With Exhaust Gas Recirculation Patents (Class 60/605.2)
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Publication number: 20130174547Abstract: The disclosure relates to a method and an observer for determining the exhaust manifold temperature in a turbocharged engine upstream of the turbine. In one example, a method for determining an exhaust manifold temperature in a turbocharged engine, said engine including a turbocharger and a turbine and said exhaust manifold temperature including a temperature upstream of the turbine, said method comprises estimating a value of the exhaust manifold temperature based on a model, measuring a temperature downstream of the turbine, and correcting the value of the exhaust manifold temperature based on said measurement.Type: ApplicationFiled: January 10, 2013Publication date: July 11, 2013Applicant: Ford Global Technologies, LLCInventor: Ford Global Technologies, LLC
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Publication number: 20130174548Abstract: A two-stroke cycle, turbo-driven, opposed-piston engine with one or more ported cylinders and uniflow scavenging has no supercharger. The engine includes a high pressure EGR loop and a pump in the EGR loop to boost the pressure of the recirculated exhaust products.Type: ApplicationFiled: March 1, 2013Publication date: July 11, 2013Applicant: Achates Power, Inc.Inventor: Achates Power, Inc.
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Patent number: 8479510Abstract: An exhaust gas recirculation (EGR) system for a vehicle is provided. The EGR system includes a turbine fluidly coupled downstream of an exhaust manifold and an EGR conduit including a first port coupled to an exhaust passage directly downstream of the turbine, an axis of the first port arrange at a non-perpendicular angle with respect to the rotation axis of the turbine and a second port coupled to an intake system.Type: GrantFiled: June 9, 2011Date of Patent: July 9, 2013Assignee: Ford Global Technologies, LLCInventors: Ahsanul Karim, Karen Elizabeth Maceroni, Daniel Joseph Styles, Keith Michael Plagens, Keith D. Miazgowicz
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Patent number: 8479511Abstract: Methods and systems are provided for a boosted engine having a split intake system coupled to a split exhaust system. Aircharges of differing composition, pressure, and temperature may be delivered to the engine through the split intake system at different points of an engine cycle. In this way, boost and EGR benefits may be extended.Type: GrantFiled: July 13, 2011Date of Patent: July 9, 2013Assignee: Ford Global Technologies, LLCInventors: Ross Dykstra Pursifull, Joseph Norman Ulrey
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Patent number: 8479489Abstract: An exhaust gas recirculation (EGR) system and a method for recirculating an exhaust gas stream from an outlet to an inlet of a turbomachine are provided. The EGR system includes a guide element to channel the exhaust gas stream from the inlet to the outlet and a Rankine cycle system through which a working fluid is circulated. The Rankine cycle system including serially a high temperature heat exchanger in heat exchange relationship with the guide element; an expansion device coupled to a generator; a low temperature heat exchanger in heat exchange relationship with a cooling medium; and a pump. The exhaust stream at the outlet has a first temperature and the exhaust stream downstream of the high temperature heat exchanger has a second temperature that is lower than the first temperature.Type: GrantFiled: August 27, 2009Date of Patent: July 9, 2013Assignee: General Electric CompanyInventors: Robert Warren Taylor, James Easel Roberts
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Patent number: 8479512Abstract: An internal combustion engine includes a plurality of cylinders, an air intake line and an exhaust line collecting exhaust gas. The engine also includes an EGR line for rerouting a part of the exhaust gas from the exhaust line towards the air intake line and at least a first turbocharger comprising a first turbine driven by the exhaust gas flowing towards the atmosphere, linked to a first compressor located on the air intake line. The engine further includes a variable geometry EGR turbine located on the EGR line, driven by the EGR gas flowing in the EGR line. Thus, thanks to the pressure reduction occurring in the turbine, the EGR gas temperature is lowered, and less cooling power from the engine cooling system is required to cool down the EGR.Type: GrantFiled: June 13, 2012Date of Patent: July 9, 2013Assignee: Renault TrucksInventors: Nicolas Auffret, Nicolas Dronniou
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Patent number: 8474433Abstract: During engine braking of a turbocharged internal combustion engine, the exhaust gas pressure increases and this is used to pressurize the seals between the turbocharger shaft and the bearing housing so as to prevent oil leakage into the compressor housing. Immediately after engine braking, stored exhaust gas pressure is used to pressurize the seals at the turbine end so as to prevent oil leakage into the turbine housing. In an alternative arrangement the exhaust gas is used to generate a reduced pressure in the bearing housing to increase the pressure gradient across the seals.Type: GrantFiled: August 5, 2009Date of Patent: July 2, 2013Assignee: Cummins Turbo Technologies LimitedInventor: Pierre French
