Abstract: A method useful with oxy-fuel combustion and in a furnace which contains molten material, wherein either substoichiometric or superstoichiometric combustion and low velocity injection of fuel and primary and secondary oxidant in an oxy-fuel burner are carried out in an orientation which forms either a reducing or oxidizing atmosphere proximate the molten surface.

Abstract: A glass-melting furnace, which suppresses the effect of exhaust gas on molten glass quality, a process for producing molten glass, and a process and apparatus for producing glass products. The glass-melting furnace containing: a raw glass material particle feed portion disposed downwardly at a furnace wall portion in an upper portion of the glass-melting furnace; a heating unit provided under the feed portion, which forms a gas phase portion for converting raw glass material particles into liquid glass particles; a flue inlet disposed on the upstream side of the gas phase portion in a flow direction of the molten glass liquid; a furnace-bottom portion, which accumulates the liquid glass particles that produce the molten glass liquid; and a discharge portion, which discharges the molten glass liquid.

Abstract: Methods of creating a batch of recycled glass from mixed color glass cullet. In one embodiment, the method includes receiving at a glass plant a weight and color composition percentage of a first batch of mixed color cullet. The glass plant also receives a weight and color composition percentage of a second batch of mixed color cullet. The weight and color composition percentage of the first batch and the second batch are combined to generate a combined weight and composition percentage. The combined weight and composition are percentage are used to generate, automatically at a glass plant, a formulation to produce glass of a desired color.

Abstract: The invention concerns a method for melting a composition of raw materials including introducing the composition in an oven to form a layer (2) at the surface of the molten pool (4). An oxycombustion burner (10) is arranged above the pool and directed towards the composition layer (2) to produce a melting front (3). Parameters of the burner are adjusted to produce a large covering flame (12) causing an essentially radiation-based thermal transfer. Additionally, a plane containing a longitudinal section of the flame (Z-Z) and a horizontal direction perpendicular to the axis of the oven (X-X) intersects the melting front (3) at a height (h) included ranging between one third and half of the thickness of the composition (e). Such a method provides for a stable operation of the oven and is particularly adapted to a large-capacity oven.

Abstract: The invention concerns a method for melting a composition of raw materials including introducing the composition in an oven to form a layer (2) at the surface of the molten pool (4). An oxycombustion burner (10) is arranged above the pool and directed towards the composition layer (2) to produce a melting front (3). Parameters of the burner are adjusted to produce a large covering flame (12) causing an essentially radiation-based thermal transfer. Additionally, a plane containing a longitudinal section of the flame (Z-Z) and a horizontal direction perpendicular to the axis of the oven (X-X) intersects the melting front (3) at a height (h) included ranging between one third and half of the thickness of the composition (e). Such a method provides for a stable operation of the oven and is particularly adapted to a large-capacity oven.

Abstract: The invention relates to a method for melting vitrifiable materials in a low-capacity oven, wherein at least part of the melting energy is supplied by two oxy-burners projecting into the melting chamber through the upstream wall and arranged on opposite sides of a vertical plane in which a longitudinal axis of the melting chamber is situated, in such a way as to create two flames, the respective injection axes thereof crossing at a distance from the upstream wall, between ? and ¾ of the length L of the melting chamber.

Abstract: The invention concerns a method for melting a composition of raw materials including introducing the composition in an oven to form a layer (2) at the surface of the molten pool (4). An oxycombustion burner (10) is arranged above the pool and directed towards the composition layer (2) to produce a melting front (3). Parameters of the burner are adjusted to produce a large covering flame (12) causing an essentially radiation-based thermal transfer. Additionally, a plane containing a longitudinal section of the flame (Z-Z) and a horizontal direction perpendicular to the axis of the oven (X-X) intersects the melting front (3) at a height (h) included ranging between one third and half of the thickness of the composition (e). Such a method provides for a stable operation of the oven and is particularly adapted to a large-capacity oven.

Abstract: Glass raw material particles are dropped from an oxygen combustion burner 24, and the glass raw material particles are heated by a flame F of an oxygen combustion burner 24 and a thermal plasma P, to melt the particles. Liquid glass particles 30 produced by the melting fall downwardly in a melting tank 12, and fall on a surface of a molten glass liquid G in the melting tank 12. Then, an upper layer G1 of the molten glass liquid G is heated by electrodes 40, 40 of a heating apparatus 38 provided in the melting tank 12. By this method, air and residual gas generated in the molten glass liquid G and the liquid glass particles 30 fallen onto the surface of the molten glass liquid G, become bubbles, surface and are smoothly discharged.

