Cooled Manifold Patents (Class 60/321)
  • Patent number: 8631649
    Abstract: An engine exhaust component is provided. The engine exhaust component may include a plurality of coolant passages having parallel coolant flow, each coolant passage at least partially surrounding a respectively corresponding exhaust runner. The engine exhaust component may further include a coolant inlet manifold coupled to each of the coolant passages and a coolant outlet manifold coupled to each of the coolant passages. In this way, more even and controlled cooling can be provided.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: January 21, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Joel John Beltramo, Keith A. Campbell, Erich James Nowka, Ray Host, Robert Ralph Iorio
  • Patent number: 8615991
    Abstract: A device for reducing corrosive constituents in an exhaust gas condensate of an internal combustion engine is provided, in which the exhaust gas of the internal combustion engine is recirculated to the internal combustion engine via an exhaust gas recirculation system having an exhaust gas cooler and at least one exhaust gas recirculation line. To protect the exhaust gas recirculation system along with intake air components and the internal combustion engine from the corrosive effects of the exhaust gas condensate, the exhaust gas recirculation system has at least one neutralization unit for neutralizing the corrosive constituents of the exhaust gas condensate, which is connected to at least one component arranged downstream, through which the exhaust gas, which has been freed of nearly all corrosive constituents, flows.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: December 31, 2013
    Assignee: Behr GmbH & Co. KG
    Inventors: Jens Ruckwied, Wolfgang Knoedler, Klaus Irmler, Joerg Werner
  • Patent number: 8613191
    Abstract: The present invention relates to an arrangement for the heat transfer between a tubular body suitable for conducting a fluid and a contact body that is in contact with said tubular body, wherein the contact body comprises a contact side facing the tubular body, with which the contact body is in contact with an outside of the tubular body facing the contact body, wherein in a tensioned state of the arrangement a preload force presses the contact body against the tubular body in a preload direction.
    Type: Grant
    Filed: April 28, 2011
    Date of Patent: December 24, 2013
    Assignee: J. Eberspaecher GmbH & Co. KG
    Inventors: Jörg Oesterle, Anika Bürkle, Angela Hettel, Ming Dong, Arnulf Spieth, Georg Wirth
  • Patent number: 8607554
    Abstract: An internal combustion engine is coupled to an electric power generator. An exhaust manifold for the engine includes an exhaust gas conduit. A housing includes a catalyst in fluid communication with the conduit to receive exhaust produced by the engine. The catalyst is operable to reduce one or more constituents of the exhaust.
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: December 17, 2013
    Assignee: Cummins Power Generation IP, Inc.
    Inventors: Mark E. Turpin, Clayton Smith, Gary A. Salmonson, Brian G. Haupt, Shawn John Kipka, Kurt Butz, Lee Severtson, David W. Strombeck
  • Patent number: 8596050
    Abstract: A sound attenuating heat exchanger for an internal combustion engine includes a housing, a barrier wall and a fin. The housing includes an exhaust inlet, an exhaust outlet, a coolant inlet and a coolant outlet. The exhaust inlet is connected to the exhaust outlet by an exhaust flow passage. The coolant inlet is connected to the coolant outlet by a coolant flow passage. The barrier wall fluidly separates the exhaust flow passage from the coolant flow passage. The fin extends from the barrier wall into the exhaust flow passage, and includes a resonator adapted to attenuate sound waves traveling through exhaust gas within the exhaust flow passage. The barrier wall and the fins are adapted to exchange heat energy between the exhaust gas flowing through the exhaust flow passage and coolant flowing through the coolant flow passage.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: December 3, 2013
    Assignee: United Technologies Corporation
    Inventors: David W. Gerlach, Duane C. McCormick
  • Patent number: 8590599
    Abstract: A cooler arrangement comprising a charge air cooler which comprises at least one first pipeline for guiding compressed air during cooling and a tank which receives the cooled compressed air via an outlet aperture from the first pipeline, and an EGR cooler which comprises at least one second pipeline for guiding exhaust gases during cooling and a tank which receives the cooled exhaust gases from an outlet aperture of the second pipeline. The cooler arrangement comprises a tubular element extending from the EGR cooler's tank to the charge air cooler's tank. The tubular element has an outlet aperture for exhaust gases which is situated downstream of the most downstream outlet aperture in the charge air cooler's tank with respect to the main direction of flow of the air in the tank.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: November 26, 2013
    Assignee: Scania CV AB (publ)
    Inventors: Zoltan Kardos, Henrik Nyren
  • Publication number: 20130305708
    Abstract: A thermal management system and method for split cooling and integrated exhaust manifold applications in an automotive engine is provided. The thermal management system includes a cooling circuit that directs coolant through a plurality of components to warm the engine and passenger compartment efficiently, as well as remove excess heat from the engine and promote a constant operating temperature during vehicle operation. The cooling circuit directs liquid coolant, propelled by a coolant pump, through at least one of an engine block cooling jacket, an engine head cooling jacket, and an integrated exhaust manifold (IEM) cooling jacket, along a variety of cooling paths. The cooling circuit also incorporates a plurality of flow control valves to selectively distribute flow of the liquid coolant between a radiator, an engine heater core, and a return path to the coolant pump.
