Thermoplastic Patents (Class 604/366)
  • Patent number: 5804519
    Abstract: A method for improving the strike through properties of hot melt adhesive compositions comprising the step of incorporating therein a nonionic fluorchemical surfactant in an amount of 0.1 to 10 parts by weight per 100 parts adhesive.
    Type: Grant
    Filed: November 5, 1997
    Date of Patent: September 8, 1998
    Assignee: National Starch and Chemical Investment Holding Corporation
    Inventors: Martin Riswick, Gary F. Raykovitz
  • Patent number: 5800416
    Abstract: The fluid absorbent members according to the present invention preferably comprise three basic components: chemically stiffened, twisted, and curled bulking fibers, high surface area fibers, and chemical binder additive. Fluid absorbent members according to the present invention use a high surface fiber and refining to provide capillary pressure (or suction) to the fluid absorbent member. These high surface area fibers are generally small and highly conformable. They provide the substrate with capillary pressure well in excess of the capillary pressure found in the bulk-providing chemically stiffened, twisted, and curled fibers (unrefined) alone. A presently preferred fiber for this high surface application is the eucalyptus family of wood pulp fibers. Eucalyptus provides desirable capillary pressure characteristics in combination with the chemically stiffened, twisted, and curled fibers and will not easily pass through a forming screen.
    Type: Grant
    Filed: April 17, 1996
    Date of Patent: September 1, 1998
    Assignee: The Procter & Gamble Company
    Inventors: Geoffrey Eugene Seger, Daniel Edward Buenger
  • Patent number: 5763331
    Abstract: An absorbent composite, in particular for diapers, sanitary pads or napkins, mattress pads, incontinence briefs and liners or the like, has a support layer onto which a layer of a superabsorbent granular material is applied. A portion of the absorbent material is intimately connected to, particularly glued to, the support layer.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: June 9, 1998
    Inventor: Rudolf Demhartner
  • Patent number: 5720740
    Abstract: The invention is a refastenable mechanical fastening system, made of free-formed prongs joined to an embassey or raised substrate. The prongs taper and are nonperendicularly oriented relative to the plane of the substrate. Each prong has an engaging element projecting laterally from the periphery of the prong. The free formed prongs are manufactured by the process of depositing liquid material onto the embossed or raised portion of a moving substrate, stretching the liquid material in a direction parallel to the plane of the embossed or raised substrate and severing the stretched material to form the distal end and engaging element of the prong. The advantageous usage of the fastening system in an article of manufacture, such as a disposable absorbent garment, specifically a diaper, is also disclosed.
    Type: Grant
    Filed: April 7, 1993
    Date of Patent: February 24, 1998
    Assignee: The Procter & Gamble Company
    Inventor: Dennis Albert Thomas
  • Patent number: 5720737
    Abstract: The absorbent sheet according to the present invention is characterized in that:the absorbent sheet contains bulky cellulose fibers and hydrophilic fine fibers or hydrophilic fine particles; the proportion of the hydrophilic fine fibers or the hydrophilic fine particles is higher in one side of the absorbent sheet than in the other side; the bulky cellulose fibers have an average fiber length of 1 to 20 mm and a degree of fiber roughness of 0.3 mg/m or more; the hydrophilic fine fibers have an average fiber length of 0.02 to 0.5 mm; and the hydrophilic fine particles have an average particle diameter of 0.02 to 0.5 mm. The absorbent sheet is useful as, in particular, an absorbent member of absorbent articles, such as sanitary napkins or disposable articles.
    Type: Grant
    Filed: December 28, 1995
    Date of Patent: February 24, 1998
    Assignee: Kao Corporation
    Inventors: Mitsugu Hamajima, Hironori Kawasaki, Yasuhiro Yamamoto, Minoru Nakanishi
  • Patent number: 5716621
    Abstract: A nonocclusive drug delivery device includes (a) an open cell, flexible, oleophilic thermoplastic resin foam layer, (b) a substantially moisture vapor permeable, liquid impermeable, flexible thermoplastic barrier layer bonded to the upper surface of the foam layer, (c) a pressure sensitive adhesive layer and (d) a drug composition comprising a drug and an oleophilic drug delivery vehicle.
    Type: Grant
    Filed: July 3, 1996
    Date of Patent: February 10, 1998
    Assignee: PharmaDyn, Inc.
    Inventors: Gastone P. Bello, John W. Lyle, Donald A. Johnson
  • Patent number: 5716351
    Abstract: The present invention is directed to an absorbent article having adjustable absorbent assemblies. The absorbent article includes a chassis having a urine collection zone disposed in at least a portion of the front waist region and a feces collection zone disposed in at least a portion of the rear waist region. The chassis includes a first absorbent assembly, at least a portion of which is located in the urine collection zone. The chassis also includes a second absorbent assembly, at least a portion of which is located in the feces collection zone. The chassis further comprises an adjustment member adjustably joining said first absorbent assembly and said second absorbent assembly such that said first absorbent assembly and said second absorbent assembly are moveable relative to each other in at least a direction parallel to said longitudinal centerline.