Abstract: A glass-melting furnace, which suppresses the effect of exhaust gas on molten glass quality, a process for producing molten glass, and a process and apparatus for producing glass products. The glass-melting furnace containing: a raw glass material particle feed portion disposed downwardly at a furnace wall portion in an upper portion of the glass-melting furnace; a heating unit provided under the feed portion, which forms a gas phase portion for converting raw glass material particles into liquid glass particles; a flue inlet disposed on the upstream side of the gas phase portion in a flow direction of the molten glass liquid; a furnace-bottom portion, which accumulates the liquid glass particles that produce the molten glass liquid; and a discharge portion, which discharges the molten glass liquid.

Abstract: An apparatus for producing molten glass, a process for producing molten glass, an apparatus for producing a glass product and a process for producing a glass product, which are capable of preventing deterioration of the quality of molten glass caused by deposition of scattered particles on a furnace wall or a flue. In the present invention, together with the operation of introducing and melting glass material particles by an oxygen combustion burner, glass cullet pieces are dropped from glass cullet pieces-introducing tubes to form a substantially cylindrical enclosure around a flame by a flow of glass cullet pieces. That is, glass cullet pieces are dropped from eight glass cullet pieces-introducing tubes to partition off the furnace wall from the flame. And, particles scattering from the flame are captured as deposits on the surface of falling glass cullet pieces and dropped into a glass melt in the melt reservoir.

Abstract: The invention concerns a method for preparing glass from raw materials in powder form in a furnace comprising three side walls, a roof, an upstream pinion and at least one air injector associated with a gas or liquid fuel injector, at least one of said injectors being arranged in said side walls, in said roof or in said upstream pinion. Said method includes the following steps: injecting air and gas or liquid fuel through said injectors, at least one flame being generated immediately proximate the zone where said raw materials in powder form cover the glass solution.

Abstract: The invention relates to a furnace for the continuous melting of a composition comprising silica, the said furnace comprising at least two tanks in series, said tanks each comprising at least one burner submerged in the melt. The invention also relates to the process for manufacturing compositions comprising silica using the furnace, the silica and the fluxing agent for the silica being introduced into the first tank. The invention makes it possible to produce glass color frits, tile frits and enamel with a high productivity, low temperatures and short transition times.

Abstract: A low-carbon-type in-flight melting furnace for melting granular raw material for glass production in in-flight state using plasma heating and gas combustion, a melting method using the same and a melting system utilizing the same are provided. The low-carbon-type in-flight melting furnace includes a melting furnace body unit; a melting tank in the melting furnace body unit; a melting unit provided above the melting tank and serving to melt raw material; a raw material feeding unit provided outside the melting unit; a plasma/gas melting device provided around the melting unit and serving to spray high-temperature flames produced by plasma and gas; an exhaust tube provided at one side of the melting tank and serving to discharge exhaust gas; and a tap hole for tapping the melt, formed in the melting unit, through the melting tank, in the form of a slag.

Abstract: A method useful with oxy-fuel combustion and in a furnace which contains molten material, wherein either substoichiometric or superstoichiometric combustion and low velocity injection of fuel and primary and secondary oxidant in an oxy-fuel burner are carried out in an orientation which forms either a reducing or oxidizing atmosphere proximate the molten surface.

Abstract: Process for combustion and vitrification of waste in which at least one oxygen plasma jet is associated with a continuous melting device by high frequency direct induction. The crucible is composed of a continuous external shell and a sole plate, both cooled by a liquid circulating in internal channels. The inductor is placed below the sole plate. There is a gravity drain valve at the bottom or on the side.

Abstract: Process for combustion and vitrification of waste in which at least one oxygen plasma jet is associated with a continuous melting device by high frequency direct induction. The crucible is composed of a continuous external shell and a sole plate, both cooled by a liquid circulating in internal channels. The inductor is placed below the sole plate. There is a gravity drain valve at the bottom or on the side.

Abstract: A glassmelting furnace is heated by combustion of fuel having an atomic ratio of hydrogen to carbon of 0.9 or less.

Abstract: The invention concerns NOx-reduced firing of glass melting furnaces with preferably lateral fuel introduction at the combustion air ports thereof, wherein cross-flows of combustion air and combustible gas are suppressed by means of wall segments arranged in the combustion air port, air turbulence at the wall segment is reduced by waste gas filling of reduced-pressure regions and a primarily low-turbulence flame base is produced, which is based on the introduction of combustible gas in the form of a free jet. The wall segment and the waste gas filling jointly form a so-called flame base screen. As a secondary aspect the free jet is protected by the combustible gas jet being introduced into the core shadow of the flame base screen. The wall segment preferably simulates the idealised projection of a free gas jet, from the direction of view of the afflux flow of combustion air.