    Type: Application
    Filed: August 20, 2012
    Publication date: November 21, 2013
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: AKRAM R. ZAHDEH, COLIN BLACKLOCK BOSMAN
  • Patent number: 8572953
    Abstract: A vehicle exhaust waste heat utilizing system includes a heating pipe mechanism heated by an exhaust device to boil raw water, a raw-water containing mechanism, a boiled-water conveying mechanism, and a boiled-water processing mechanism. The raw-water containing mechanism supplies raw water into the heating pipe mechanism. The boiled-water conveying mechanism conveys boiled water flowing from the heating pipe mechanism. The boiled-water processing mechanism receives and stores the boiled water flowing from the boiled-water conveying mechanism.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: November 5, 2013
    Inventor: Chin-Chih Hsieh
  • Patent number: 8555638
    Abstract: An internal combustion engine includes a plurality of combustion cylinders, at least one turbocharger, an air supply line, an exhaust gas line and an exhaust gas recirculation system. An exhaust manifold of the exhaust gas line may have both non-direction specific and modular pulse exhaust manifold elements. If the internal combustion engine has dual cylinder banks, an exhaust gas balance tube may extend between exhaust gas lines of the cylinder banks and be fluidly connected to an exhaust manifold between the ends thereof.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: October 15, 2013
    Assignee: Caterpillar Inc.
    Inventors: Aaron Luft, Lucian Stanciu, Catalin Tiru, Jeremy Byrd
  • Patent number: 8555627
    Abstract: An exhaust gas line (1) of an internal combustion engine includes at least one catalytic converter (2) which is provided with at least one catalytic converter support (4) which is arranged in the housing (3) and which includes at least one first and one second area (5, 6) which can be flowed through in parallel, with the flow being capable of being deactivated in at least one area by a switching device (8) arranged in the exhaust gas line (1). In order to achieve a rapid activation of the catalytic converter in the simplest possible and most compact way, the areas (5, 6) of the catalytic converter support (4) have different physical and/or chemical properties in relation to response behavior, permeability, catalytic activity and/or thermal inertia.
    Type: Grant
    Filed: July 4, 2006
    Date of Patent: October 15, 2013
    Assignee: AVL List GmbH
    Inventors: Christof Knollmayr, Andreas Zurk, Kurt Prevedel, Josef Wolkerstorfer, Paul Kapus
  • Patent number: 8549851
    Abstract: An exhaust manifold includes a housing formed of a thin-walled sheet metal part which is shaped in the form of a shell construction and has an upper housing shell and a lower housing shell to define an interior space. Received in the housing in an area proximate to a cylinder head of an internal combustion engine is a baffle plate which separates the interior space of the housing from a motor flange to secure the exhaust manifold to the cylinder head.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: October 8, 2013
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Elmar Grussmann, Fabian Fricke, Ralph Naubert
  • Patent number: 8539767
    Abstract: An exhaust system comprises an exhaust driven turbocharger having an outlet and a flanged portion that extends about the outlet, an exhaust treatment device comprising a canister having an inlet cone that includes an integral inlet flange defining an the inlet opening configured to define a seal with the flanged portion that extends about the outlet of the turbocharger and a substrate disposed within the canister through which the exhaust gas flows. An exhaust gas passage, fluidly couples the turbocharger and the exhaust treatment device and allows for the passage of exhaust gas therebetween and a flow modifier comprising a radially inwardly extending wall portion extends from an inner wall of the exhaust gas passage and directs the exhaust gas away from an outer radius of the exhaust gas passage to evenly distribute the exhaust gas across the an inlet face of the substrate.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: September 24, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Kimberly O'Kane, Chijou Wang, Gary Clark, II
  • Publication number: 20130186076
    Abstract: An exhaust system for an engine is disclosed herein. The exhaust system includes a catalytic converter, an exhaust manifold upstream from the catalytic converter, and a heat pipe in thermal contact with the exhaust manifold and atmosphere. The system further includes a phase changing material that passively absorbs heat after catalytic light-off.