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Patent number: 8474258Abstract: A stoichiometric compression ignition engine has a turbocharger coupled to it so that the exhaust from the engine feeds the turbine and the compressor provides combustion air past a throttle and intercooler to the engine intake manifold. An exhaust after treatment device is positioned before the exhaust of the engine. A power turbine is connected in parallel relation to the turbocharger turbine and is controlled by a valve to operate the power turbine whenever either the turbocharger compressor boost or the turbocharger turbine back pressure exceed given limits. The power turbine is connected by a power transmission device to either couple to the engine output or to an electrical generator. An EGR loop may be driven by a pump also connected to the power turbine to lower in cylinder pressures.Type: GrantFiled: September 24, 2008Date of Patent: July 2, 2013Assignee: Deere & CompanyInventors: Budhadeb Mahakul, Richard E. Winsor
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Patent number: 8468826Abstract: A turbocharger including a turbine wheel having a hub-to-tip ratio of no more than 60% and blades with a high turning angle, a turbine housing forming an inwardly spiraling primary-scroll passageway that significantly converges to produce highly accelerated airflow into the turbine at high circumferential angles, and a two-sided parallel compressor. The compressor and turbine each produce substantially no axial force, allowing the use of minimal axial thrust bearings.Type: GrantFiled: April 19, 2010Date of Patent: June 25, 2013Assignee: Honeywell International Inc.Inventors: Vaclav Kares, Jeffrey A. Lotterman
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Publication number: 20130152582Abstract: To solve the problems of compressor wheel blade flow separation causing surge type noises when a compressor return or recirculation valve is opened or closed, bypass airflow from a compressor recirculation valve is fed into an annular volume, defined between inner and outer walls or shaped as a radially expanded, axially flattened cylindrical space in the compressor inlet, so that the generally unidirectional radial flow from the compressor recirculation valve is re-directed and organized as it is turned from generally radial to generally axial, merging with the general inlet flow and presenting the compressor wheel with airflow of “circumferentially uniform” flow velocity.Type: ApplicationFiled: August 30, 2011Publication date: June 20, 2013Applicant: BORGWARNER INC.Inventors: Paul K. Anschel, David G. Grabowska, Brock Fraser
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Patent number: 8453445Abstract: A turbocharger including a turbine wheel having a hub-to-tip ratio of no more than 60% and blades with a high turning angle, a turbine housing forming an inwardly spiraling primary-scroll passageway that significantly converges to produce highly accelerated airflow into the turbine at high circumferential angles, and a two-sided parallel compressor. The compressor and turbine each produce substantially no axial force, allowing the use of minimal axial thrust bearings.Type: GrantFiled: April 19, 2010Date of Patent: June 4, 2013Assignee: Honeywell International Inc.Inventors: Jeffrey A. Lotterman, Vaclav Kares, Milan Nejedly, Daniel Turecek, Josef Ferda, Tomas Baron, Vit Houst
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Patent number: 8453448Abstract: A turbocharger including a turbine wheel having a hub-to-tip ratio of no more than 60% and blades with a high turning angle, a turbine housing forming an inwardly spiraling primary-scroll passageway that significantly converges to produce highly accelerated airflow into the turbine at high circumferential angles, and a two-sided parallel compressor. The compressor and turbine each produce substantially no axial force, allowing the use of minimal axial thrust bearings.Type: GrantFiled: April 19, 2010Date of Patent: June 4, 2013Assignee: Honeywell International Inc.Inventors: Jeffrey A. Lotterman, Vaclav Kares
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Patent number: 8453446Abstract: An exhaust gas control system for an internal combustion engine includes a turbocharger that includes a compressor arranged in an intake passage, and a turbine arranged in an exhaust passage; a low-pressure EGR unit that recirculates a portion of exhaust gas back to the internal combustion engine through a low-pressure EGR passage that provides communication between the exhaust passage, at a portion downstream of the turbine, and the intake passage, at a portion upstream of the compressor; a low-pressure EGR valve that is provided in the low-pressure EGR passage, and that changes the flow passage area of the low-pressure EGR passage; and a valve control unit that executes an opening/closing control over the low-pressure EGR valve. When it is determined that the internal combustion engine is under a predetermined low-temperature environment, the low-pressure EGR valve is kept closed while the internal combustion engine is in the fuel-supply cutoff operation mode.Type: GrantFiled: January 23, 2008Date of Patent: June 4, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomomi Onishi, Akio Matsunaga, Shigeki Nakayama
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Patent number: 8448616Abstract: An internal combustion engine including an air intake pressurization device having an outlet from which air at a pressure substantially greater than ambient air pressure is expelled, an expansible combustion chamber into which air is received from the device outlet and from which exhaust gases are expelled, first and second intake valves and one or more exhaust valves, each valve having open and closed states. The combustion chamber is in periodic fluid communication with the device outlet through at least one of the first and second intake valves, and exhaust gases are expelled from the combustion chamber via the exhaust valve(s).Type: GrantFiled: January 22, 2010Date of Patent: May 28, 2013Assignee: Turbo Innovation, LLCInventor: William H. Kirk