Abstract: A method for melting glass forming batch material includes charging the glass forming batch material to a glass melting apparatus; impinging a flame proximate to the surface of the batch materials to form a glass melt from the batch material; and bubbling the glass melt in proximity to the impinging flame with a fluid, advantageously producing a shearing action sufficient to enhance the solution rate of the glass forming batch material relative to the same system without bubbling, but without splashing glass and without significant production of seeds or blisters in the glass melt. Melting of the glass forming batch material with bubbling proceeds more quickly, and/or at lower temperatures than occurs in a comparable conventional glass melting furnace.

Abstract: In an industrial glass furnace which contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material an oxy-fuel burner mounted in the roof of the furnace provides additional heat to melt the batch material. A method of mounting and using such a roof-mounted oxy-fuel burner including the operating parameters to maximize heat transfer while minimizing the disturbance of the batch material is disclosed.

Abstract: In an industrial glass furnace, which optionally contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material, at least one staged combustion oxy-fuel burner is mounted in the roof of the furnace to provide heat to melt the glass batch material by providing a flow of fuel to the oxy-fuel burner; providing a flow of gaseous oxidant in association with said the oxy-fuel burner; injecting the fuel and the oxidant into the furnace; and, combusting the fuel such that at least a portion of combustion is effected in the vicinity of said glass forming material to enhance convective and radiative transfer of heat to said glass forming material without substantially disturbing the glass forming material. In one embodiment, the oxy-fuel burner is adapted for injecting liquid fuels.

Abstract: Glass is made from batch components having a source of ferrous iron to increase the starting amount of ferrous iron in the glass batch. The ferrous iron source is an iron silicate material, such as fayalite (2FeO.SiO2), iron garnet (3FeO.Fe2O3.3SiO2) magnesium-iron olivine (2(Mg,Fe)O.SiO2), grunerite (6FeO.8SiO2FeOH)2, actinolite (CaO.3(Mg,Fe)O.4SiO2) or iron rich anthophyllite ((Mg,Fe)O.SiO2). The presence of the ferrous iron source in the glass batch components decreases or eliminates the amount of coal and also leads to a glass article having a redox ratio greater than about 0.25.

Abstract: Glass is produced in a glassmelting furnace by combusting fuel and oxidant having an oxygen content greater than 80 vol. % oxygen in a melting zone to form molten glass, wherein the surface of the molten glass is exposed to the gaseous atmosphere in the melting zone and the water vapor content of the atmosphere at the surface of the molten glass is greater than 35 vol. %, and oxidant having an oxygen content greater than 80 vol. % is injected into the refining zone of the furnace under conditions to minimize mixing of said oxidant with gases above said oxidant and sweep water vapor at the surface of the molten glass into the melting zone to lower the water vapor content of the atmosphere at the surface of the molten glass.

Abstract: The present invention relates to a vitrification process for a pulverulent material and an apparatus for implementing said process. The process consists in introducing the pulverulent material into the fusion area of a furnace via injection means, where it is melted by means of at least one plasma torch to obtain a melt, and where the melt is removed from the furnace via a casting zone, the material being introduced laterally into the fusion zone in a direction comprising a horizontal component, and the melt being removed from the furnace by overflowing via the said casting zone, more or less along said horizontal component and away from the means for injecting the material into the furnace, in relation to the fusion zone.

Abstract: A process and furnace for melting glass is set forth wherein the majority of the combustion energy over the melting zone of the furnace is provided by oxy-fuel combustion while a majority of the combustion energy over the fining zone of the furnace is provided by air-fuel combustion. In many cases, it will be preferable to provide greater than 70% and up to and including 100% of the combustion energy over the melting zone by oxy-fuel combustion and greater than 70% and up to and including 100% of the combustion energy over the fining zone by air-fuel combustion. By proper tailoring of the combustion space atmosphere through oxy-fuel and air-fuel firing, the present invention can result in an improvement in glass productivity and quality. The present invention can be applied in the construction of a new furnace or can be applied to existing air-fuel furnaces.

Abstract: A method of producing flat glass in which foam which appears on the surface of molten glass melted using oxy-fuel burners is dispersed by directing a diffuse, luminescent flame onto the surface of the glass carrying the foam.

Abstract: In an industrial glass furnace which contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material an oxy-fuel burner mounted in the roof of the furnace provides additional heat to melt the batch material. A method of mounting and using such a roof-mounted oxy-fuel burner including the operating parameters to maximize heat transfer while minimizing the disturbance of the batch material is disclosed.