    Type: Application
    Filed: January 19, 2012
    Publication date: July 25, 2013
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Shiguang (Steven) Zhou, Michael Levin, Furqan Zafar Shaikh, Jeffrey Scott Hepburn, Donald S. Masch, Zhaoyang Zeng, James Patrick O'Neill, Danrich Henry Demitroff
  • Patent number: 8474251
    Abstract: A cylinder head with an integrated exhaust manifold is provided, the integrated exhaust manifold including an exhaust manifold flange. In one example, the cylinder head includes a cooled flange to control exhaust system heat. The cylinder head can improve operation of an integrated cylinder head during at least some operating conditions.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: July 2, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Ted Beyer, Jody Michael Slike, John Christopher Riegger
  • Patent number: 8459024
    Abstract: A turbocharger, especially a turbocharger for a motor vehicle, has a turbine housing and a bearing housing. The turbine housing and the bearing housing are fitted with a common cooling device. The turbine housing includes a flange for attaching to an exhaust gas manifold. The flange is formed with a coolant inlet, a coolant outlet, and an oil supply pipe.
    Type: Grant
    Filed: July 25, 2008
    Date of Patent: June 11, 2013
    Assignee: Continental Automotive GmbH
    Inventor: Achim Koch
  • Patent number: 8418459
    Abstract: The present invention relates to an exhaust system for an internal combustion engine, more preferably of a motor vehicle, with an exhaust gas turbine, with an exhaust pipe, whose inlet is fluidically connected with an outlet of the exhaust gas turbine, with a flange connection for connecting the exhaust gas turbine with the exhaust pipe which comprises a flange fastened to the exhaust pipe and attached to the exhaust gas turbine, and with a shielding apron which is so arranged and/or incorporated in the flange connection that in the operation of the exhaust system it protects a transition region between the flange and the exhaust pipe from direct admission of exhaust gas.
    Type: Grant
    Filed: July 8, 2009
    Date of Patent: April 16, 2013
    Assignee: J. Eberspaecher GmbH & Co. KG
    Inventors: Gotz Finkbeiner, Jorg-Uwe Muller, Georg Wirth
  • Patent number: 8413435
    Abstract: An exhaust manifold including a manifold body made of a first material and at least one heat shield insert provided inside the manifold body and made of a second material. The first material is a low cost material and the second material is a higher grade, temperature-resistant material. The manifold body includes a plurality of runners, collector and an outlet. The shield insert is preferably provided in the collector region adjacent to the outlet. The heat shield insert may have a curved sheet configuration or a tubular configuration depending on applications. The heat shield properly insulates the manifold body from the exhaust gas to protect the manifold body. The exhaust manifold, which is made from a combination of different materials, provides a more cost-effective solution in high temperature applications.
    Type: Grant
    Filed: June 13, 2007
    Date of Patent: April 9, 2013
    Assignee: Wescast Industries, Inc.
    Inventors: Clayton A. Sloss, Richard A. Williams
  • Patent number: 8413438
    Abstract: Intake air heating and exhaust cooling is provided by a double wall exhaust system serving as an exhaust-to-air heat exchanger, sourcing hot air to the intake manifold for intake stroke pumping benefit and cooling the exhaust system during high load operation by routing excess boost air through an interstitial space of the double wall.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: April 9, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Ross Dykstra Pursifull, Thomas G. Leone
  • Patent number: 8402930
    Abstract: A cooling system for a marine engine is provided with various cooling channels and passages which allow the rates of flow of its internal streams of water to be preselected so that heat can be advantageously removed at varying rates for different portions of the engine. In addition, the direction of flow of cooling water through the various passages assists in the removal of heat from different portions of the engine at different rates so that overheating can be avoided in certain areas, such as the exhaust manifold and cylinder head, while overcooling is avoided in other areas, such as the engine block.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: March 26, 2013
    Assignee: Brunswick Corporation
    Inventors: Christopher J. Taylor, David J. Belter
  • Patent number: 8359843
    Abstract: An exhaust manifold cooling jacket has internal passages for the circulation of liquid coolant and encloses an exhaust manifold such that a gap is created between the exhaust manifold and cooling jacket. Flowing coolant through the jacket regulates outer jacket temperature while enabling high intra-manifold exhaust gas temperatures for thorough intra-manifold combustion and improved emissions. A liquid-cooled exhaust system includes a turbocharger disposed between manifold and elbow, with liquid coolant flowing from manifold to elbow through the turbocharger. Another liquid-cooled exhaust manifold contains an internal exhaust combustion catalyst wrapped in an insulating blanket. In some marine applications, seawater or fresh water coolant is discharged into the exhaust gas stream at an attached exhaust elbow.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: January 29, 2013
    Assignee: WBIP, LLC
    Inventor: John H Westerbeke, Jr.