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Patent number: 8443584Abstract: An embodiment of the present invention takes the form of a system that may recirculate a portion of the exhaust of at least one turbomachine where it may be mixed with the inlet air and re-enter the turbomachine without affecting reliability and availability of the unit. An embodiment of the present invention provides an inlet system for an exhaust gas recirculation system. This inlet system may take a variety of forms and may optimize the direction that the portion of the recirculated exhaust stream flows within the inlet system.Type: GrantFiled: February 16, 2011Date of Patent: May 21, 2013Assignee: General Electric CompanyInventors: Sam D. Draper, Douglas S. Byrd, Carl G. Schott, Rahul J. Chillar, Amit S. Toprani
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Patent number: 8443603Abstract: An intake manifold assembly for an internal combustion engine of a vehicle includes a plenum, a plurality of lower runners coupled to and in fluid communication with the plenum, and a plurality of upper runners. Each of the upper runners is coupled to and in fluid communication with one of the lower runners. The plurality of upper runners includes a single dedicated upper EGR runner configured for supplying combustion air to at least two dedicated EGR cylinders. A primary throttle body is coupled to the plenum and configured for regulating a flow rate of compressed combustion air through the plenum. An EGR throttle body is coupled to the dedicated upper EGR runner and configured for regulating a flow rate of the compressed combustion air through the dedicated upper EGR runner to control the flow rate of the compressed combustion air to the dedicated EGR cylinders.Type: GrantFiled: May 10, 2011Date of Patent: May 21, 2013Assignee: GM Global Technology Operations LLCInventors: Alan W. Hayman, Rodney E. Baker
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Patent number: 8443602Abstract: An exhaust aftertreatment system for an internal combustion engine includes an exhaust manifold that is configured for fluid communication with an exhaust port to receive an exhaust gas flow. It also includes a primary turbocharger having a turbine inlet configured for fluid communication with the exhaust manifold to receive the exhaust gas flow and pass it to an outlet. It also includes an exhaust bypass valve that is operable for movement between an open position and a closed position, the exhaust bypass valve having an inlet that is configured for fluid communication with the exhaust manifold in the open position to receive the exhaust gas flow and pass it to an outlet. Still further, it includes an exhaust aftertreatment device configured for thermal communication with the exhaust manifold, the device having an inlet configured for fluid communication with the turbine and bypass outlets to receive the exhaust gas flows therefrom.Type: GrantFiled: March 30, 2010Date of Patent: May 21, 2013Assignees: GM Global Technology Operations LLC, Ricardo, Inc.Inventors: David Bennet, Brian G. Cooper, Huntly W. Thomas, Nick Winder
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Publication number: 20130118166Abstract: An engine system is provided. The system comprises an engine, first and second compressors supplying air to the engine, a first compressor recirculation valve adjustable to two restriction levels, and a second compressor recirculation valve adjustable to three or more restriction levels. In this way, the first and second compressor recirculation valves may be controlled to avoid compressor surge while providing a sufficient amount of boost to meet power demands.Type: ApplicationFiled: November 10, 2011Publication date: May 16, 2013Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Deborah M. Bjorge, Julia Helen Buckland
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Patent number: 8438848Abstract: An engine includes a variable geometry turbocharger, an EGR valve device, a hydraulic servo drive device that drives the variable geometry turbocharger, a hydraulic servo drive device that drives the EGR valve device, an electronic proportional control valve (EPC valve) that supplies pilot pressure oil to the hydraulic servo drive device, and an electronic proportional control valve (EPC valve) that supplies pilot pressure oil to the hydraulic servo drive device, the EPC valves being attached to the EGR valve device.Type: GrantFiled: March 23, 2010Date of Patent: May 14, 2013Assignee: Komatsu Ltd.Inventors: Takehide Kitagawa, Yasukuni Kawashima, Shuuji Hori, Daisuke Kozuka
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Patent number: 8439021Abstract: An EGR system for an IC engine, wherein the IC engine includes a block defining a plurality of combustion cylinders, a plurality of multi-valve heads, each multi-valve head associated with a respective combustion cylinder and including an inlet valve and an exhaust valve, an exhaust manifold fluid coupled with each exhaust valve, and an intake manifold fluidly coupled between the exhaust manifold and each inlet valve. The EGR system includes: a plurality of EGR inlet valves and a plurality of EGR exhaust valves, wherein each multi-valve head includes at least one EGR inlet valve and at least one EGR exhaust valve; an EGR exhaust manifold fluidly coupled with each EGR exhaust valve; and an EGR intake manifold fluidly coupled between the EGR exhaust manifold and each EGR inlet valve.Type: GrantFiled: June 15, 2010Date of Patent: May 14, 2013Assignee: Deere & CompanyInventor: Carl T. Vuk
