Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: The disclosure describes an adjustable modular prosthesis system comprising of repeating and interconnecting modular linkages. The modular linkages can be configured in a number of ways to form a network of modular linkages that comprise an adjustable custom socket around the limb of a user. The disclosed system further comprises a tensioning system that allows a user to control the socket's fit around their limb. The disclosed prosthesis system has a very low unique part count, may be mass-produced at low cost, and provides easy-to-use means of adjusting the shape and size of the socket to correspond with changes in a user's limb.

Abstract: A lattice or solid structure for a medical device includes a first layer of first filaments discretely formed from at least one medical-grade silicone material. The first filaments are arranged in a predetermined pattern and may be directly adjacent to one another or spaced apart. Additional layers of filaments may be provided adjacent to the first layer, and chemically bonded thereto to form an integrated structure that is without interruption or with interstices therebetween.

Abstract: The disclosure provides example apparatus and methods for automatically adjusting a socket size of a prosthesis. The apparatus includes (a) the prosthesis having a socket configured to receive a limb, (b) a first opening in a socket wall, (c) a first panel aligned with the first opening, (d) a first actuator coupled to the first panel and to the prosthesis, the first actuator is configured to advance and retract the first panel, (e) a first sensor coupled to the socket wall and configured to obtain limb-to-socket gap data, and (f) a processor coupled to the first actuator and the first sensor, wherein the processor is configured (i) to receive the limb-to-socket gap data, (ii) to determine a socket-size adjustment based on the limb-to-socket gap data and a predetermined socket-fit value, (iii) to generate and (iv) to send a command with the socket-size adjustment to the first actuator.

Abstract: An embodiment provides an apparatus for protecting clothing from damage caused by a prosthetic device, comprising: a base material comprising a plurality of vertical cuts; a protective material covering a front and a back of the base material; one or more structure bands weaved through at least a subset of the plurality of vertical cuts; a protective sheet overlaying the protective material on the back of the base material and along an upper portion of the apparatus; and two or more straps coupled to the apparatus, wherein each of the two or more straps comprise a mechanical mechanism for securing the apparatus when worn by the user.

Abstract: An interface for use in conjunction with a prosthetic device is formed of a pliable material which is configured to support the necessary connection to a residual limb when used. The interface further has an internal surface structure that includes several stepped indentations which provide a more efficient and effective product. The stepped indentations have a dimension which decreases as the distance from the interior surface increases. In some embodiments, the indentations are shaped as an octagon, with each step also being octagonal. Other shapes are also contemplated. Also, the steps of the indentations could be uniform or irregular.

Abstract: A moisture permeable composite material for a wide variety of applications including without limitation prosthetic liners, orthotic liners, clothing, space suits and environmental suits comprising: an inner layer comprising a hydrogel, a thin tough hydrogel membrane, or dual network hydrogel; and an outer layer comprising a porous elastomer or an open cell foam.

Abstract: A sheath made of an elastomer material for a prosthesis liner comprises an inner wall and an outer wall defining a sheath body that extends between a proximal end suitable for placing the sheath body onto a stump and a distal end. The sheath is provided at the distal end thereof with a conformable cavity that is formed in the sheath body and is open to the outside via an opening.

Abstract: An orthopedic device with a base body made of an electrically insulating material and at least one electric conductor which is arranged on or in the base body. The at least one conductor comprises a core made of an electrically conductive elastomer and an electrically insulating coating.

Abstract: An adjustable seal system, seal component for use in the system, and method are provided for forming a sealing interface between a residual limb and a prosthetic socket. The seal component is selectively placed over the outer surface of a suspension liner including a plurality of seal bands, which the seal component may removably and securely engage.

Abstract: A prosthetic attachment system and corresponding lock assembly for connecting a distal end of a prosthetic liner to a distal end of a prosthetic socket. The lock assembly includes a base arranged to be supported by the distal end of the prosthetic socket, and defining a bore. An attachment pin is arranged to be carried by the prosthetic liner and insertable through the bore. A lock mechanism is arranged to be carried by the base and is rotatable about a rotation axis. The lock mechanism includes a control knob extending outwardly from a side of the base. The attachment pin is arranged to interact with the lock mechanism cause the control knob to spin at least one projection of the control knob about the rotation axis.

Abstract: A prosthetic liner has a ventilated structure communicating with an interior volume to an exterior of the prosthetic liner, thereby permitting a transfer of air and moisture therebetween. The prosthetic liner includes a facing layer defining a periphery of at least part of the interior volume of the liner, and forming a plurality of apertures extending therethrough. A cushion layer is juxtaposed to the facing layer and forms a lattice structure including a plurality of interstices in communication with the apertures of the facing layer.