    Type: Grant
    Filed: July 25, 1996
    Date of Patent: February 10, 1998
    Assignee: The Procter & Gamble Company
    Inventors: Donald C. Roe, Carl L. Bergman
  • Patent number: 5700553
    Abstract: The present invention is directed toward a multilayer film which includes a first surface layer and a second surface layer. The first surface layer is composed of materials which disintegrate when subjected to conditions present in conventional sewage systems. The second surface layer is formed from a material which is essentially inert to water, urine and other bodily fluids. Typically, the second surface layer is an extremely thin coating which provides a waterproofing effect. The multilayer film may be utilized as an outer cover in a wide variety of products such as, for example, disposable diapers and feminine care products such as sanitary napkins.
    Type: Grant
    Filed: November 16, 1995
    Date of Patent: December 23, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Bernard Cohen, Lee Kirby Jameson, Lamar Heath Gipson, Judith Katherine Faass
  • Patent number: 5681300
    Abstract: An absorbent article, such as a diaper, sanitary napkin, adult incontinent device which have absorbent cores comprised of blends of different types of fibers are provided. The absorbent articles preferably comprise a liquid pervious topsheet, a liquid impervious backsheet joined to the topsheet, a blended absorbent core positioned between the topsheet and the backsheet, and an acquisition layer. The absorbent core comprises a homogeneous blend of fibers comprising a first group of short, low denier, hydrophilic fibers and a second group of longer, higher denier, moisture insensitive synthetic fibers. The first group of fibers is selected from a group comprising natural fibers, synthetic fibers or cross-linked cellulose fibers. The second group of fibers comprises between about 5 and 90% of said absorbent core, by weight. The absorbent core is compressed to a density of at least about 0.09 g/cm.sup.3 (1.5 g/in..sup.2).
    Type: Grant
    Filed: November 27, 1995
    Date of Patent: October 28, 1997
    Assignee: The Procter & Gamble Company
    Inventors: Nicholas Albert Ahr, John Richard Noel, Thomas Ward Osborn, III
  • Patent number: 5674341
    Abstract: A disposable panty shield has a thin, highly absorbent pad having a body-contacting surface, an absorbent layer, a liquid barrier, an adhesive layer, and a release layer to protect the positioning adhesive prior to use wherein the panty shield has been densified by fusing all pad layers together in a manner such that the interstitial space between the individual fibers in the densified areas is not sufficient to readily allow fluid to flow through, and the liquid barrier has a contoured surface. The adhesive layer is attached to the liquid barrier such that the adhesive follows the contour of the liquid barrier.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: October 7, 1997
    Assignee: McNeil-PPC, Inc.
    Inventor: Anthony C. Ng
  • Patent number: 5672419
    Abstract: The present invention relates to a water absorbent composition comprising 100 parts by weight of water absorbing polymer particles and 0.5 to 30 parts of a resin powder having heat adhesion property at 50.degree.-200.degree. C. The present invention also relates to a water absorbing material and water absorbing products using the said water absorbing material comprising the water absorbing polymer particles, a resin having heat adhesion property at 50.degree.-200.degree. C. and fibrous material, wherein the water absorbing polymer particles are adhered to the fibrous material through the resin by heat treatment at temperature exceeding the temperature exhibits heat adhesion property of the resin. The water absorbent composition of the present invention provides excellent adhesion to a fibrous material, while it maintains the water absorbency of the original water absorbing polymer, and is consequently useful as raw material for sanitary goods such as disposable diapers and sanitary napkins etc.
    Type: Grant
    Filed: September 11, 1995
    Date of Patent: September 30, 1997
    Assignee: Sanyo Chemical Industries, Inc.
    Inventors: Shingo Mukaida, Kazuhiko Iguchi, Kenji Tanaka
  • Patent number: 5669894
    Abstract: Absorbent members useful in the containment of body fluids such as urine, that have at least one region containing hydrogel-forming absorbent polymer in a concentration of from about 60 to 100% by weight and providing a gel-continuous fluid transportation zone when in a swollen state. This hydrogel-forming absorbent polymer has: (a) a Saline Flow Conductivity (SFC) value of at least about 30.times.10.sup.-7 cm.sup.3 sec/g; (b) a Performance under Pressure (PUP) capacity value of at least about 23 g/g under a confining pressure of 0.7 psi (5 kPa); and (c) a basis weight of at least about 10 gsm. In addition, the region where this hydrogel-forming absorbent polymer is present has, even when subjected to normal use conditions, sufficient wet integrity such that the gel-continuous zone substantially maintains its ability to acquire and transport body fluids through the gel-continuous zone.