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Patent number: 8434307Abstract: A system and method for recovering energy from gases of an internal combustion engine in conjunction with exhaust gas recirculation is described and illustrated, and in some embodiments includes an exhaust gas recirculation valve and an exhaust gas recirculation heat exchanger, with a working medium which undergoes a cyclic process being evaporated in the exhaust gas recirculation heat exchanger by hot exhaust gases, and with resulting steam being converted into mechanical or electrical energy which is available as additional energy. To improve heat recovery with little technical expenditure, an exhaust gas control valve can interact with the exhaust gas recirculation heat exchanger, and can control the mass flow of exhaust gases flowing through the exhaust gas recirculation heat exchanger constantly in all operating phases of the internal combustion engine, approximately in the vicinity of the performance limit of energy recovery.Type: GrantFiled: February 1, 2010Date of Patent: May 7, 2013Assignee: Modine Manufacturing CompanyInventors: Peter Ambros, Stefan Hildinger, Jochen Orso, Klaus Tüber
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Publication number: 20130104544Abstract: In a method for operating a supercharged internal combustion engine of a motor vehicle, at the same time an internal exhaust gas recirculation and an external exhaust gas recirculation are carried out in an engine operating range with lean burn operation modes, wherein the exhaust gas recirculation rate of the internal and the external exhaust gas recirculation is increased with increasing load and/or speed of the internal combustion engine in the lean engine operating range and, at high engine speeds and loads, a homogenous mixture operation is carried out. The invention also reside in an internal combustion engine for performing the method.Type: ApplicationFiled: December 16, 2012Publication date: May 2, 2013Applicant: DAIMLER AGInventor: DAIMLER AG
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Publication number: 20130104542Abstract: An engine comprising at least two cylinders and a turbocharger that includes a turbine operationally attached to a compressor. The intake air for the cylinders is routed through the compressor and exhaust gas from one of the cylinders is recirculated to the air fuel mixture for both cylinders, which exhaust gas from the other cylinder is routed through the turbine, further wherein the first reciprocating cylinder operates on a four-stroke cycle and the second reciprocating cylinder operates on a two-stroke cycle. Methods of operating an engine are disclosed. The present invention has been described in terms of specific embodiment(s), and it is recognized that equivalents, alternatives, and modifications, aside from those expressly stated, are possible and within the scope of the appending claims.Type: ApplicationFiled: October 31, 2011Publication date: May 2, 2013Applicant: GENERAL ELECTRIC COMPANYInventor: Adam Edgar Klingbeil
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SUPER-CRITICALLY FUELED DIRECT-INJECTION COMPRESSION IGNITION SYSTEM USING EXHAUST GAS RECIRCULATION
Publication number: 20130104543Abstract: An exhaust gas recirculation (EGR) system is employed in a supercritically fueled direct-injection compression ignition engine system. The EGR system may include multiple stages, where a portion of exhaust gas is diverted from upstream of a turbine of a turbocharger and a second portion is diverted from downstream of the turbine.Type: ApplicationFiled: October 31, 2011Publication date: May 2, 2013Applicant: Transonic Combustion, LLCInventors: Philip Zoldak, Chris de Boer -
Patent number: 8430083Abstract: A mixing apparatus adapted for mixing the flow of intake air and exhaust gas in a mixing chamber of a combustion engine including a housing having a bore formed therethrough extending between a first open end and a second open end. The housing includes a plurality of apertures formed in a side wall thereof adjacent the first open end. A retention member is formed in the side wall adjacent the second open end and is adapted to secure the mixing apparatus within the mixing chamber. The mixing apparatus includes a flow deflector disposed in the bore of the housing. The flow deflector includes a plurality of curved deflector surfaces formed therein which correspond in number to and are aligned with the plurality of apertures. An end cap is secured to the housing at the first open end thereof for closing the bore at the first open end.Type: GrantFiled: October 20, 2009Date of Patent: April 30, 2013Assignee: Harvey Holdings, LLCInventors: David T. Kapala, Marcello Tedesco
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Publication number: 20130098031Abstract: Embodiments for an internal combustion engine having at least one cylinder, at least one exhaust line for discharging combustion gases via an exhaust-gas discharge system, and at least one intake line for supplying charge air via an intake system are provided. In one example, an internal combustion engine comprises an exhaust-gas recirculation arrangement which comprises a recirculation line which branches off from the exhaust-gas discharge system and which opens into the intake system, an exhaust-gas turbocharger comprising a compressor arranged in the intake system and a turbine arranged in the exhaust-gas discharge system, a throttle element which is arranged in the intake line downstream of the compressor, a bypass line which branches off from the intake line upstream of the throttle element and which opens into the intake line again downstream of the throttle element, and an expansion machine for gaining additional energy arranged in the bypass line.Type: ApplicationFiled: October 4, 2012Publication date: April 25, 2013Applicant: Ford Global Technologies, LLCInventor: Ford Global Technologies, LLC