  • Patent number: 8356581
    Abstract: A power pack has an electrically controlled internal combustion engine which is provided with a turbo charger which is immersed in liquid coolant to reduce the risk of a spark therefrom igniting combustible gas in the ambient atmosphere.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: January 22, 2013
    Assignee: Sandvik Mining and Construction Canada, Inc.
    Inventor: Stephen Fletcher
  • Publication number: 20130000287
    Abstract: An exhaust manifold configured to be coupled to a cylinder head of an internal combustion engine includes a manifold section. The manifold section includes a manifold tube configured to receive exhaust gas from the cylinder head, and a water jacket tube at least partially defining a tube configured to receive cooling fluid. The manifold tube is received in the water jacket tube. The manifold section further includes a support in a gap between the manifold tube and the water jacket tube, and an adaptor tube coupled to the water jacket tube and configured to provide flow communication between the cylinder head and the manifold tube.
    Type: Application
    Filed: June 29, 2011
    Publication date: January 3, 2013
    Inventors: Tazio S. Grivetti, Md Anwarui Karim, Timothy A. Bruce
  • Patent number: 8333068
    Abstract: An exhaust heat recovery device is provided with an evaporation portion for evaporating an operation fluid flowing therein by performing heat exchange with exhaust gas of an engine, a condensation portion for condensing the operation fluid flowing from the evaporation portion by performing heat exchange with coolant of the engine, and a flow adjusting portion for adjusting a flow amount of the operation fluid flowing from the condensation portion to the evaporation portion. A catalyst temperature detector is adapted to detect a temperature of a catalyst for purifying the exhaust gas, and a control unit sets a catalyst heating mode when the detected temperature of the catalyst is lower than a threshold value. Furthermore, the control unit causes the flow adjusting portion to adjust the flow amount of the operation fluid from the condensation portion to the evaporation portion at zero, in the catalyst heating mode.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: December 18, 2012
    Assignee: Denso Corporation
    Inventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Kimio Kohara, Yuuki Mukoubara
  • Patent number: 8327634
    Abstract: An exhaust heat recovery system (10) includes: an exhaust heat exchanger (18) that is communicated with a catalytic converter (16) through an exhaust gas pipe (14A), and that recovers exhaust heat into a coolant; and heat transfer restriction means (50) provided between the catalytic converter (16) and the exhaust heat exchanger (18). The heat transfer restriction means (50) includes a heat insulator (56) disposed between a first exhaust gas pipe (52) and a second exhaust gas pipe (54) that constitute the exhaust gas pipe (14A), and. restrains a released heat from the catalytic converter (16) from reaching the exhaust heat exchanger (18).
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: December 11, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Manabu Orihashi, Tadashi Nakagawa, Yoshio Hasegawa, Yasuhiro Kaya
  • Publication number: 20120304625
    Abstract: A water jacket is attached to an exhaust manifold connected to an exhaust port to annularly cover an outer side of an exhaust channel in the exhaust manifold. An engine cooling coolant is made to flow as a cooling medium of the water jacket of the exhaust manifold. An exhaust pipe in a siphon shape is connected to the exhaust manifold, a water jacket is attached so as to annularly cover an outer side of a front half portion of the siphon shape, and seawater is directly supplied into the water jacket to flow therein. Consequently, an exhaust device of an outboard motor practically having a compact structure and excellent exhaust performance and accordingly realizing excellent engine performance is provided.