    Type: Grant
    Filed: October 1, 1996
    Date of Patent: September 23, 1997
    Assignee: The Procter & Gamble Company
    Inventors: Stephen Allen Goldman, Nancy Ann Haynes, Todd Leon Mansfield, Manfred Plischke, Herbert Louis Retzsch, Trevor Walker, Gerald Alfred Young
  • Patent number: 5669798
    Abstract: A composite nonwoven material comprises at least one layer (2) of a carded voile of hydrophobic thermoplastic fibers, the said fibers being partially disoriented in at least a proportion of the thickness of the voile so that a proportion of the said fibers has an angular orientation in relation to the main plane of the fibers of the said voile, and a layer (3) made of voile of nonwoven of noncarded type of hydrophobic thermo-plastic fibers, the fibers of at least one of the layers being chosen from fibers with a low melting point, two-component fibers, mixtures of such fibers with fibers of high melting point and fibers mixed with a binder or one face of the voile of one of the layers is coated with a binder, the layers being joined together by heat-melting.
    Type: Grant
    Filed: January 18, 1996
    Date of Patent: September 23, 1997
    Assignee: Peaudouce
    Inventor: Jean-Pierre Koczab
  • Patent number: 5667864
    Abstract: Absorbent laminates include an oriented, fluid-pervious plastic substrate bonded to a nonwoven absorbent member. The nonwoven absorbent member includes bi-component fibers having a heat-softenable outer skin, said heat-softenable outer skin being heat-softenable at a temperature lower than the melting point and shrinking point of the oriented plastic substrate to provide a binder component for the laminate. A fluid-pervious plastic substrate can be adhered to one or both surfaces of the nonwoven absorbent member through bi-component fibers of the nonwoven absorbent member. In absorbent laminates including opposed fluid-pervious outer plastic substrates marginal edges of the laminate can be compression sealed through the bi-component fibers in the intermediate nonwoven absorbent member to seal the edges against the escape of fibers from the laminate. Methods of forming absorbent laminates of this invention also form a part of the present invention.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: September 16, 1997
    Inventor: Leo M. Landoll
  • Patent number: 5647863
    Abstract: An absorbent article, such as a sanitary napkin, comprising a topsheet, a backsheet, and an absorbent core is described. The absorbent core comprises an acquisition member, a storage/distribution member, and an indicator member. The absorbent article further has a longitudinally oriented middle region defined by the storage/distribution member and a pair of longitudinally oriented side regions that lie laterally outboard of the middle region. The acquisition member is disposed on the storage/distribution member and the indicator member is disposed, at least partially, in the side regions. The storage/distribution member has a higher capillary suction than the acquisition member such that absorbed bodily fluids are drawn from the acquisition member into the storage/distribution member providing a clean appearance.
    Type: Grant
    Filed: September 21, 1995
    Date of Patent: July 15, 1997
    Assignee: The Procter & Gamble Company
    Inventors: John L. Hammons, Shannon J. Hennessy, Alvin D. Martin, Jr.
  • Patent number: 5643653
    Abstract: A shaped nonwoven fabric comprises continuous spunbond filaments made by directly forming the spunbond filaments into a web in a single process. The fabric has an array of discrete surface features such as apertures or projections, or both. The spunbond filaments are bonded together with an adhesive polymeric component so that the shape of the fabric is retained. The fabric can be engineered to have particular fluid handling properties, strength properties, abrasive properties and aesthetic properties. Articles such as personal care products, garments, medical products and cleaning products are also disclosed.
    Type: Grant
    Filed: May 22, 1995
    Date of Patent: July 1, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Henry Louis Griesbach, III, Richard Daniel Pike, Sharon Watkins Gwaltney, Ruth Lisa Levy, Lawrence Howell Sawyer, Richard Macferran Shane, Philip Anthony Sasse
  • Patent number: 5643239
    Abstract: A breathable diaper, feminine hygiene, or like disposable sanitary product construction includes a plurality of materials comprising, from the skin-facing side outwardly a topsheet of liquid- and vapor-permeable hydrophilic material. A core of highly absorbent material disposed outwardly of the topsheet for absorbing fluid received through said topsheet. The core has an inner surface in fluid communication with the topsheet, an outer surface and two lateral side surfaces. A barrier is formed of a multilayer non-woven material which is hydrophobic and vapor-permeable for limiting the outward escape of fluid therethrough while enabling the outward escape of heat and water vapor therethrough, such as a two-layer spunbond-meltblown or a three-layer spunbond-meltblown-spunbond.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: July 1, 1997
    Assignee: Poly-Bond, Inc.
    Inventors: Carl Allen Bodford, Rahul Krishnakant Nayak
  • Patent number: 5643237
    Abstract: A nonwoven, stain resistant facing for absorbent articles is disclosed. The facing material is in the form of a nonwoven fabric including hydrophobic staple fibers bonded with an absorbent adhesive. The fabric is formed in such a manner as to have a plurality of apertures. The fibers of the fabric and the cured adhesive are coated with a fluorochemical repellant.