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Patent number: 8424303Abstract: An arrangement for a supercharged combustion engine (2) including a first cooling system with a circulating coolant, a second cooling system with a circulating coolant which is at a lower temperature than the coolant in the first cooling system, and a cooler (10, 15) in which a gaseous medium which contains water vapor is to be cooled by the coolant in the second cooling system. A first valve (32) which can be placed in a first position whereby it prevents coolant from the first cooling system from being led to the second cooling system via a first connecting line (30), and a second position whereby it allows warm coolant from the first cooling system to be led to the second cooling system via the first connecting line (30). The warm coolant from the first cooling system is intended to circulate at least a certain distance (26b, c) in the second cooling system so that it passes through the cooler (10, 15).Type: GrantFiled: February 25, 2009Date of Patent: April 23, 2013Assignee: Scania CV ABInventors: Zoltan Kardos, Erik Söderberg
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Patent number: 8428849Abstract: Setting values of a fuel injection quantity for an engine having an exhaust gas recirculator (EGR) and variable nozzle turbo (VNT), and an engine speed, and measurement values of a manifold air pressure (MAP) and a mass air flow (MAF) are obtained. According to a combination of the reference values of an EGR valve opening degree and a VNT nozzle opening degree, which correspond to the setting values, or a combination of a control value of the EGR valve opening degree by a MAF controller and a control value of the VNT nozzle opening degree by a MAP controller, which correspond to the measurement values, a mode that the MAF and MAP controllers, a first interference compensator from the MAF controller to the MAP controller and a second interference compensator for the reverse direction are enabled and a mode that the MAF or MAP controller is enable are dynamically switched.Type: GrantFiled: June 20, 2012Date of Patent: April 23, 2013Assignee: Fujitsu LimitedInventors: Tsugito Maruyama, Arata Ejiri
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Patent number: 8424283Abstract: A portion of the exhaust generated by a turbomachine is recirculated through an inlet portion by an exhaust gas recirculation system. The system reduces the level of harmful constituents within the exhaust before the exhaust is recirculated.Type: GrantFiled: November 22, 2010Date of Patent: April 23, 2013Assignee: General Electric CompanyInventors: Rahul J. Chillar, Robert W. Taylor, James E. Roberts
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Patent number: 8418462Abstract: A method of operating a variable geometry turbine (VTG) during transient operations for maximum response by determining the VTG area at the balance condition of the pressure ratio and efficiency curves for the variable geometry turbine to achieve maximum power. The method includes measurements of turbine inlet pressure, turbine outlet pressure, turbine rpm, and other parameters used to measure turbine mass flow.Type: GrantFiled: May 18, 2010Date of Patent: April 16, 2013Assignee: Deere & CompanyInventor: Erik L. Piper
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Patent number: 8418458Abstract: A bearing housing of a rotor shaft support assembly of a turbocharger core mounts to and closes a forward end of a cavity that both receives and discharges exhaust gases of an internal combustion engine. A turbine rotor operatively coupled to a rotor shaft and a compressor rotor of an associated turbocharger rotor assembly rotates within a turbine rotor shroud portion of an associated turbine nozzle cartridge assembly, wherein the rotor shaft is rotationally supported by at least one bearing within the bearing housing. The turbine nozzle cartridge assembly provides for directing exhaust gases from the cavity through a peripheral inlet leading to a plurality of vanes between forward and aft walls, through the turbine rotor shroud portion, and then through a nozzle exhaust portion incorporating an external sealing surface on an aft portion thereof that cooperates with a sealing element where the exhaust gases are discharged from the cavity.Type: GrantFiled: January 20, 2010Date of Patent: April 16, 2013Assignee: Williams International Co., L.L.C.Inventors: Thomas J. Williams, Mark E. Suchezky
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Patent number: 8418461Abstract: An exhaust gas recirculation system for an engine having an exhaust system includes an EGR cooler in fluid communication with an exhaust manifold. The EGR cooler receives a portion of the engine's exhaust gas. A cooled EGR passage is downstream of the EGR cooler, and an air intake line is in fluid communication with an intake manifold. A collecting vessel is located at or downstream of the EGR cooler for receiving condensate, and a condensate evacuation line is in fluid communication with the collecting vessel for receiving condensate from the collecting vessel.Type: GrantFiled: October 6, 2009Date of Patent: April 16, 2013Assignee: International Engine Intellectual Property Company, LLCInventor: Grzegorz Siuchta