    Type: Application
    Filed: May 29, 2012
    Publication date: December 6, 2012
    Applicant: SUZUKI MOTOR CORPORATION
    Inventors: Keisuke Daikoku, Tetsushi Achiwa
  • Publication number: 20120291417
    Abstract: An engine exhaust component is provided. The engine exhaust component may include a plurality of coolant passages having parallel coolant flow, each coolant passage at least partially surrounding a respectively corresponding exhaust runner. The engine exhaust component may further include a coolant inlet manifold coupled to each of the coolant passages and a coolant outlet manifold coupled to each of the coolant passages. In this way, more even and controlled cooling can be provided.
    Type: Application
    Filed: May 20, 2011
    Publication date: November 22, 2012
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Joel John Beltramo, Keith A. Campbell, Erich James Nowka, Ray Host, Robert Ralph Iorio
  • Patent number: 8291880
    Abstract: In an internal combustion engine having several combustion chambers formed in in-line cylinders wherein an air/fuel mixture can be combusted and which include a common cylinder head, with discharge passages formed within the cylinder head and extending to a common confluence zone in communication with a discharge manifold, the common confluence zone is delimited on a first side (A) by at least one cylinder head wall and a separate shell element on a second side mounted to the outside of the cylinder head, the shell element being curved funnel-like for conducting the exhaust gas away from the engine.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: October 23, 2012
    Assignee: Daimler AG
    Inventors: Jochen Häfner, Dieter Nowak
  • Patent number: 8291698
    Abstract: The sound insulation cover includes: a cover member 21 that is externally mounted on an exhaust manifold and that insulates transmission of noises to the outside; and a fixing means 22 that is combined with an opening 21a formed in the cover member 21 in correspondence to a fixing portion 18a of the exhaust manifold and that fixes the cover member 21 to the fixing portion 18a of the exhaust manifold. The fixing means 22 has: a ring-shaped cover holding plate 23 fixed to the cover member 21 along the edge portion of the opening 21a of the cover member 21; and a disk-shaped plate 24 fixed to the fixing portion 18a of the exhaust manifold. The inner peripheral portion of the cover holding plate 23 and the outer peripheral portion of the fixing plate 24 are formed into a ring-shaped depressed-projected fit portion 25.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: October 23, 2012
    Assignee: Kokusan Parts Industry Co., Ltd.
    Inventor: Takayuki Hikami
  • Patent number: 8286424
    Abstract: An apparatus is provided that includes a thermoelectric generator and an exhaust gas system operatively connected to the thermoelectric generator to heat a portion of the thermoelectric generator with exhaust gas flow through the thermoelectric generator. A coolant system is operatively connected to the thermoelectric generator to cool another portion of the thermoelectric generator with coolant flow through the thermoelectric generator. At least one valve is controllable to cause the coolant flow through the thermoelectric generator in a direction that opposes a direction of the exhaust gas flow under a first set of operating conditions and to cause the coolant flow through the thermoelectric generator in the direction of exhaust gas flow under a second set of operating conditions.
    Type: Grant
    Filed: April 2, 2010
    Date of Patent: October 16, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Gregory P. Prior, Gregory P. Meisner, Daniel B. Glassford
  • Patent number: 8276374
    Abstract: The invention relates to an insulating device containing a first machine element, in particular an exhaust gas pipe, and at least one second machine element, in particular an exhaust manifold. The insulating device at least partially surrounds the machine element and is connected to the unit. A base plate connected to the unit is provided-having at least two side parts arranged at a distance from each other forming an intermediate area, such that a sliding part is arranged in the intermediate area and is essentially sealingly connected the base plate and to the lateral parts by profiles and is detachably connected in relation to the base plate, a cover can be connected to the base plate by a detachable securing element. The cover rests upon the lower edges on associated areas of the lateral parts of the base plate and/or the sliding part(s).
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: October 2, 2012
    Assignee: BDD Beteiligungs GmbH
    Inventor: Michael Becker
  • Publication number: 20120204557
    Abstract: The present invention relates to an exhaust manifold (15) for an exhaust system (5) of a combustion engine (1), in particular of a motor vehicle, with an exhaust channel (16) for conducting exhaust gas, which comprises an inlet side (17) that can be connected to the combustion engine (1) and an outlet side (19) that can be connected to the exhaust system (5), and with at least one coolant channel (20) for conducting coolant, which is arranged on the outside of the exhaust channel (16) and can be connected to a cooling circuit (6). In order to reduce the thermal load on the exhaust manifold (15), at least one thermoelectric converter (22) can be provided, which on the one hand is coupled to the exhaust channel (16) and on the other hand to the coolant channel (20) in a heat-transferring manner.