Abstract: A method for manufacturing a customized sleeve for a prosthesis, comprises the following steps: (a) providing a mold of an end of a limb of an individual who is intended to receive said prosthesis; (b) providing a preform made of an elastomer material, said preform comprising an open proximal end and a closed distal end; (c) positioning said preform on the mold; (d) positioning on said preform at least one element from: a polymer reinforcement, a layer of an elongation-preventing fabric, a distal cup and an air discharge sheath; (e) positioning a vacuum cover around the preform; (f) creating a vacuum and injecting a polymer cross-linkable at room temperature into said vacuum cover so as to form a coating having a uniform thickness over the preform and each element which is positioned on said preform.

Abstract: A prosthesis suspension system comprises a socket for receiving a residual limb, a locking liner having a locking pin for attaching the liner to the socket and a sealing cap disposed between the locking line and the socket. The system further comprises a gap between a skirt of the sealing cap and an interior wall of the socket in which the skirt of the sealing cap is able to move between first and second positions.

Abstract: An apparatus for adjusting an expandable prosthetic device includes: an elongated main support having a longitudinal axis and a distal end, and being adapted to connect to an outer or inner side of an adjustable socket having a distal end; an adjustable cup adapted to connect to the distal end of the elongated main support and having an expandable base and at least one side adapted to move laterally toward or laterally away from the longitudinal axis of the elongated main support; and at least a portion of a suspension system disposed in the adjustable cup and having a top adapted to connect to the distal end of the adjustable socket and a bottom adapted to slidably connect to the expandable base of the adjustable cup.

Abstract: An outer frame for a prosthetic limb is provided. The outer frame is formed from one or more parts and has a plurality of air flow openings.

Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: A prosthetic socket system comprising a prosthetic socket and a liner, said prosthetic socket having a distal end region, at least one socket wall extending therefrom in proximal direction, and connection means for securing a prosthetic component. The socket wall, when in the applied state, at least partially enclose a stump that is received in the prosthetic socket The liner includes a proximal entry opening and a lateral wall which extends in the distal direction, at least partially surrounds a stump when in the applied state and is arranged between the stump and the prosthetic socket when in the applied state. A coupling device is arranged between the liner and the prosthetic socket in the distal end region, and, on the outer side of the lateral wall of the liner and on the inner side of the socket wall, resistance regions are arranged or formed which interact with one another and which counteract a movement extracting said liner out of the prosthetic socket, in the proximal direction.

Abstract: A sleeve generally shaped as a limb and an overlapping area of curvature formed in the sleeve extending a length of the sleeve. A clasp is formed from slicing the overlapping area of curvature the length of the sleeve along a line substantially perpendicular to a transverse plane to create a first end and a second end. The sleeve is openable to separate the first end and the second end of the clasp for fitting the sleeve around the prosthesis and latchable by fitting the first end of the clasp over the second end of the clasp.

Abstract: A therapeutic compression garment, including: a body portion; and a spine portion, wherein the bands extending from either the body portion and/or spine portion attach the body and spine portions together when the body and spine portions are wrapped around a body limb, and wherein the spine portion is releasably attached onto the body portion such that the spine portion is positionable at different locations on the body portion.

Abstract: An adjustable seal system includes a seal component having a body having an outer surface defining a socket sealing portion arranged to engage and form an airtight seal with an interior surface of a prosthetic socket. The inner surface of the body defines a liner sealing portion arranged to frictionally engage and seal with an outer surface of a prosthetic liner. The liner sealing portion defines a sealing length extending in a proximal direction from an end of the socket sealing portion and terminating at a proximal edge on the body. The length of the liner sealing portion is between about 25 mm and about 35 mm and is selected in relation to the socket sealing portion to vary tractions at the inner and outer surfaces of the seal component.

Abstract: A seal component for a prosthetic liner comprises a base portion located at a distal portion of the seal component and anchored circumferentially to an exterior surface of the liner; a seal wall arranged to flexibly and movably extend relative to a body of the liner; at least two seal rings radially and outwardly extending from the seal wall; and an outwardly pitched portion at the distal end of the seal component and extends obliquely away from the base portion relative to the axis of the seal component, and an inwardly pitched portion at the proximal end of the seal component and extends obliquely toward the axis of the seal component, the at least two seal rings are located between the outwardly and inwardly pitched portions.

Abstract: A lattice or solid structure for a medical device includes a first layer of first filaments discretely formed from at least one medical-grade silicone material. The first filaments are arranged in a predetermined pattern and may be directly adjacent to one another or spaced apart. Additional layers of filaments may be provided adjacent to the first layer, and chemically bonded thereto to form an integrated structure that is without interruption or with interstices therebetween.