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Publication number: 20130087127Abstract: Disclosed is a power system comprising an internal combustion engine. A fan is associated with the engine and configured for providing an air flow. The power system further comprises an EGR system having an air cooled, HT EGR cooler configured for cooling recirculated exhaust gas, wherein the HT EGR cooler is positioned downstream of the internal combustion engine. The HT EGR cooler is further positioned such that the air flow travels across the outside of the HT EGR cooler. The EGR system further comprises an air cooled, LT EGR cooler is configured for further cooling at least a portion of the recirculated exhaust gas, wherein the LT EGR cooler is positioned downstream of the HT EGR cooler. The LT EGR cooler is further positioned such that the air flow travels across the outside of the LT EGR cooler.Type: ApplicationFiled: October 7, 2011Publication date: April 11, 2013Inventors: Erik L. Piper, Alan D. Sheidler, Craig W. Lohmann
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Publication number: 20130090832Abstract: The present disclosure relates to dual compression engine boosting systems utilizing both a turbocharger and a supercharger and control systems relating to relative activation and deactivation of the boosting devices. Various Exhaust Gas Recirculation (EGR) configurations are also disclosed for the dual compression engine boosting systems.Type: ApplicationFiled: May 25, 2012Publication date: April 11, 2013Applicant: Eaton CorporationInventors: Karen Evelyn Bevan, Douglas Anthony Hughes, Sean Keidel, Benjamin James Morris, Jeremy Novak, Martin Dale Pryor, Christopher Suhocki, Philip William Wetzel
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Publication number: 20130081392Abstract: A method of operating a reciprocating engine comprises recirculating exhaust gas from a first cylinder of the engine to an intake stream or air-fuel mixture of a second cylinder of the engine such that a boost pressure of the first cylinder is greater than a boost pressure of the second cylinder. An engine retrofit system and two-cycle engine employing aspects of the method are also disclosed. The present invention has been described in terms of specific embodiment(s), and it is recognized that equivalents, alternatives, and modifications, aside from those expressly stated, are possible and within the scope of the appending claims.Type: ApplicationFiled: September 30, 2011Publication date: April 4, 2013Applicant: GENERAL ELECTRIC COMPANYInventor: Adam Edgar Klingbeil
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Publication number: 20130074495Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine fluidly coupled to an exhaust manifold of the engine and a compressor fluidly coupled to an intake manifold of the engine, and an electric motor coupled to a rotatable shaft connected between the compressor and the variable geometry turbine. A target torque required to drive the compressor to achieve target compressor operating parameters is determined, a maximum available torque that can be supplied by the variable geometry turbine in response to a target exhaust gas flow through the variable geometry turbine is determined, and the electric motor is enabled to supply supplemental torque to the rotatable shaft if the target torque is greater than the maximum available torque.Type: ApplicationFiled: September 25, 2011Publication date: March 28, 2013Inventors: John N. Chi, John M. Mulloy, Sriram S. Popuri, Timothy R. Frazier, Martin T. Books, Divakar Rajamohan, Indranil Brahma
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Publication number: 20130074494Abstract: A system and method are provided for estimating an operating parameter of an exhaust manifold of an engine. In the system, a flow value is determined that corresponds to a flow rate of exhaust gas through an EGR conduit fluidly coupled between the exhaust manifold and the intake manifold. The EGR conduit includes an exhaust gas cooler disposed in-line with the EGR conduit and a property of the exhaust gas exiting an exhaust gas outlet of the cooler is measured. The operating parameter of the exhaust manifold is estimated as a function of at least the flow value and the property of the exhaust gas exiting the exhaust gas outlet of the cooler. Illustratively, the operating parameter of the exhaust manifold may be exhaust manifold pressure and/or temperature.Type: ApplicationFiled: September 25, 2011Publication date: March 28, 2013Inventors: John N. Chi, Indranil Brahma
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Publication number: 20130074496Abstract: A system and method are provided for controlling an air handling system for an internal combustion engine including a turbocharger having a variable geometry turbine and a compressor having a fresh air inlet fluidly coupled to ambient and to an air outlet of an electric air pump. An air pump enable value as determined a function of target engine speed and total fuel target values and an air flow target is determined as a function of a target fresh air flow value. Operation of the electric air pump is activated to supply supplemental air flow to the fresh air inlet of the compressor if the air pump enable value is greater than a threshold air pump enable value and the air flow target does not exceed a maximum flow value.Type: ApplicationFiled: September 25, 2011Publication date: March 28, 2013Inventors: John N. Chi, John M. Mulloy, Sriram S. Popuri, Timothy R. Frazier, Martin T. Books, Divakar Rajamohan, Indranil Brahma