    Type: Application
    Filed: February 13, 2012
    Publication date: August 16, 2012
    Applicant: J. Eberspaecher GmbH & Co., KG
    Inventors: Rolf Jebasinski, Georg Wirth
  • Publication number: 20120198841
    Abstract: A component of an exhaust system may convey exhaust gas between one or more inlets and one or more outlets and may include at least one fluid path in thermal communication with the exhaust gas. The fluid path may be defined by an external surface of the component and a cover plate attached to the external surface. The fluid path may be connected to a coolant source.
    Type: Application
    Filed: October 13, 2010
    Publication date: August 9, 2012
    Applicant: WESCAST INDUSTRIES, INC.
    Inventor: Clayton A. Sloss
  • Patent number: 8230680
    Abstract: The present invention relates to an exhaust manifold for an internal combustion engine, in particular in a motor vehicle, comprising a housing from which a plurality of inlet pipes emanate, which, in the built-in state, lead to cylinders of the internal combustion engine, and comprising a flange, which is welded to the inlet pipes and which, in the built-in state, is screwed to the cylinder head of the internal combustion engine by means of a screw connection. The fatigue strength of the exhaust manifold can be improved by subdividing the flange into at least two partial flanges in a longitudinal direction of the exhaust manifold.
    Type: Grant
    Filed: December 17, 2008
    Date of Patent: July 31, 2012
    Assignee: J. Eberspaecher GmbH & Co. KG
    Inventors: Ralf Riekers, Michael Weiβ
  • Patent number: 8146543
    Abstract: A cylinder head for an internal combustion engine has at least two cylinders, each cylinder having an outlet opening for discharging the exhaust gases out of the cylinder, an assembly end side for connection to a cylinder block of the engine, an exhaust-gas line adjoining each outlet opening, the exhaust-gas lines of the at least two cylinders merging within the cylinder head to form a combined exhaust-gas line, and a coolant jacket interior to and at least partially integrated in the cylinder head, the coolant jacket made up of a lower coolant jacket and an upper coolant jacket, and at least one connection between the lower coolant jacket and the upper coolant jacket immediately adjacent the combined exhaust-gas line for allowing the passage of coolant.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: April 3, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Kai Sebastian Kuhlbach, Jan Mehring, Martin Lutz, Jens Dunstheimer, Christoph Holbach, Markus Hermanns
  • Publication number: 20110308237
    Abstract: An exhaust gas cooling adapter arranged between an exhaust port opening to a cylinder head of an engine and an exhaust manifold is equipped with an exhaust gas flow channel which is provided inside the exhaust gas cooling adapter and through which an exhaust gas from the exhaust port flows to the exhaust manifold, and a cooling liquid flow channel which is formed in a wall portion of the exhaust gas cooling adapter that surrounds the exhaust gas flow channel to cool the exhaust gas flowing through the exhaust gas flow channel. The wall portion has a blockage portion formed by blocking a through-hole provided between an outside and the cooling liquid flow channel. This blockage portion has a region located in the cooling liquid flow channel and arranged at a position other than a collision position of a cooling liquid flowing through the cooling liquid flow channel.
    Type: Application
    Filed: June 14, 2011
    Publication date: December 22, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tsukasa NAGAYAMA
  • Patent number: 8069660
    Abstract: One or more systems for silencing and extracting waste heat from exhaust of a combustion system for performing an operation and using the waste heat to perform an additional operation are provided herein. The system can include a heat recovery silencer. An inner housing of the heat recovery silencer can be in fluid communication with a combustion system. A heat recovery flow path of the heat recovery silencer can have an outlet port in fluid communication with an auxiliary device inlet, and the heat recovery flow path can have an inlet in fluid communication with an axially device outlet of the auxiliary device.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: December 6, 2011
    Assignee: Maxim Silencers, Inc.
    Inventors: Robert E. Cone, Mitzi Jones Gass, Matthew Wayne Wishert
  • Patent number: 8042335
    Abstract: Intake air heating and exhaust cooling is provided by a double wall exhaust system serving as an exhaust-to-air heat exchanger, sourcing hot air to the intake manifold for intake stroke pumping benefit and cooling the exhaust system during high load operation by routing excess boost air through an interstitial space of the double wall.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: October 25, 2011
    Assignee: Ford Global Technologies, LLC
    Inventors: Ross Dykstra Pursifull, Thomas G. Leone
  • Publication number: 20110252775
    Abstract: An exhaust system device comprising a liquid-cooled non-ferrous housing including a liquid cooling passage and defining a path for exhaust gas, and an exhaust flow insulator carried in the exhaust gas path of the housing to convey exhaust gas through the housing to limit heat transfer from exhaust gas to the housing.