Abstract: A prosthetic interface includes a body portion having an open proximal end and a closed distal end including a distal cup. The body portion includes a membrane component having a flexible configuration defining an internal flow space extending along a length of the membrane component between an inner side arranged to face a skin surface of a residual limb and an outer side arranged to face away from the skin surface. At least one material coating is selectively applied to the membrane component that interacts with at least one of the membrane component and the distal cup to define at least one breathable region along the inner side that allows fluid flow between the internal flow space and the residual limb, and at least one impermeable region along the outer side that allows for vacuum suspension between the prosthetic interface and a prosthetic socket.

Abstract: A prosthetic attachment system and corresponding lock assembly for connecting a distal end of a prosthetic liner to a distal end of a prosthetic socket. The lock assembly includes a base arranged to be supported by the distal end of the prosthetic socket, and defining a bore. An attachment pin is arranged to be carried by the prosthetic liner and insertable through the bore. A lock mechanism is arranged to be carried by the base and is rotatable about a rotation axis. The lock mechanism includes a control knob extending outwardly from a side of the base. The attachment pin is arranged to interact with the lock mechanism cause the control knob to spin at least one projection of the control knob about the rotation axis.

Abstract: An article of footwear or an article of apparel can include provisions for facilitating the use of a sensor device and protecting the sensor device from external particles or fluid. The sensor device can include a conduit for moving air through the sensor device from one portion of the sensor device to another portion of the sensor device. An elastic membrane can be attached to an opening formed in the sensor device. The elastic membrane can deform in response to changes in air pressure within the sensor device.

Abstract: A prosthesis liner provided for fitting over a stump of a limb. The prosthesis liner includes a main body having an inner face directed towards the skin of the stump, and an outer face directed away from the stump. The prosthesis liner also includes a proximal access opening and a side wall, which extends from the access opening as far as a closed distal end portion of the liner. At least one sealing lip is arranged on the outer face of the main body and protrudes radially outwards from the main body.

Abstract: A prosthesis device having a tension element fastened to a tensile force brace, which drives a movable component of a prosthesis device upon applying a tension force, wherein a sensor device is allocated to the tension element which detects the actuation of the tension element and activates a motor allocated to the movable component.

Abstract: A prosthetic liner for use with a prosthetic assembly that acts as the interface between the residual limb of an amputee and the socket assembly. The prosthetic liner comprises an outer textile with variable stretch characteristics due to the knit construction and stitching and an interior gel layer. The distal region of the liner textile has less stretch than does the intermediate region or proximal region and is stitched together to form a unitary liner. The liner advantageously minimizes a condition referred to as “pistoning” wherein the distal most portion of the residual limb ascends and descends in the lower portion of the socket creating an unhealthy condition for the residual limb.

Abstract: A hydraulic system for adjusting a prosthetic limb. The hydraulic system may include an expandable pad mounted onto an interior surface of a socket of the prosthetic limb. The hydraulic system may further include a hydraulic cylinder and a plunger mechanism. The hydraulic cylinder may be filled with a hydraulic oil. The hydraulic system may be configured to expand the expandable pad by pumping the hydraulic oil from the hydraulic cylinder into the expandable pad responsive to a volume decrease of the residual limb being more than a threshold.

Abstract: An adapter module (2) configured to be attached, by a predetermined number of screws (4), to a socket member (6) of a prosthetic sleeve (8), into which sleeve (8) an amputation stump of a prosthesis user is to be inserted. The adapter module (2) comprises a module body (10) provided with a washer space (12) structured to provide room for a disc-shaped connection washer (14), the washer space (12) has an extension to provide for movement of the connection washer (14) within a plane essentially perpendicular to a longitudinal axis A of said prosthetic sleeve (8) prior the connection washer (14) is fixated in a determined position. The connection washer (14) is provided with a through-going first opening (16) structured to receive a washer attachment screw (18) such that the screw essentially extends along said longitudinal axis A. The through-going first opening (16) is preferably positioned off-centered of the washer (14) in order to maximize movement of the washer in all directions within the plane.

Abstract: A liner is arranged for use in prosthetic and orthopedic devices. The liner defines first and second end portions, and inner and outer surfaces. The liner includes an inner layer having a frictional component and forms at least part of the periphery of the inner liner surface. The inner layer defines a plurality of apertures. A porous element is in communication with the inner liner surface and is connected to the inner layer such that the apertures permit a transfer of air from the inner surface to the porous element. A base layer adjoins the porous element and extends between the first and second end portions of the liner.