    Type: Grant
    Filed: April 14, 1992
    Date of Patent: July 1, 1997
    Assignee: Chicopee
    Inventors: Michael R. Fechillas, Roger Boulanger, Erol Tan
  • Patent number: 5643240
    Abstract: Disclosed herein is a combination apertured film and lofty fibrous nonwoven web separation layer which is particularly well suited for use as, among other things, a body side liner for personal care absorbent articles such as sanitary napkins and the like. When used in such applications, the material of the present invention has excellent liquid penetration rates and it resists rewet of the surface of the material.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: July 1, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Wanda Walton Jackson, Monica Signoret Diaz, Cheryl Anne Perkins, Dawn Marie Huffman, Wendy Louise Bush, Cheryl Ann Mocadlo, Richard John Birtwell
  • Patent number: 5628736
    Abstract: The present invention provides a resilient fluid transporting network suitable for use in absorbent articles. The fluid transport network includes a plurality of bicomponent capillary channel fibers capable of intra-fiber fluid transport. The fibers have a base portion and at least two walls extending from the base portion to form an external capillary channel. The walls and the base portion are made of a first polymeric material which has a first melting point temperature. The distal ends of the capillary channel walls are made of a second polymeric material which has a second melting point temperature lower than the first melting point temperature.
    Type: Grant
    Filed: September 28, 1995
    Date of Patent: May 13, 1997
    Assignee: The Procter & Gamble Company
    Inventor: Hugh A. Thompson
  • Patent number: 5624420
    Abstract: Non-perforated tear lines for removal and evacuation of contents of disposable undergarments such as training pants. Non-perforated tear lines include a series of bond sites which are shaped, sized, spaced and arranged to provide a zone of weakness to permit severance of nonelasticized portions as well as elastic disposed in the waistband, the body of the pant, and the elastic leg bands for complete removal. Bond sites are formed by displacing a portion of material such that a thickened outer edge defines a weakened area of reduced thickness. Thus, elastic in the waistband may be disposed continuously 360 degrees around the wearer's waist, and elastic in the leg bands may be disposed continuously 360 degrees around the wearer's legs. In addition, improved pants having elasticized ear flaps in the body of the pants can be conveniently removed from the wearer.
    Type: Grant
    Filed: July 17, 1995
    Date of Patent: April 29, 1997
    Assignee: The Procter & Gamble Company
    Inventors: Russell P. Bridges, James R. Golan, Stephen J. Lange, Michael J. Madill, Robert H. Siegfried
  • Patent number: 5613960
    Abstract: A disposable body fluids absorbent padding is formed with a liquid-guiding fibrous sheet interposed between a liquid-permeable topsheet and a liquid-absorbent core. The fibrous sheet is intermittently fused to the topsheet in the direction of thickness as defined between the upper surface of the topsheet and the lower surface of the fibrous layer for improved fluid flow into the core.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: March 25, 1997
    Assignee: Uni-Charm Corporation
    Inventor: Satoshi Mizutani
  • Patent number: 5607414
    Abstract: Thermally bonded absorbent structures for catamenial products, in particular catamenial pads, that provide improved ability in acquiring, distributing and storing aqueous body fluids, especially menstrual fluids, as well as better fit and comfort for the user of the products. These structures comprise an optional thermally bonded secondary topsheet, a thermally bonded absorbent core having a relatively higher capillary suction primary fluid distribution layer, an optional but preferred relatively lower capillary suction secondary distribution layer, a storage layer having absorbent gelling material, and an optional fibrous "dusting" layer. These thermally bonded absorbent structures are particularly useful with catamenial pads having a primary fluid pervious topsheet selected from apertured formed film topsheets and high loft nonwoven topsheets.
    Type: Grant
    Filed: July 3, 1995
    Date of Patent: March 4, 1997
    Assignee: The Procter & Gamble Company
    Inventors: Mark R. Richards, John R. Noel, Larry N. Mackey, Yann-Per Lee, Anna R. Haney, John L. Hammons, Susan N. W. Lloyd, Sheri D. Keeler
  • Patent number: 5599420
    Abstract: A patterned nonwoven fabric comprising polymeric strands which include a primary polymeric component and are bonded together without the use of compression, but instead with a heat activated adhesive polymeric component which adheres the respective primary components together. The fabric has an embossed pattern of densified areas separated by high loft areas. Preferably, the strands are continuous, crimped, multicomponent filaments. Also preferably, the nonwoven fabric is laminated to a liquid barrier film to form an outercover material for products such as personal care absorbent articles, and the like. Methods for making these materials are also encompassed.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: February 4, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Richard S. Yeo, Duane G. Uitenbroek, Jennifer R. Powers
  • Patent number: 5597647
    Abstract: There is provided a protective laminate having barrier properties which has a first outer layer having liquid repellency through the use of an internal, low surface tension liquid repellency additive and a bulky second outer layer having liquid absorbency through the use of an internal wetting agent, where the layers are bonded to form a laminate. When the laminate is used as part of a garment, the absorbent layer goes against the wearer.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: January 28, 1997
    Assignee: Kimberly-Clark Corporation
    Inventor: Michael D. Powers
  • Patent number: 5591150
    Abstract: An absorbent article, such as a sanitary napkin having a body-conforming portion or component that is capable of continuously adusting is provided. The body-conforming component, in one embodiment, is in the form of a resilient insert which has multiple arcuate portions in use. The insert has a central arcuate portion that provides the sanitary napkin with a convex upward shape in use and a pair of lateral arcuate portions that form barriers to the flow of liquid exudates. The multiple arcuate portions can either be pre-formed into the insert, or the insert can be provided in the form of a relatively flat piece that is provided with areas of different stiffness that form arcuate portions during use.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: January 7, 1997
    Assignee: The Procter and Gamble Company
    Inventors: Robb E. Olsen, Sandra R. Bittar, Letha M. Hines, William R. Vinnage, Jr., Melisse N. May, Thomas W. Osborn, III, Nancy B. Doak
  • Patent number: 5567501
    Abstract: A process for producing an apertured nonwoven fabric combines one or two outer nonwoven layer(s) with a layer of polymeric material having a lower melting temperature and a property of shrinking when melted. Heat and pressure are applied through a calendar roll such that the polymeric material becomes bonded to the fibers of the nonwoven layer(s) and simultaneously shrinks and takes back the fibers away from the calendaring points, thereby generating apertures through the nonwoven fabric. Preferably, the fibers are polyethylene or polypropylene fibers, and the layer of polymeric material is a thin plastic film of polyethylene stretch-wrap, elastomeric, or heat shrink material. One outer nonwoven layer may be combined with the plastic film layer to form a bi-laminate product, or two outer nonwoven layers may be combined with an intermediate plastic film to form a tri-laminate product. Low denier polypropylene/polyethylene bi-component fibers or a blend of higher and lower melting fibers may also be used.