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Patent number: 8402737Abstract: An embodiment of the present invention takes the form of a system that may recirculate a portion of the exhaust of at least one turbomachine where it may be mixed with the inlet air and re-enter the turbomachine without affecting reliability and availability of the unit. An embodiment of the present invention provides an inlet system for an exhaust gas recirculation system. This inlet system may take a variety of forms and may optimize the direction that the portion of the recirculated exhaust stream flows within the inlet system.Type: GrantFiled: February 16, 2011Date of Patent: March 26, 2013Assignee: General Electric CompanyInventors: Sam D. Draper, Douglas S. Byrd, Carl G. Schott, Rahul J. Chillar, Amit S. Toprani
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Patent number: 8397484Abstract: An embodiment of the present invention takes the form of a system that may recirculate a portion of the exhaust of at least one turbomachine where it may be mixed with the inlet air and re-enter the turbomachine without affecting reliability and availability of the unit. An embodiment of the present invention provides an inlet system for an exhaust gas recirculation system. This inlet system may take a variety of forms and may optimize the direction that the portion of the recirculated exhaust stream flows within the inlet system.Type: GrantFiled: February 16, 2011Date of Patent: March 19, 2013Assignee: General Electric CompanyInventors: Sam D. Draper, Douglas S. Byrd, Carl G. Schott, Rahul J. Chillar, Amit S. Toprani
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Patent number: 8397483Abstract: An embodiment of the present invention takes the form of a system that may recirculate a portion of the exhaust of at least one turbomachine where it may be mixed with the inlet air and re-enter the turbomachine without affecting reliability and availability of the unit. An embodiment of the present invention provides an inlet system for an exhaust gas recirculation system. This inlet system may take a variety of forms and may optimize the direction that the portion of the recirculated exhaust stream flows within the inlet system.Type: GrantFiled: February 16, 2011Date of Patent: March 19, 2013Assignee: General Electric CompanyInventors: Sam D. Draper, Douglas S. Byrd, Carl G. Schott, Rahul J. Chillar, Amit S. Toprani
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Patent number: 8393314Abstract: A circuit for cooling exhaust gas being recirculated through an EGR system (36) of an engine (10) from an exhaust system (20) successively through first and second heat exchangers (38, 40) to an intake system (16) for entrainment with intake air. Each heat exchanger has a respective coolant inlet through which liquid coolant enters and a respective coolant outlet through which liquid coolant exits after having absorbed heat from recirculated exhaust gas. The circuit has a third heat exchanger (32) to which coolant coming from the outlet of one of the first and second heat exchangers rejects heat, and parallel branches (84, 86) through which coolant enters the inlet of the other of the first and second heat exchangers. One of the parallel branches has a fourth heat exchanger (34) to which coolant flowing through that branch rejects heat, and one or more devices (50, 50A) for controlling the quantity of coolant flowing through each branch.Type: GrantFiled: October 12, 2009Date of Patent: March 12, 2013Assignee: International Engine Intellectual Property Company, LLC.Inventors: Bashar Melhem, Luis Carlos Cattani, Martin Zielke, Robert Rowells
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Patent number: 8387384Abstract: An intake control system comprises an estimation module and a turbocharger control module. The estimation module receives one of a first pressure within an intake manifold measured by a manifold pressure sensor and a second pressure measured by a pressure sensor at a location between a compressed air charge cooler and a throttle valve. The estimation module estimates the other one of the first and second pressures based on the received one of the first and second pressures. The turbocharger control module controls output of a turbocharger based on the estimate of the other one of the first and second pressures.Type: GrantFiled: January 25, 2010Date of Patent: March 5, 2013Inventors: David P. Quigley, Steven J. Andrasko, Thomas L. Bahensky, Yun Xiao
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Patent number: 8387382Abstract: A booster mechanism is selectively connected to an exhaust turbine which consequently powers an intake air compressor. The booster mechanism applies additional power to the exhaust turbine in order to give the engine full or near full torque above idle revolutions per minute (RPM). In one embodiment, the booster mechanism comprises an air flask which contains pressurized air or another pressurized air source that can be utilized to provide a pressure source for additional power to the exhaust turbine.Type: GrantFiled: May 26, 2010Date of Patent: March 5, 2013Assignee: The United States of America as represented by the Secretary of the NavyInventor: Paul M. Dunn