Abstract: An upper extremity post-operative residual limb support assembly includes an upper frame; a lower frame adjustably coupled to the upper frame; a liner coupled to the upper frame and the lower frame, the liner including: a first liner portion configured to be positioned adjacent the upper frame and extend at least partially about an arm of a user; and a second liner portion configured to be positioned adjacent the lower frame, the second liner portion including a closed end configured to receive a distal end of a residual portion of the arm.

Abstract: A suspension liner is provided for use as an interface between a residual limb and a prosthetic socket. The liner has an elongate, generally conical liner body formed from at least one material segment that is at least radially elastically extensible from a relaxed non-extended condition and including proximal and distal end areas, and a seal component connected to the liner body and having an exterior surface defining at least one exterior seal protruding from the exterior surface and extending radially outwardly from the seal component relative to a longitudinal axis of the liner body. The at least one interior seal is located along an interior surface of the seal component and defines at least one blade extending obliquely toward the liner body. A portion of the seal component carrying the interior seal extends freely and is movable relative to the liner body.

Abstract: An above-the-knee post-operative residual limb support device is described. The support device may be used shortly after amputation of a portion of a limb, such as a portion of a patient's leg (e.g., such as in an above-the knee (“AK”) amputation procedure). Such a support device may be referred to as an Immediate Post-Operative Prosthesis (“IPOP”).

Abstract: A prosthetic system includes a liner adapted to receive a residual limb and including an outer surface defining an outlet, and a socket including an interior surface and including an aperture extending from the interior surface to an external atmosphere. A first sealed volume is defined between a first portion of the outer surface of the liner and a first portion of the interior surface of the socket. A second sealed volume is defined between a second portion of the outer surface of the liner and a second portion of the interior surface of the socket. The first sealed volume is fluidly connected to the outer of the liner, fluidly separated from the second sealed volume by a seal element, and is independent from the second sealed volume throughout use of the system.

Abstract: A self-aligning, self-drawing coupler for coupling body assemblies together improves usability of a wearable robotic device. A self-contained removable actuator cassette improves the ease of manufacture and of replacing parts in the field. A tensioning retention system designed for one handed operation makes donning and doffing a wearable robotic device easier. A two-stage attachment system increases the range of sizes a wearable robotic device will fit. A removable, integrated ankle-foot orthotic system makes donning and doffing a wearable robotic device easier. An infinitely adjustable, integrated ankle-foot orthotic system increases the range of sizes a wearable robotic device will fit. A manually-removable hip-wing attachment system makes field changes easier, and protecting such a system from inadvertent disengagement during operation increases safety.

Abstract: Prosthetic socket sealing systems and methods of use. Embodiments of the present invention include various combinations of sealing elements that are associated with a rigid prosthetic socket and act to seal the socket interior against air intrusion or escape via the open proximal end thereof. The socket interior may thus be evacuated for purposes of vacuum suspension or otherwise.

Abstract: A brim attachment for a prosthetic socket includes a cuff section defining an upper portion of the brim attachment and is arranged to extend about and upwardly from a socket opening. The cuff section is configured to move between tensioned and relaxed positions, wherein the tensioned position the cuff section is arranged to fold away from the socket opening, wherein the relaxed position the cuff section is arranged to extend above the socket opening and generally concentric with an outer surface of the socket. An interface section defines a lower portion of the brim attachment and is arranged to extend along a surface of the socket. The brim attachment may include a seal element protruding toward a central axis of the socket.

Abstract: A transtibial prosthetic socket frame may include a distal base assembly having a base plate, a carriage configured to support a socket suspension arrangement, and a distal prosthetic component connector. The distal base assembly supports a set of struts that includes two anterior struts and a single posterior strut. The set of struts and distal base assembly collectively define a prosthetic socket cavity having a central longitudinal axis and a residual limb hosting volume. The distal prosthetic component connector has a connecting adapter that is rotatable with respect to the prosthetic socket, and moveable with respect to the base plate between being aligned with the prosthetic socket's central longitudinal axis and a position offset therefrom.

Abstract: A liner is arranged for use in prosthetic and orthopedic devices. The liner defines first and second end portions, and inner and outer surfaces. The liner includes an inner layer having a frictional component and forms at least part of the periphery of the inner liner surface. The inner layer defines a plurality of apertures. A porous element is in communication with the inner liner surface and is connected to the inner layer such that the apertures permit a transfer of air from the inner surface to the porous element. A base layer adjoins the porous element and extends between the first and second end portions of the liner.