Abstract: Apparatus suitable for vitrifying nuclear waste comprises a tunable microwave cavity connected by a first wave guide to a source of microwave energy; cooling coils for cooling the exterior of the cavity; a hopper for loading particulate fusible material to the interior of the cavity; within the cavity a crucible made of melted and re-solidified fusible particulate material; an exit-chamber connected by a second waveguide to a second microwave source; and a pipe for supplying argon gas to the exit chamber so that a plasma torch can be generated. The separating of the crucible form the cavity walls by unmelted material gives significant advantages in case of cleaning and reduced energy consumption.

Abstract: This apparatus is a furnace for heating molten material which employs oxygen-fuel burner assemblies. Preferably, the assemblies are submerged in the molten material. They are water cooled top down units with burner nozzles being off-set from the supply column. The apparatus utilizes one or more burners for each top down supply column. The supply column and attached burners can be rotated or moved in a manner to avoid the open chimney effect seen with fixed air-fuel burners of the prior art. These burners with an off-set nozzle like the letter L are rotated at high speed or oscillated to distribute the combustion in the form of gas bubbles or a gas curtain. In another embodiment, the oxy-fuel burners are not submerged. The nozzles are aimed at unmelted batch or the upper surface of the molten material for controlled splashing.

Abstract: In an industrial furnace used to melt glass batch or glass melt least two oxy-fuel burners are employed in the roof or side-wall of the furnace. At least one oxy-fuel burner is operated with a fuel-rich mixture and at least one other oxy-fuel burner is operated with a fuel-lean mixture. The flames are directed to intersect near the surface of the batch or the melt in order to substantially complete combustion in the vicinity of the melt thereby increasing heat transferred to the material to be melted while also reducing flame temperatures near the burner block. Axisymmetric burners are employed in the crown or roof while non-axisymmetric burners are employed in the side-wall of the furnace. Alternatively, curved burners could be employed in either location to enhance control of the respective fuel-rich and fuel-lean flame interaction.

Abstract: A wet batch material charging apparatus having a charger screw housing having a batch material inlet and a batch material outlet, a dry batch material supply device adapted to deliver a dry batch material through the batch material inlet, a rotatable charger screw shaft having at least one screw flight disposed within the charger screw housing and adapted to convey the batch material from the batch material inlet to the batch material outlet, and a liquid supply apparatus for introducing at least one liquid into the charger screw housing. The liquid supply apparatus independently controls the liquid flow rate and the liquid flow duration based upon the batch material charging speed and rotation of the rotatable charger screw shaft.

Abstract: Provided is a process for the manufacture of technical glass. The process includes, heating a glass bath with at least one flame, wherein the at least one flame is a non-hard flame which is blue in color and includes substantially no reducing species.

Abstract: In an industrial glass furnace, which optionally contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material, at least one staged combustion oxy-fuel burner is mounted in the roof of the furnace to provide heat to melt the glass batch material by providing a flow of fuel to the oxy-fuel burner; providing a flow of gaseous oxidant in association with said the oxy-fuel burner; injecting the fuel and the oxidant into the furnace; and, combusting the fuel such that at least a portion of combustion is effected in the vicinity of said glass forming material to enhance convective and radiative transfer of heat to said glass forming material without substantially disturbing the glass forming material. In one embodiment, the oxy-fuel burner is adapted for injecting liquid fuels.

Abstract: A method for making glass and particularly ceramic frits, comprising the steps of: introducing in a wet grinding unit, after a metering step according to chosen proportions, materials which constitute a mixture to be melted, to produce a slurry; screening and collecting said slurry in a storage tank; introducing the collected slurry in a melting furnace to make a liquid component of the slurry evaporate; and forming a melted paste of vitreous material, adapted to be converted into a ceramic frit.

Abstract: Briefly, according to the present invention there is provided a refractory lined glass melter for producing refined glass from raw glass-forming material using at least one oxygen-fuel burner recessed within a burner block mounted in the roof of the furnace and a process of using the burner. The velocities of the gaseous fuel and of the oxygen from the oxygen-fuel burner are controlled such that the velocities of the gaseous fuel and the oxygen are substantially equivalent to provide a generally laminar gaseous fuel and oxygen flow to combust proximate a top surface of the raw glass-forming material and produce a flame which impinges the surface of the raw glass-forming material and which has a middle portion of a columnar shape.

Abstract: An apparatus for melting materials is provided comprising a melter body having a batch injection portion including a batch inlet port, a batch melting portion including a batch melting chamber adapted to receive materials from said batch injection portion, and a molten materials delivery portion including a molten materials outlet port. At least one jet stream injection assembly injects a jet stream into said batch melting chamber. The jet stream comprises a fuel, an oxidant, and heated products of combustion and produces a vortex flow pattern in said batch melting chamber. Fuel and oxidant within said vortex flow pattern react to form laminar flamelets within said vortex flow pattern. The heat generated in the flamelets melts the materials.