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Publication number: 20130047607Abstract: An exhaust-gas recirculation device for an internal combustion engine, a method for controlling an exhaust-gas recirculation device, a drive for a motor vehicle having an exhaust-gas recirculation device, and a motor vehicle having a drive of said type are described. The exhaust-gas recirculation device comprises a turbine, and an exhaust-gas aftertreatment device. The turbine has an inlet connected to an exhaust manifold and is configured to convert kinetic energy contained in an exhaust-gas flow through the exhaust manifold into rotational energy. The exhaust-gas aftertreatment device has an inlet connected to an outlet of the turbine, and is configured to reduce a pollutant content in the exhaust-gas flow. An electric grid heater is arranged between the outlet of the turbine and the inlet of the exhaust-gas aftertreatment device and is configured to heat the exhaust-gas flow.Type: ApplicationFiled: August 2, 2012Publication date: February 28, 2013Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Simon Petrovic, Christian Winge Vigild
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Publication number: 20130047604Abstract: In one exemplary embodiment of the invention, an internal combustion engine includes a turbocharger configured to receive an air flow and a first exhaust flow from the internal combustion engine and a supercharger downstream of the turbocharger configured to receive a compressed air charge from the turbocharger. The engine further includes an exhaust gas recirculation circuit receiving a second exhaust flow from the internal combustion engine and supplying the second exhaust flow to the compressed air charge upstream of the supercharger, wherein the second exhaust flow and compressed air charge comprise an exhaust-air mixed flow received by the internal combustion engine.Type: ApplicationFiled: August 29, 2011Publication date: February 28, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Steven J. Andrasko, Christopher J. Kalebjian, Bryan A. Kuieck, Yun Xiao, Thomas L. Bahensky
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Patent number: 8381520Abstract: A motor vehicle internal combustion engine EGR loop, in which: with the fresh air flow rate in the air inlet path (2) of the EGR valve (1) set at a maximum, the path (3) for the EGR gases in the valve is progressively opened, and before the EGR gas flow rate in the valve increases any further, the fresh air inlet path (2) is progressively closed in order to continue to cause the EGR gas flow rate to increase on an increasing monotonous curve.Type: GrantFiled: December 18, 2008Date of Patent: February 26, 2013Assignee: Valeo Systemes de Controle MoteurInventors: Samuel Leroux, Laurent Albert, Sebastien Adenot
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Patent number: 8381519Abstract: A method of controlling an engine exhaust temperature and an exhaust mass flow rate for stationary regeneration of an engine exhaust gas particulate filter of an engine. The method implements a feed forward control that sets an EGR valve position and an injection timing associated with the engine, and a sets an engine speed. The method implements a feed back control that sets a turbo waste gate position and an intake throttle position associated with the engine.Type: GrantFiled: November 3, 2009Date of Patent: February 26, 2013Assignee: International Engine Intellectual Property Company, LLCInventors: Nishant Singh, Liquan Xu, Jeremy Ventura
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Patent number: 8381518Abstract: An engine system for a combustion engine that has an intake manifold and an exhaust manifold has a turbine having a turbine inlet for receiving exhaust gas and a turbine outlet for discharging exhaust gas, and a diesel particulate filter (DPF) having a DPF inlet in flow-communication with the exhaust manifold and a DPF outlet in flow-communication with the turbine inlet. The exhaust at the exhaust manifold has a sufficiently high temperature to maintain passive regeneration of the DPF during normal operating conditions. If the engine system includes an exhaust gas recirculation (EGR) system, the EGR inlet is in flow-communication with the DPF outlet, and an EGR outlet is in flow-communication with the intake manifold. High pressure, high temperature, filtered EGR gas is available for EGR recirculation.Type: GrantFiled: August 12, 2009Date of Patent: February 26, 2013Assignee: International Engine Intellectual Property Company, LLCInventor: Michael J. Miller
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Publication number: 20130042610Abstract: An engine system includes an exhaust gas recirculation conduit having an inlet in fluid communication with an exhaust conduit and an outlet in fluid communication with an intake air conduit. An exhaust gas recirculation performance balancing restrictor has an uninstalled position wherein the exhaust conduit defines a first backpressure at the inlet of the exhaust gas recirculation conduit. The exhaust gas recirculation performance balancing restrictor also has an installed position in which the exhaust gas recirculation performance balancing restrictor is removably disposed within the exhaust conduit downstream from the inlet of the exhaust gas recirculation conduit. In the installed position, the exhaust gas recirculation performance balancing restrictor provides a fixed flow restriction through the exhaust conduit to generate a second backpressure at the inlet of the exhaust gas recirculation conduit that is greater than the first backpressure.Type: ApplicationFiled: August 16, 2011Publication date: February 21, 2013Applicant: CATERPILLAR INC.Inventors: Eric J. Charles, Matthew F. Fahrenkrug, David E. Gorisek