    Type: Grant
    Filed: June 15, 1994
    Date of Patent: October 22, 1996
    Assignee: International Paper Company
    Inventors: Ramesh Srinivasan, W. Andrew Coslett, Leonardo B. L. Guerrero, Donald V. McCoombs
  • Patent number: 5556392
    Abstract: Material having improved body fluid run through time and reletting resistance is disclosed. The nonwoven composite material comprises a first layer consisting of a nonwoven which is permeable to body fluids and including a layer of carded fibers, also pervious to body fluids, linked to the first layer by needling. In another embodiment, there is a second nonwoven layer on the other side of the carded fiber layer with a weight per unit are less than the weight per unit area of the first layer.
    Type: Grant
    Filed: May 17, 1995
    Date of Patent: September 17, 1996
    Assignee: Peaudouce
    Inventor: Jean P. Koczab
  • Patent number: 5549589
    Abstract: The fluid distribution members according to the present invention preferably comprise three basic components: chemically stiffened, twisted, and curled bulking fibers, high surface area fibers, and thermoplastic binder fibers. Fluid distribution members according to the present invention use a high surface fiber to provide capillary pressure (or suction) to the fluid distribution member. These high surface area fibers are generally small and highly conformable. They provide the substrate with capillary pressure well in excess of the capillary pressure found in the bulk-providing chemically stiffened, twisted, and curled fibers alone. A presently preferred fiber for this high surface application is the eucalyptus family of wood pulp fibers. Eucalyptus provides the capillary pressure usually associated with cellulose fines, but at a large enough length and denier so as to not fill in the voids provided by the chemically stiffened, twisted, and curled fibers and will not easily pass through a forming screen.
    Type: Grant
    Filed: February 3, 1995
    Date of Patent: August 27, 1996
    Assignee: The Procter & Gamble Company
    Inventors: James C. Horney, John R. Noel
  • Patent number: 5540663
    Abstract: Use of polyacetals containing acetaldehyde acetal units, and of mixtures of these polyacetals with fillers, for preparing compostable moldings, as coating and as adhesive, and also diapers with an outer layer comprising polyacetals containing acetaldehyde acetal units in the form of a compostable film or a compostable coating.
    Type: Grant
    Filed: October 12, 1995
    Date of Patent: July 30, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Matthias Kroner, Gunnar Schornick, Karl-Heinz Schumacher, Eckehardt Wistuba
  • Patent number: 5531728
    Abstract: Absorbent structures having a fluid acquisition/distribution layer with an average dry density of less than about 0.30 g/cc, an average density upon wetting with 1.0%, NaCl aqueous solution of less than about 0.20 g/cc, and an average dry basis weight from about 0.001 to about 0.10 g/cm.sup.2 ; and a fluid storage layer positioned beneath the acquisition/distribution layer comprising at least about 15% superabsorbent material. The fluid acquisition/distribution layer comprises from about 50% to 100% chemically stiffened cellulosic fibers and from 0% to about 50% binding means.
    Type: Grant
    Filed: October 31, 1994
    Date of Patent: July 2, 1996
    Assignee: The Procter & Gamble Company
    Inventor: Glen R. Lash
  • Patent number: 5522811
    Abstract: A topsheet for use in body fluid absorptive goods includes an upper sheet having a skin-contacting area and a plurality of liquid passages each having upper and lower openings. A lower sheet underlies the upper sheet. The lower sheet is welded to the upper sheet around the lower openings and extends into each of the liquid passages along a limited extent thereof.