    Type: Application
    Filed: September 25, 2009
    Publication date: October 20, 2011
    Applicant: BorgWarner Inc.
    Inventors: Volker Joergl, Timm Kiener
  • Publication number: 20110232275
    Abstract: An internal combustion engine exhaust cooling system includes an exhaust gas cooling adapter that is arranged between an exhaust port that opens in a cylinder head, and an exhaust branch pipe, and cools exhaust gas that flows through an exhaust passage by running coolant through a coolant passage formed inside of a wall that surrounds the exhaust passage. The coolant passage includes a first passage and a second passage being provided according to an offset of an amount of heat received from exhaust gas in a circumferential direction of an inner surface of the exhaust passage, and two middle passages that connect the first passage with the second passage at both ends of the two middle passages, and a coolant delivery direction is a direction from the second passage side of a first middle passage, of the two middle passages, toward the first passage side.
    Type: Application
    Filed: March 22, 2011
    Publication date: September 29, 2011
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tetsuji Watanabe, Shinichi Mitani, Fujio Inoue
  • Publication number: 20110232274
    Abstract: In an exhaust gas-cooling pipe element provided between an exhaust port of an internal combustion engine and an exhaust branch pipe, a center axis of an exhaust introduction opening that is connected to the exhaust port and a center axis of an exhaust discharge opening that is connected to the exhaust branch pipe are placed out of alignment with each other.
    Type: Application
    Filed: March 22, 2011
    Publication date: September 29, 2011
    Applicants: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Tsukasa Nagayama, Hitoshi Uda, Junji Watanabe, Akihiro Hosono
  • Patent number: 8020378
    Abstract: An exhaust manifold includes an exhaust conduit having an inner surface, and an aluminide layer disposed on at least a portion of the inner surface of the manifold. The exhaust manifold is made by applying aluminum on an inner surface of the manifold and oxidizing to form the aluminide layer.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: September 20, 2011
    Assignee: Umicore AG & Co. KG
    Inventors: William J. LaBarge, Conrad Anderson, Joachim Kupe
  • Publication number: 20110185716
    Abstract: There is provided a cooling adapter provided between a cylinder head of an internal combustion engine and an exhaust pipe of the internal combustion engine in such a manner as to connect the cylinder head and the exhaust pipe to each other. This cooling adapter is equipped with a plurality of exhaust passages provided in parallel with one another to cause an exhaust gas from the cylinder head to flow to the exhaust pipe, a water jacket formed around an entirety of the respective exhaust passages and among the respective exhaust passages to cause a cooling liquid to flow to exchange heat with the exhaust gas flowing through the plurality of the exhaust passages, an inlet portion configured to cause the cooling liquid to flow into the water jacket, and an outlet portion configured to cause the cooling liquid to flow out from inside the water jacket.
    Type: Application
    Filed: February 1, 2011
    Publication date: August 4, 2011
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventor: Naoya Kawamoto
  • Publication number: 20110138793
    Abstract: The present invention relates to an internal combustion engine and, more particularly, an internal combustion engine having a new and novel water injection system for improving the efficiency of the engine. In a preferred embodiment the water injection system comprises a condenser for cooling the exhaust exiting the engine sufficiently to condense any water vapor and/or fuel vapor to form a liquid mixture or water and fuel, collecting the liquid mixture, and mixing the liquid mixture with fuel being directed into the engine.
    Type: Application
    Filed: March 24, 2009
    Publication date: June 16, 2011
    Inventor: Timothy C. Coletta
  • Publication number: 20110131963
    Abstract: An exhaust manifold of a turbocharged engine includes a collar coolant jacket to maintain component temperatures within acceptable limits. The collar coolant jacket is specifically located around the exhaust outlet of the manifold.