Abstract: Orthotic and prosthetic devices having integrated features such as cushioning features are described, as well as methods for computer aided designing and making of these devices. The orthotic or prosthetic devices comprise a cushioning layer superimposed onto an orthotic or prosthetic shell, the cushioning layer comprising an array (35) of discrete solid and resilient cushioning elements (31). In one preferred embodiment, the cushioning structure is a beam, defined around a centerline of any arbitrary shape. In another preferred embodiment, the cushioning structure has the shape of a spiral.

Abstract: A disarticulated compression socket configured to secure a residual limb. The disarticulated compression socket may include a rigid socket frame having one or more compression apertures each having one or more disarticulated compression inserts. Each disarticulated compression insert may be coupled with, and responsive to, a compression actuator configured to adjust the disarticulated compression insert individually, or in concert. In one preferred embodiment, at least one compression actuator may be coupled with one, or a plurality of disarticulated compression inserts and further configured to retract and/or expand the coupled disarticulated compression inserts securing the residual limb within said socket frame. Control of the compression actuators may be manual or automatic in response to a signal from a sensor.

Abstract: A prosthetic limb attachment system, for attaching a residual limb segment having a distal end to a prosthetic limb having a socket having an open proximal end and a closed distal end, using a liner. The liner is made of a flexible material and has an open proximal end, a closed distal end, and liner walls extending therebetween. The liner has a sealing ring extending laterally inwardly from the walls that has a central opening. The liner is turned inside out and the liner walls are rolled up onto the residual limb segment so that the sealing ring may be positioned against the residual limb segment, oriented upwardly thereupon, to create a vacuum seal such that downward forces on the liner will only increase the vacuum seal with the residual limb segment.

Abstract: A liner interface and method of making the liner interface comprising attaching non-compressible deformable electrically conductive receptors to an inner surface of a fabric layer, placing the fabric layer into a female part of a molding machine, axially deforming the deformable receptors from their initial thickness with a male part of the molding machine, injecting a molten gel elastomer into the molding machine to completely surround and adhere to the receptors and inner surface of the tubular fabric layer, allowing the molten gel to cure, and removing the male part from the molding machine and allowing the axially deformed receptors to axially expand beyond the inner surface of the cured liner interface.

Abstract: According to an embodiment, a lacing system for opening and closing an article includes a tensioning device having a first mode of operation and a second mode of operation, a first tension member that is coupled with the tensioning device and tensionable thereby, and a second tension member that is coupled with the tensioning device and tensionable thereby. The tensioning device is configured to: effect tensioning of the first tension member to close and tighten the article upon operation of the tensioning device in the first mode of operation and effect tensioning of the second tension member to loosen and open the article upon operation of the tensioning device in the second mode of operation.

Abstract: A prosthesis includes a socket for receiving a residual limb, the socket having a socket wall defining a limb-receiving surface; a heat pipe including a working fluid and a wicking structure, the heat pipe having a socket section and a heat sink section, the heat pipe extending along its length through the socket wall proximate to or exposed at the limb-receiving surface, wherein the working fluid has a boiling point of from about 0° C. to 90° C. such that the working fluid is adapted to evaporate to form vapor under the influence of the heat of a residual limb in the socket thus drawing heat from and cooling the residual limb. A heat sink section of the heat pipe passes through the heat sink, the heat sink reducing the temperature of the working fluid.

Abstract: Prosthetic implant devices and related methods are provided. The prosthetic implant devices includes an internal component and an external component. The internal component has an implant portion associated with one or more rare earth magnets. The internal component being of a size and shape suitable for surgical implantation into the residual limb of the amputee. The implant portion being of a size and shape suitable for surgical implantation into a bone within the residual limb of the amputee. The one or more rare earth magnets generating at least one magnetic field. The external component having a prosthetic connection associated with a magnetic element. The magnet element being in adaptable magnetic association with the at least one magnetic field generated by the one or more rare earth magnets.

Abstract: The invention relates to a method for producing an adapted liner for placement on a stump (1), particularly an amputation stump, comprising the following steps: selecting a prefabricated liner (3) as a function of the size of the stump; applying a filling compound (2) onto regions of the stump (1) that deviate from the inside contour of the prefabricated liner; and connecting the filling compound (2) to the prefabricated liner (3).

Abstract: A liner is arranged for use in prosthetic and orthopedic devices. The liner defines first and second end portions, and inner and outer surfaces. The liner includes an inner layer having a frictional component and forms at least part of the periphery of the inner liner surface. The inner layer defines a plurality of apertures. A porous element is in communication with the inner liner surface and is connected to the inner layer such that the apertures permit a transfer of air from the inner surface to the porous element. A base layer adjoins the porous element and extends between the first and second end portions of the liner.