    Type: Grant
    Filed: November 18, 1993
    Date of Patent: June 4, 1996
    Assignees: Uni-Charm Corporation, Mitsui Petrochemical Industries, Ltd.
    Inventors: Takamitsu Igaue, Tsutomu Kido, Hisashi Takai
  • Patent number: 5522810
    Abstract: Disclosed herein is a compressively resistant and resilient fibrous nonwoven web which is suitable for a wide variety of uses including, but not limited to, a portion of a personal care absorbent product which is located on the side of the absorbent core of the product which faces the wearer. The nonwoven web can include bicomponent fiber and has a thickness of 2.5 mm or greater at a pressure of 68.9 pascal, a specific volume of 14 cc/g or greater at a pressure of 6,895 pascal, and a Frazier air permeability of 100 cubic meters per square meter per minute or greater.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: June 4, 1996
    Assignee: Kimberly-Clark Corporation
    Inventors: Roe C. Allen, Jr., Andrew S. Burnes
  • Patent number: 5514105
    Abstract: A resilient three-dimensional plastic web exhibiting reduced skin contact area and a fiber-like appearance and tactile impression. The web has a multiplicity of apertures therein, each being defined by a multiplicity of intersecting fiber-like elements interconnected to one another in the plane of a first surface of the web. Each of the fiber-like elements exhibits a substantially uniform generally upwardly concave-shaped cross-section along its length. The cross-section comprises a pair of convergent substantially linear portions which intersect one another at an end to form a vertex in the plane of the first surface of the web. This vertex reduces the skin contact area of the web providing a more comfortable feel for the user when the web is employed as a wearer contacting topsheet on an absorbent article. Furthermore, the web provides a substantially non-glossy visible surface as there is almost no substantially planar portion in its uppermost surface to reflect incident light to the viewer's eye.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: May 7, 1996
    Assignee: The Procter & Gamble Company
    Inventors: William H. Goodman, Jr., Donald L. Gerth
  • Patent number: 5514104
    Abstract: The present invention provides improvements in absorbent products, but is particularly useful with urinary incontinence pads. An embossed pattern on the bottom layer of the double layer absorbent core construction improves the removal of urine or other fluids from the discharge zone to be ready for next void. One or more V-shaped notches cut at both ends of the pad provides the ergonomic fit of the pad to reduce the inevitable stiffness. The sides are designed as a flap which curves during the sealing process and provide natural curved flaps which form a soft gasket cushion and yields extra leak protection in the crotch area.
    Type: Grant
    Filed: August 26, 1994
    Date of Patent: May 7, 1996
    Assignee: McNeil-PPC, Inc.
    Inventors: Robert Cole, Daniel Formosa, Thomas J. Helmestetter, Rory Holmes, Stephen Russak, Robert Salome, Beth Stern, Robert L. Sun, Tucker Viemeister, Stacy A. Walsh, Jennifer R. Worringer
  • Patent number: 5490846
    Abstract: Disclosed herein is a fibrous nonwoven web which is particularly well-suited for use as a surge layer in personal care absorbent articles including, but not limited to, diapers, training pants, incontinence garments, sanitary napkins, bandages and the like. The fibrous nonwoven web is made from a plurality of fibers heat bonded to one another to form a nonwoven web having a basis weight of at least 20 grams per square meter, a void volume of between about 40 and about 60 centimeters per gram of web while under a pressure of 689 dynes per square centimeter, a permeability of about 5,000 to about 8,000 darcy, a porosity of about 97.2 percent to about 98.8 percent and a surface area per void of about 24 to about 49 square centimeters per cubic centimeter. The fibrous nonwoven web will have a saturation capacity of between about 30 and about 50 grams of 0.9 percent saline solution per gram of web and a compression resilience in both the wet and dry state of at least about 60 percent.
    Type: Grant
    Filed: February 9, 1995
    Date of Patent: February 13, 1996
    Assignee: Kimberly-Clark Corporation
    Inventors: Clifford J. Ellis, Rob D. Everett
  • Patent number: 5486167
    Abstract: An absorbent article, such as a diaper, sanitary napkin, adult incontinence device which has absorbent components comprised of blends of different types of fibers is provided. The absorbent components are arranged in structures that provide improved core integrity and liquid processing. The absorbent article preferably comprises a liquid pervious topsheet, a liquid impervious backsheet joined to the topsheet, an absorbent core positioned between the topsheet and the backsheet, and an acquisition layer overlying the absorbent core. The absorbent core comprises a blend of cellulosic fibers, absorbent gelling material, and fibers such as crimped synthetic fibers that form liquid stable bonds with adjacent layers. The acquisition layer also comprises at least some fibers that form liquid stable bonds with adjacent layers. The fibers that form liquid stable bonds in the absorbent core and the acquisition layer are bonded to liquid stable components.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: January 23, 1996
    Assignee: The Procter & Gamble Company
    Inventors: Jerry L. Dragoo, Michael S. Bogdanski, Nicholas A. Ahr, John R. Noel
  • Patent number: 5486166
    Abstract: Disclosed herein is a lofty fibrous nonwoven web which is particularly well-suited for use as a surge layer in personal care absorbent articles including, but not limited to, diapers, training pants, incontinence garments, sanitary napkins, bandages and the like. The fibrous nonwoven web is made from a plurality of fibers heat bonded to one another to form a lofty nonwoven web having a basis weight of at least 20 grams per square meter, a void volume of between about 80 and about 117 centimeters per gram of web while under a pressure of 689 dynes per square centimeter, a permeability of about 8,000 to about 15,000 darcy, a porosity of about 98.6 percent to about 99.4 percent and a surface area per void of about 10 to about 25 square centimeters per cubic centimeter. The fibrous nonwoven web will have a saturation capacity of between about 55 and about 80 grams of 0.9 percent saline solution per gram of web and a compression resilience in both the wet and dry state of at least about 60 percent.