    Type: Application
    Filed: March 17, 2010
    Publication date: June 9, 2011
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Paul T. Reinhart, Ramon Michael Lee, Raymond Gregory Puhl, Eric Garner Ladner
  • Patent number: 7950228
    Abstract: A turbo charge system of an engine minimizes energy loss of exhaust gas as a consequence of a crossover pipe that connects exhaust manifolds respectively mounted to cylinder heads at both sides of the engine with each other and that is mounted in each cylinder head, and the crossover pipe is formed as a double pipe structure. The turbo charge system of the engine may include a pair of exhaust manifolds respectively mounted to cylinder heads at both sides of the engine; a pair of turbo chargers connected respectively to the pair of exhaust manifolds and increasing intake air amount by using energy of exhaust gas; and a crossover pipe connecting the pair of exhaust manifolds with each other, wherein a crossover pipe is mounted in each cylinder head.
    Type: Grant
    Filed: November 21, 2007
    Date of Patent: May 31, 2011
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Sung Il Yoon, Hyoung-Hyoun Kim
  • Patent number: 7946112
    Abstract: An exhaust heat recovery device includes an accommodating portion extending continuously without shrinking a section therein and adapted to allow exhaust gas of an internal combustion engine to pass therethrough, a catalyst disposed in the accommodating portion for cleaning the exhaust gas, an evaporator disposed adjacent to the catalyst on a downstream side of an exhaust gas flow in the accommodating portion, and a condenser for condensing the working medium by radiating heat of the working medium flowing thereinto from the evaporator so as to recover exhaust heat on the coolant side. The condenser is located to return the condensed working medium to the evaporator.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: May 24, 2011
    Assignee: Denso Corporation
    Inventors: Masashi Miyagawa, Yasutoshi Yamanaka, Koichi Ban, Kimio Kohara
  • Publication number: 20110099973
    Abstract: An exhaust gas cooler assembly with an internally located bypass tube, spaced apart from and disposed within a core passage, with an exhaust gas inlet manifold directing exhaust gas to a plurality of cooling passages, or to the bypass tube by means of control valves. Further provided is a detachable valve cartridge with an actuator, with all moving components being included within the valve cartridge and actuator.
    Type: Application
    Filed: November 29, 2010
    Publication date: May 5, 2011
    Inventors: Willi J. Smith, Jon A. Sayers
  • Patent number: 7921640
    Abstract: An exhaust heat recovery heat exchanger assembly for use along a main exhaust flow path of an exhaust system for an engine, and a method of operation, is disclosed. The exhaust heat recovery heat exchanger includes a sealed vacuum chamber, including a hydride pellet mounted in the chamber, and electrical leads extending from the hydride pellet. An exhaust chamber along the main exhaust flow path is located along an inner wall of the vacuum chamber. A housing surrounds the vacuum chamber and defines a heat receiving medium chamber. A heat receiving medium flows through the heat receiving medium chamber and absorbs heat from the exhaust flowing through the exhaust chamber when an electric current is applied to the hydride pellet.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: April 12, 2011
    Inventor: Gregory A. Major
  • Patent number: 7908857
    Abstract: A turbo assembly may include a coupling member, a heat shield, and a turbo mechanism. The coupling member may include first and second ends and an annular body extending between the first and second ends. The first end may fix the coupling member to an exhaust manifold of an engine and the annular body may define an exhaust gas channel that receives exhaust gas from the exhaust manifold. The annular body may include a coolant passage that receives a coolant fluid. The heat shield may extend axially within the exhaust gas channel and radially between the annular body and an exhaust gas flow within the exhaust gas channel to limit an amount of heat transferred from the exhaust gas to the annular body. The turbo mechanism may include a housing fixed to the second end of the coupling member and in communication with the exhaust gas channel to receive the exhaust gas therefrom.
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: March 22, 2011
    Assignee: GM Global Technology Operations LLC
    Inventor: Eric A. Nordling
  • Patent number: 7856810
    Abstract: An exhaust cooling system of an amphibious vehicle operable in land and marine modes comprises an exhaust system to be cooled, at least one air-liquid heat exchanger, and coolant liquid in thermal communication with the exhaust system to be cooled and the air-liquid heat exchanger(s) and heated by the exhaust system. When the amphibious vehicle is operated, the coolant liquid is cooled by the air-liquid heat exchanger(s). Optionally, at least one liquid-liquid heat exchanger may be provided and the coolant liquid cooled by the liquid-liquid heat exchanger(s). The vehicle may plane, and have retractable road wheels. The air-liquid heat exchanger(s) may be mounted at the front or rear of the vehicle, or elsewhere.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: December 28, 2010
    Assignee: Gibbs Technologies Ltd
    Inventors: Simon James Longdill, Hans Weekers, Stephen John Briggs