is enhanced by utilizing levels of platinum group metal composition, cerium compositions, fuels and/or optional chemical enhancers to generate NO2 in the catalyst section in amounts sufficient to form cerium nitrates in the filter section. The cerium oxide is associated with and maintains dispersion of the platinum in the filter section, and the cerium nitrates are available at the surface and within the soot particles to provide enhanced soot oxidation at a lower balance point.Type: GrantFiled: June 1, 2011Date of Patent: May 6, 2014Assignee: Clean Diesel Technologies, Inc.Inventors: Michiel Makkee, Krishna Kamasamudram, Walter G. Copan