    Type: Grant
    Filed: February 9, 1995
    Date of Patent: January 23, 1996
    Assignee: Kimberly-Clark Corporation
    Inventors: David F. Bishop, Clifford J. Ellis
  • Patent number: 5478335
    Abstract: An absorbent device having low fluid wet-back and good surface cleanliness and resistance to staining is provided which comprises an absorbent core, a cover sheet on a body facing side thereof and an intermediate layer between the cover sheet and the core wherein the cover sheet comprises an apertured polymer film for example a flexible polymer net and the intermediate layer comprises a planar apertured polymer film for example a flexible polymer net.
    Type: Grant
    Filed: May 27, 1992
    Date of Patent: December 26, 1995
    Assignee: Smith & Nephew plc
    Inventor: Adrian J. Colbert
  • Patent number: 5470640
    Abstract: High loft durable nonwoven material comprising facing and base components and corresponding process for preparation thereof and process for obtaining by(a) forming and compiling a facing component comprising one or more facing web(s) of staple fiber and/or fibrillated film;(b) lightly bonding the formed and compiled facing webs, utilizing a low density bonding pattern having a small bonding area relative to the corresponding surface area of said facing component;(c) laying a web comprising staple fiber and/or fibrillated film onto the lightly bonded facing component under conditions favoring arrangement in general cross or transverse direction relative to machine direction of the facing component; and(d) bonding said cross or transversely laid web to form a base component to said facing component, utilizing a substantially greater bonding density then employed for said facing component, to obtain the desired nonwoven material.
    Type: Grant
    Filed: November 24, 1993
    Date of Patent: November 28, 1995
    Assignee: Hercules Incorporated
    Inventor: James P. Modrak
  • Patent number: 5470639
    Abstract: A spunbonded elastic nonwoven fabric comprises a web of bonded thermoplastic filaments of a thermoplastic elastomer. The spunbonded fabrics of the invention are prepared in a slot draw spunbonding process operated at a rate of less than about 2000 meters per minute. The elastic fabric is used in absorbent products, such as disposable diapers, adult incontinence pads, sanitary napkins and the like, and as coverstock for absorbent personal care products.
    Type: Grant
    Filed: February 3, 1992
    Date of Patent: November 28, 1995
    Assignee: Fiberweb North America, Inc.
    Inventors: Scott L. Gessner, David D. Newkirk, Michael M. Thomason, James O. Reeder
  • Patent number: 5462538
    Abstract: Absorbent products and components for use in absorbent products are disclosed. These absorbent products comprise pressure-sensitive adhesive microfibers and thermoplastic polymer microfibers, that when incorporated into absorbent products provide good liquid transport properties, resiliency, and attachment systems; and further mask odors associated with bodily fluids.
    Type: Grant
    Filed: December 16, 1993
    Date of Patent: October 31, 1995
    Assignee: McNeil-PPC, Inc.
    Inventor: Ralf Korpman
  • Patent number: 5456971
    Abstract: A coveting web formed by a compound web material of coarse filaments and fine microfibers constituting a mixture without discrete phase boundaries between the individual components. The compound web material is produced in an integrated formation process on the same layering device of a web-forming installation. As a novel feature, the compound web material has strip-like regions not forming a mixture but consisting only of coarse filaments or containing only a small proportion of free microfibers. These strips are bordered on either side by other strips containing a mixture of both components--coarse filaments and free microfibers.
    Type: Grant
    Filed: July 30, 1993
    Date of Patent: October 10, 1995
    Assignee: Corovin GmbH
    Inventor: Tarek Fahmy
  • Patent number: 5454799
    Abstract: A washable nappy (10) having a rear portion (11) which tapers towards a crotch portion (12) which then joins to a front portion (13). Fasteners are used to secure the rear portion (11) to the front portion (13) so that the nappy is retained in position. The nappy is of a laminated structure having an outer layer formed of plush cotton toweling and a co-terminus inner layer formed of brush cotton. An intermediate layer is formed of 100% bonded polyester which covers at least the crotch portion and aids in transporting moisture from the inner layer to the outer layer.
    Type: Grant
    Filed: November 29, 1993
    Date of Patent: October 3, 1995
    Inventor: Rosemarie Lakiss-Smith
  • Patent number: 5449352
    Abstract: A topsheet for use in body fluid absorptive articles is so improved that collapse and clogging of liquid passages therein may be reliably avoided. The topsheet includes an upper sheet, provided with skin-contacting areas and liquid passages, and a lower sheet provided with skin-non-contacting areas, areas welded to the liquid passages, and exposed areas. The exposed areas are welded to each of the liquid passages around lower openings thereof so as to protect the liquid passage against collapse and clogging. The exposed areas define a skin-contacting surface which rises up into each of the liquid passages without extending above the upper surface of the skin-contacting areas. The upper sheet cooperates with the lower sheet to define cavities extending in the direction of the topsheet thickness.
    Type: Grant
    Filed: March 21, 1994
    Date of Patent: September 12, 1995
    Assignees: Mitsui Petrochemical Industries, Ltd., Uni-Charm Corporation
    Inventors: Kazunari Nishino, Shigeyuki Motomura, Shizuo Shimizu, Takamitsu Igaue, Tsutomu Kido, Hisashi Takai
  • Patent number: 5431643
    Abstract: An absorbent article including a fluid pervious topsheet, a fluid impervious backsheet joined to the topsheet, and an absorbent core positioned between the topsheet and the backsheet. The topsheet includes a fluid pervious nonwoven material having a patterned network of fluid impervious areas deposited thereon. Bodily fluid deposited on the topsheet is transported through the fluid pervious nonwoven material portion of the topsheet, thereby wetting the nonwoven material while the fluid impervious areas remain dry. The dry fluid impervious areas contrast visually with the wetted nonwoven material portion of the topsheet. This structure provides a topsheet that is perceived as soft and fibrous prior to the discharge of bodily fluids thereon and clean and dry after bodily fluids have been deposited thereon.
    Type: Grant
    Filed: August 24, 1993
    Date of Patent: July 11, 1995
    Assignee: The Procter & Gamble Company
    Inventors: William R. Ouellette, Teresa A. Vollmecke, Bruce W. Lavash
  • Patent number: 5429629
    Abstract: An absorbent article includes a retention portion for storing absorbed liquids, and a distinctive surge management portion. The surge management portion, which has a selected basis weight, is constructed to rapidly uptake and temporarily hold at least three (3) successive surges of liquid directed into the target zone of the article and then release each of the surges to the retention portion. The retention portion desorbs each input of liquid from the surge management portion and stores the liquid. Particular functional and structural parameters can further characterize the surge management portion of the absorbent article.
    Type: Grant
    Filed: October 5, 1993
    Date of Patent: July 4, 1995
    Assignee: Kimberly-Clark Corporation
    Inventors: Margaret G. Latimer, Billie J. Matthews, Ann M. Shershin
  • Patent number: 5418052
    Abstract: This invention concerns a hot melt adhesive composition for preventing slipping which is applied to parts of the surfaces of paper diapers of the type which require diapers covers, sanitary napkins, etc., in order to prevent the said diapers or napkins from slipping inside diaper covers or underwear.
    Type: Grant
    Filed: December 13, 1991
    Date of Patent: May 23, 1995
    Assignee: National Starch and Chemical Investment Holding Corporation
    Inventors: Masaharu Sugie, Masao Okkotsu
  • Patent number: 5415640
    Abstract: A bodyside cover an for absorbent article is disclosed which includes two different materials to provide enhanced functionality. The bicomponent cover includes an apertured first material, which is positioned along the longitudinal central axis of the absorbent article, and a nonperforated second material secured to at least a portion of the first material. The first material has a rewet value which is less than, or equal to, the rewet value of the second material while the second material is softer than the first material. The first material is positioned below the principal point of fluid discharge and represents the primary fluid-receiving region of the cover. The second material is situated away from the principal point of fluid discharge and represents the secondary fluid-receiving region of the cover.
    Type: Grant
    Filed: May 28, 1993
    Date of Patent: May 16, 1995
    Assignee: Kimberly-Clark Corporation
    Inventors: Robert E. Kirby, Howard A. Whitehead, Mary C. Wanek, David K. Osteen, Kenneth Y. Wang
  • Patent number: H1575
    Abstract: An improved topsheet for use in absorbent articles such as sanitary pads. The topsheet comprises a three-dimensional hydrophilic formed film having a plurality of openings leading from a surface of the topsheet to an absorbent core. The topsheet presents a more comfortable and dryer surface which contacts the wearer and a clean, dry appearance to the wearer. The clean, dry appearance is obtained by employing an opacifying agent in the film. The openings comprise tapered capillaries having a base in the surface plane of the topsheet and an apex remote from the surface plane of the topsheet. Each apex is in intimate contact with the absorbent core. In a preferred arrangement, the hydrophilic polymer film topsheet comprises Nylon 6, Nylon 6 and polyetheramide, or other resins having chemistries similar to nylon.
    Type: Grant
    Filed: September 19, 1994
    Date of Patent: August 6, 1996
    Inventors: Thomas H. Daugherty, Barbara J. H. Daugherty